CN114835386B - Efficient production system for glass containers - Google Patents
Efficient production system for glass containers Download PDFInfo
- Publication number
- CN114835386B CN114835386B CN202210474629.4A CN202210474629A CN114835386B CN 114835386 B CN114835386 B CN 114835386B CN 202210474629 A CN202210474629 A CN 202210474629A CN 114835386 B CN114835386 B CN 114835386B
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- CN
- China
- Prior art keywords
- handle
- loading seat
- groove
- chain
- cup body
- Prior art date
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- 239000011521 glass Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000012546 transfer Methods 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000007493 shaping process Methods 0.000 claims abstract description 21
- 235000014101 wine Nutrition 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 4
- 239000006060 molten glass Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 238000007664 blowing Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 239000010922 glass waste Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/20—Uniting glass pieces by fusing without substantial reshaping
- C03B23/207—Uniting glass rods, glass tubes, or hollow glassware
- C03B23/213—Joining projections or feet
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
- C03B35/04—Transporting of hot hollow or semi-hollow glass products
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to the field of glass container production, and discloses a high-efficiency glass container production system, which comprises an intermediate material conveyor for transferring a cup body or a forming wine distributor; a transfer jig for transferring the cup; a handle bonding stage for performing a handle bonding operation; shaping tool and shaping die for shaping handle; and (3) clamping the formed cup body by using a transfer clamp, then placing the formed cup body on an intermediate material conveyor, removing the transfer clamp with the clamped cup body from the intermediate material conveyor when the handle is bonded, moving the transfer clamp to a handle bonding table to manually bond the handle on the cup body, placing the cup body bonded with the handle in a forming die on a forming tool by using the transfer clamp, and forming the bonded handle by using the forming die. The invention can solve the problems of low efficiency and seam line defect of the handle in the prior art for producing the wine distributor.
Description
Technical Field
The invention relates to the field of glass container production, in particular to a high-efficiency production system for glass containers.
Background
The glassware is made of glass and comprises a white wine distributor made of glass; the wine distributor is usually made of high borosilicate glass as a raw material through high-temperature processing, and has a relatively long cup body, a relatively thin cup wall thickness, and a glass handle with one end fixed on the upper part of the cup body and the other end falling downwards along the cup body.
The traditional production of wine distributor is manual binding after the manual blowing cup, and machining efficiency is low like this, and workman intensity of labour is high, and the cost of labor is high. In addition, a disposable pressure blowing forming wine distributor is used by a pressure blowing machine, but the cup body of the product processed in the way is thicker, and the handle is provided with a seam line, so that the appearance is not attractive. In conclusion, the existing wine dispenser production technology is difficult to efficiently finish the production and processing of the wine dispenser with high quality.
Disclosure of Invention
The invention aims to provide a high-efficiency production system for glass containers, which solves the problems of low efficiency and seam line defects of handles in the prior art of producing wine separators.
In order to achieve the above purpose, the invention adopts the following technical scheme: the high-efficiency glass container production system comprises an intermediate material conveyor for transferring a cup body or a forming wine distributor; a transfer jig for transferring the cup; a handle bonding stage for performing a handle bonding operation; shaping tool and shaping die for shaping handle;
and (3) clamping the formed cup body by using a transfer clamp, then placing the formed cup body on an intermediate material conveyor, removing the transfer clamp with the clamped cup body from the intermediate material conveyor when the handle is bonded, moving the transfer clamp to a handle bonding table to manually bond the handle on the cup body, placing the cup body bonded with the handle in a forming die on a forming tool by using the transfer clamp, and forming the bonded handle by using the forming die.
The principle and the advantages of the scheme are as follows: when the glass is in practical application, the cup body is continuously processed and molded, then the cup body is clamped by the transferring clamp and then temporarily placed on the intermediate material conveyor one by one, workers take the glass body from the intermediate material conveyor one by one when the handles are bonded, the hot-melt glass liquid is picked by the workers on the handle bonding table and then bonded on the cup body, the glass body is manually corrected into a rough blank, then the cup body is taken down from the transferring clamp and put into a molding die on a molding tool, and the rough blank is molded into the handle in the molding die. The wine distributor processed in this way can form cup bodies in batches through the blowing machine, the processing efficiency is higher, then the handles are manually installed one by one, the handles are formed in a forming die by utilizing glass liquid self-casting, the surfaces of the handles are smooth and flat, no seam lines exist, and the forming quality of the handles is better.
Preferably, as an improvement, the intermediate material conveyor comprises a machine base and a chain, wherein the machine base is provided with a power mechanism for driving the chain to rotate, and the chain is in sliding connection with the machine base; equidistance is equipped with a plurality of places the platform on the chain, is equipped with the standing groove in placing the platform, is equipped with the spacing portion that is used for avoiding the chain to take place the skew on the frame, and spacing portion is including the stopper of rigid coupling in the chain both sides, and the interval of two stoppers equals the width of chain, and two stoppers all are located the below of placing the platform.
The technical scheme is that the processed glass is placed in a placing groove, and a power mechanism drives a chain to rotate, so that the glass is transferred; during the rotation of the chain, the two limiting blocks can limit the chain, so that the chain is prevented from shifting during the movement, and the stable transfer of the glass is ensured. The placing table is driven to transfer through the chain, so that the glass is driven to transfer; compared with the prior art, after the long-time use of this scheme, place the platform and can order about to place the platform and incline to the unilateral direction of chain because of the dead weight of glass, can play the supporting role to placing the platform through the stopper this moment, effectively avoid placing the inclination of platform too big, and then avoid the glass in the standing groove to drop, both guaranteed that the glass can be effective, stable transfer.
Preferably, as an improvement, the chain is annular, and the chain is horizontally arranged; the machine base is provided with a through hole, and the chain is arranged along the edge of the through hole; two support rods are arranged on the machine base and are arranged in parallel.
The chain is horizontally arranged, and the placing table is driven to transfer by the chain, so that the glass is driven to transfer; when the glass is transferred to the end part of the chain, the glass is not taken away by the staff, and the glass can continue to move under the drive of the chain, so that the staff can take away the glass next time; one worker needs to clamp the cup body by using a transfer clamp and transfer the clamp to the other worker so that the other worker can connect the handle with the cup body; in this scheme, two staff are located the left and right sides of frame respectively, and the staff can be with transferring the anchor clamps and place on two die-pins, can play the effect that supports and temporarily place transferring the anchor clamps through two die-pins, for another staff provides more time, and another staff of being convenient for can orderly get and take and transfer the anchor clamps.
Preferably, as an improvement, the transfer clamp comprises a handle and a movable block, a spring is arranged between the handle and the movable block, and a movable clamping arm is arranged on the movable block; the handle is provided with a support plate, and the movable block is hinged with the support plate; the support plate is provided with a side groove which is used for being in sliding fit with the movable block, and the width of the side groove is the same as that of the movable block; the support plate is provided with a fixed clamping arm which is used for clamping the glass cup in a matched mode with the movable clamping arm.
The movable block is rotated by pressing the movable block, and drives the movable clamping arm to move in the direction of the fixed clamping arm, so that the distance between the movable clamping arm and the fixed clamping arm is reduced, namely, the cup body is clamped by the movable clamping arm and the fixed clamping arm, and the spring is stretched; the movable block can move along the width direction of the side groove, so that the movable block can be prevented from shifting along the width direction of the side groove during rotation of the movable block, the movable block is further ensured to drive the movable clamping arm to move towards the fixed clamping arm, dislocation of the movable clamping arm and the fixed clamping arm is effectively avoided, and clamping effect on the cup body is further ensured.
Preferably, as an improvement, the bottom of the support plate is provided with a bottom block, the bottom block is provided with a groove, and the groove is provided with a pin shaft; the movable block is rotationally connected with the pin shaft and is in sliding fit with the groove; the support plate is provided with a stop block, and the stop block is positioned between the fixed clamping arm and the movable clamping arm.
Pressing the movable block causes the movable block to rotate around the pin shaft and the movable block moves in the groove. Can play the effect of blockking up the cup through the dog, and then avoid the cup to drop from the backup pad.
Preferably, as an improvement, the handle bonding table comprises a bracket, a receiving groove and a water tank with an opening at the top, wherein the receiving groove is positioned below the bracket and is communicated with the water tank; one end of the receiving groove close to the bracket is obliquely arranged towards one end of the receiving groove close to the water tank, and the height of one end of the receiving groove close to the bracket is larger than that of one end of the receiving groove close to the water tank.
The cup body is clamped and positioned by using the existing transferring clamp, then the transferring clamp is placed on the bracket, and the transferring clamp is pressed and limited by hands, so that the cup body is positioned above the receiving groove; the other hand of the staff uses the other transferring clamp to clamp the glass handle and move to the upper part of the receiving groove for heating, so that the to-be-bonded end of the glass handle is in a molten state, and then the glass handle is driven to be connected with the side surface of the cup body; compared with the prior art, the glass waste falls downwards during the heating of the to-be-bonded end of the glass handle, so that the glass waste moves into the water tank through the material receiving groove, and the cooling and centralized recycling of the glass waste are realized. After the glass waste falls to the receiving groove, the glass waste moves to the water tank under the guiding of the receiving groove due to the inclined arrangement of the receiving groove, so that the cooling and recycling of the glass waste are promoted.
Preferably, as an improvement, the bracket comprises a supporting plate and at least two supporting rods, the receiving trough is positioned below the supporting rods, the receiving trough is fixedly connected with the supporting plate, and the receiving trough is vertically arranged with the supporting plate.
The transfer clamp can be supported through the support rod; in the whole processing process, the staff sits behind the backup pad, can separate the processing region on staff and the base through the backup pad to this avoids the staff to be injured during processing.
Preferably, as an improvement, the forming tool comprises a base, a vertical supporting column is fixed in the middle of the base, a loading seat is fixed at the top of the supporting column, the loading seat is a rectangular box body with an opening at the top, the supporting column is fixed in the middle of the bottom surface of the loading seat, a heating mechanism is arranged in the loading seat and extends into a gas pipe in the loading seat, a plurality of upward exhaust holes are formed in the gas pipe, the gas pipe is communicated with a gas source, and the top end of the side wall of the loading seat is a mold supporting end.
The base provides bottom support, guarantee the support column, the stability of loading seat, the support column supports the loading seat to suitable height, so that the workman operates, the loading seat is used for loading the forming die who places the glass, a plurality of moulds can be placed side by side simultaneously to the loading seat of rectangle box structure, production efficiency can be improved, the support column is connected with loading seat bottom surface middle part and can be guaranteed the balance and the stability of loading seat, heating mechanism is used for heating the loading seat and the mould of placing on it, improve the temperature of mould and guarantee the handle and bond the back and keep certain temperature in the shaping in-process of mould, and then the handle can be on the mould stable and reliable's shaping, avoid the handle to appear warping, guarantee that product quality is uniform stable.
Preferably, as an improvement, the left and right side walls of the loading seat are fixed with vertical stop rods, the stop rods extend out to the upper side of the loading seat, the rear side of the loading seat is fixed with a baffle plate, the baffle plate and the loading seat are equal in length, the top end of the baffle plate is higher than the loading seat, the bottom end of the loading seat is fixed with a supporting rod, the supporting rod is U-shaped, one vertical end of the supporting rod is high, the other vertical end of the supporting rod is low, the high end of the supporting rod is located on the outer side of the baffle plate, and the transverse section of the supporting rod is fixed with the bottom wall of the loading seat.
The left side and the right side of the loading seat can be limited through the stop lever, the die is prevented from sliding off from the side end of the loading seat, the rear side of the loading seat can be limited and protected through the baffle, the die is prevented from sliding off from the rear side of the loading seat in the front side operation process, structural reinforcement can be provided for the loading seat through the support rod, the baffle can be further reinforced by the high end of the support rod, the front side of the loading seat can be limited by the low end of the support rod, and the die is prevented from sliding off from the front side.
Preferably, as an improvement, the forming die comprises a die holder, a positioning groove is formed in the middle of the upper end of the die holder, a forming seat positioned outside the positioning groove is arranged at the upper end of the die holder, a forming groove is formed in the middle of the forming seat, a vertical positioning rod is arranged at the upper end of the die holder, the axis of the positioning rod is coplanar with the center line of the forming groove, a rectangular supporting plate is fixed at the bottom of the die holder, and the die holder is positioned in the middle of the supporting plate.
The die holder is the major structure, the standing groove is used for placing the cup, the shaping seat is used for supporting the handle of waiting to design, the constant head tank is used for placing the handle, guarantee the design of handle, the locating lever is used for counterpoint and location to the cup placing process, through guaranteeing the axial of locating lever and constant head tank central line coplane, guarantee that the locating lever is just right with the constant head tank, and then place the cup and be rim of a cup and alignment of locating lever, can make the position that the cup bonds the handle align with the constant head tank, and then guarantee cup and handle keep the exact position for the handle cooling design is neat, stable, product shaping qualification rate promotes, shaping quality is better. The support plate can enlarge the support area at the bottom of the die holder, is beneficial to improving the stability of the die holder in the use process or the placement process, and is beneficial to ensuring the stable and reliable shaping of the handle in the use process.
Drawings
Fig. 1 is a top view of an embodiment of the present invention.
Fig. 2 is a top view of an intermediate material conveyor according to an embodiment of the invention.
Fig. 3 is a front view of a transfer jig according to an embodiment of the present invention.
Fig. 4 is a top view of a handle bonding station according to an embodiment of the present invention.
Fig. 5 is a front view of a handle bonding station according to an embodiment of the present invention.
Fig. 6 is an isometric view of a forming tool according to an embodiment of the present invention.
Fig. 7 is a side view of a molding die according to an embodiment of the invention.
Fig. 8 is a top view of a molding die according to an embodiment of the invention.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: intermediate material conveyor 1, frame 110, drive sprocket 111, driven sprocket 112, chain 120, placement table 130, stopper 140, support bar 150, transfer jig 2, handle 210, support plate 211, bottom block 212, pin 213, fixed clamp arm 215, stopper 216, movable block 220, movable clamp arm 221, spring 230, handle bonding table 3, base 310, support 320, support plate 321, support bar 322, reinforcing block 323, receiving slot 330, water tank 340, flame gun 350, molding tool 4, base 41, support column 42, loading seat 43, bar 44, baffle 45, gas pipe 46, support bar 47, exhaust hole 48, molding die 5, pallet 51, die holder 52, molding seat 53, positioning bar 54, positioning slot 55, molding slot 56.
An example is substantially as shown in figure 1: the high-efficiency production system of the glass container comprises an intermediate material conveyor 1 for transferring a cup body or a forming wine distributor; a transfer jig 2 for transferring the cup body; a handle bonding stage 3 for performing a handle bonding operation; a forming tool 4 and a forming die 5 for shaping the handle; the formed cup body is clamped by the transfer clamp 2 and then placed on the intermediate material conveyor 1, the transfer clamp 2 with the cup body clamped is taken down from the intermediate material conveyor 1 when the handle is bonded, the handle is moved to the handle bonding table 3 to manually bond the handle on the cup body, the cup body bonded with the handle is placed in the forming die 5 on the forming tool 4 through the transfer clamp 2, and the bonded handle is formed through the forming die 5.
Referring to fig. 2, the intermediate material conveyor 1 includes a base 110 and a chain 120, the base 110 is provided with a power mechanism for driving the chain 120 to rotate, and the chain 120 is slidably connected with the base 110; the power mechanism comprises a motor, a driving chain wheel 111 and a driven chain wheel 112, wherein the motor is fixedly connected to the machine base 110, an output shaft of the motor penetrates through the machine base 110 to be fixedly connected with the driving chain wheel 111, and the driven chain wheel 112 is rotatably connected with the machine base 110; the driving sprocket 111 and the driven sprocket 112 are both positioned above the machine base 110, the chain 120 is meshed with the driving sprocket 111 and the driven sprocket 112, and the chain 120 is in a straightened state.
The chain 120 is annular, and the chain 120 is horizontally arranged; the base 110 is provided with a through hole, and the chain 120 is disposed along the edge of the through hole. A plurality of placing tables 130 are fixedly connected on the chain 120 at equal intervals, and placing grooves are formed in the placing tables 130; the base 110 is provided with a limiting part for preventing the chain 120 from shifting, and the limiting part is arranged on the base 110 above the through hole. The limiting part comprises limiting blocks 140 fixedly connected to two sides of the chain 120, the distance between the two limiting blocks 140 is equal to the width of the chain 120, the two limiting blocks 140 are located below the placing table 130, and the driving sprocket 111 and the driven sprocket 112 are located below the placing table 130. The spacing between the free ends of the two limiting blocks 140 and the stand 110 is identical, and the spacing between the free ends of the two limiting blocks 140 and the stand 110 is smaller than the height of the chain 120, and the spacing between the limiting blocks 140 and the placing table 130 is 2mm. Two support rods 150 are fixedly connected to the machine base 110, one support rod 150 is positioned above the through hole, and the other support rod 150 is positioned on the outer side of the machine base 110; the two support rods 150 are arranged in parallel, and the distance between the support rod 150 above the through hole and the stand 110 is larger than the distance between the other support rod 150 and the stand 110.
Referring to fig. 3, the transfer jig 2 includes a handle 210 and a movable block 220, a spring 230 is fixedly connected between the handle 210 and the movable block 220, a movable arm 221 is fixedly connected to the movable block 220, and the movable arm 221 is arc-shaped. The handle 210 is fixedly connected with a support plate 211, and the movable block 220 is hinged with the support plate 211, specifically: the bottom of the support plate 211 is fixedly connected with a bottom block 212, and the bottom block 212 is provided with a groove, and the width of the groove is the same as that of the movable block 220. Pin shaft 213 is fixedly connected to the groove, and the width of pin shaft 213 is smaller than that of support plate 211, so that overlong pin shaft 213 is prevented from stabbing staff. The movable block 220 is rotatably connected with the pin shaft 213, and the movable block 220 is in sliding fit with the groove. The support plate 211 is provided with a side groove for sliding fit with the movable block 220, and the width of the side groove is the same as that of the movable block 220. The support plate 211 is fixedly connected with a fixed clamping arm 215 which is used for clamping the cup body in a matched mode with the movable clamping arm 221, and one end, far away from the support plate 211, of the fixed clamping arm 215 is arc-shaped. The support plate 211 is fixedly connected with a stop block 216, the stop block 216 is positioned between the fixed clamping arm 215 and the movable clamping arm 221, and the stop block 216 is positioned at the side edges of the fixed clamping arm 215 and the movable clamping arm 221; the stopper 216 is disposed in a direction approaching the fixing clip arm 215.
Referring to fig. 4 and 5, the handle bonding station 3 includes a base 310, a bracket 320, a receiving trough 330 and a water tank 340 with an opening at the top are fixedly connected to the base 310, the bracket 320 includes a support plate 321 and two support rods 322, and the support plate 321 and the support rods 322 are fixedly connected to the base 310; two struts 322 are arranged in parallel, and the struts 322 are arranged in parallel with the support plate 321; the vertical distance between the two supporting rods 322 and the base 310 is consistent, and two reinforcing blocks 323 are fixedly connected between the two supporting rods 322. The receiving groove 330 is positioned below the supporting rod 322, and the receiving groove 330 is communicated with the water tank 340; the receiving trough 330 is fixedly connected with the supporting plate 321, and the receiving trough 330 is vertically arranged with the supporting plate 321. One end of the receiving groove 330 close to the supporting plate 321 is obliquely arranged towards one end of the receiving groove 330 close to the water tank 340, and the height of one end of the receiving groove 330 close to the supporting plate 321 is larger than that of one end of the receiving groove 330 close to the water tank 340. The base 310 is fixedly connected with a flame gun 350, and an opening of the flame gun 350 is arranged towards the upper part of the receiving groove 330.
Referring to fig. 6, the forming tool 4 includes a base 41, the base 41 is H-shaped, a vertical support column 42 is welded and fixed in the middle of the base 41, and the support column 42 is fixed in the middle of the H-shaped. The support column 42 is welded and fixed with the loading seat 43 at the top, and the loading seat 43 is a rectangular box with an opening at the top, and the support column 42 is fixed in the middle of the bottom surface of the loading seat 43, and the top end of the side wall of the loading seat 43 is a die supporting end. The loading seat 43 is internally provided with a heating mechanism, the heating mechanism is a gas pipe 46 extending into the loading seat 43, a plurality of upward exhaust holes 48 are formed in the gas pipe 46, and the gas pipe 46 is communicated with a gas source. The left and right side walls of the loading seat 43 are fixedly welded with vertical stop rods 44, and the stop rods 44 extend above the loading seat 43. A baffle 45 is welded and fixed to the rear side of the loading seat 43, the baffle 45 is equal to the loading seat 43 in length, and the top end of the baffle 45 is higher than the loading seat 43. The bottom welded fastening who loads seat 43 has bracing piece 47, and bracing piece 47 is the U type, and a vertical end of bracing piece 47 is high, and another vertical end is low, and the high end of bracing piece 47 is located the outside of baffle 45, and the horizontal section of bracing piece 47 and the welded fastening of loading seat 43 diapire, the low end of bracing piece 47 flush with pin 44. The support rods 47 are uniformly distributed in three along the length direction of the loading seat 43.
Referring to fig. 7 and 8, the forming mold 5 includes a cylindrical mold base 52, a circular positioning groove 55 is formed in the middle of the upper end of the mold base 52, a forming seat 53 located outside the positioning groove 55 is formed at the upper end of the mold base 52, and the forming seat 53 is integrally formed on the mold base 52. The middle part of the shaping seat 53 is provided with a shaping groove 56, and the contour of the shaping groove 56 is fit with the contour of the handle. The upper end of the die holder 52 is welded with a vertical positioning rod 54, the axis of the positioning rod 54 is coplanar with the center line of the forming groove 56, and the top end of the positioning rod 54 is pointed. The bottom of the die holder 52 is fixedly welded with a supporting plate 51, the supporting plate 51 is a rectangular plate, and the die holder 52 is positioned in the middle of the supporting plate 51.
The specific implementation process is as follows: blowing the cup body by a blowing machine, and then blasting off redundant blanks by a fire ring or laser. Then, the cup mouth is processed at the opening end of the cup body manually or mechanically, and then the cup body is sent into an annealing furnace for annealing treatment and then is stored uniformly. When the handle is formed, the stored cup bodies are integrally sent into a preheating furnace for preheating until the temperature of the cup bodies is similar to the temperature of the handle rough blank in the forming process, so that the handle rough blank in the forming process cannot generate internal stress to burst.
The preheated cup body in the preheating furnace is clamped by the transfer clamp 2 and then placed on the intermediate material conveyor 1, and the handle 210 of the transfer clamp 2 is supported by the two support rods 150, so that the clamped cup body is supported. When a worker bonds the handles, the worker takes a transfer jig 2 with a cup clamped on the intermediate material conveyor 1 to the handle bonding stage 3, and supports the transfer jig 2 on the handle bonding stage 3 through the support rods 322. The worker can separate the material port of the kiln into a plurality of hole sites by taking part of molten glass from the material port of the glass kiln so that a plurality of stations can take materials at the same time, and the glass kiln can also be a hole site at which a plurality of stations take materials. The worker manually corrects the obtained molten glass into a handle rough blank and then bonds the handle rough blank on the cup body at a high temperature, a flame gun 350 is used for heating bonding parts in the bonding process to ensure the plasticity and viscosity of the glass, then redundant glass liquid is sheared off, the bonded parts are adjusted to be the handle rough blank, and the handle rough blank is bonded and then moves to the forming tool 4 together with the transfer clamp 2.
The worker presses the movable clamping arm 221 at the forming tool 4 to loosen the clamping of the cup body, then the cup body adhered with the handle rough blank is taken down and placed in the positioning groove 55 of the forming die 5 made of carbon crystal materials, the cup mouth of the cup body is positioned by being attached to the positioning rod 54 on the die holder 52 in the placing process, the handle rough blank is placed in the forming groove 56 after being aligned to the forming groove 56, the handle shaping is completed along with the reduction of the temperature when the contour of the handle rough blank is attached to the forming groove 56, and the processing of the wine distributor is completed.
Then the workers take out the wine distributor from the forming die 5 and put it into the placing groove of the intermediate material conveyor 1, and the formed wine distributor is conveyed to stations such as quality inspection and packaging along with the running of the intermediate material conveyor 1. Thus, the cup body is efficiently processed by the blowing machine, the handle is shaped by manual bonding operation and is matched with the open forming die 5, and the formed handle has no seam line and has better forming quality.
The foregoing is merely exemplary of the present invention, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present invention, and these should also be regarded as the protection scope of the present invention, which does not affect the effect of the implementation of the present invention and the practical applicability of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (8)
1. High-efficient production system of glass container, its characterized in that: comprising
An intermediate material conveyor for transferring cups or shaped wine separators;
a transfer jig for transferring the cup; the transfer clamp comprises a handle and a movable block, a spring is arranged between the handle and the movable block, and a movable clamping arm is arranged on the movable block; the handle is provided with a support plate, and the movable block is hinged with the support plate; the support plate is provided with a side groove which is used for being in sliding fit with the movable block, and the width of the side groove is the same as that of the movable block; the support plate is provided with a fixed clamping arm which is used for clamping the glass cup in a matched mode with the movable clamping arm, the bottom of the support plate is provided with a bottom block, the bottom block is provided with a groove, and the groove is provided with a pin shaft; the movable block is rotationally connected with the pin shaft and is in sliding fit with the groove; the support plate is provided with a stop block, and the stop block is positioned between the fixed clamping arm and the movable clamping arm;
a handle bonding stage for performing a handle bonding operation;
shaping tool and shaping die for shaping handle;
and (3) clamping the formed cup body by using a transfer clamp, then placing the formed cup body on an intermediate material conveyor, removing the transfer clamp with the clamped cup body from the intermediate material conveyor when the handle is bonded, moving the transfer clamp to a handle bonding table to take molten glass to manually modify the molten glass into a handle rough blank, bonding the handle on the cup body at a high temperature, heating bonding parts in the bonding process, cutting off excessive glass liquid, adjusting the bonded parts into the handle rough blank, placing the cup body bonded with the handle in a forming die on the forming tool by using the transfer clamp, and shaping the bonded handle by using the forming die.
2. The glass container efficient production system of claim 1, wherein: the intermediate material conveyor comprises a machine base and a chain, a power mechanism for driving the chain to rotate is arranged on the machine base, and the chain is in sliding connection with the machine base; equidistance is equipped with a plurality of places the platform on the chain, is equipped with the standing groove in placing the platform, is equipped with the spacing portion that is used for avoiding the chain to take place the skew on the frame, and spacing portion is including the stopper of rigid coupling in the chain both sides, and the interval of two stoppers equals the width of chain, and two stoppers all are located the below of placing the platform.
3. The glass container efficient production system according to claim 2, wherein: the chain is annular and is horizontally arranged; the machine base is provided with a through hole, and the chain is arranged along the edge of the through hole; two support rods are arranged on the machine base and are arranged in parallel.
4. The glass container efficient production system of claim 1, wherein: the handle bonding table comprises a bracket, a receiving groove and a water tank with an opening at the top, wherein the receiving groove is positioned below the bracket and is communicated with the water tank; one end of the receiving groove close to the bracket is obliquely arranged towards one end of the receiving groove close to the water tank, and the height of one end of the receiving groove close to the bracket is larger than that of one end of the receiving groove close to the water tank.
5. The efficient glass container production system according to claim 4, wherein: the support includes backup pad and two at least branches, and the material receiving groove is located the below of branch, and material receiving groove and backup pad rigid coupling, and material receiving groove and backup pad set up perpendicularly.
6. The glass container efficient production system of claim 1, wherein: the forming tool comprises a base, a vertical supporting column is fixed in the middle of the base, a loading seat is fixed at the top of the supporting column, the loading seat is a rectangular box body with an opening at the top, the supporting column is fixed in the middle of the bottom surface of the loading seat, a heating mechanism is arranged in the loading seat and is a gas pipe extending into the loading seat, a plurality of upward exhaust holes are formed in the gas pipe, the gas pipe is communicated with a gas source, and the top end of the side wall of the loading seat is a mold supporting end.
7. The efficient glass container production system according to claim 6, wherein: the left and right side walls of the loading seat are fixed with vertical stop rods, the stop rods extend out of the loading seat, the rear side of the loading seat is fixed with a baffle plate, the baffle plate and the loading seat are equal in length, the top end of the baffle plate is higher than the loading seat, the bottom end of the loading seat is fixed with a support rod, the support rod is U-shaped, one vertical end of the support rod is high, the other vertical end of the support rod is low, the high end of the support rod is located on the outer side of the baffle plate, and the transverse section of the support rod is fixed with the bottom wall of the loading seat.
8. The glass container efficient production system of claim 1, wherein: the forming die comprises a die holder, a positioning groove is formed in the middle of the upper end of the die holder, a forming seat located outside the positioning groove is arranged at the upper end of the die holder, a forming groove is formed in the middle of the forming seat, a vertical positioning rod is arranged at the upper end of the die holder, the axis of the positioning rod is coplanar with the center line of the forming groove, a rectangular supporting plate is fixed at the bottom of the die holder, and the die holder is located in the middle of the supporting plate.
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| DE19502228A1 (en) * | 1994-11-03 | 1996-05-09 | Windmoeller & Hoelscher | Welding equipment to form handles on semi-tubular plastic sheeting rapidly |
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| CN114835386A (en) | 2022-08-02 |
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