CN114836922B - Dyeing device and dyeing method for knitting sock preparation - Google Patents
Dyeing device and dyeing method for knitting sock preparation Download PDFInfo
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- CN114836922B CN114836922B CN202210551545.6A CN202210551545A CN114836922B CN 114836922 B CN114836922 B CN 114836922B CN 202210551545 A CN202210551545 A CN 202210551545A CN 114836922 B CN114836922 B CN 114836922B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 129
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000002360 preparation method Methods 0.000 title claims description 10
- 238000009940 knitting Methods 0.000 title claims description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000005485 electric heating Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000002457 bidirectional effect Effects 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 238000013019 agitation Methods 0.000 claims 2
- 238000010008 shearing Methods 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 30
- 239000003921 oil Substances 0.000 description 13
- 239000010720 hydraulic oil Substances 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009970 yarn dyeing Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- -1 yarns Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application discloses a dyeing device for preparing knitted socks and a dyeing method thereof, wherein the dyeing device comprises a dyeing cylinder, a dyeing cylinder and a dyeing cylinder, wherein the top of the dyeing cylinder is open, and a tube and an electric heating device are arranged inside the dyeing cylinder; the lifting mechanism comprises a lifting bin which is arranged at the bottom of the dyeing cylinder; the lifting groove is communicated with the inner cavity of the dyeing cylinder and the inner cavity of the lifting bin; the lifting shell is vertically and movably arranged in the lifting groove and used for bearing the pipe; the scissor lifting unit is used for driving the lifting shell to lift; and in daily use, by adopting the scheme, the shearing fork lifting unit operates to drive the lifting shell to rise, the middle upper part of the pipe extends out of the dyeing vat so as to facilitate the disassembly and the assembly of the yarn pipe, then the shearing fork lifting frame descends, the pipe and the yarn pipe are immersed in the dye solution in the dyeing vat, and the electric heating device and the dye solution circulating mechanism operate to heat and circularly flow the dye solution in the dyeing vat.
Description
Technical Field
The invention relates to a dyeing device and a dyeing method for manufacturing knitting socks.
Background
In the preparation process of the knitted socks, the used yarns need to be dyed, and the dyeing device is a common device in the dyeing and finishing industry and can be used for dyeing materials such as yarns, cloth and the like. Dyeing apparatus is diversified, can select suitable dyeing apparatus to carry out dyeing processing according to the kind and the processing requirement of material. The existing yarn dyeing device generally comprises a dyeing vat, yarns are hung on a tube in the dyeing vat, then the dyeing liquid is sprayed out from the tube to dye the yarns, or the dyeing liquid steam is sprayed out from the tube to dye the yarns, after the dyeing is finished, a cover plate of the dyeing vat is opened, the dyed yarns are taken out, and then the yarns are woven into socks through a hosiery machine, but the existing dyeing device has some defects:
1. when the yarn tube is placed in the dyeing machine, the yarn tube dyed by the dyeing liquid is generally dyed from outside to inside due to more yarn tubes, and the dyeing liquid extrudes the yarn tube in the dyeing mode, so that the density of the yarn tube is relatively increased, the penetration of the dyeing liquid is not facilitated, and the dyeing rate is reduced;
2. during dyeing, the dye solution is usually static, the dye solution which is static for a long time is easy to precipitate, and the yarns stained with the precipitate of the dye solution on the yarn tube have color difference with the yarns at other positions, so that the dyeing quality is influenced;
3. the tubes used to secure the tubes are usually secured in dyeing vats, which make it inconvenient for the workers to install the tubes on the tubes or to remove the tubes from the tubes.
Disclosure of Invention
The present invention is directed to solving one of the technical problems of the prior art.
The application provides a dyeing apparatus for knitting socks preparation includes:
a dyeing vat with an open top and a tube and an electric heating device inside;
a lifting mechanism for lifting the tube in the dyeing cylinder;
and a dye liquor circulating mechanism for circulating the dye liquor between the pipe and the dyeing vat.
The lifting mechanism comprises:
the lifting bin is arranged at the bottom of the dyeing cylinder;
the lifting groove is communicated with the inner cavity of the dyeing cylinder and the inner cavity of the lifting bin;
the lifting shell is vertically and movably arranged in the lifting groove and used for bearing the pipe;
and the scissor lifting unit is used for driving the lifting shell to lift.
The scissors lifting unit comprises:
the scissor lifting frame is arranged in the lifting shell;
the pair of upper sliding blocks are respectively hinged with the two ends of the top of the scissor lifting frame;
the pair of lower sliding blocks are respectively hinged with the two ends of the bottom of the scissor lifting frame and are provided with screw holes;
and the bidirectional screw is driven by the motor I and is in transmission fit with the screw holes in the pair of lower sliders.
The scissors lifting unit further comprises:
the bottom of the bearing shell is arranged at the top of the lifting shell through a clamping edge;
the left and the right of the notch penetrate through the side wall of the lifting shell;
the clamping groove penetrates through the clamping edges at the left and right sides and corresponds to the notch;
the top surface of the notch and the top surface of the inner cavity of the lifting shell are in smooth transition, so that the upper sliding block can be movably inserted into the clamping groove.
The dye liquor circulation mechanism comprises:
the heating cavity is arranged in the bearing shell and is provided with an electric heating device and communicated with the inner cavity of each pipe;
the connecting cavity is communicated with the heating cavity and the clamping groove;
the input end of the circulating pump is communicated with the inner cavity of the dyeing cylinder through a first pipeline;
the connecting flow channel is arranged in the upper sliding block, one end of the connecting flow channel is communicated with the output end of the circulating pump through a second pipeline, and the other end of the connecting flow channel is communicated with the connecting cavity when the upper sliding block is inserted into the clamping groove;
the liquid outlet holes are provided with a plurality of liquid outlet holes and distributed on the side wall of the tube.
Further comprising:
rabbling mechanism, it includes:
a stirring unit for stirring the dye in the dyeing tank;
and the power unit is used for driving the stirring unit to operate.
The agitating unit includes:
the lantern ring is rotatably arranged at the top of the dyeing cylinder;
the inner gear ring is arranged at the top of the inner side wall of the dyeing cylinder;
the stirring impeller shaft is rotatably arranged at the bottom of the lantern ring and extends into the dyeing cylinder;
and the first gear is arranged on the stirring impeller shaft and is meshed with the inner gear ring.
The power unit includes:
an outer ring gear disposed outside the collar;
the top end of the driven shaft is in transmission connection with the outer gear ring through a second gear, and the middle part of the driven shaft is rotatably arranged on the outer wall of the dyeing cylinder through a bearing seat;
the motor II is in transmission connection with the driven shaft through a clutch mechanism;
wherein, clutch mechanism only transmits power when bearing the shell and descend to the least significant end.
The clutch mechanism includes:
the mounting rack is fixedly mounted on the outer wall of the dyeing cylinder;
the power shaft is rotatably arranged on the mounting frame through a bearing and is in transmission connection with the second output shaft of the motor;
the lower clutch piece is fixedly arranged at the top end of the power shaft;
the upper clutch piece is movably arranged at the bottom end of the power shaft;
and the linkage unit is used for lifting the upper clutch piece together with the bearing shell.
Simultaneously discloses a dyeing method, which comprises the following steps:
s1, a motor I runs, a pair of lower sliding blocks and a pair of upper sliding blocks are close to each other, a scissor lifting frame rises, a lifting shell, a bearing shell and a pipe rise, an upper clutch piece is separated from a lower clutch piece until the middle upper part of the pipe extends out of a dyeing vat, and the motor I stops running;
s2, sleeving a yarn pipe on the pipe, starting a motor I, reversely rotating the motor I, enabling a pair of lower sliding blocks and a pair of upper sliding blocks to be away from each other, lowering a scissor lifting frame, sinking the pipe into a dyeing cylinder, matching an upper clutch piece with a lower clutch piece, and stopping the motor I from running;
s3, starting the electric heating device, the motor II and the dye liquor circulating mechanism to enable the temperature of the dye liquor in the dyeing vat to rise and circulate between the interior of the tube and the inner cavity of the dyeing vat to circularly flow for dyeing;
s4, turning off the electric heating device, the motor II and the dye liquor circulating mechanism, starting the motor I, enabling the pair of lower sliding blocks and the pair of upper sliding blocks to be close to each other, lifting the shearing fork lifting frame, lifting the lifting shell, the bearing shell and the tube, and taking down the yarn tube from the tube to obtain a dyed yarn material I;
s5, placing the dyed yarn material in a dryer, and drying and fixing the color of the yarn material at the drying temperature of 135-165 ℃ for 10-15min to obtain a yarn material II.
The invention has the following beneficial effects:
1. dye liquor enters the inner cavity of the tube through the first pipeline, the second pipeline, the connecting flow channel, the connecting cavity and the heating cavity under the action of the circulating pump, enters the yarn tube from a liquid outlet hole formed in the side wall of the tube, dyes the yarn tube from the inside, immerses dye in the dyeing vat from the outside into the outside of the yarn tube, dyes the yarn tube from the inside and the outside simultaneously, and improves the dye uptake;
2. the precipitate of the dye solution sinks into an annular space between the outer peripheral wall of the bearing shell and the inner peripheral wall of the dyeing cylinder, so that the contact between the precipitate and the yarn tube is reduced, the color difference is reduced, and the dyeing quality is improved;
3. through the arrangement of the motor I, the scissor lifting frame, the pair of lower sliding blocks, the pair of upper sliding blocks, the lifting shell and the bearing shell, the bearing pipe is lifted in the dyeing cylinder, so that a worker can conveniently mount a yarn pipe on the pipe or take the yarn pipe off the pipe;
4. through the setting of last clutch, lower clutch, motor two, power shaft and linkage unit, when the pipe stretches out the dyeing jar outside, go up the clutch and keep away from each other down between the clutch, interrupt power transmission, when the pipe sinks in the dyeing jar, go up the clutch and combine with clutch down, resume power transmission, make the stirring impeller axle stir the dyestuff in the dyeing jar, reduce the production of deposit, and the maloperation produces danger when can avoiding going up unloading.
Drawings
FIG. 1 is a schematic structural diagram of a specific embodiment of a dyeing device for preparing knitted socks in the embodiment of the application;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion B of FIG. 1;
FIG. 4 is an enlarged view of a portion of the structure of FIG. 1 at C;
FIG. 5 is a schematic structural diagram of a clutch mechanism 7 according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of the lifting plate 808 in the embodiment of the present application.
Reference numerals
101-dyeing cylinder, 102-pipe, 103-electric heating device, 2-lifting mechanism, 201-lifting bin, 202-lifting groove, 203-lifting shell, 3-dyeing liquid circulating mechanism, 301-heating cavity, 302-connecting cavity, 303-circulating pump, 304-connecting flow channel, 305-first pipeline, 306-second pipeline, 307-liquid outlet hole, 4-scissor lifting unit, 401-scissor lifting frame, 402-upper sliding block, 403-lower sliding block, 404-bidirectional screw rod, 405-first motor, 406-bearing shell, 407-notch, 408-clamping groove, 5-stirring unit, 501-lantern ring, 502-inner gear ring, 503-stirring impeller shaft, 504-first gear, 6-power unit, 601-outer gear ring, 602-driven shaft, 603-second motor, 7-clutch mechanism, 701-mounting frame, 702-power shaft, 703-lower clutch piece, 704-upper clutch piece, 8-linkage unit, 801-lifting sleeve, 802-lifting block, 802-driving groove, 803-driving groove, 805-annular groove, piston-804-cylinder, piston-cylinder, 806-809-811, piston-two lifting cylinder, piston-groove, piston-810-two grooves, 813, piston-two lifting cylinder groove, piston-two grooves, and piston-two grooves.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, but not all, embodiments of the present application. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present disclosure.
The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application may be practiced in sequences other than those illustrated or described herein, and that the terms "first," "second," and the like are generally used herein in a generic sense and do not limit the number of terms, e.g., the first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/" generally means that a preceding and succeeding related objects are in an "or" relationship.
The server provided by the embodiment of the present application is described in detail below with reference to the accompanying drawings through specific embodiments and application scenarios thereof.
As shown in fig. 1 to 6, the embodiment of the present application provides a dyeing apparatus for knitting sock preparation, comprising a dyeing cylinder 101 with an open top and a tube 102 and an electric heating device 103 inside; a lifting mechanism 2 for lifting and lowering the tube 102 in the dyeing cylinder 101; a dye liquor circulating mechanism 3 for circulating the dye liquor between the tube 102 and the dyeing vessel 101.
Further, the lifting mechanism 2 comprises a lifting bin 201 which is arranged at the bottom of the dyeing cylinder 101; the lifting groove 202 is communicated with the inner cavity of the dyeing cylinder 101 and the inner cavity of the lifting bin 201; a lifting shell 203 vertically movably installed in the lifting groove 202 for carrying the pipe 102; and a scissor lifting unit 4 for driving the lifting shell 203 to lift.
Further, the scissor lift unit 4 comprises a scissor lift rack 401, which is installed in the lift shell 203; the pair of upper sliding blocks 402 are respectively hinged with the two ends of the top of the scissor lifting frame 401; the pair of lower sliding blocks 403 are respectively hinged with two ends of the bottom of the scissor lifting frame 401 and are provided with screw holes; and the bidirectional screw 404 is driven by a first motor 405 and is in transmission fit with the screw holes on the pair of lower sliding blocks 403.
Further, the scissors lifting unit 4 further comprises a bearing shell 406, the bottom of which is mounted on the top of the lifting shell 203 through a clamping edge; a notch 407 extending through the sidewall of the elevator case 203; and the clamping groove 408 penetrates through the clamping edge from left to right and corresponds to the notch 407, and the top surface of the notch 407 and the top surface of the inner cavity of the lifting shell 203 are in smooth transition so that the upper sliding block 402 can be movably inserted into the clamping groove 408.
Further, the dye liquor circulating mechanism 3 comprises a heating cavity 301 which is arranged in the bearing shell 406 and is provided with a heating device 103 and communicated with the inner cavity of each pipe 102; a connection chamber 302 which communicates the heating chamber 301 and the card slot 408; the input end of the circulating pump 303 is communicated with the inner cavity of the dyeing cylinder 101 through a first pipeline 305; the connecting flow channel 304 is arranged in the upper sliding block 402, one end of the connecting flow channel is communicated with the output end of the circulating pump 303 through a second pipeline 306, and the other end of the connecting flow channel is communicated with the connecting cavity 302 when the upper sliding block 402 is inserted into the clamping groove 408; liquid outlet holes 307, which are provided with a plurality and distributed on the side wall of the tube 102.
Further, the dyeing machine also comprises a stirring mechanism which comprises a stirring unit 5 used for stirring the dye in the dyeing cylinder 101; and a power unit 6 for driving the agitating unit 5 to operate.
Further, the agitating unit 5 includes a collar 501 rotatably mounted on the top of the dyeing cylinder 101; the inner gear ring 502 is arranged at the top of the inner side wall of the dyeing cylinder 101; a stirring impeller shaft 503 rotatably mounted at the bottom of the collar 501 and extending into the dyeing cylinder 101; gear one 504, mounted on agitator shaft 503, engages ring gear 502.
Further, the power unit 6 includes an outer ring gear 601, which is disposed outside the collar 501; the top end of the driven shaft 602 is in transmission connection with the outer gear ring 601 through a second gear 604, and the middle part of the driven shaft is rotatably arranged on the outer wall of the dyeing cylinder 101 through a bearing seat; and a second motor 603 which is in transmission connection with the driven shaft 602 through a clutch mechanism 7, wherein the clutch mechanism 7 only transmits power when the bearing shell 406 descends to the lowest end.
Further, the clutch mechanism 7 comprises a mounting rack 701 which is fixedly mounted on the outer wall of the dyeing cylinder 101; the power shaft 702 is rotatably arranged on the mounting rack 701 through a bearing and is in transmission connection with an output shaft of the second motor 603; the lower clutch 703 is fixedly arranged at the top end of the power shaft 702; an upper clutch 704 movably mounted on the bottom end of the power shaft 702; and a linkage unit 8 for elevating and lowering the upper clutch 704 together with the bearing housing 406.
Further, the linkage unit 8 comprises a lifting sleeve 801 which is sleeved at the bottom of the driven shaft 602; the transmission blocks 802 are distributed on the inner wall of the lifting sleeve 801; a plurality of transmission grooves 803 distributed on the outer wall of the driven shaft 602 for the engagement of the transmission blocks 802; an annular groove 804 provided on an outer wall of the lifting sleeve 801; a first oil cylinder 805 which is arranged on the mounting frame 701 and internally provided with a first piston 806; a first support rod 807, the bottom end of which is fixedly connected with the first piston 806 and the top end of which movably penetrates and extends out of the top end of the first oil cylinder 805; a lifting plate 808 which is provided with a U-shaped groove 809 for the rotary clamping of the ring groove 804 and is arranged at the top end of the first support rod 807; the chute 810 is arranged at the bottom of the lifting bin 201; a second cylinder 811 which is installed in the slide groove 810 and has a second piston 812 therein; one end of the second support rod 813 is fixedly connected with the second piston 812, and the other end of the second support rod is movably inserted and extends out of the second oil cylinder 811 to be fixedly connected with one lower slide block 403; and two ends of the hydraulic oil pipe 814 are respectively communicated with the inner cavities of the first oil cylinder 805 and the second oil cylinder 811, wherein the upper clutch part 704 is fixedly arranged at the bottom end of the lifting sleeve 801.
In some embodiments of the application, due to the adoption of the structure, when charging, the first motor 405 operates to drive the bidirectional screw 404 to rotate, the pair of lower sliding blocks 403 approach each other, the scissor lifting frame 401 rises, the pair of upper sliding blocks 402 slide along the top of the inner cavity of the lifting shell 203 and approach each other, when the scissor lifting frame 401 rises, the part of the pair of upper sliding blocks 402 inserted into the clamping groove 408 gradually separates from the clamping groove 408 until the circulating flow channel is dislocated with the connecting cavity 302, at this time, part of the end part of the upper sliding block 402 still matches with the clamping groove 408, the second support rod 813 moves along with one of the lower sliding blocks 403, the second piston 812 slides in the second oil cylinder 811, so that hydraulic oil in the first oil cylinder 805 enters the second oil cylinder 811 through the hydraulic oil pipe 814, the first piston 806 rises in the first oil cylinder 805, the first support rod 807 and the lifting plate 808 rise together with the first piston 806, so that the lifting plate 808 lifts up the lifting sleeve 801, the upper clutch piece 704 is separated from the lower clutch piece 703 until the middle upper part of the tube 102 extends out of the dyeing cylinder 101, the first motor 405 stops running, at the moment, the yarn tube is sleeved on the tube 102, after the loading is completed, the first motor 405 is started to drive the bidirectional screw rod 404 to turn over, the pair of lower sliding blocks 403 are mutually far away, the scissor lifting frame 401 descends, the pair of upper sliding blocks 402 slide on the top of the inner cavity of the lifting shell 203 and are mutually far away, the parts of the upper sliding blocks 402, which are positioned in the notches 407, penetrate into the corresponding clamping grooves 408, meanwhile, the second support rod 813 moves together with one of the lower sliding blocks 403, the second piston 812 slides in the second oil cylinder 811, so that hydraulic oil in the second oil cylinder 811 enters the first oil cylinder 805 through the hydraulic oil tube 814, the first piston 806 descends in the first oil cylinder 805, the first support rod 807 and the lifting plate 808 descend together with the first piston 806, so that the lifting plate 808 drives the lifting sleeve 801 to descend through the matching of the U-shaped groove 809 and the annular groove 804, until the bottom end of the bearing shell 406 contacts the bottom of the inner cavity of the dyeing vat 101, the end of the connecting flow channel 304, which is far away from the second pipeline 306, is communicated with the connecting cavity 302, the first motor 405 is turned off, the second electric heating device 103, the second motor 603 and the circulating pump 303 are started, dye liquor in the dyeing vat 101 enters the heating cavity 301 through the first pipeline 305, the second pipeline 306, the connecting flow channel 304 and the connecting cavity 302 under the action of the circulating pump 303, the dye liquor enters the inner cavity of the tube 102 after being heated by the first electric heating device 103 and is discharged through a liquid outlet hole 307 arranged on the side wall of the tube 102, the dye liquor is dyed in a yarn tube, meanwhile, the second motor 603 runs, the power shaft 702 is driven to rotate in a belt transmission mode, the power is transmitted to the driven shaft 602 through the matching of the lower clutch device 703 and the upper clutch device 704, the second gear 604 rotates together with the driven shaft 602, the lantern ring is driven to rotate through the matching of the outer gear ring 601, the rotating lantern ring 501 drives the stirring impeller shaft 503 to rotate along the inner wall 101 of the inner cavity of the dyeing vat 101 in the circumferential direction, and simultaneously, the impeller shaft 502 and drives the stirring impeller shaft 503 to rotate around the inner wall of the stirring shaft 503, and the inner cavity of the dyeing vat 101, the stirring shaft to effectively reduce the speed of the dyeing vat, and the inner wall of the dyeing vat 101, and the dyeing liquor is effectively reduced;
in the preferred embodiment, the bottom surface of the bearing shell 406 is abutted against the bottom surface of the inner cavity of the dyeing cylinder 101 when the bearing shell 406 descends to the lowest position, so that the bottom end of the tube 102 is higher than the inner cavity of the dyeing cylinder 101, an annular space is formed between the peripheral wall of the bearing shell 406 and the peripheral wall of the dyeing cylinder 101, and when the dye solution is precipitated, the precipitate is deposited in the annular space, so that the adverse effect of the precipitate on yarn dyeing is reduced;
in the preferred embodiment, when the pipe 102 needs to be removed, the motor one 405 continues to operate after the middle upper part of the pipe 102 extends out of the dyeing cylinder 101, the scissor lifting frame 401 continues to be lifted, the pair of upper sliding blocks 402 continue to approach each other until the upper sliding blocks 402 are completely separated from the clamping grooves 408, and after the clamping fixation of the upper sliding blocks 402 and the clamping grooves 408 is lost, the pipe 102 and the bearing shell 406 can be taken out of the dyeing cylinder 101, so that the pipe 102 can be conveniently dismounted;
in a preferred embodiment, when the lifting shell 203 descends to the lowest point, because the bottom surface of the bearing shell 406 abuts against the bottom surface of the inner cavity of the dyeing cylinder 101, the upper sliding block 402 is matched with the notch 407 and the clamping groove 408, so that the lifting shell 203 cannot descend continuously, at this time, a gap at least larger than 5cm is formed between the bottom end of the lifting shell 203 and the bottom of the inner cavity of the lifting bin 201, the second pipeline 306 adopts a hose, one end of the hose extends into the connecting flow channel 304 to be matched with the second pipeline, and the other end of the hose extends downwards and is connected with the output end of the circulating pump 303 after penetrating through the gap between the bottom end of the lifting shell 203 and the bottom of the inner cavity of the lifting bin 201 and the side wall of the lifting bin 201.
Also disclosed is a dyeing method comprising the steps of:
s1, a first motor 405 runs, a pair of lower sliding blocks 403 and a pair of upper sliding blocks 402 approach to each other, a scissor lifting frame 401 rises, a lifting shell 203, a bearing shell 406 and the tube 102 rise, an upper clutch piece 704 is separated from a lower clutch piece 703 until the middle upper part of the tube 102 extends out of the dyeing cylinder 101, and the first motor 405 stops running;
s2, sleeving a yarn tube on the tube 102, starting a first motor 405, reversely rotating the first motor 405, enabling a pair of lower sliding blocks 403 and a pair of upper sliding blocks 402 to be away from each other, lowering a scissor lifting frame 401, sinking the tube 102 into the dyeing cylinder 101, matching an upper clutch piece 704 with a lower clutch piece 703, and stopping the operation of the first motor 405;
s3, starting the electric heating device 103, the second motor 603 and the dye liquor circulating mechanism 3 to enable the dye liquor in the dyeing tank 101 to be heated and to circularly flow between the interior of the tube 102 and the inner cavity of the dyeing tank 101 for dyeing;
s4, closing the electric heating device 103, the second motor 603 and the dye liquor circulating mechanism 3, starting the first motor 405, enabling the pair of lower sliding blocks 403 and the pair of upper sliding blocks 402 to be close to each other, lifting the scissor lifting frame 401, lifting the lifting shell 203, the bearing shell 406 and the tube 102, and taking down the yarn tube from the tube 102 to obtain a dyed yarn material I;
s5, placing the dyed yarn material in a dryer, and drying and fixing the color of the yarn material at the drying temperature of 135-165 ℃ for 10-15min to obtain a yarn material II.
In some embodiments of the application, due to the adoption of the method, the obtained yarn material II is a finished yarn material, and the finished yarn material obtained by the method is uniformly dyed and has excellent quality and no quality problem of nonuniform dyeing.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a component of' 8230; \8230;" does not exclude the presence of another like element in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A dyeing device for preparing knitted socks is characterized by comprising:
a dyeing tank (101) which is open at the top and has a pipe (102) and an electric heating device (103) inside;
a lifting mechanism (2) for lifting the tube (102) in the dyeing cylinder (101);
a dye liquor circulating mechanism (3) for circulating the dye liquor between the pipe (102) and the dyeing cylinder (101);
the lifting mechanism (2) comprises:
a lifting bin (201) which is arranged at the bottom of the dyeing cylinder (101);
the lifting groove (202) is communicated with the inner cavity of the dyeing cylinder (101) and the inner cavity of the lifting bin (201);
a lifting shell (203) vertically movably mounted in the lifting groove (202) for carrying a pipe (102);
a scissor lifting unit (4) for driving the lifting shell (203) to lift;
the scissor lift unit (4) comprises:
a scissor lifting frame (401) arranged in the lifting shell (203);
the pair of upper sliding blocks (402) are hinged with the two ends of the top of the scissor lifting frame (401) respectively;
the pair of lower sliding blocks (403) are respectively hinged with the two ends of the bottom of the scissor lifting frame (401) and are provided with screw holes;
the bidirectional screw rod (404) is driven by a first motor (405) and is in transmission fit with screw holes in the pair of lower sliding blocks (403);
the scissor lifting unit (4) further comprises:
the bottom of the bearing shell (406) is arranged at the top of the lifting shell (203) through a clamping edge;
a notch (407) which penetrates the side wall of the lifting shell (203) from left to right;
a clamping groove (408) which penetrates through the clamping edge from left to right and corresponds to the notch (407);
the top surface of the notch (407) and the top surface of the inner cavity of the lifting shell (203) are in smooth transition, so that the upper sliding block (402) can be movably inserted into the clamping groove (408);
the dye liquor circulating mechanism (3) comprises:
a heating cavity (301) which is arranged in the bearing shell (406) and is provided with an electric heating device (103) and communicated with the inner cavity of each pipe (102);
a connecting cavity (302) which is communicated with the heating cavity (301) and the clamping groove (408);
the input end of the circulating pump (303) is communicated with the inner cavity of the dyeing cylinder (101) through a first pipeline (305);
the connecting flow channel (304) is arranged in the upper sliding block (402), one end of the connecting flow channel is communicated with the output end of the circulating pump (303) through a second pipeline (306), and the other end of the connecting flow channel is communicated with the connecting cavity (302) when the upper sliding block (402) is inserted into the clamping groove (408);
a plurality of liquid outlet holes (307) distributed on the side wall of the tube (102).
2. A dyeing device for hosiery preparation according to claim 1, characterized in that it also comprises:
rabbling mechanism, it includes:
an agitation unit (5) for agitating the dye in the dyeing cylinder (101);
a power unit (6) for driving the agitation unit (5) to operate.
3. Dyeing unit for knitting sock preparation according to claim 2, characterized in that said stirring unit (5) comprises:
a collar (501) rotatably mounted on top of the dyeing cylinder (101);
the inner gear ring (502) is arranged at the top of the inner side wall of the dyeing cylinder (101);
a stirring impeller shaft (503) rotatably mounted at the bottom of the collar (501) and extending into the dyeing cylinder (101);
a first gear (504) which is arranged on the stirring impeller shaft (503) and is meshed with an inner gear ring (502).
4. Dyeing unit for hosiery preparation according to claim 3, characterized in that said power unit (6) comprises:
an outer ring gear (601) disposed outside the collar (501);
the top end of the driven shaft (602) is in transmission connection with the outer gear ring (601) through a second gear (604), and the middle part of the driven shaft is rotatably installed on the outer wall of the dyeing cylinder (101) through a bearing seat;
a second motor (603) in transmission connection with the driven shaft (602) through a clutch mechanism (7);
wherein the clutch mechanism (7) transmits power only when the carrier case (406) is lowered to the lowermost end.
5. Dyeing unit for hosiery preparation according to claim 4, characterized in that said clutch mechanism (7) comprises:
a mounting rack (701) fixedly mounted on the outer wall of the dyeing cylinder (101);
the power shaft (702) is rotatably arranged on the mounting rack (701) through a bearing and is in transmission connection with an output shaft of the second motor (603);
a lower clutch (703) fixedly mounted on the top end of the power shaft (702);
an upper clutch (704) movably mounted at a bottom end of the power shaft (702);
a linkage unit (8) for lifting the upper clutch member (704) together with the bearing housing (406).
6. A dyeing process adapted to a dyeing device for the preparation of knitted socks according to claim 5, characterized by comprising the following steps:
s1, a first motor (405) operates, a pair of lower sliding blocks (403) and a pair of upper sliding blocks (402) are close to each other, a scissor lifting frame (401) is lifted, a lifting shell (203), a bearing shell (406) and a pipe (102) are lifted, an upper clutch piece (704) is separated from a lower clutch piece (703) until the middle upper part of the pipe (102) extends out of a dyeing cylinder (101), and the first motor (405) stops operating;
s2, sleeving a yarn tube on a tube (102), starting a first motor (405), reversely rotating the first motor (405), enabling a pair of lower sliding blocks (403) and a pair of upper sliding blocks (402) to be away from each other, lowering a scissor lifting frame (401), sinking the tube (102) into a dyeing cylinder (101), matching an upper clutch piece (704) with a lower clutch piece (703), and stopping the operation of the first motor (405);
s3, starting the electric heating device (103), the motor II (603) and the dye liquor circulating mechanism (3) to enable the dye liquor in the dyeing tank (101) to be heated and to circularly flow between the interior of the tube (102) and the inner cavity of the dyeing tank (101) for dyeing;
s4, closing the electric heating device (103), the motor II (603) and the dye liquor circulating mechanism (3), starting the motor I (405), enabling the pair of lower sliding blocks (403) and the pair of upper sliding blocks (402) to be close to each other, lifting the scissor lifting frame (401), lifting the lifting shell (203), the bearing shell (406) and the tube (102), and taking down the yarn tube from the tube (102) to obtain a dyed yarn material I;
and S5, placing the dyed yarn material in a dryer, and drying and fixing the color of the yarn material at 135-165 ℃ for 10-15min to obtain a second yarn material.
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| CN202210551545.6A CN114836922B (en) | 2022-05-18 | 2022-05-18 | Dyeing device and dyeing method for knitting sock preparation |
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| CN202210551545.6A CN114836922B (en) | 2022-05-18 | 2022-05-18 | Dyeing device and dyeing method for knitting sock preparation |
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| CN114836922B true CN114836922B (en) | 2022-11-25 |
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| CN114836922A (en) | 2022-08-02 |
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Denomination of invention: A dyeing device and dyeing method for preparing knitted socks Effective date of registration: 20231130 Granted publication date: 20221125 Pledgee: Zhejiang Rui'an Rural Commercial Bank Co.,Ltd. Taoshan Branch Pledgor: Ruian Changbo Knitting Co.,Ltd. Registration number: Y2023980068510 |