CN114875557A - Tatting equipment and fabric - Google Patents
Tatting equipment and fabric Download PDFInfo
- Publication number
- CN114875557A CN114875557A CN202210640475.1A CN202210640475A CN114875557A CN 114875557 A CN114875557 A CN 114875557A CN 202210640475 A CN202210640475 A CN 202210640475A CN 114875557 A CN114875557 A CN 114875557A
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- Prior art keywords
- fabric
- woven
- shuttle
- polyester
- metal fiber
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- 239000004744 fabric Substances 0.000 title claims abstract description 205
- 238000009965 tatting Methods 0.000 title claims description 24
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 78
- 238000009941 weaving Methods 0.000 claims abstract description 50
- 239000002759 woven fabric Substances 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 229920000728 polyester Polymers 0.000 claims description 97
- 239000000835 fiber Substances 0.000 claims description 85
- 229910052751 metal Inorganic materials 0.000 claims description 65
- 239000002184 metal Substances 0.000 claims description 65
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 20
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 20
- 241001330002 Bambuseae Species 0.000 claims description 20
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 20
- 239000011425 bamboo Substances 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 20
- 238000010521 absorption reaction Methods 0.000 claims description 17
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 15
- 238000002791 soaking Methods 0.000 claims description 15
- 210000004243 sweat Anatomy 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000009835 boiling Methods 0.000 claims description 10
- 238000009958 sewing Methods 0.000 claims description 9
- 125000002091 cationic group Chemical group 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 5
- 230000001153 anti-wrinkle effect Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 5
- 235000011152 sodium sulphate Nutrition 0.000 claims description 5
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 4
- 239000004753 textile Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 238000003672 processing method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 2
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/007—Fabric inspection on the loom and associated loom control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
- B32B5/262—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer
- B32B5/263—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer next to one or more woven fabric layers
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/25—Metal
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/20—Metallic fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/06—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyethers
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a shuttle weaving device and fabric, which comprise a shuttle weaving machine, a conveying roller, a torque sensor, a bearing seat and a coupler, wherein the conveying roller is distributed at the discharge end of the shuttle weaving machine, two ends of the conveying roller are respectively connected with a rack of the shuttle weaving machine in a rotating mode through the bearing seat, the torque sensor is arranged between the conveying roller and a power shaft of the shuttle weaving machine, a shell of the torque sensor is connected with the rack of the shuttle weaving machine in an installing mode through a bolt, and detection shafts at two ends of the torque sensor are respectively connected with the power shaft of the shuttle weaving machine and a rotating shaft of the conveying roller in an installing mode through the coupler. The torque detection part is added, so that the use stability of the textile equipment can be greatly improved, and the deformation damage of the textile arrangement assembly to the fabric can be reduced; the antibacterial and antistatic woven fabric beneficial to forming has good deformation resistance effect and high use comfort.
Description
Technical Field
The invention belongs to the technical field of spinning, and particularly relates to a tatting device and fabric.
Background
The prior tatting fabric is processed by tatting equipment, the elasticity of the prior tatting polyester fabric is low, the use comfort is low, and the tatting polyester fabric has the defects of difficult perspiration and poor antibacterial activity during long-time use.
When the fabric is arranged by the existing shuttle loom, a good torque detection part is lacked, so that people cannot easily know the value of the torque, and the fabric is deformed when the fabric is arranged. Therefore, a weaving device and a fabric are provided.
Disclosure of Invention
The invention aims to provide a weaving device and a fabric, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the shuttle weaving equipment comprises a shuttle loom, a conveying roller, a torque sensor, a bearing seat and a coupler, wherein the conveying roller is distributed at the discharge end of the shuttle loom, the two ends of the conveying roller are respectively connected with a rack of the shuttle loom through the bearing seat in a rotating and installing manner, the torque sensor is arranged between the conveying roller and a power shaft of the shuttle loom, a shell of the torque sensor is connected with the rack of the shuttle loom through a bolt in an installing manner, and detection shafts at the two ends of the torque sensor are respectively connected with the power shaft of the shuttle loom and a rotating shaft of the conveying roller through the coupler in an installing manner.
A fabric is prepared by the following steps: the anti-bacterial and anti-static woven fabric comprises a woven anti-bacterial fabric layer, a woven metal fiber fabric layer and a woven polyester fabric layer, wherein the anti-bacterial fabric layer, the metal fiber woven layer and the woven polyester fabric layer are sequentially stacked and laid, and the edges of the anti-bacterial fabric layer, the metal fiber woven layer and the woven polyester fabric layer are sewn and connected.
A processing method of a tatting device and a fabric specifically comprises the following steps:
the method comprises the following steps: taking 2-3 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain warp threads, taking 1-3 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain weft threads, and then performing shuttle-weaving forming on the obtained warp threads and weft threads by using a shuttle-weaving machine to obtain a shuttle-woven antibacterial fabric;
step two: taking 1-2 strands of metal fiber wires and 2-3 strands of polyester wires, twisting the metal fiber wires and the 2-3 strands of polyester wires to form a strand of yarn to obtain warp, taking 2-3 strands of polyester wires, twisting the polyester wires into a strand of yarn to obtain weft, and then performing shuttle-weaving forming on the obtained warp and weft by using a shuttle loom to obtain a shuttle-woven metal fiber fabric;
step three: taking 1-3 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain warp yarns, taking 2-3 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain weft yarns, and then performing tatting forming on the obtained warp yarns and weft yarns by using a tatting machine to obtain a tatted polyester fabric;
step four: placing the obtained woven metal fiber fabric and woven polyester fabric into a dye vat, carrying out primary soaking, adding an anti-wrinkle agent, boiling and soaking at 80-90 ℃ for 20min, adding acetic acid and sodium sulfate, boiling at 100-110 ℃ for 20-30min, and cooling and recovering;
step five: placing the woven antibacterial fabric in a soaking pool, adding moisture absorption and perspiration elimination agent at normal temperature, slowly heating to 45-65 ℃ at the speed of 1 ℃/min, and standing for 15-20 min;
step six: sequentially recovering the dyed and soaked woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric, drying the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric in an open width drying machine drying mode, and drying to obtain the fabric with the water content of below 2-3%;
step seven: and (3) laying and cutting the dried woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric into the fabric in a required style, and then successively sewing and connecting the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric to obtain the antibacterial and antistatic woven fabric.
Furthermore, the warp density of the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric is 160-180 pieces/in, and the weft density is 80-90 pieces/in.
Furthermore, the fabric woven and formed in the first step has breaking strength not less than 240N and shrinkage not more than 5 percent, and is qualified.
Further, the added dye vat is mixed with deionized water and cationic dye, and the ratio of the deionized water to the cationic dye is 80: 1.
Further, the moisture absorption and sweat discharge agent is a moisture absorption and sweat discharge agent FC-226 or a moisture absorption and sweat discharge agent LT-XS 04.
Compared with the prior art, the invention has the beneficial effects that: the torque detection part is added, so that the use stability of the textile equipment can be greatly improved, and the deformation damage of the textile arrangement assembly to the fabric can be reduced; the antibacterial and antistatic woven fabric beneficial to forming has good deformation resistance effect and high use comfort.
Drawings
Fig. 1 is a schematic structural view of a weaving device and a fabric weaving device of the invention.
Fig. 2 is a schematic structural view of a torque sensor of a weaving device and a fabric according to the present invention.
Fig. 3 is a schematic view of a woven fabric of the weaving apparatus and the fabric of the present invention.
Fig. 4 is a schematic view of a tatting device and a tatting bacteriostatic fabric layer of the fabric.
In the figure: 1. a shuttle loom; 2. a bearing seat; 3. a conveying roller; 4. a power shaft; 5. a torque sensor; 6. a coupling; 7. antibacterial and antistatic woven fabric; 8. weaving an antibacterial fabric layer; 9. weaving a metal fiber fabric layer; 10. and a woven polyester fabric layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-4, a shuttle weaving device comprises a shuttle loom 1, a conveying roller 3, a torque sensor 5, a bearing seat 2 and a coupling 6, wherein the conveying roller 3 is distributed at the discharge end of the shuttle loom 1, two ends of the conveying roller 3 are respectively connected with a rack of the shuttle loom 1 through the bearing seat 2 in a rotating and installing manner, the torque sensor 5 is arranged between the conveying roller 3 and a power shaft 4 of the shuttle loom 1, a housing of the torque sensor 5 is connected with the rack of the shuttle loom 1 through a bolt in an installing manner, and detection shafts at two ends of the torque sensor 5 are respectively connected with the power shaft 4 of the shuttle loom 1 and a rotating shaft of the conveying roller 3 through the coupling 6 in an installing manner.
A fabric is prepared by the following steps: the anti-bacterial and anti-static woven fabric comprises an anti-bacterial and anti-static woven fabric 7, wherein the anti-bacterial and anti-static woven fabric 7 comprises a woven anti-bacterial fabric layer 8, a woven metal fiber fabric layer 9 and a woven polyester fabric layer 10, the anti-bacterial fabric layer 8, a metal fiber woven layer 9 and the woven polyester fabric layer 10 are sequentially stacked and laid, and the edges of the anti-bacterial fabric layer 8, the metal fiber woven layer 9 and the woven polyester fabric layer 10 are connected in a sewing mode.
A processing method of a tatting device and a fabric specifically comprises the following steps:
the method comprises the following steps: taking 2 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain warp threads, taking 1 strand of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain weft threads, and then performing tatting forming on the obtained warp threads and weft threads by using a tatting machine 1 to obtain a tatted antibacterial fabric;
step two: taking 1 strand of metal fiber wire and 2 strands of polyester wires, twisting the metal fiber wires and the 2 strands of polyester wires to form one strand of yarn to obtain warp, taking 2 strands of polyester wires, twisting the polyester wires into one strand of yarn to obtain weft, and then performing shuttle-weaving forming on the obtained warp and weft by using a shuttle-weaving machine 1 to obtain a shuttle-woven metal fiber fabric;
step three: taking 1 strand of polyester yarn, twisting the polyester yarn to form a strand of yarn to obtain warp, taking 2 strands of polyester yarn, twisting the polyester yarn to form a strand of yarn to obtain weft, and performing shuttle-weaving molding on the obtained warp and weft by using a shuttle loom 1 to obtain a shuttle-woven polyester fabric;
step four: placing the obtained woven metal fiber fabric and woven polyester fabric into a dye vat, carrying out primary soaking, adding an anti-wrinkle agent, boiling and soaking at 80 ℃ for 20min, adding acetic acid and sodium sulfate, boiling at 100 ℃ for 20min, and cooling and recovering;
step five: placing the woven antibacterial fabric in a soaking pool, adding a moisture absorption and sweat discharge agent at normal temperature, slowly heating to 45 ℃ at the speed of 1 ℃/min, and standing for 15 min;
step six: sequentially recovering the dyed and soaked woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric, drying the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric in an open width drying machine drying mode, and drying to obtain the fabric with the water content of below 2%;
step seven: and (3) laying and cutting the dried woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric into the fabric in a required style, and then successively sewing and connecting the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric to obtain the antibacterial and antistatic woven fabric.
The warp density of the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric is 160 pieces/in, and the weft density is 80 pieces/in.
Wherein the fabric woven and formed in the first step has breaking strength not less than 240N and shrinkage not more than 5 percent, and is qualified.
The added dye vat is internally mixed with deionized water and cationic dye in a ratio of 80: 1.
Wherein the moisture absorption and sweat discharge agent is a moisture absorption and sweat discharge agent FC-226.
Example 2
As shown in fig. 1-4, a shuttle weaving device comprises a shuttle loom 1, a conveying roller 3, a torque sensor 5, a bearing seat 2 and a coupling 6, wherein the conveying roller 3 is distributed at the discharge end of the shuttle loom 1, two ends of the conveying roller 3 are respectively connected with a rack of the shuttle loom 1 through the bearing seat 2 in a rotating and installing manner, the torque sensor 5 is arranged between the conveying roller 3 and a power shaft 4 of the shuttle loom 1, a housing of the torque sensor 5 is connected with the rack of the shuttle loom 1 through a bolt in an installing manner, and detection shafts at two ends of the torque sensor 5 are respectively connected with the power shaft 4 of the shuttle loom 1 and a rotating shaft of the conveying roller 3 through the coupling 6 in an installing manner.
A fabric is prepared by the following steps: the anti-bacterial and anti-static woven fabric comprises an anti-bacterial and anti-static woven fabric 7, wherein the anti-bacterial and anti-static woven fabric 7 comprises a woven anti-bacterial fabric layer 8, a woven metal fiber fabric layer 9 and a woven polyester fabric layer 10, the anti-bacterial fabric layer 8, a metal fiber woven layer 9 and the woven polyester fabric layer 10 are sequentially stacked and laid, and the edges of the anti-bacterial fabric layer 8, the metal fiber woven layer 9 and the woven polyester fabric layer 10 are connected in a sewing mode.
A processing method of a tatting device and a fabric specifically comprises the following steps:
the method comprises the following steps: taking 2 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain warp threads, taking 2 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain weft threads, and then performing tatting forming on the obtained warp threads and weft threads by using a tatting machine 1 to obtain a tatting antibacterial fabric;
step two: taking 2 strands of metal fiber wires and 2 strands of polyester wires, twisting the metal fiber wires and the 2 strands of polyester wires to form a strand of yarn to obtain warp, taking 2 strands of polyester wires, twisting the polyester wires into a strand of yarn to obtain weft, and then performing shuttle-weaving forming on the obtained warp and weft by using a shuttle-weaving machine 1 to obtain a shuttle-woven metal fiber fabric;
step three: taking 2 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain warp yarns, taking 2 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain weft yarns, and then performing shuttle-weaving forming on the obtained warp yarns and weft yarns by using a shuttle-weaving machine 1 to obtain a shuttle-woven polyester fabric;
step four: placing the obtained woven metal fiber fabric and woven polyester fabric into a dye vat, carrying out primary soaking, adding an anti-wrinkle agent, boiling and soaking at 85 ℃ for 20min, adding acetic acid and sodium sulfate, boiling at 105 ℃ for 25min, and cooling and recovering;
step five: placing the woven antibacterial fabric in a soaking pool, adding a moisture absorption and sweat discharge agent at normal temperature, slowly heating to 50 ℃ at the speed of 1 ℃/min, and standing for 18 min;
step six: sequentially recovering the dyed and soaked woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric, drying the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric in an open width drying machine drying mode, and drying to obtain the fabric with the water content of below 2%;
step seven: and (3) laying and cutting the dried woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric into the fabric in a required style, and then successively sewing and connecting the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric to obtain the antibacterial and antistatic woven fabric.
The warp density of the woven antibacterial fabric, the warp density of the woven metal fiber fabric and the warp density of the woven polyester fabric are 170 pieces/in, and the weft density of the woven metal fiber fabric and the weft density of the woven polyester fabric are 85 pieces/in.
Wherein the fabric woven and formed in the first step has breaking strength not less than 240N and shrinkage not more than 5 percent, and is qualified.
The added dye vat is internally mixed with deionized water and cationic dye in a ratio of 80: 1.
Wherein the moisture absorption and sweat discharge agent is a moisture absorption and sweat discharge agent LT-XS 04.
Example 3
As shown in fig. 1-4, a shuttle weaving device comprises a shuttle loom 1, a conveying roller 3, a torque sensor 5, a bearing seat 2 and a coupling 6, wherein the conveying roller 3 is distributed at the discharge end of the shuttle loom 1, two ends of the conveying roller 3 are respectively connected with a rack of the shuttle loom 1 through the bearing seat 2 in a rotating and installing manner, the torque sensor 5 is arranged between the conveying roller 3 and a power shaft 4 of the shuttle loom 1, a housing of the torque sensor 5 is connected with the rack of the shuttle loom 1 through a bolt in an installing manner, and detection shafts at two ends of the torque sensor 5 are respectively connected with the power shaft 4 of the shuttle loom 1 and a rotating shaft of the conveying roller 3 through the coupling 6 in an installing manner.
A fabric is prepared by the following steps: the anti-bacterial and anti-static woven fabric comprises an anti-bacterial and anti-static woven fabric 7, wherein the anti-bacterial and anti-static woven fabric 7 comprises a woven anti-bacterial fabric layer 8, a woven metal fiber fabric layer 9 and a woven polyester fabric layer 10, the anti-bacterial fabric layer 8, a metal fiber woven layer 9 and the woven polyester fabric layer 10 are sequentially stacked and laid, and the edges of the anti-bacterial fabric layer 8, the metal fiber woven layer 9 and the woven polyester fabric layer 10 are connected in a sewing mode.
A processing method of a tatting device and a fabric specifically comprises the following steps:
the method comprises the following steps: taking 3 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain warp threads, taking 3 strands of bamboo fiber silk threads, twisting the bamboo fiber silk threads to form a strand of yarn to obtain weft threads, and then performing tatting forming on the obtained warp threads and weft threads by using a tatting machine 1 to obtain a tatting antibacterial fabric;
step two: taking 2 strands of metal fiber wires and 3 strands of polyester wires, twisting the metal fiber wires and the 3 strands of polyester wires to form a strand of yarn to obtain warp, taking 3 strands of polyester wires, twisting the polyester wires into a strand of yarn to obtain weft, and then performing shuttle-weaving forming on the obtained warp and weft by using a shuttle-weaving machine 1 to obtain a shuttle-woven metal fiber fabric;
step three: taking 3 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain warp yarns, taking 3 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain weft yarns, and then performing shuttle-weaving molding on the obtained warp yarns and weft yarns by using a shuttle-weaving machine 1 to obtain a shuttle-woven polyester fabric;
step four: placing the obtained woven metal fiber fabric and woven polyester fabric into a dye vat, carrying out primary soaking, adding an anti-wrinkle agent, boiling and soaking at 90 ℃ for 20min, adding acetic acid and sodium sulfate, boiling at 110 ℃ for 30min, and cooling and recovering;
step five: placing the woven antibacterial fabric in a soaking pool, adding a moisture absorption and sweat discharge agent at normal temperature, slowly heating to 65 ℃ at the speed of 1 ℃/min, and standing for 20 min;
step six: sequentially recovering the dyed and soaked woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric, drying the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric in an open width drying machine drying mode, and drying to obtain the fabric with the water content of below 3%;
step seven: and (3) laying and cutting the dried woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric into the fabric in a required style, and then successively sewing and connecting the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric to obtain the antibacterial and antistatic woven fabric.
The warp density of the woven antibacterial fabric, the warp density of the woven metal fiber fabric and the warp density of the woven polyester fabric are 180 pieces/in, and the weft density of the woven metal fiber fabric and the weft density of the woven polyester fabric are 90 pieces/in.
Wherein the fabric woven and formed in the first step has breaking strength not less than 240N and shrinkage not more than 5 percent, and is qualified.
The added dye vat is internally mixed with deionized water and cationic dye in a ratio of 80: 1.
Wherein the moisture absorption and sweat discharge agent is a moisture absorption and sweat discharge agent LT-XS 04.
The working principle and the using process of the invention are as follows: the shuttle weaving machine 1 sequentially weaves the shuttle weaving antibacterial fabric, the shuttle weaving metal fiber fabric and the shuttle weaving polyester fabric in a shuttle weaving mode, torque of conveying rollers 3 distributed on the shuttle weaving machine 1 during working is detected by using a torque sensor 5, so that personnel can know the torque value of the conveying rollers 3 during fabric rolling in real time, and the torque of the conveying rollers 3 is less than 0.5 N.m, so that the fabric is discharged and the tension deformation is reduced, the antibacterial and antistatic shuttle weaving fabric formed by the shuttle weaving antibacterial fabric, the shuttle weaving metal fiber fabric and the shuttle weaving polyester fabric has good antibacterial and antistatic effects, the antibacterial effect on the inner side of the fabric is guaranteed, and the use comfort level is increased.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, refer to orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships that the products of the present invention are conventionally placed in use, or the orientations or positional relationships that are conventionally understood by those skilled in the art, and are used for convenience in describing and simplifying the description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected;
the above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (7)
1. The shuttle weaving device comprises a shuttle loom (1), a conveying roller (3) and a torque sensor (5), and is characterized by further comprising a bearing seat (2) and a coupler (6), wherein the conveying roller (3) is distributed at the discharge end of the shuttle loom (1), two ends of the conveying roller (3) are respectively connected with a rack of the shuttle loom (1) in a rotating and installing mode through the bearing seat (2), the torque sensor (5) is arranged between the conveying roller (3) and a power shaft (4) of the shuttle loom (1), a shell of the torque sensor (5) is connected with the rack of the shuttle loom (1) in an installing mode through bolts, and detection shafts at two ends of the torque sensor (5) are respectively connected with the power shaft (4) of the shuttle loom (1) and a rotating shaft of the conveying roller (3) in an installing mode through the coupler (6).
2. A fabric according to claim 1: the anti-bacterial and anti-static woven fabric comprises an anti-bacterial and anti-static woven fabric (7) and is characterized in that the anti-bacterial and anti-static woven fabric (7) comprises a woven anti-bacterial fabric layer (8), a woven metal fiber fabric layer (9) and a woven polyester fabric layer (10), the anti-bacterial fabric layer (8), a metal fiber woven layer (9) and the woven polyester fabric layer (10) are sequentially laid in a stacking mode, and the edges of the anti-bacterial fabric layer (8), the metal fiber woven layer (9) and the woven polyester fabric layer (10) are connected in a sewing mode.
3. The method for processing the tatting equipment and the fabrics based on the claims 1-2 is characterized in that: the method specifically comprises the following steps:
the method comprises the following steps: taking 2-3 strands of bamboo fiber silk yarns, twisting the bamboo fiber silk yarns to form a strand of yarn to obtain warp yarns, taking 1-3 strands of bamboo fiber silk yarns, twisting the bamboo fiber silk yarns to form a strand of yarn to obtain weft yarns, and then performing shuttle-weaving forming on the obtained warp yarns and weft yarns by using a shuttle-weaving machine (1) to obtain a shuttle-woven antibacterial fabric;
step two: taking 1-2 strands of metal fiber wires and 2-3 strands of polyester wires, twisting the metal fiber wires and the 2-3 strands of polyester wires to form a strand of yarn to obtain warp, taking 2-3 strands of polyester wires, twisting the polyester wires into a strand of yarn to obtain weft, and then performing shuttle-weaving forming on the obtained warp and weft by using a shuttle-weaving machine (1) to obtain a shuttle-woven metal fiber fabric;
step three: taking 1-3 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain warp yarns, taking 2-3 strands of polyester yarns, twisting the polyester yarns to form a strand of yarn to obtain weft yarns, and then performing shuttle-weaving forming on the obtained warp yarns and weft yarns by using a shuttle-weaving machine (1) to obtain a shuttle-woven polyester fabric;
step four: placing the obtained woven metal fiber fabric and woven polyester fabric into a dye vat, carrying out primary soaking, adding an anti-wrinkle agent, boiling and soaking at 80-90 ℃ for 20min, adding acetic acid and sodium sulfate, boiling at 100-110 ℃ for 20-30min, and cooling and recovering;
step five: placing the woven antibacterial fabric in a soaking pool, adding moisture absorption and perspiration elimination agent at normal temperature, slowly heating to 45-65 ℃ at the speed of 1 ℃/min, and standing for 15-20 min;
step six: sequentially recovering the dyed and soaked woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric, drying the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric in an open width drying machine drying mode, and drying to obtain the fabric with the water content of below 2-3%;
step seven: and (3) laying and cutting the dried woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric into the fabric in a required style, and then successively sewing and connecting the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric to obtain the antibacterial and antistatic woven fabric.
4. The process for preparing a woven device and fabric according to claim 3, wherein the process comprises the following steps: the warp density of the woven antibacterial fabric, the woven metal fiber fabric and the woven polyester fabric is 160-180 pieces/in, and the weft density is 80-90 pieces/in.
5. The process for preparing a woven device and fabric according to claim 3, wherein the process comprises the following steps: the fabric woven and formed in the first step is qualified when the breaking strength is more than or equal to 240N and the shrinkage rate is less than or equal to 5%.
6. The process for preparing a woven device and fabric according to claim 3, wherein the process comprises the following steps: the added dye vat is internally proportioned with deionized water and cationic dye mixed liquor, and the ratio of the deionized water to the cationic dye is 80: 1.
7. The process for preparing a woven device and fabric according to claim 3, wherein the process comprises the following steps: the moisture absorption and sweat discharge agent is a moisture absorption and sweat discharge agent FC-226 or a moisture absorption and sweat discharge agent LT-XS 04.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210640475.1A CN114875557A (en) | 2022-06-07 | 2022-06-07 | Tatting equipment and fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210640475.1A CN114875557A (en) | 2022-06-07 | 2022-06-07 | Tatting equipment and fabric |
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| CN114875557A true CN114875557A (en) | 2022-08-09 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106079671A (en) * | 2016-08-01 | 2016-11-09 | 常熟市立新无纺布织造有限公司 | A kind of antistatic composite antibacterial non-woven fabrics |
| CN109763250A (en) * | 2019-02-14 | 2019-05-17 | 东莞沙田丽海纺织印染有限公司 | A kind of short fine terylene thread water absorben perspiring shell fabric production method of cationic dye capable of dyeing |
| CN211545358U (en) * | 2019-11-21 | 2020-09-22 | 镇江广宇环保材料有限公司 | Plastic packaging bag film roll winding device |
| CN212372850U (en) * | 2020-01-19 | 2021-01-19 | 嘉兴港恒针织有限公司 | Anti-static and antibacterial polar fleece fabric |
| WO2021258534A1 (en) * | 2020-06-24 | 2021-12-30 | 苏州森创纺织科技有限公司 | Fabric having good antibacterial effect |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106079671A (en) * | 2016-08-01 | 2016-11-09 | 常熟市立新无纺布织造有限公司 | A kind of antistatic composite antibacterial non-woven fabrics |
| CN109763250A (en) * | 2019-02-14 | 2019-05-17 | 东莞沙田丽海纺织印染有限公司 | A kind of short fine terylene thread water absorben perspiring shell fabric production method of cationic dye capable of dyeing |
| CN211545358U (en) * | 2019-11-21 | 2020-09-22 | 镇江广宇环保材料有限公司 | Plastic packaging bag film roll winding device |
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