CN114852542A - Container and method of assembling the same - Google Patents
Container and method of assembling the same Download PDFInfo
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- CN114852542A CN114852542A CN202210319029.0A CN202210319029A CN114852542A CN 114852542 A CN114852542 A CN 114852542A CN 202210319029 A CN202210319029 A CN 202210319029A CN 114852542 A CN114852542 A CN 114852542A
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- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000003466 welding Methods 0.000 claims abstract description 60
- 230000002787 reinforcement Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/08—Interconnections of wall parts; Sealing means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/12—Large containers rigid specially adapted for transport
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
Abstract
The invention discloses a container and an assembling method thereof, wherein the assembling method comprises the following steps: placing a container bottom plate on a platform, and respectively spot-welding a left side plate and a right side plate of the container on two side edges of a bottom plate; the length of the inclined supporting rods is adjusted to respectively adjust the verticality between the two side plates and the bottom plate and the length of a left diagonal line and a right diagonal line so that the difference between the verticality and the length of the diagonal line is within a preset range; a horizontal support rod with adjustable length is supported between the left side plate and the right side plate; front and rear end plates are respectively placed at the front end and the rear end of the bottom plate and are connected in a spot welding manner, inclined supports with adjustable lengths are respectively supported between the two end plates and the bottom plate, and the verticality between the two end plates and the bottom plate and the length of front and rear diagonal lines are respectively adjusted by adjusting the lengths of the inclined supports, so that the difference between the verticality and the diagonal line length is in a preset range; and (4) fully welding, and removing the inclined supporting rod and the horizontal supporting rod. The equipment is simple and convenient swift, and the equipment precision is high.
Description
Technical Field
The invention relates to the field of machine manufacturing, in particular to a container and an assembling method thereof.
Background
The container is a large container with certain strength, rigidity and specification for turnover. The existing container manufacturing process is generally a whole-box manufacturing mode, namely, after all parts are assembled and welded into a complete box body, a series of subsequent work such as whole-box sanding, paint spraying, floor installation and the like is carried out. The container finished in the manufacturing mode is transported in an empty container mode, and empty space in the container body cannot be utilized, so that the carrying efficiency is low, and the container delivery cost is high.
To overcome the defects of the whole transportation mode, the concept of the split-type assembled container is proposed, and the manufacturing mode of the split-type assembled container is as follows: the side plates, the bottom plate and the front and rear plates of the container are manufactured at a manufacturing site, transported to a delivery site and then assembled to form a finished box body. In the assembling process, the length of the box body of a common container is large, an assembling tool is needed, the cost of the existing large-scale assembling tool is high, the period is long, the assembling is difficult, all welding seams of the container are full seams, the deformation is large and cannot be controlled during welding, and the diagonal line with large error is difficult to adjust.
Disclosure of Invention
In view of the above, the embodiment of the invention provides a container and an assembling method thereof, the assembling method adjusts the installation angle and the diagonal length through the supporting rod with adjustable length, can preset the anti-deformation amount, can restrict the welding deformation, and can adjust the angle and the diagonal length in real time, so that the whole welded container meets the size requirement, and the assembling precision is improved; the equipment is swift convenient, and is with low costs, improves the efficiency of construction.
Therefore, the embodiment of the invention provides the following technical scheme:
the invention provides a method for assembling a container, which comprises the following steps:
placing a container bottom plate on a platform, and respectively spot-welding a left side plate and a right side plate of the container on two side edges of the bottom plate;
inclined support rods with adjustable lengths are respectively supported between the left side plate and the bottom plate and between the right side plate and the bottom plate, and the verticality between the two side plates and the bottom plate and the length of a left diagonal line and a right diagonal line are respectively adjusted by adjusting the lengths of the inclined support rods, so that the verticality between the two side plates and the bottom plate and the length difference between the left diagonal line and the right diagonal line are both within a preset range;
a horizontal support rod with adjustable length is supported between the left side plate and the right side plate for reinforcement;
front and rear end plates are respectively placed at the front end and the rear end of the bottom plate and are connected in a spot welding manner, length-adjustable inclined supports are respectively supported between the front end plate and the bottom plate and between the rear end plate and the bottom plate, and the verticality between the two end plates and the bottom plate and the length of front and rear diagonal lines are respectively adjusted by adjusting the length of the inclined supports, so that the verticality between the two end plates and the bottom plate and the length difference between the front and rear diagonal lines are in a preset range;
and (4) fully welding, and removing the inclined supporting rod and the horizontal supporting rod to finish the assembly.
Further, before full-length welding, the method further comprises the following steps:
the length of each side and the length of each diagonal of the container are measured, and the length difference of the left diagonal and the right diagonal and the length difference of the front diagonal and the rear diagonal are within a preset range by adjusting the lengths of each diagonal support rod and each horizontal support rod.
Further, the full weld specifically includes:
welding inner side seams between the left side plate and the right side plate and the bottom plate from the center to two ends;
welding outer side seams between the left side plate and the right side plate and the bottom plate from the center to two ends;
welding inner side seams between the front end plate and the rear end plate and the bottom plate from the center to the two ends;
welding outer side seams between the front end plate and the rear end plate and the bottom plate from the center to the two ends;
welding inner side seams between the left side plate and the right side plate and between the front end plate and the rear end plate;
welding outer side seams between the left side plate and the right side plate and between the front end plate and the rear end plate;
and welding the inner and outer welding seams of the top cover from the center to the two ends.
Further, the preset range of the perpendicularity is 90 ° ± 2 °.
Further, the preset range of the length difference between the left diagonal line and the right diagonal line and the length difference between the front diagonal line and the rear diagonal line is 0-3 mm.
Further, the bracing piece includes first connecting seat, first screw rod and the rotation locking piece that first bracing piece body and first bracing piece body both ends set up respectively, two the screw thread opposite direction of first screw rod, the one end of first screw rod with first bracing piece body threaded connection, the other end of first screw rod with first connecting seat rotates to be connected, it is used for the locking to rotate the locking piece the rotation of first screw rod, first connecting seat be used for with the board that the equipment was treated to the container is connected.
Furthermore, a limiting hole is formed in the first connecting seat, the end of the first screw penetrates into the limiting hole, and the limiting hole is used for limiting the rotation range of the screw.
Furthermore, the horizontal support rod comprises a second support rod body and a second connecting seat and a second screw rod which are respectively arranged at two ends of the second support rod body, the thread directions of the two second screw rods are opposite, one end of each second screw rod is in threaded connection with the second support rod body, the other end of each second screw rod is fixedly connected with the second connecting seat, and the second connecting seat is used for being connected with a plate to be assembled of the container.
In a second aspect, the invention provides a container assembled by the method of assembly of the first aspect of the invention.
The technical scheme of the embodiment of the invention has the following advantages:
the embodiment of the invention provides a container and an assembling method thereof, wherein the assembling method adjusts the installation angle and the diagonal length through a supporting rod with adjustable length, can preset the reverse deformation amount, restricts the welding deformation, and can adjust the angle and the diagonal length in real time, so that the whole welded container meets the size requirement, and the assembling precision is improved; the equipment is swift convenient, and is with low costs, improves the efficiency of construction.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a flow chart of a method of assembling a container according to an embodiment of the invention;
FIG. 2 is a schematic view of a container with assembled side panels and bottom panels according to an embodiment of the invention;
FIG. 3 is a schematic view of an assembled end plate and bottom plate of a container according to an embodiment of the invention;
FIG. 4 is a flow chart of a full weld according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a diagonal support according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a horizontal support according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a container according to an embodiment of the present invention.
In the figure, the position of the upper end of the main shaft,
1. a base plate; 2. a left side plate; 3. a right side plate; 4. a front end plate; 5. a rear end plate; 6. an inclined support rod; 61. a first support rod body; 62. a first connecting seat; 63. a first screw; 64. a rotation lock member; 65. a limiting hole; 66. a rotating shaft; 67. a first locking screw; 7. a horizontal support bar; 71. a second support bar body; 72. a second connecting seat; 73. a second screw; 74. and a second locking screw.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be considered as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, the word "exemplary" is used to mean "serving as an example, instance, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is presented to enable any person skilled in the art to make and use the application. In the following description, details are set forth for the purpose of explanation. It will be apparent to one of ordinary skill in the art that the present application may be practiced without these specific details. In other instances, well-known structures and processes are not set forth in detail in order to avoid obscuring the description of the present application with unnecessary detail. Thus, the present application is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the present embodiment, there is provided an assembling method of a container, and fig. 1 is a flowchart of the assembling method of the container according to an embodiment of the present invention, as shown in fig. 1, the flowchart includes the following steps:
s1, the container bottom plate 1 is placed on the platform and fixed, two ends of the container bottom plate 1 can be fixed on the platform, the left side plate and the right side plate of the container are respectively spot-welded on two side edges of the bottom plate 1, the left side plate 2 is spot-welded with the left side beam of the bottom plate 1, and the right side plate 3 is spot-welded with the right side beam of the bottom plate 1. Adopt spot welding for the angle between curb plate and the bottom plate 1 is adjustable, and spot welding is only preliminary location and connection effect.
S2, the length-adjustable diagonal support rods 6 are respectively supported between the left side plate 2 and the bottom plate 1 and between the right side plate 3 and the bottom plate 1, and the container is large in whole and large in length of the side plates and the bottom plate 1, so that the plurality of parallel diagonal support rods 6 are supported between the side plates and the bottom plate 1, and supporting strength and adjusting accuracy are improved. In the embodiment, the distance between the inclined support rods 6 on the same side is 1.5-2 m. The perpendicularity between the two side plates and the bottom plate 1 and the length of the left diagonal line and the right diagonal line are respectively adjusted by adjusting the length of the inclined supporting rod 6, so that the perpendicularity between the two side plates and the bottom plate 1 and the length difference between the left diagonal line and the right diagonal line are both in a preset range. The verticality range and the diagonal length difference range are set according to the preliminarily judged deformation direction and position, a reverse deformation space is provided, and the reverse deformation amount is preset, so that the finally assembled container meets the requirements. The inclined support rod also restrains welding deformation, and the assembling precision is improved. Moreover, the length of the inclined support can be adjusted locally according to the deformation position in the subsequent assembly and full-welding processes.
Specifically, fix a plurality of bearing diagonal poles 6 of one side wherein earlier, a plurality of bearing diagonal poles 6 of homonymy are parallel, through the self length of adjustment bearing diagonal pole 6, adjust the straightness that hangs down between curb plate and the bottom plate 1, are close 90, reach the design requirement. After the adjustment of one side is finished, the other side is adjusted by the same method. After the perpendicularity adjustment is finished, the left diagonal line and the right diagonal line can be measured, the length difference of the two diagonal lines is calculated, if the length difference is within a preset range, adjustment is not carried out, if the length difference exceeds the preset range, the inclined supporting rods on the two sides can be adjusted simultaneously until the length difference of the two diagonal lines is within the preset range, and the design requirement is met. The perpendicularity and the diagonal length difference are adjusted to be within a preset range, welding deformation is restrained, and the precision of the assembled container is improved.
S3, supporting and reinforcing the horizontal support bar 7 with adjustable length between the left and right side plates, and the assembled structure is shown in fig. 2. The horizontal support rods 7 between the left side plate and the right side plate are also arranged in a plurality and are parallel to each other. The horizontal support rod 7 is fixed at the top ends of the left side plate and the right side plate, and the length of the horizontal support rod 7 is adjusted to be consistent with that of the bottom plate 1.
Through the adjustment of the perpendicularity between the two side plates and the bottom plate 1 and the length difference between the two diagonal lines by the inclined supporting rods 6, the basic shape of the container is determined, the left side plate and the right side plate of the container are reinforced and fixed in an auxiliary mode by the horizontal supporting rod 7 at the top, the constraint force on welding deformation is improved, and the container cannot deform during welding.
S4, placing front and rear end plates at the front and rear ends of the bottom plate 1 respectively and connecting the front and rear end plates in a spot welding manner, using inclined supports with adjustable lengths to support between the front end plate 4 and the bottom plate 1 and between the rear end plate 5 and the bottom plate 1 respectively, adjusting the verticality between the two end plates and the bottom plate 1 and the length of front and rear diagonal lines by adjusting the length of the inclined support rod 6 respectively so as to enable the verticality between the two end plates and the bottom plate 1 and the length difference between the front and rear diagonal lines to be within a preset range, and forming an assembled structure as shown in FIG. 3; the adjustment method of this step is the same as step S2. The front end plate 5 and the rear end plate 5 also adopt the same method to adjust the perpendicularity and the length difference of two diagonal lines, but do not completely depend on the restraint of the two side plates and the bottom plate 1, and further restrain the welding deformation, thereby ensuring the precision after assembly.
And S5, full-length welding, and removing the inclined support rod 6 and the horizontal support rod 7 to finish assembly. Through the steps of S1-S4, the size of the container is basically determined, full-welding fixation can be performed firmly, welding deformation possibly generated in the full-welding process is restrained through the restraining effect of the inclined supporting rods and the horizontal supporting rods, and the assembly precision is improved.
The assembling method of the embodiment of the invention further comprises the following steps before full welding:
the length of each side and the length of each diagonal of the container are measured, and the length difference of the left diagonal and the right diagonal and the length difference of the front diagonal and the rear diagonal are within a preset range by adjusting the lengths of each diagonal support rod 6 and each horizontal support rod 7. Further measurement and adjustment are performed before full welding, and the accuracy after assembly is further ensured. Moreover, the adjusting process is convenient and fast, the assembling precision is ensured, and excessive time is not spent.
As shown in fig. 4, the full-length welding of the embodiment of the present invention specifically includes:
s51, welding inner side seams between the left side plate and the right side plate and the bottom plate 1 from the center to the two ends;
s52, welding outer side seams between the left side plate and the right side plate and the bottom plate 1 from the center to the two ends;
s53, welding inner side seams between the front and rear end plates and the bottom plate 1 from the center to the two ends;
s54, welding outer side seams between the front and rear end plates and the bottom plate 1 from the center to the two ends;
s55, welding inner side seams between the left side plate and the right side plate and between the front end plate and the rear end plate;
s56, welding outer side seams between the left side plate and the right side plate and between the front end plate and the rear end plate;
and S57, welding the inner and outer welding seams of the top cover from the center to the two ends.
The welding sequence from the center to the two ends and from the inside to the outside reduces the deformation caused by welding, and is convenient for adjusting the length and the angle through the inclined supporting rod 6 and the horizontal supporting rod 7 in real time. From curb plate to end plate to top cap again because the length of curb plate is longer, the preferential fixed curb plate can tentatively stereotype, reduces the deformation that welding process caused.
In the full-length welding process, the length difference between the perpendicularity and the diagonal line can be measured at any time, the adjustment is carried out according to the measurement result, the local adjustment is carried out according to the specific deformation position, the supporting rod at the position is adjusted, and then the deformation caused by welding is restrained.
In the present embodiment, the preset range of the perpendicularity is 90 ° ± 2 °. In this embodiment, the preset range of the length difference between the left diagonal and the right diagonal and the length difference between the front diagonal and the rear diagonal is 0-3 mm, that is, the length difference of the diagonals is less than or equal to 3 mm.
As shown in fig. 5, the diagonal bracing rod 6 includes a first bracing rod body 61 and a first connecting seat 62, a first screw 63 and a rotation locking piece 64 respectively disposed at two ends of the first bracing rod body 61, the thread directions of the two first screws 63 are opposite, one end of the first screw 63 is in threaded connection with the first bracing rod body 61, the other end of the first screw 63 is in rotational connection with the first connecting seat 62, the rotation locking piece 64 is used for locking the rotation of the first screw 63, and the first connecting seat 62 is used for being connected with a plate to be assembled of the container. By rotating the first supporting rod plate body 61, the first screws at the two ends of the first supporting rod body 61 simultaneously move in the direction of screwing out the first supporting rod body 61, and the length of the inclined supporting rod is increased; or the first screws at the two ends of the first supporting rod body 61 move towards the direction of screwing the first supporting rod body 61 at the same time, and the length of the inclined supporting rod is shortened.
Be equipped with spacing hole 65 in the first connecting seat 62, in the tip of first screw rod 63 penetrated spacing hole 65, spacing hole 65 was used for restricting the rotation range of first screw rod, and in this embodiment, spacing hole 65 was the bell mouth, and the great one end of bell mouth is close to first bracing piece body 61.
In this embodiment, a rotating shaft hole is formed in the first connecting seat, a rotating shaft 66 is fixed in the rotating shaft hole, the rotating shaft 66 is perpendicular to the axial direction of the limiting hole 65, one end of the first screw 63 penetrating into the limiting hole 65 rotates around the rotating shaft 66 in the limiting hole 65, and when the first screw rotates to a preset position, the first screw is locked by rotating the locking piece 64. The side wall of the first connecting seat 62 is provided with a screw hole, the screw hole is communicated with the limiting hole 65, the rotating locking piece 64 is a screw, the screw is screwed into the limiting hole 65 through the screw hole, the end part of the screw abuts against the first screw 63, and the rotation of the first screw 63 is locked. The screw setting is two at least, evenly arranges along first connecting seat 62 circumference. When the number of the screw holes is two, the axial directions of the two screw holes are vertical to the rotating shaft. In the present embodiment, the number of screw holes is 4.
The following description will be made of a method of using the diagonal bracing bar 6 by taking the fixation and adjustment of the left side plate 2 and the bottom plate 1 as an example: firstly, the first connecting seats 62 at the two ends are respectively spot-welded with the left side plate 2 and the bottom plate 1, when the perpendicularity and the diagonal length need to be adjusted, the first supporting rod body 61 is rotated, the first supporting rod body 61 rotates around the two first screw rods 63, the two first screw rods 63 simultaneously move in the direction of screwing out or screwing in the first supporting rod body, the length of the whole first supporting rod body 61 is increased or shortened, and in the process of rotating the first supporting rod body 61, the first screw rods 63 also rotate around the rotating shafts 66 in an adaptive mode. When the overall length of the inclined supporting rod 6 is increased, the included angle between the left side plate 2 and the bottom plate 1 is increased, and the diagonal line is increased; when the whole length of the inclined supporting rod 6 is shortened, the included angle between the left side plate 2 and the bottom plate 1 is reduced, and the diagonal line is shortened. After the angle and the length are adjusted to the preset angle and length, the rotation locking piece 64 is screwed into the screw hole, and the rotation of the first screw 63 is locked.
Both ends of the first support rod body 61 can be provided with threaded holes coaxial with the first support rod body 61, and are in threaded connection with the first screw 63 through the threaded holes. The first support rod body 61 may also be tubular, and nuts are fixed to both ends of the first support rod body, and the nuts are threadedly connected to the first screw 63. The side wall of the first support rod body 61 is also provided with a threaded hole, the axial direction of the threaded hole is perpendicular to the axial direction of the first support rod body 61, the threaded hole is in threaded connection with a first locking screw 67, when the inclined support rod 6 is adjusted to a preset length, the first locking screw 67 is screwed into the threaded hole, the end part of the first locking screw 67 abuts against the first screw 63 inside the first support rod body 61, the first support rod body is further fixed, and the first support rod body is prevented from rotating around the first screw. The threaded holes are at least arranged in two and evenly distributed along the circumferential direction of the first supporting rod body 61. After the container is assembled, the diagonal support bars 6 can be removed.
As shown in fig. 6, the horizontal support rod 7 includes a second support rod body 71 and a second connecting seat 72 and a second screw rod 73 respectively disposed at two ends of the second support rod body 71, the two second screw rods 73 have opposite thread directions, one end of the second screw rod 73 is in threaded connection with the second support rod body 71, the other end of the second screw rod 73 is fixedly connected with the second connecting seat 72, and the second connecting seat is used for being connected with a plate to be assembled of the container.
Fix horizontal support bar 7 between left side board 2 and right side board 3, the second connecting seat 72 at both ends spot welds with the curb plate respectively, and the both ends of second bracing piece body 71 can set up the screw hole coaxial with second bracing piece body 71, screw hole and first screw rod 63 threaded connection. The second support rod body 71 may be tubular, and nuts are fixed to both ends of the second support rod body, and the nuts are threadedly coupled to the second screw rods 73. The side wall of the second support rod body 71 is also provided with a threaded hole, the axial direction of the threaded hole is perpendicular to the axial direction of the second support rod body 71, the threaded hole is in threaded connection with a second locking screw 74, when the horizontal support rod 7 is adjusted to a preset length, the second locking screw 74 is screwed into the threaded hole, the end part of the second locking screw 74 abuts against a second screw rod 73 inside the second support rod body 71, the second support rod body is further fixed, and the second support plate body is prevented from rotating around the second screw rod. The number of the threaded holes is at least two, and the threaded holes are evenly distributed along the circumferential direction of the second support rod body 71. After the container is assembled, the horizontal support bar 7 can be removed.
The first supporting rod body and the second supporting rod body can be provided with rotating holes, tools can be inserted into the rotating holes in the supporting rod bodies to easily rotate the supporting rod bodies, and the purpose of adjustment is achieved.
The embodiment of the invention also provides a container, as shown in fig. 7, which is assembled by the above assembling method. According to the assembling method, the inclined support rod and the horizontal support rod are matched for use, the perpendicularity and the diagonal length can be adjusted in the assembling process, the anti-deformation amount is preset, and welding deformation is restrained, so that the assembled container meets the assembling requirement.
Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the invention, and such modifications and variations fall within the scope defined by the appended claims.
Claims (9)
1. A method of assembling a container, comprising:
placing a container bottom plate on a platform, and respectively spot-welding a left side plate and a right side plate of the container on two side edges of the bottom plate;
inclined support rods with adjustable lengths are respectively supported between the left side plate and the bottom plate and between the right side plate and the bottom plate, and the verticality between the two side plates and the bottom plate and the length of a left diagonal line and a right diagonal line are respectively adjusted by adjusting the lengths of the inclined support rods, so that the verticality between the two side plates and the bottom plate and the length difference between the left diagonal line and the right diagonal line are both within a preset range;
a horizontal support rod with adjustable length is supported between the left side plate and the right side plate for reinforcement;
front and rear end plates are respectively placed at the front end and the rear end of the bottom plate and are connected in a spot welding manner, inclined supports with adjustable lengths are respectively supported between the front end plate and the bottom plate and between the rear end plate and the bottom plate, and the verticality between the two end plates and the bottom plate and the length of front and rear diagonal lines are respectively adjusted by adjusting the lengths of the inclined supports, so that the verticality between the two end plates and the bottom plate and the length difference between the front and rear diagonal lines are in a preset range;
and (4) fully welding, and removing the inclined supporting rod and the horizontal supporting rod to finish the assembly.
2. The method of assembling a shipping container of claim 1, wherein prior to full-weld, the method further comprises:
the length of each side and the length of each diagonal of the container are measured, and the length difference of the left diagonal and the right diagonal and the length difference of the front diagonal and the rear diagonal are within a preset range by adjusting the lengths of each diagonal support rod and each horizontal support rod.
3. The method for assembling a container according to claim 1 or 2, wherein the full-weld body comprises:
welding inner side seams between the left side plate and the right side plate and the bottom plate from the center to the two ends;
welding outer side seams between the left side plate and the right side plate and the bottom plate from the center to two ends;
welding inner side seams between the front end plate and the rear end plate and the bottom plate from the center to the two ends;
welding outer side seams between the front end plate and the rear end plate and the bottom plate from the center to the two ends;
welding inner side seams between the left side plate and the right side plate and between the front end plate and the rear end plate;
welding outer side seams between the left side plate and the right side plate and between the front end plate and the rear end plate;
and welding the inner and outer welding seams of the top cover from the center to the two ends.
4. A method of assembling a container as claimed in claim 1, wherein said predetermined range of perpendicularity is 90 ° ± 2 °.
5. The method of assembling a container according to claim 1, wherein the predetermined range of the difference in length between the left and right diagonals and the difference in length between the front and rear diagonals is 0 to 3 mm.
6. The method for assembling a container according to claim 1, wherein the diagonal support bar comprises a first support bar body and a first connecting seat, a first screw rod and a rotation locking member respectively arranged at two ends of the first support bar body, wherein the two first screw rods have opposite thread directions, one end of each first screw rod is in threaded connection with the first support bar body, the other end of each first screw rod is in rotational connection with the first connecting seat, the rotation locking member is used for locking the rotation of the first screw rod, and the first connecting seat is used for being connected with a plate to be assembled of the container.
7. The method for assembling a container according to claim 6, wherein a limiting hole is formed in the first connecting base, an end of the first screw rod penetrates into the limiting hole, and the limiting hole is used for limiting a rotation range of the screw rod.
8. The method of assembling a container according to claim 1, wherein the horizontal support rod includes a second support rod body and a second connecting seat and a second screw rod respectively disposed at two ends of the second support rod body, the two second screw rods have opposite thread directions, one end of the second screw rod is in threaded connection with the second support rod body, the other end of the second screw rod is fixedly connected with the second connecting seat, and the second connecting seat is used for connecting with a plate to be assembled of the container.
9. A container assembled by the assembly method of any one of claims 1 to 8.
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| CN202210319029.0A CN114852542A (en) | 2022-03-29 | 2022-03-29 | Container and method of assembling the same |
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| CN202210319029.0A CN114852542A (en) | 2022-03-29 | 2022-03-29 | Container and method of assembling the same |
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