CN114865422A - Forming device is used in preparation of transparent cable insulation joint - Google Patents
Forming device is used in preparation of transparent cable insulation joint Download PDFInfo
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- CN114865422A CN114865422A CN202210516737.3A CN202210516737A CN114865422A CN 114865422 A CN114865422 A CN 114865422A CN 202210516737 A CN202210516737 A CN 202210516737A CN 114865422 A CN114865422 A CN 114865422A
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- 238000009413 insulation Methods 0.000 title claims abstract description 47
- 238000002360 preparation method Methods 0.000 title description 2
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000005553 drilling Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 230000003044 adaptive effect Effects 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 241000252254 Catostomidae Species 0.000 claims description 6
- 229920001875 Ebonite Polymers 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 2
- 238000005498 polishing Methods 0.000 abstract description 13
- 238000001746 injection moulding Methods 0.000 abstract description 7
- 230000033001 locomotion Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009421 internal insulation Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/002—Maintenance of line connectors, e.g. cleaning
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
The invention relates to the field of cable connectors, in particular to a forming device for preparing a transparent cable insulation connector. The technical problem is as follows: connecting holes between the existing cable joint shells cannot process residual materials inside, assembly is affected, and meanwhile, the existing equipment cannot clean residual rim charge at the end parts of the cable joint shells. The technical implementation scheme of the invention is as follows: a forming device for preparing a transparent cable insulation joint comprises a top plate, an edge material cleaning system and the like; the lower surface of the top plate is connected with a rim charge cleaning system. According to the invention, the edge material at the end part of the inner surface of the shell of the cable insulation connector is pushed to the end surface position by utilizing the vertical movement of the elastic shifting plate, and then the edge material is removed by utilizing a polishing mode, so that the problem that the existing automatic polishing equipment is difficult to clean the edge material for a complex arc surface is solved; meanwhile, the connecting holes which cannot be formed in an injection molding mode are processed, residual materials in the connecting holes are discharged on the basis of finishing the hole opening operation, and the situation that follow-up assembling bolts are difficult to screw in is avoided.
Description
Technical Field
The invention relates to the field of cable connectors, in particular to a forming device for preparing a transparent cable insulation connector.
Background
The explosion-proof shell outside the existing cable insulation joint is usually produced by injection molding; however, due to the limitation of the injection molding process, the connecting hole on the cable connector shell cannot be directly formed, and subsequent hole opening treatment is needed, but the residual material in the connecting hole cannot be cleaned in the hole opening process by the existing equipment, so that the bolt is difficult to screw in when the two subsequent shells are butted; meanwhile, the end parts of the two sides of the cable joint shell need to be lapped on the cable, residual edge materials can be left on the end part of the cable joint in the injection molding process, the end edge materials cannot be removed in time, the cable can be scratched, and the internal insulation effect is influenced.
In order to solve the problems, a forming device for preparing a transparent cable insulation joint is provided.
Disclosure of Invention
The invention provides a forming device for preparing a transparent cable insulation connector, aiming at overcoming the defects that the connecting holes between the shells of the existing cable connectors cannot process internal residual materials, assembly is influenced, and meanwhile, the existing equipment cannot clean residual rim charge at the end parts of the shells of the cable connectors.
The technical implementation scheme of the invention is as follows: a forming device for preparing a transparent cable insulation joint comprises a rack, a workbench, a first side plate, a second side plate and a top plate; the upper surface of the frame is fixedly connected with a workbench; a first side plate is fixedly connected to the rear part of the upper surface of the workbench; a second side plate is fixedly connected to the right part of the upper surface of the workbench; the top plate is fixedly connected to the upper surface of the first side plate and fixedly connected with the second side plate; the device also comprises an edge material cleaning system, a connecting plate, a fourth electric telescopic piece, an elastic shifting plate and a drilling system; the lower surface of the top plate is connected with an edge material cleaning system for cleaning redundant corner materials at the end part of the transparent cable insulation connector shell; the rim charge cleaning system is provided with a connecting plate; two fourth electric telescopic pieces are fixedly connected to the rear part of the connecting plate; the rear part of the fourth electric telescopic piece is fixedly connected with an elastic shifting plate; the elastic shifting plate moving up and down pushes the edge material to the end part of the cable insulation joint shell, and the edge material is completely cleaned by matching with an edge material cleaning system; the left part of the second side plate is connected with a drilling system for forming a connecting hole in the cable insulation connector shell.
Optionally, the elastic shifting plate is a spring piece, and a plurality of raised lines are arranged on the outer surface of the spring piece.
Optionally, the rim charge cleaning system comprises a fixed frame, a second electric telescopic piece, an annular guide rail, a first servo motor, a flat gear, an annular bearing frame, a second supporting plate, a second servo motor, a first grinding roller, a first fixed block, an elastic telescopic piece, a second fixed block and a third electric telescopic piece; the lower surface of the top plate is fixedly connected with a fixing frame; the front part of the fixed frame is fixedly connected with a second electric telescopic piece; the two second electric telescopic parts are fixedly connected with an annular guide rail; the right part of the annular guide rail is fixedly connected with a first servo motor; a flat gear is fixedly connected to an output shaft of the first servo motor; the annular guide rail is internally and rotatably connected with an annular bearing frame; the annular bearing frame is in transmission connection with a flat gear; the front part of the inner surface of the annular bearing frame is fixedly connected with a second supporting plate; a second servo motor is fixedly connected to the second supporting plate; a first grinding roller is fixedly connected to an output shaft of the second servo motor; the rear part of the inner surface of the annular bearing frame is fixedly connected with a first fixed block; the front part of the first fixed block is fixedly connected with two elastic telescopic pieces; the telescopic parts of the two elastic telescopic parts are fixedly connected with a second fixed block; a third electric telescopic part is fixedly connected to the second fixed block; the telescopic part of the third electric telescopic piece is fixedly connected with the connecting plate.
Optionally, a gear ring is fixed on the outer surface of the annular bearing frame, and the gear ring is engaged with the flat gear.
Optionally, the drilling system comprises a third support plate, a second electric slide rail, a second electric slide block, a first fixing plate, a third servo motor, a bearing plate, an electric drill, a fifth electric telescopic piece, a screw rod and an adaptive adjusting and cleaning mechanism; a third supporting plate is fixedly connected to the left side of the second side plate; a second electric slide rail is fixedly connected to the third supporting plate; a second electric sliding block is connected to the second electric sliding rail in a sliding manner; the second electric sliding block is fixedly connected with a first fixing plate; the front part of the first fixing plate is fixedly connected with a third servo motor; a bearing plate is fixedly connected with an output shaft of the third servo motor; an electric drill is fixedly connected to the left part of the bearing plate; a fifth electric telescopic piece is fixedly connected to the right part of the bearing plate; the telescopic part of the fifth electric telescopic piece is rotationally connected with a screw rod; the screw rod is connected with the bearing plate in a screwing way; the rear part of the screw rod is connected with an adaptive adjusting and cleaning mechanism.
Optionally, the adaptive adjustment cleaning mechanism comprises a connector, a sixth electric telescopic piece, a fixed seat, a first connecting rod, a second connecting rod and a cleaning ring; the rear part of the screw rod is fixedly connected with a connector; a sixth electric telescopic piece is fixedly connected to the front side inside the connector; the telescopic part of the sixth electric telescopic part is fixedly connected with a fixed seat; the fixed seat is rotatably connected with two first connecting rods; the rear side in the connector is rotatably connected with two second connecting rods; the two second connecting rods are respectively and rotatably connected with a cleaning ring; the two first connecting rods are respectively connected with one second connecting rod in a rotating way.
Optionally, the cleaning ring is made of hard rubber.
Optionally, a fixing system is also included; the front part of the first side plate is connected with a fixing system for stably clamping and fixing a cable joint shell; the fixing system comprises a first supporting plate, a first electric sliding rail, a first electric sliding block, a first electric telescopic piece, a bearing seat, an electric rotary table, a connecting frame and a sucker; the front part of the first side plate is fixedly connected with a first supporting plate; the upper surface of the first supporting plate is fixedly connected with a first electric slide rail; the first electric slide rail is connected with a first electric slide block in a sliding way; the first electric sliding block is fixedly connected with a first electric telescopic piece; the first electric expansion piece expansion part is fixedly connected with a bearing seat; the front part of the bearing seat is fixedly connected with an electric turntable; the rotating part of the electric turntable is fixedly connected with a connecting frame; four suckers are fixedly connected to the connecting frame.
Optionally, the connecting frame is formed by four arc-shaped plates in a crisscross.
Optionally, an end face flattening system is further included; the left part of the first side plate is connected with an end face flattening system; the end face leveling system comprises a support frame, a seventh electric telescopic piece, a fourth support plate, a third electric sliding rail, a third electric sliding block, a second fixing plate, a fourth servo motor and a second grinding roller; a support frame is fixedly connected to the left part of the first side plate; two seventh electric telescopic pieces are fixedly connected to the front part of the supporting frame; the telescopic parts of the two seventh electric telescopic pieces are fixedly connected with a fourth supporting plate; a third electric slide rail is fixedly connected to the fourth supporting plate; a third electric sliding block is connected to the third electric sliding rail in a sliding manner; a second fixing plate is fixedly connected to the third electric sliding block; a fourth servo motor is fixedly connected to the second fixing plate; and the output shaft of the fourth servo motor is fixedly connected with a second grinding roller.
The invention has the beneficial effects that: according to the invention, the edge material at the end part of the inner surface of the shell of the cable insulation connector is pushed to the end surface position by utilizing the vertical movement of the elastic shifting plate, and then the edge material is removed by utilizing a polishing mode, so that the problem that the existing automatic polishing equipment is difficult to clean the edge material for a complex arc surface is solved; meanwhile, the connecting holes which cannot be formed in an injection molding mode are processed, residual materials in the connecting holes are discharged on the basis of completing the hole opening operation, and the problem that follow-up assembling bolts are difficult to screw is avoided.
Drawings
FIG. 1 is a schematic perspective view of a first molding apparatus for manufacturing a transparent cable insulation joint according to the present invention;
FIG. 2 is a schematic perspective view of a second molding apparatus for manufacturing a transparent cable insulation joint according to the present invention;
FIG. 3 is a schematic view showing a partial structure of a molding apparatus for manufacturing a transparent cable insulation joint according to the present invention;
FIG. 4 is a schematic perspective view of the fastening system of the present invention;
FIG. 5 is a schematic perspective view of the scrap cleaning system of the present invention;
FIG. 6 is a schematic view of a partial structure of the rim charge cleaning system according to the present invention;
FIG. 7 is a schematic perspective view of the elastic shifting plate according to the present invention;
FIG. 8 is a schematic perspective view of the drilling system of the present invention;
FIG. 9 is a schematic view of a portion of the drilling system of the present invention;
FIG. 10 is a schematic view of a portion of an adaptive conditioning mechanism according to the present invention;
fig. 11 is a schematic perspective view of an end face flattening system according to the present invention.
Description of reference numerals: 1-a machine frame, 2-a workbench, 31-a first side plate, 32-a second side plate, 33-a top plate, 101-a first support plate, 102-a first electric slide rail, 103-a first electric slide block, 104-a first electric telescopic part, 105-a bearing seat, 106-an electric rotary table, 107-a connecting frame, 108-a sucker, 201-a fixed frame, 202-a second electric telescopic part, 203-a ring guide rail, 204-a first servo motor, 205-a flat gear, 206-a ring bearing frame, 207-a second support plate, 208-a second servo motor, 209-a first grinding roller, 2010-a first fixed block, 2011-an elastic telescopic part, 2012-a second fixed block, 2013-a third electric telescopic part, 2014-a connecting plate, 2015-a fourth electric telescopic part, 2016-elastic shifting plate, 301-third supporting plate, 302-second electric sliding rail, 303-second electric sliding block, 304-first fixing plate, 305-third servo motor, 306-bearing plate, 307-electric drill, 308-fifth electric telescopic piece, 309-screw rod, 30101-connector, 30102-sixth electric telescopic piece, 30103-fixing seat, 30104-first connecting rod, 30105-second connecting rod, 30106-cleaning ring, 401-supporting frame, 402-seventh electric telescopic piece, 403-fourth supporting plate, 404-third electric sliding rail, 405-third electric sliding block, 406-second fixing plate, 407-fourth servo motor and 408-second grinding roller.
Detailed Description
The following description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention.
Example 1
A forming device for preparing a transparent cable insulation joint, as shown in fig. 1-11, comprising a frame 1, a workbench 2, a first side plate 31, a second side plate 32 and a top plate 33; the upper surface of the frame 1 is fixedly connected with a workbench 2; a first side plate 31 is fixedly connected to the rear part of the upper surface of the workbench 2; a second side plate 32 is fixedly connected to the right part of the upper surface of the workbench 2; a top plate 33 is fixedly connected to the upper surface of the first side plate 31, and the top plate 33 is fixedly connected to the second side plate 32;
the device also comprises a rim charge cleaning system, a connecting plate 2014, a fourth electric telescopic part 2015, an elastic shifting plate 2016 and a drilling system; the lower surface of the top plate 33 is connected with a rim charge cleaning system; the rim charge cleaning system is provided with a connecting plate 2014; two fourth electric telescopic parts 2015 are fixedly connected to the rear part of the connecting plate 2014; an elastic shifting plate 2016 is fixedly connected to the rear part of the fourth electric telescopic part 2015; the elastic shifting plate 2016 moving up and down pushes the edge materials to the end of the cable insulation connector shell, and the edge materials are completely cleaned by matching with an edge material cleaning system; the drilling system is attached to the left portion of the second side plate 32.
The fourth electric telescopic 2015 is an electric push rod.
The rim charge cleaning system comprises a fixed frame 201, a second electric telescopic piece 202, an annular guide rail 203, a first servo motor 204, a flat gear 205, an annular bearing frame 206, a second supporting plate 207, a second servo motor 208, a first grinding roller 209, a first fixed block 2010, an elastic telescopic piece 2011, a second fixed block 2012 and a third electric telescopic piece 2013; the lower surface of the top plate 33 is connected with a fixed frame 201 through bolts; the front part of the fixed frame 201 is fixedly connected with a second electric telescopic piece 202; the telescopic parts of the two second electric telescopic pieces 202 are fixedly connected with an annular guide rail 203; a first servo motor 204 is fixedly connected to the right part of the annular guide rail 203; a flat gear 205 is fixedly connected with an output shaft of the first servo motor 204; the annular guide rail 203 is internally and rotatably connected with an annular bearing frame 206; the ring-shaped bearing frame 206 is in transmission connection with a flat gear 205; a second support plate 207 is bolted to the front part of the inner surface of the ring-shaped carrier 206; a second servo motor 208 is fixedly connected to the second supporting plate 207; a first grinding roller 209 is fixedly connected with an output shaft of the second servo motor 208; a first fixing block 2010 is fixedly connected to the rear part of the inner surface of the annular bearing frame 206; two elastic expansion pieces 2011 are fixedly connected to the front part of the first fixing block 2010; the two elastic expansion pieces 2011 are fixedly connected with a second fixed block 2012; a third electric telescopic part 2013 is fixedly connected to the second fixing block 2012; the telescopic part of the third electric telescopic part 2013 is fixedly connected with the connecting plate 2014.
The second electric telescopic member 202 is a cylinder; the elastic expansion piece 2011 is a spring expansion rod; the third electric telescopic element 2013 is an electric push rod.
A toothed ring is secured to the outer surface of the ring carrier 206 and engages the flat gear 205.
Also comprises a fixing system; the front part of the first side plate 31 is connected with a fixing system for stably clamping and fixing a cable joint shell; the fixing system comprises a first supporting plate 101, a first electric slide rail 102, a first electric slide block 103, a first electric expansion piece 104, a bearing seat 105, an electric rotary table 106, a connecting frame 107 and a sucker 108; the front part of the first side plate 31 is connected with a first supporting plate 101 through bolts; the upper surface of the first supporting plate 101 is connected with a first electric slide rail 102 through bolts; a first electric slide block 103 is connected on the first electric slide rail 102 in a sliding manner; a first electric expansion piece 104 is fixedly connected to the first electric slide block 103; the expansion part of the first electric expansion piece 104 is fixedly connected with a bearing seat 105; the front part of the bearing seat 105 is fixedly connected with an electric turntable 106; the rotating part of the electric turntable 106 is fixedly connected with a connecting frame 107; four suction cups 108 are fixed on the connecting frame 107.
The link frame 107 is formed by four arc-shaped plates crossing in a cross.
Before a forming device for preparing the transparent cable insulation joint is used, a transparent cable insulation joint shell demoulded by an injection molding machine is conveyed to the front part of a workbench 2 by a manipulator, the convex surface of the transparent cable insulation joint shell is kept backward, then a first electric telescopic piece 104 is controlled to operate, a telescopic part of the first electric telescopic piece 104 drives relevant parts on the first electric telescopic piece to move together, four movable suckers 108 are correspondingly adsorbed on the convex surface of the transparent cable insulation joint shell, and the four suckers 108 fix the cable insulation joint shell under the appearance effect of a connecting frame 107, so that the cable insulation joint shell cannot generate unbalanced dislocation; the first electric telescopic element 104 is then controlled to return, and the fixed cable insulation joint housing is positioned right below the ring-shaped guide rail 203.
When the cable insulating joint housing is initially positioned right below the annular guide rail 203, the two second electric telescopic parts 202 are controlled to operate, the two second electric telescopic parts 202 jointly drive the annular guide rail 203 to move downwards, the annular guide rail 203 drives the related parts on the annular guide rail 203 to move downwards together, the elastic shifting plate 2016 moving along enters the cable insulating joint housing, the first grinding roller 209 moving along with the annular guide rail contacts the surface of the end part of the cable insulating joint, then the first electric telescopic part 104 is controlled to operate, the cable insulating joint housing fixed by the four suckers 108 moves along with the annular guide rail until the inner surface of the cable insulating joint housing contacts with the elastic shifting plate 2016, the two fourth electric telescopic parts 2015 are controlled to operate according to the shape of the end part of the cable insulating joint housing, the two fourth electric telescopic parts 2015 do not always keep the same operation, and therefore, the corresponding expansion and contraction of the two fourth electric telescopic parts 2015 are controlled, the elastic shifting plate 2016 changes along with the change and adapts to the shape of the end part of the inner surface of the shell of the cable insulation connector; then, the third electric expansion part 2013 is controlled to operate, the third electric expansion part 2013 drives the connecting plate 2014 to move upwards, due to the arc change in the cable insulation joint shell, the two elastic expansion parts 2011 compensate the transverse distance change to prevent the elastic shifting plate 2016 from being damaged, the elastic shifting plate 2016 moves upwards in an adaptive manner and pushes the rim charge at the end part of the inner surface of the cable insulation joint shell to the end surface position, after pushing of one region is completed, the first servo motor 204 is controlled to operate, the first servo motor 204 drives the flat gear 205 to rotate, the flat gear 205 drives the gear ring on the annular bearing frame 206, so that the annular bearing frame 206 rotates on the annular guide rail 203, the rotation angle of the annular bearing frame 206 is controlled, the end part of the cable insulation joint shell is ensured not to be subjected to leakage treatment, and in the process, the second servo motor 208 is controlled to operate, second servo motor 208 drives first polishing roller 209 and continues to rotate, and first polishing roller 209 self rotates and follows annular and bear 206 circular motion, therefore first polishing roller 209 clears up the rim charge that cable insulation connects shell tip was pushed out, solves the problem that current automatic grinding equipment is difficult to carry out the rim charge to the complicated cambered surface and clears up.
Example 2
On the basis of embodiment 1, as shown in fig. 1, 3-4 and 8-10, the drilling system includes a third supporting plate 301, a second electric sliding rail 302, a second electric sliding block 303, a first fixing plate 304, a third servo motor 305, a bearing plate 306, an electric drill 307, a fifth electric telescopic member 308, a screw rod 309 and an adaptive adjustment cleaning mechanism; a third support plate 301 is bolted to the left side of the second side plate 32; a second electric slide rail 302 is connected to the third support plate 301 through bolts; a second electric sliding block 303 is connected on the second electric sliding rail 302 in a sliding manner; a first fixing plate 304 is fixedly connected to the second electric sliding block 303; a third servo motor 305 is fixedly connected to the front part of the first fixing plate 304; the output shaft of the third servo motor 305 is fixedly connected with a bearing plate 306; an electric drill 307 is fixedly connected to the left part of the bearing plate 306; a fifth electric telescopic member 308 is fixedly connected to the right part of the bearing plate 306; the telescopic part of the fifth electric telescopic piece 308 is rotatably connected with a screw rod 309; the screw rod 309 is screwed with the bearing plate 306; the rear part of the screw rod 309 is connected with an adaptive adjusting and cleaning mechanism.
The adaptive adjusting and cleaning mechanism comprises a connector 30101, a sixth electric telescopic piece 30102, a fixed seat 30103, a first connecting rod 30104, a second connecting rod 30105 and a cleaning ring 30106; the rear part of the screw rod 309 is welded with a connector 30101; a sixth electric telescopic component 30102 is fixedly connected to the front side inside the connector 30101; the expansion part of the sixth electric expansion part 30102 is fixedly connected with a fixed seat 30103; the fixed seat 30103 is rotatably connected with two first connecting rods 30104; two second connecting rods 30105 are rotatably connected to the rear side inside the connector 30101; the two second connecting rods 30105 are respectively connected with a cleaning ring 30106 in a rotating way; each of the two first connecting rods 30104 is rotatably connected to a second connecting rod 30105.
The cleaning ring 30106 is made of hard rubber.
Because the connection hole at the side part of the cable insulation joint shell cannot be directly molded due to the limitation of the injection molding process, after the cable insulation joint shell is fixed by the four suckers 108, a worker selects a proper drill bit according to the specification of the hole, installs the drill bit on an electric drill 307, then controls the first electric telescopic part 104 to operate, the first electric telescopic part 104 drives the related parts on the first electric telescopic part to move together, the fixed cable insulation joint shell moves, the protruded material at the side part of the cable insulation joint shell contacts the drill bit of the electric drill 307, the drill bit rotating at a high speed performs hole opening treatment on the cable insulation joint shell, after the hole opening treatment is completed, controls the first electric telescopic part 104 to return, then controls the third servo motor 305 to operate, the output shaft of the third servo motor 305 drives the bearing plate 306 to rotate by one hundred eighty degrees, the bearing plate 306 drives the related parts on the bearing plate to rotate together, therefore, when the connector 30101 reaches the position where the drill bit is located, the first electric telescopic part 104 is controlled to operate again, the opening at the side part of the cable insulation joint shell is positioned at the end part of the connector 30101, the sixth electric telescopic part 30102 is controlled to operate, the sixth electric telescopic part 30102 drives the fixed seat 30103 to move, the fixed seat 30103 drives the two first connecting rods 30104 to move, the two first connecting rods 30104 respectively push one second connecting rod 30105, the two second connecting rods 30105 diverge from each other, at this time, the height of the cleaning ring 30106 can contact the inner wall of the connecting hole, then the fifth electric telescopic part 308 is controlled to operate, the fifth electric telescopic part 308 drives the screw rod 309 to move, the screw rod 309 starts to rotate under the action of the bearing plate 306 in the moving process, so the screw rod 309 drives the connector 30101 to rotate integrally, and residual materials in the connecting hole are pushed out along with the two rotating cleaning rings 30106, keeping the inside of the connecting hole clean; after the processing of a single connecting hole is finished, because the side edge of the insulating joint shell is arc-shaped, the PLC control system controls the first electric slider 103 to move correspondingly on the first electric slide rail 102 depending on the specification and size of the insulating joint shell, and controls the second electric slider 303 to move correspondingly downward on the second electric slide rail 302, so that the height of the electric drill 307 which follows the movement corresponds to the position of the next connecting hole, and the subsequent connecting hole processing operation is consistent with the above operation until the hole opening and internal processing of all connecting holes are finished.
Example 3
On the basis of the embodiment 2, as shown in fig. 1 and fig. 11, the device further comprises an end face flattening system; the left part of the first side plate 31 is connected with an end face leveling system; the end face leveling system comprises a support frame 401, a seventh electric telescopic piece 402, a fourth support plate 403, a third electric slide rail 404, a third electric slide block 405, a second fixing plate 406, a fourth servo motor 407 and a second grinding roller 408; a support frame 401 is welded at the left part of the first side plate 31; two seventh electric telescopic pieces 402 are fixedly connected to the front part of the support frame 401; a fourth support plate 403 is fixedly connected with the telescopic parts of the two seventh electric telescopic pieces 402; a third electric slide rail 404 is connected to the fourth support plate 403 through bolts; a third electric slide block 405 is connected to the third electric slide rail 404 in a sliding manner; a second fixing plate 406 is fixedly connected to the third electric sliding block 405; a fourth servo motor 407 is fixedly connected to the second fixing plate 406; the output shaft of the fourth servo motor 407 is fixedly connected with a second grinding roller 408.
After the end part of the cable insulation joint shell is subjected to rim charge treatment, two seventh electric expansion parts 402 on a support frame 401 are controlled to operate, the two seventh electric expansion parts 402 drive a fourth support plate 403 to move together, at the moment, a second polishing roller 408 which moves along with the fourth electric expansion parts is positioned at the side position of the flat surface of the cable insulation joint shell, the moving distance of the first electric expansion part 104 is set, so that the flat surface of the cable insulation joint shell is subjected to composite polishing specification, then, a third electric sliding block 405 is controlled to move on a third electric sliding rail 404, the third electric sliding block 405 drives related parts on the third electric sliding block to move upwards together, and at the moment, the rotating second polishing roller 408 finishes polishing the flat surface of the cable insulation joint shell in the process of moving upwards; after finishing the polishing of unilateral, the operation of electric turntable 106 on the control bearing seat 105, electric turntable 106 drive the relevant part on it and move in the lump, the cable insulation joint shell that is fixed by four sucking discs 108 this moment rotates one hundred eighty degrees, then continue to finish polishing of another planform, handle like this and make cable insulation joint planform smooth, clear up the surface arch that moulds plastics and arouse, improve follow-up assembly quality.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (10)
1. A forming device for preparing a transparent cable insulation joint comprises a machine frame (1); the upper surface of the frame (1) is fixedly connected with a workbench (2); a first side plate (31) is fixedly connected to the rear part of the upper surface of the workbench (2); a second side plate (32) is fixedly connected to the right part of the upper surface of the workbench (2); a top plate (33) is fixedly connected to the upper surface of the first side plate (31), and the top plate (33) is fixedly connected with the second side plate (32); the method is characterized in that: the device also comprises a rim charge cleaning system, a connecting plate (2014), a fourth electric telescopic piece (2015), an elastic shifting plate (2016) and a drilling system; the lower surface of the top plate (33) is connected with an edge material cleaning system for cleaning redundant corner materials at the end part of the transparent cable insulation connector shell; the rim charge cleaning system is provided with a connecting plate (2014); two fourth electric telescopic parts (2015) are fixedly connected to the rear part of the connecting plate (2014); an elastic shifting plate (2016) is fixedly connected to the rear part of the fourth electric telescopic part (2015); the elastic shifting plate (2016) moving up and down pushes the edge materials to the end part of the cable insulation connector shell, and the edge materials are completely cleaned by matching with an edge material cleaning system; the left part of the second side plate (32) is connected with a drilling system for drilling a connecting hole on the shell of the cable insulation connector.
2. The molding apparatus for manufacturing an insulated joint of a transparent cable according to claim 1, wherein: elasticity is dialled board (2016) and is the spring leaf, and the spring leaf surface is provided with a plurality of sand grip.
3. The molding apparatus for manufacturing an insulated joint of a transparent cable according to claim 2, wherein: the rim charge cleaning system comprises a fixing frame (201), a second electric telescopic piece (202), an annular guide rail (203), a first servo motor (204), a flat gear (205), an annular bearing frame (206), a second supporting plate (207), a second servo motor (208), a first grinding roller (209), a first fixing block (2010), an elastic telescopic piece (2011), a second fixing block (2012) and a third electric telescopic piece (2013); a fixed frame (201) is fixedly connected to the lower surface of the top plate (33); the front part of the fixed frame (201) is fixedly connected with a second electric telescopic piece (202); the telescopic parts of the two second electric telescopic pieces (202) are fixedly connected with an annular guide rail (203); a first servo motor (204) is fixedly connected to the right part of the annular guide rail (203); a flat gear (205) is fixedly connected to an output shaft of the first servo motor (204); the annular guide rail (203) is internally and rotatably connected with an annular bearing frame (206); the ring-shaped bearing frame (206) is in transmission connection with the flat gear (205); a second supporting plate (207) is fixedly connected to the front part of the inner surface of the annular bearing frame (206); a second servo motor (208) is fixedly connected to the second supporting plate (207); a first grinding roller (209) is fixedly connected with an output shaft of the second servo motor (208); a first fixed block (2010) is fixedly connected to the rear part of the inner surface of the annular bearing frame (206); two elastic expansion pieces (2011) are fixedly connected to the front part of the first fixed block (2010); the telescopic parts of the two elastic telescopic parts (2011) are fixedly connected with a second fixed block (2012); a third electric telescopic part (2013) is fixedly connected to the second fixed block (2012); the expansion part of the third electric expansion part (2013) is fixedly connected with a connecting plate (2014).
4. The molding apparatus for manufacturing an insulated joint of a transparent cable according to claim 3, wherein: a gear ring is fixedly connected to the outer surface of the annular bearing frame (206), and the gear ring is meshed with the flat gear (205).
5. The molding apparatus for manufacturing an insulated joint of a transparent cable according to claim 4, wherein: the drilling system comprises a third supporting plate (301), a second electric sliding rail (302), a second electric sliding block (303), a first fixing plate (304), a third servo motor (305), a bearing plate (306), an electric drill (307), a fifth electric telescopic piece (308), a screw rod (309) and an adaptability adjusting and cleaning mechanism; a third supporting plate (301) is fixedly connected to the left side of the second side plate (32); a second electric slide rail (302) is fixedly connected to the third support plate (301); a second electric sliding block (303) is connected on the second electric sliding rail (302) in a sliding way; a first fixing plate (304) is fixedly connected to the second electric slide block (303); a third servo motor (305) is fixedly connected to the front part of the first fixing plate (304); a bearing plate (306) is fixedly connected with an output shaft of the third servo motor (305); an electric drill (307) is fixedly connected to the left part of the bearing plate (306); a fifth electric telescopic piece (308) is fixedly connected to the right part of the bearing plate (306); the telescopic part of the fifth electric telescopic piece (308) is rotationally connected with a screw rod (309); the screw rod (309) is screwed with the bearing plate (306); the rear part of the screw rod (309) is connected with an adaptive adjusting and cleaning mechanism.
6. The molding apparatus for manufacturing an insulated joint of a transparent cable according to claim 5, wherein: the adaptive adjusting and cleaning mechanism comprises a connector (30101), a sixth electric telescopic piece (30102), a fixed seat (30103), a first connecting rod (30104), a second connecting rod (30105) and a cleaning ring (30106); the rear part of the screw rod (309) is fixedly connected with a connector (30101); a sixth electric expansion piece (30102) is fixedly connected to the front side inside the connector (30101); a fixed seat (30103) is fixedly connected with the telescopic part of the sixth electric telescopic piece (30102); the fixed seat (30103) is rotatably connected with two first connecting rods (30104); two second connecting rods (30105) are rotatably connected to the rear side in the connector (30101); two second connecting rods (30105) are respectively connected with a cleaning ring (30106) in a rotating way; two first connecting rods (30104) are respectively connected with a second connecting rod (30105) in a rotating way.
7. The molding apparatus for manufacturing an insulated joint of a transparent cable according to claim 6, wherein: the cleaning ring (30106) is made of hard rubber.
8. The forming apparatus for manufacturing an insulated joint of a transparent cable according to any one of claims 1 to 7, wherein: also comprises a fixing system; the front part of the first side plate (31) is connected with a fixing system for stably clamping and fixing a cable joint shell; the fixing system comprises a first supporting plate (101), a first electric sliding rail (102), a first electric sliding block (103), a first electric telescopic piece (104), a bearing seat (105), an electric rotating disc (106), a connecting frame (107) and a sucking disc (108); the front part of the first side plate (31) is fixedly connected with a first supporting plate (101); a first electric slide rail (102) is fixedly connected to the upper surface of the first supporting plate (101); a first electric slide block (103) is connected on the first electric slide rail (102) in a sliding way; a first electric expansion piece (104) is fixedly connected to the first electric sliding block (103); the telescopic part of the first electric telescopic piece (104) is fixedly connected with a bearing seat (105); the front part of the bearing seat (105) is fixedly connected with an electric turntable (106); a connecting frame (107) is fixedly connected with the rotating part of the electric turntable (106); four suckers (108) are fixedly connected to the connecting frame (107).
9. The forming apparatus for manufacturing an insulated joint of a transparent cable according to claim 8, wherein: the connecting frame (107) is formed by four arc plates in a cross shape.
10. The forming apparatus for manufacturing an insulated joint of a transparent cable according to claim 9, wherein: the device also comprises an end face flattening system; the left part of the first side plate (31) is connected with an end face flattening system; the end face leveling system comprises a support frame (401), a seventh electric telescopic piece (402), a fourth support plate (403), a third electric slide rail (404), a third electric slide block (405), a second fixing plate (406), a fourth servo motor (407) and a second grinding roller (408); a support frame (401) is fixedly connected to the left part of the first side plate (31); two seventh electric telescopic pieces (402) are fixedly connected to the front part of the support frame (401); a fourth support plate (403) is fixedly connected with the telescopic parts of the two seventh electric telescopic pieces (402); a third electric slide rail (404) is fixedly connected to the fourth support plate (403); a third electric sliding block (405) is connected on the third electric sliding rail (404) in a sliding way; a second fixed plate (406) is fixedly connected to the third electric slide block (405); a fourth servo motor (407) is fixedly connected to the second fixing plate (406); and a second grinding roller (408) is fixedly connected to an output shaft of the fourth servo motor (407).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210516737.3A CN114865422B (en) | 2022-05-13 | 2022-05-13 | Forming device for preparing transparent cable insulation joint |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210516737.3A CN114865422B (en) | 2022-05-13 | 2022-05-13 | Forming device for preparing transparent cable insulation joint |
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| CN114865422B CN114865422B (en) | 2024-09-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN207972051U (en) * | 2018-03-06 | 2018-10-16 | 南京鑫美光科技实业有限公司 | A kind of suspention cabinet numerical control press |
| CN112776075A (en) * | 2021-01-06 | 2021-05-11 | 赣州市硕祺电子科技有限公司 | Be used for connector shell to connect perforating device |
| CN114289607A (en) * | 2022-03-09 | 2022-04-08 | 河南英邦冷弯科技有限公司 | Online continuous punching device in cold roll forming |
| WO2022087944A1 (en) * | 2020-10-28 | 2022-05-05 | 黎健钦 | Surface cleaning apparatus for machining stainless-steel storage drum |
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2022
- 2022-05-13 CN CN202210516737.3A patent/CN114865422B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207972051U (en) * | 2018-03-06 | 2018-10-16 | 南京鑫美光科技实业有限公司 | A kind of suspention cabinet numerical control press |
| WO2022087944A1 (en) * | 2020-10-28 | 2022-05-05 | 黎健钦 | Surface cleaning apparatus for machining stainless-steel storage drum |
| CN112776075A (en) * | 2021-01-06 | 2021-05-11 | 赣州市硕祺电子科技有限公司 | Be used for connector shell to connect perforating device |
| CN114289607A (en) * | 2022-03-09 | 2022-04-08 | 河南英邦冷弯科技有限公司 | Online continuous punching device in cold roll forming |
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| CN114865422B (en) | 2024-09-27 |
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