CN105316885A - Circulating type dyeing machine and working method thereof - Google Patents
Circulating type dyeing machine and working method thereof Download PDFInfo
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- CN105316885A CN105316885A CN201410346414.XA CN201410346414A CN105316885A CN 105316885 A CN105316885 A CN 105316885A CN 201410346414 A CN201410346414 A CN 201410346414A CN 105316885 A CN105316885 A CN 105316885A
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Abstract
The invention relates to a circulating type dyeing machine and a working method thereof. The dyeing machine comprises a cylinder body. A plurality of dyeing pan heads are arranged in the cylinder body. Each dyeing pan head is internally provided with a hollow stand column extending into the bottom of the dyeing pan head. A through hole is formed in the outer wall of each stand column. The inner cavity of each stand column and the inner cavity of the corresponding dyeing pan head are communicated with the inlet and the outlet of a water pump for driving dye liquor to flow respectively. By means of the circulating type dyeing machine, products to be dyed are put into the small dyeing pan heads to be dyed at the same time, the number of twisting or overlapping layers of the products is decreased, the dyeing efficiency of dye liquor is improved, and dyeing time is shortened; the products are dyed through flowing dye liquor, and therefore the color difference of the products is reduced, and product dyeing is more uniform.
Description
Technical field
The present invention relates to a kind of circulating dyeing machine and method of work thereof, for dyeing to the product such as yarn, cloth.
Background technology
Product is generally all put into single dyeing coiled hair by existing circulating dyeing machine, in dye vat, pour dye liquor into then dye, because one kilogram of product about needs 10 tons of water, make product loss in resource excessive, dye liquor not easily gos deep into internal layer and increases dyeing time simultaneously; Another mode is that product is sent into successively in dye liquor through transport and carried out soaking and dyeing, the concentration of dye liquor reduces along with the increasing of product quantity soaked, because the mobility of dye liquor is poor, there is difference in dye liquor concentration everywhere, causes the product after dyeing to occur aberration.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of circulating dyeing machine and method of work thereof, can reduce dye liquor consumption, improve the service efficiency of dye liquor and even dyeing.
In order to solve the problems of the technologies described above, the invention provides a kind of circulating dyeing machine, it comprises: cylinder body, multiple dyeing coiled hair is provided with in cylinder body, the column of the hollow stretched into from the bottom of dyeing coiled hair is provided with in each dyeing coiled hair, the outer wall of column is distributed with multiple through hole, and the inner chamber of column and the inner chamber of dyeing coiled hair are connected with the import and export of the water pump driving dye liquor to flow respectively.
The below of described multiple dyeing coiled hair is provided with bottom chamber, the inner space of this bottom chamber and column and isolated with the inner chamber of dyeing coiled hair, and the bottom of this bottom chamber is connected with centre gangway; The external circumferential of bottom chamber be provided with multiple respectively with the curved channel of the intracavity inter-connection of each dyeing coiled hair, curved channel is connected with the wing passage be sheathed on outside centre gangway.
Rotary valve is provided with below cylinder body, wing passage, centre gangway, be positioned at the feed tube of rotary valve both sides and drain pipe respectively with rotary valve inner space, two horn bodies are provided with in this rotary valve inner chamber, the inner of horn body is fixedly connected with rotating shaft sealing, the outer end edges of horn body and the face seal of rotary valve inner chamber are slidably matched, by the channel connection in rotating shaft between the horn body inner chamber of two horn bodies, when two horn bodies turn to align centre gangway and drain pipe or centre gangway and feed tube respectively time, be suitable for sealing and be communicated with centre gangway and drain pipe or centre gangway and feed tube.
Water pump is connected with feed tube, drain pipe respectively.
In 90 degree of angles between the center line of two horn bodies, the angle between centre gangway and feed tube and the angle between centre gangway and drain pipe are all 90 degree.
The top of column is provided with setscrew nut.
Present invention also offers a kind of method of work adopting above-mentioned circulating dyeing machine, it comprises the following steps:
A, open cylinder cap after open the top cover of each dyeing coiled hair, respectively from the upper end Panasonic setscrew nut of each column, the products to be dyed such as cloth, line material are sheathed on each column with bobbin shape, setscrew nut is tightened against on each column and also fixes the said goods, close the top cover of each dyeing coiled hair, dye liquor is injected in cylinder body from the top of cylinder body, closes cylinder cap, close drain valve.
B, starter motor, motor drives water pump operation, when two horn bodies seal alignment centre gangway and drain pipe respectively, utilize the channel connection centre gangway in horn body inner chamber and rotating shaft and drain pipe, the dye liquor sent by water pump is through feed tube, rotary valve inner chamber and wing passage, curved channel arrives the inner chamber of each dyeing coiled hair, dye liquor is through the inner chamber entering each column after the product be sheathed on column through through hole, dye liquor flows into bottom chamber from the bottom of column, dye liquor is through centre gangway and by the passage inflow drain pipe in two horn body inner chambers and rotating shaft, again flow in feed tube to enter after water pump and circulate next time.
C, step b runs Preset Time and (is generally 20-30 minute, can adjust arbitrarily according to actual conditions) after, rotating shaft (7) also makes two horn bodies seal alignment centre gangway and feed tube respectively, utilize the channel connection centre gangway in horn body inner chamber and rotating shaft and feed tube, the dye liquor now sent by water pump is through feed tube, centre gangway, bottom chamber flows to the inner chamber of each column, dye liquor passes through through hole, through the inner chamber flowing into dyeing coiled hair after the product be sheathed on column, dye liquor is by curved channel afterwards, wing passage also flows in drain pipe through rotary valve inner chamber, again flow in feed tube to enter after water pump and circulate next time.
Wherein, step c runs described step b, step b and c alternate run after running Preset Time, until dyeing meets the demands, period as required, can also add new dye liquor.
Relative to prior art, the technique effect that the present invention has is: (1) compared to existing technology in needed dye put into single dyeing coiled hair dye, circulating dyeing machine of the present invention will treat that dye product is put into multiple small-sized dyeing coiled hair and dyeed simultaneously, the mode that dye liquor flows to product respectively from ectonexine dyes, dye liquor consumption (at least 50%) can be reduced, improve the staining efficiency (at least 30%) of dye liquor, decrease dyeing time (at least 30%); Simultaneously compared to conventional immersion type staining method, the dye liquor that this circulating dyeing machine utilizes ectonexine to flow dyes to product, makes the concentration of dye liquor keep evenly, reducing aberration, making cloth even dyeing in dyeing course.(2) column is communicated with water pump by bottom chamber, centre gangway, forms the path of Article 1 dye liquor flowing; Dyeing coiled hair is communicated with water pump with curved channel, wing passage, the path that formation Article 2 dye liquor flows, thus formed together with above-mentioned Article 1 path can the loop structure of two-way flow; Rotary valve can by the position of change two horn bodies, the flowing making water pump when not changing pumping direction, driving dye liquor to carry out forward or backwards between the dyeing inner chamber of coiled hair and the inner chamber of column, thus the skin of the product be wound in outside column and internal layer can evenly must be colored, prevent from producing aberration between the inside and outside layer of product; Water pump is connected with feed tube, drain pipe, can circulate and drive dye liquor to flow in above-mentioned dyeing coiled hair, column and pipe path incessantly.The angle of (3) two horn bodies, angle between centre gangway and feed tube, angle between centre gangway and drain pipe are all 90 degree, two horn bodies can either be made to align respectively with centre gangway, feed tube or drain pipe, be also convenient to two horn bodies, centre gangway, feed tubes and drain pipes layout structurally.(4) setscrew nut is used for carrying out spacing to the product be wound in outside principal post.(5) job step of this dyeing machine is easy and simple to handle, staining efficiency is high, and to the even dyeing of cloth, line material etc., the interpolation of dye liquor and discharge process simply, treat the pre-rolled bobbin shape of dye product, improve from column installation and the efficiency of taking off product.
Accompanying drawing explanation
In order to clearly demonstrate innovative principle of the present invention and the technical advantage compared to existing product thereof, by the limiting examples applying described principle, possible embodiment is described by means of accompanying drawing below.In the drawings:
Fig. 1 is the front view of the circulating dyeing machine in the present invention;
Fig. 2 is the partial enlarged view of the column in the present invention;
Fig. 3 is the layout top view of each dyeing coiled hair in the cylinder body in the present invention;
Fig. 4 is the annexation figure between water pump in the present invention and feed tube, drain pipe.
Detailed description of the invention
As shown in Figures 1 and 2, circulating dyeing machine of the present invention comprises: feed tube 1, drain pipe 2, inlet 3, liquid outlet 4, rotary valve 5, horn body 6, rotating shaft 7, wing passage 8, cylinder body 9, centre gangway 10, curved channel 11, dyeing coiled hair 13, column 14, bottom chamber 15, setscrew nut 16, through hole 17, water pump 18, motor 19, drain valve 20, cylinder cap 21, horn body inner chamber 22, rotary valve inner chamber 23, top cover 24.
As Figure 1-4, cylinder block 9 inner circumferential is vertically evenly equipped with multiple columniform dyeing coiled hair 13, the column 14 of the hollow vertically stretched into from the bottom center of dyeing coiled hair 13 is provided with in each dyeing coiled hair 13, the top of this column 14 is provided with setscrew nut 16, the top seal of this column 14 and opening is arranged at bottom, the outer wall of column 14 is evenly equipped with the multiple through holes 17 being communicated with interior or exterior space, the below of all dyeing coiled hairs 13 is provided with bottom chamber 15, inner chamber and the bottom chamber 15 of dyeing coiled hair 13 are isolated, the inner chamber of column 14 is communicated with bottom chamber 15 by bottom opening, the bottom of this bottom chamber 15 is connected with centre gangway 10, the external circumferential of bottom chamber 15 be provided with multiple respectively with the curved channel 11 of the intracavity inter-connection of each dyeing coiled hair 13, curved channel 11 is communicated with the cylindricality wing passage 8 be sheathed on outside centre gangway 10, rotary valve 5 is provided with below cylinder body 9, wing passage 8, centre gangway 10, be positioned at the feed tube 1 on the right side of rotary valve to be communicated with rotary valve inner chamber 23 respectively with the drain pipe 2 in left side, two 7 horn bodies 6 rotated around the shaft are provided with in this rotary valve inner chamber 23, the inner and the rotating shaft 7 of horn body 6 are sealedly and fixedly connected, the outer end edges of horn body 6 and the face seal of rotary valve inner chamber 23 are slidably matched, the horn body inner chamber 22 of isolating with rotary valve inner chamber 23 is formed between two horn bodies 6 and the inwall of rotary valve, by the channel connection in rotating shaft 7 between the horn body inner chamber of two horn bodies 6, when two horn bodies 6 turn to align centre gangway 10 and drain pipe 2 or centre gangway and feed tube 1 respectively time, be suitable for sealing and be communicated with centre gangway 10 and drain pipe 2 or centre gangway 10 and feed tube 1.
In 90 degree of angles between the center line of two horn bodies, the angle between centre gangway 10 and feed tube 1 and the angle between centre gangway 10 and drain pipe 2 are all 90 degree.Be provided with water pump 18 at left end liquid outlet 4 place of drain pipe 2, this water pump 18 is connected by the inlet 3 of pipeline with described feed tube 1 right-hand member, and water pump 18 is driven by the motor 19 of side.
The cylinder cap 21 at described cylinder body 9 top is openable, and dye liquor is suitable for adding in circulating dyeing machine from the top of cylinder body 9, and described feed tube 1 is provided with the drain valve 20 for waste liquid in discharge pipe
The top cover 24 of described dyeing coiled hair 13 can be opened, and the product such as cloth, line material being convenient to dye is put on the column 14 of dyeing coiled hair 13 with the top cover 24 of bobbin shape from dyeing coiled hair 13.
The course of work of this circulating dyeing machine comprises:
(1) top cover 24 of each dyeing coiled hair 13 is opened after opening cylinder cap 21, respectively from the upper end Panasonic setscrew nut 16 of each column 14, the products such as cloth, line material are sheathed on each column 14 with bobbin shape, setscrew nut 16 is tightened against on each column 14 and also fixes the said goods, close the top cover 24 of each dyeing coiled hair 13, dye liquor is injected in cylinder body 9 from the top of cylinder body 9, closes cylinder cap 21, close drain valve 20.
(2) starter motor 19, motor drives water pump 18 to run, when two horn bodies 6 turn to position as shown in Figure 1, align centre gangway 10 and drain pipe 2 respectively, utilize horn body inner chamber 22 and the channel connection centre gangway 10 in rotating shaft 7 and drain pipe 2, the dye liquor sent by water pump 18 is through feed tube 1, rotary valve inner chamber 23 and wing passage 8, curved channel 11 arrives the inner chamber of each dyeing coiled hair 13, dye liquor is through the inner chamber entering each column 14 after the product be sheathed on column 14 through through hole 17, dye liquor flows into bottom chamber 15 from the bottom of column 14, dye liquor is through centre gangway 10 and by the passage inflow drain pipe 2 in two horn body inner chambers 22 and rotating shaft 7, again flow in feed tube 1 to enter after water pump 18 and circulate next time.
(3) after running 20-30 minute with the cyclic process in step 2, two horn bodies 6 nine ten degree are rotated clockwise from position shown in Fig. 1, two horn bodies 6 align centre gangway 10 and feed tube 1 respectively, utilize horn body inner chamber 22 and the channel connection centre gangway 10 in rotating shaft 7 and feed tube 1, the dye liquor now sent by water pump 18 is through feed tube 1, centre gangway 10, bottom chamber 15 flows to the inner chamber of each column 14, dye liquor is by through hole 17, through the inner chamber flowing into dyeing coiled hair 13 after the product be sheathed on column 14, dye liquor is by curved channel 11 afterwards, wing passage 8 also flows in drain pipe 2 through rotary valve inner chamber 23, again flow in feed tube 1 to enter after water pump 18 and circulate next time.
(4) run 20-30 minute poststaining with the cyclic process in step 3 to terminate, stop water pump 18, open the top cover 24 of cylinder cap 21 and each dyeing coiled hair 13, unclamp the setscrew nut 16 of each column 14 upper end and take off by dye product, afterwards the dye product such as new is loaded on each column 14, after installing setscrew nut 16, close each top cover 24 and cylinder cap 21.
(5) each dyeing terminate and take off contaminate product after the dye liquor in cylinder body 9 is detected, when dye liquor is unsuitable for carrying out lower batch of new product dyeing, close each top cover 24 and cylinder cap 21, open drain valve 20 and release dye liquor, run water pump 18 rotate horn body 6 simultaneously, make horn body 6 be communicated with centre gangway 10 and drain pipe 2 or centre gangway 10 and feed tube 1, make the dye liquor in cylinder body 9 and other passage emptying, close drain valve 20 afterwards, refill dye liquor and again carry out dyeing cycle.
Preferred as one, the top of column 14 also can be provided with opening and be connected by pipeline with bottom chamber 15, thus improve the flow velocity of dye liquor in column inner chamber and the liquor flow at column top and bottom place is consistent, make the top of the product be wound on column and bottom dyeing evenly, improve staining efficiency further.
Obviously, above-described embodiment is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And these belong to spirit institute's apparent change of extending out of the present invention or change and are still among protection scope of the present invention.
Claims (6)
1. a circulating dyeing machine, it is characterized in that comprising: cylinder body (9), multiple dyeing coiled hair (13) is provided with in cylinder body (9), the column (14) of the hollow stretched into from the bottom of dyeing coiled hair (13) is provided with in each dyeing coiled hair (13), the outer wall of column (14) is distributed with multiple through hole (17), the inner chamber of column (14) and the inner chamber of dyeing coiled hair (13) are connected with the import and export of the water pump (18) driving dye liquor to flow respectively.
2. circulating dyeing machine according to claim 1, it is characterized in that: the below of described multiple dyeing coiled hair (13) is provided with bottom chamber (15), the inner space of this bottom chamber (15) and column (14) and isolated with the inner chamber of dyeing coiled hair (13), the bottom of this bottom chamber (15) is connected with centre gangway (10); The external circumferential of bottom chamber (15) be provided with multiple respectively with the curved channel (11) of the intracavity inter-connection of each dyeing coiled hair (13), curved channel (11) is connected with the wing passage (8) being sheathed on centre gangway (10) outside;
Cylinder body (9) below is provided with rotary valve (5), wing passage (8), centre gangway (10), the feed tube (1) being positioned at rotary valve (5) both sides is communicated with rotary valve inner chamber (23) respectively with drain pipe (2), two horn bodies (6) are provided with in this rotary valve inner chamber (23), the inner and the rotating shaft (7) of horn body (6) are sealedly and fixedly connected, the outer end edges of horn body (6) and the face seal of rotary valve inner chamber (23) are slidably matched, by the channel connection in rotating shaft (7) between the horn body inner chamber (22) of two horn bodies (6), when two horn bodies (6) turn to the centre gangway that aligns respectively (10) and drain pipe (2) or centre gangway and feed tube (1), be suitable for sealing and be communicated with centre gangway (10) and drain pipe (2) or centre gangway (10) and feed tube (1),
Water pump (18) is connected with feed tube (1), drain pipe (2) respectively.
3. circulating dyeing machine according to claim 2, it is characterized in that: in 90 degree of angles between the center line of two horn bodies, the angle between centre gangway (10) and feed tube (1) and the angle between centre gangway (10) and drain pipe (2) are all 90 degree.
4. circulating dyeing machine according to claim 3, is characterized in that: the top of column (14) is provided with setscrew nut (16).
5. adopt a method of work for circulating dyeing machine according to claim 2, it is characterized in that comprising the following steps:
A, product to be dyed is sheathed on each column (14) with bobbin shape, setscrew nut (16) is tightened against each column (14) and goes up and fix the said goods, close the top cover (24) of each dyeing coiled hair (13), dye liquor is injected in cylinder body (9);
B, water pump (18) is driven to run, when two horn bodies (6) seal alignment centre gangway (10) respectively with drain pipe (2), utilize horn body inner chamber (22) and the channel connection centre gangway (10) in rotating shaft (7) and drain pipe (2), the dye liquor sent by water pump (18) is through feed tube (1), rotary valve inner chamber (23) and wing passage (8), curved channel (11) arrives the inner chamber of each dyeing coiled hair (13), dye liquor is through the inner chamber entering each column (14) after the product be sheathed on column (14) through through hole (17), dye liquor flows into bottom chamber (15) from the bottom of column (14), dye liquor is through centre gangway (10) and by passage inflow drain pipe (2) in two horn body inner chambers (22) and rotating shaft (7), again flow in feed tube (1) to enter after water pump (18) and circulate next time,
C, after step b runs Preset Time, rotating shaft (7) also makes two horn bodies (6) seal alignment centre gangway (10) and feed tube (1) respectively, utilize horn body inner chamber (22) and the channel connection centre gangway (10) in rotating shaft (7) and feed tube (1), the dye liquor now sent by water pump (18) is through feed tube (1), centre gangway (10), bottom chamber (15) flows to the inner chamber of each column (14), dye liquor is by through hole (17), through the inner chamber flowing into dyeing coiled hair (13) after the product be sheathed on column (14), dye liquor is by curved channel (11) afterwards, wing passage (8) also flows in drain pipe (2) through rotary valve inner chamber (23), again flow in feed tube (1) to enter after water pump (18) and circulate next time.
6. method of work according to claim 5, characterized by further comprising: step c runs described step b, step b and c alternate run after running Preset Time, until dyeing meets the demands.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410346414.XA CN105316885B (en) | 2014-07-18 | 2014-07-18 | Circulating overflow dyeing machine and its method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410346414.XA CN105316885B (en) | 2014-07-18 | 2014-07-18 | Circulating overflow dyeing machine and its method of work |
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| Publication Number | Publication Date |
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| CN105316885A true CN105316885A (en) | 2016-02-10 |
| CN105316885B CN105316885B (en) | 2017-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410346414.XA Expired - Fee Related CN105316885B (en) | 2014-07-18 | 2014-07-18 | Circulating overflow dyeing machine and its method of work |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105624959A (en) * | 2016-03-30 | 2016-06-01 | 无锡市永立印染设备有限公司 | Novel circulating system of dyeing machine |
| CN114836922A (en) * | 2022-05-18 | 2022-08-02 | 瑞安市昌博针织有限公司 | Dyeing device and dyeing method for knitting sock preparation |
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| CN202936629U (en) * | 2012-11-14 | 2013-05-15 | 立信染整机械(深圳)有限公司 | Novel one-way cheese dyeing machine |
| CN103882640A (en) * | 2014-03-21 | 2014-06-25 | 无锡东宝机械制造有限公司 | Dyeing liquor distributing type dyeing structure of high-temperature and high-pressure cone dyeing machine |
| CN204000284U (en) * | 2014-07-18 | 2014-12-10 | 常州裕城精密机械有限公司 | Circulating dyeing machine |
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2014
- 2014-07-18 CN CN201410346414.XA patent/CN105316885B/en not_active Expired - Fee Related
Patent Citations (7)
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|---|---|---|---|---|
| US3650676A (en) * | 1969-01-14 | 1972-03-21 | Svensson Ludvig Ab | Method for treating textile material with a circulating liquid |
| CN1104170A (en) * | 1993-08-19 | 1995-06-28 | 科万商标投资有限公司 | Cas reverse valve |
| CN1251889A (en) * | 1998-10-19 | 2000-05-03 | 科万商标投资有限公司 | Reversal valve |
| CN202936629U (en) * | 2012-11-14 | 2013-05-15 | 立信染整机械(深圳)有限公司 | Novel one-way cheese dyeing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105624959A (en) * | 2016-03-30 | 2016-06-01 | 无锡市永立印染设备有限公司 | Novel circulating system of dyeing machine |
| CN114836922A (en) * | 2022-05-18 | 2022-08-02 | 瑞安市昌博针织有限公司 | Dyeing device and dyeing method for knitting sock preparation |
| CN114836922B (en) * | 2022-05-18 | 2022-11-25 | 瑞安市昌博针织有限公司 | Dyeing device and dyeing method for knitting sock preparation |
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| CN105316885B (en) | 2017-10-17 |
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Granted publication date: 20171017 Termination date: 20190718 |