CN114833538B - Solar photovoltaic junction box production and processing device - Google Patents
Solar photovoltaic junction box production and processing device Download PDFInfo
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- CN114833538B CN114833538B CN202210351343.7A CN202210351343A CN114833538B CN 114833538 B CN114833538 B CN 114833538B CN 202210351343 A CN202210351343 A CN 202210351343A CN 114833538 B CN114833538 B CN 114833538B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention provides a solar photovoltaic junction box production and processing device, which relates to the technical field of junction box assembly and processing, and comprises a bottom plate, a conveying mechanism and an assembly mechanism, wherein the conveying mechanism is arranged on the bottom plate, and the assembly mechanism is arranged on the conveying mechanism, and in addition, the solar photovoltaic junction box production and processing device can solve the following problems: 1. the existing solar photovoltaic junction box production and processing device has poor fixing performance on the upper cover and the shell of the solar photovoltaic junction box, and easily causes deviation between the upper cover and the shell. 2. When current solar photovoltaic terminal box production processingequipment assembled the upper cover and the casing of solar photovoltaic terminal box, the condition of dislocation can appear between upper cover and the casing, and secondly when current solar photovoltaic terminal box production processingequipment drove the upper cover and the casing of solar photovoltaic terminal box and contact, the distance that can't control removed between the two to the pressure that leads to receiving between the two is too big, leads to producing cracked problem between two parts.
Description
Technical Field
The invention relates to the technical field of assembling and processing of junction boxes, and particularly provides a solar photovoltaic junction box production and processing device.
Background
The connecting device of the solar photovoltaic junction box between the solar cell matrix formed by the solar cell modules and the solar charging control device mainly comprises an upper cover, a shell and an internal cell module of the solar photovoltaic junction box, wherein the upper cover and the shell of the solar photovoltaic junction box play a role in protecting internal parts, and therefore the processing of the upper cover and the shell is very important.
All be provided with the buckle on solar photovoltaic terminal box's the upper cover and the casing, support both each other and lean on together, exert pressure afterwards and make buckle between the two link together, current solar photovoltaic terminal box production processingequipment mainly fixes the upper cover and the casing of solar photovoltaic terminal box through fixing device, assemble on placing the casing through assembly device with the upper cover afterwards, current solar photovoltaic terminal box production processingequipment processing is very simple, but still has following problem: 1. the existing solar photovoltaic junction box production and processing device has poor fixing performance on the upper cover and the shell of the solar photovoltaic junction box, and easily causes deviation between the upper cover and the shell.
2. When current solar photovoltaic terminal box production processingequipment assembled the upper cover and the casing of solar photovoltaic terminal box, the condition of dislocation can appear between upper cover and the casing, and secondly when current solar photovoltaic terminal box production processingequipment drove the upper cover and the casing of solar photovoltaic terminal box and contact, the distance that can't control removed between the two to the pressure that leads to receiving between the two is too big, leads to extrudeing each other between two parts and produces and break.
Disclosure of Invention
In order to solve the technical problem, the invention provides a production and processing device for a solar photovoltaic junction box, which comprises a bottom plate, a conveying mechanism and an assembling mechanism, wherein the conveying mechanism is installed on the bottom plate, and the assembling mechanism is arranged on the conveying mechanism.
Conveying mechanism include support frame, carry axle, conveyer belt, fixed module, align module and locating component, the bottom plate on fixed mounting have a support frame, the inboard of support frame is rotated and is connected with a transport axle of two bilateral symmetry, two transport epaxial common convolutes and be provided with the conveyer belt No. one, the side of support frame is fixed with a conveying motor, a conveying motor's output rotates to run through the support frame and links to each other with the left transport axle of support frame No. one, the upper end equidistant of a conveyer belt is provided with a plurality of fixed modules of group, the middle part of support frame upper end is provided with the module of aligning, be provided with locating component on the conveyer belt.
The equipment mechanism include the equipment frame, no. two carry the axle, no. two conveyer belts, the fixed column, the fixed plate, the equipment board, the grip block, centre gripping electric putter and equipment cylinder, the upper end fixed mounting of support frame has the equipment frame, the symmetry is rotated around and is connected with No. two transport axles of two bilateral symmetry about the upper end of equipment frame, no. two transport epaxially of two bilateral symmetry are coiled with No. two conveyer belts, the fixed column is installed to the equidistant one side that two No. two conveyer belts are relative, fixed mounting has the fixed plate on the fixed column, the fixed plate is the shape structure of returning, the inboard sliding connection of fixed plate has the equipment board, two symmetrical grip blocks around the upper end of equipment board is installed, the side of grip block is connected with centre gripping electric putter, centre gripping electric putter passes through the motor cabinet to be fixed at the equipment board, the grip block slides and sets up the upper end at the equipment board, the lower extreme of fixed plate has the equipment cylinder through base fixed mounting, the output of equipment cylinder links to each other with the equipment board, no. two transport motors are fixed in the outside of equipment frame, no. two transport motor's output rotates to run through the equipment frame and links to link to each other with No. two transport axles.
As a preferred technical scheme of the invention, the fixing module comprises guide pieces which are equidistantly arranged on the first conveying belt, each guide piece comprises four first guide blocks which are equidistantly and fixedly arranged on the first conveying belt, a sliding groove is formed in the right side of the upper end of each first guide block, an expansion spring is fixedly arranged in each sliding groove, a second guide block is fixedly arranged at the upper end of each expansion spring, a sliding groove is formed in the right side of the upper end of each second guide block, an expansion spring is fixedly arranged in each sliding groove, a third guide block is fixedly arranged at the upper end of each expansion spring, and each third guide block is slidably arranged in each sliding groove of the second guide block.
As a preferred technical scheme of the invention, the aligning module comprises two vertical blocks which are fixedly arranged in the middle of the upper end of the support frame and are symmetrical front and back, one opposite sides of the two vertical blocks are respectively provided with a square groove, a vertical plate is connected in the square groove in a sliding manner, and a lifting assembly is arranged on the vertical plate.
As a preferred technical scheme, the lifting assembly comprises a lifting rope which is symmetrically and fixedly installed at the front end and the rear end of the left side of a vertical plate, one end, far away from the vertical plate, of the lifting rope is abutted to a reversing wheel in a sliding mode, the reversing wheel is rotatably connected to the side wall of the vertical block, the lower end of the reversing wheel is rotatably connected with a winding roller, one end, far away from the vertical plate, of the lifting rope is fixed on the winding roller, a synchronizing gear is fixedly installed at the left end of the winding roller, a bidirectional push rod is fixed at one end, close to an assembling cylinder, of an assembling plate, the output end of the bidirectional push rod is fixedly connected with a moving rack, and the moving rack is arranged on the assembling plate in a sliding mode.
As the preferable technical scheme of the invention, two limiting plates which are symmetrical front and back are fixedly arranged on the left side of the vertical plate.
As the preferred technical scheme of the invention, the bottom plate is movably provided with the collecting box, and the collecting box is positioned at the right side end of the supporting frame.
As a preferred technical scheme, the positioning assembly comprises clamping columns, clamping blocks, clamping grooves and a limiting part, two clamping columns which are symmetrical front and back are fixedly installed at the positions, close to the first guide block, of the upper end of the first conveying belt, two clamping blocks which are symmetrical left and right are fixedly installed at the upper end of the assembling plate, and the clamping grooves which correspond to the clamping columns are formed in the clamping blocks.
As a preferable technical scheme of the invention, an execution plate for preventing the first conveying belt from deforming is fixedly arranged at the position which is positioned at the middle of the first conveying belt and on the inner side of the supporting frame.
According to the preferred technical scheme, the limiting part comprises a clamping column, a sliding groove is formed in the clamping column, limiting holes are formed in the side end of the sliding groove at equal intervals, a limiting shifting piece is connected in the sliding groove in a sliding mode, execution grooves are formed in the positions, corresponding to the limiting holes, of the left side and the right side of the limiting shifting piece, an elastic limiting plate is fixed in the execution grooves, and limiting columns are fixed in the positions, corresponding to the limiting holes, of the elastic limiting plate.
The invention has the following beneficial effects:
1. the invention provides a production and processing device for a solar photovoltaic junction box.
2. The invention provides a production and processing device for a solar photovoltaic junction box, which is mainly used for preventing an upper cover from being pressed down for an overlarge distance so as to enable the upper cover and a shell to be continuously extruded to cause the upper cover and the shell to break, so that the moving distance of the upper cover is limited through a limiting shifting sheet, and the junction box is prevented from being damaged due to the overlarge distance for pressing the upper cover.
3. The invention provides a production and processing device for a solar photovoltaic junction box.
Drawings
Fig. 1 is a first perspective structure diagram of the present invention.
Fig. 2 is a second perspective structural diagram of the present invention.
Fig. 3 is a partial enlarged view of the invention at C in fig. 2.
Fig. 4 is a partial structural schematic view of the lifting assembly of the present invention.
Fig. 5 is a top view of the present invention.
Fig. 6 is a cross-sectional view taken at E-E of fig. 5 in accordance with the present invention.
Fig. 7 is a partial enlarged view of the invention at D in fig. 6.
Fig. 8 is a cross-sectional view at F-F of fig. 5 of the present invention.
Fig. 9 is a partial enlarged view of the invention at G in fig. 8.
FIG. 10 is a partial cross-sectional view of the positioning assembly of the present invention.
Fig. 11 is a partial structural schematic view of the conveying mechanism of the present invention.
Fig. 12 is a schematic structural diagram of an upper cover a and a shell B of the solar photovoltaic junction box of the invention.
In the figure: A. an upper cover; B. a housing; 1. a base plate; 2. a conveying mechanism; 3. an assembly mechanism; 20. a support frame; 21. a first conveying shaft; 22. a first conveying belt; 23. a fixed module; 24. an alignment module; 25. a first conveying motor; 26. a positioning assembly; 30. an assembly frame; 31. a second conveying shaft; 32. a second conveying belt; 33. fixing the column; 34. a fixing plate; 35. assembling a plate; 36. a clamping plate; 37. clamping the electric push rod; 38. assembling a cylinder; 39. a second conveying motor; 230. a first guide block; 231. a sliding groove; 232. a tension spring; 233. a second guide block; 234. a third guide block; 240. a vertical block; 241. a square groove; 242. a vertical plate; 243. a lifting assembly; 244. a lifting rope; 245. a reversing wheel; 246. a wind-up roll; 247. a synchronizing gear; 248. a bidirectional push rod; 249. moving the rack; 2401. a limiting plate; 11. a collection box; 260. clamping the column; 261. a clamping block; 262. clamping the groove; 263. a limiting member; 221. an execution plate; 264. a sliding groove; 265 a limiting hole; 266. a limit shifting piece; 267. an execution slot; 268. an elastic limit plate; 269. a limiting column;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1, 5 and 12, a solar photovoltaic junction box production and processing device comprises a bottom plate 1, a conveying mechanism 2 and an assembling mechanism 3, wherein the conveying mechanism 2 is installed on the bottom plate 1, the assembling mechanism 3 is arranged on the conveying mechanism 2, and in the process of processing the solar photovoltaic junction box, firstly, an operator places a shell B and an upper cover A of the junction box into the conveying mechanism 2 respectively for fixing, and then assembles the junction box through the assembling mechanism 3.
Referring to fig. 2 and 6, the conveying mechanism 2 includes a support frame 20, a first conveying shaft 21, a first conveying belt 22, a fixing module 23, an aligning module 24 and a positioning assembly 26, the support frame 20 is fixedly mounted on the bottom plate 1, the inner side of the support frame 20 is rotatably connected with the first conveying shafts 21 which are bilaterally symmetrical, the first conveying shafts 22 are wound on the first conveying shafts 21 together, the first conveying belt 22 is fixed on the side end of the support frame 20, a first conveying motor 25 is fixed on the side end of the support frame 20, the output end of the first conveying motor 25 is rotatably connected with the first conveying shaft 21 on the left side of the support frame 20 through the support frame 20, a plurality of groups of fixing modules 23 are arranged at equal intervals at the upper end of the first conveying belt 22, the aligning module 24 is arranged in the middle of the upper end of the support frame 20, and the positioning assembly 26 is arranged on the first conveying belt 22.
During specific work, firstly, an operator places the shell B of the junction box on the fixing module 23 at the upper end of the first conveying belt 22, the shell B of the junction box is fixed through the fixing module 23, the junction box is prevented from deviating in the conveying process, then the upper cover A of the junction box is fixed through the assembling mechanism 3, then the positions of the shell B and the upper cover A are corrected through the aligning module 24, the shell B and the upper cover A are enabled to be on the same vertical straight line, and finally the shell B is pressed down to be assembled.
Referring to fig. 2, 6 and 8, the assembly mechanism 3 includes an assembly frame 30, a second conveying shaft 31, a second conveying belt 32, a fixing column 33, a fixing plate 34, an assembly plate 35, a clamping plate 36, a clamping electric push rod 37 and an assembly cylinder 38, the assembly frame 30 is fixedly installed at the upper end of the support frame 20, the upper end of the assembly frame 30 is connected with the two bilaterally symmetrical second conveying shafts 31 in a front-back symmetrical manner, the two bilaterally symmetrical second conveying shafts 31 are wound with the second conveying belt 32, the fixing columns 33 are installed at the opposite sides of the two second conveying belts 32 at equal intervals, the fixing plate 34 is fixedly installed on the fixing column 33, the fixing plate 34 is of a zigzag structure, the assembly plate 35 is slidably connected to the inner side of the fixing plate 34, the two front-back symmetrical clamping plates 36 are installed at the upper end of the assembly plate 35, the clamping electric push rod 37 is connected to the side end of the clamping plate 36, the clamping electric push rod 37 is fixed to the assembly plate 35 through a motor base, the clamping plate 36 is slidably installed at the upper end of the assembly plate 35, the lower end of the fixing plate 34 is fixedly installed with the assembly cylinder 38 through a base, the output end of the assembly frame 30 is connected to the second conveying shaft 31, and the motor 39 is connected to the motor.
During specific work, an operator places an upper cover A of the junction box between two clamping plates 36 on a fixing plate 34, then drives the clamping plates 36 to fix the upper cover A of the junction box through a clamping electric push rod 37, then drives the upper cover A of the junction box to rotate anticlockwise through a second conveying belt 32, the upper cover A of the junction box moves clockwise along a first conveying belt 22 while moving anticlockwise along the second conveying belt 32, after the two meet in the moving process, the upper cover A of the junction box is in an inverted state, the shell B is located under the inverted upper cover A, then an assembling cylinder 38 is started, an output end of the assembling cylinder 38 drives the upper cover A of the whole junction box to move downwards until the upper cover A and the shell B of the junction box are in mutual contact, certain pressure is continuously applied after the upper cover A and the shell B are in mutual contact, the junction box is clamped between the upper cover A and the shell B through a clamp, and finally the solar photovoltaic junction box is manufactured.
Referring to fig. 3 and 7, the fixing module 23 includes a guide piece which is arranged on the first conveying belt 22 at equal intervals, the guide piece includes four guide blocks 230 which are fixedly arranged on the first conveying belt 22 at equal intervals, a sliding groove 231 is formed in the right side of the upper end of the first guide block 230, an expansion spring 232 is fixedly arranged in the sliding groove 231, a second guide block 233 is fixedly arranged at the upper end of the expansion spring 232, a sliding groove 231 is formed in the right side of the upper end of the second guide block 233, an expansion spring 232 is fixedly arranged in the sliding groove 231, a third guide block 234 is fixedly arranged at the upper end of the expansion spring 232, and the third guide block 234 is arranged in the sliding groove 231 of the second guide block 233 in a sliding manner.
When the shell B is fixed, an operator corresponds hollow parts of four buckles on the front side and the rear side of the shell B to the positions of four third guide blocks 234 respectively, the hollow parts are sleeved on the third guide blocks 234 and then presses the shell B to enable the shell B to slide downwards, the shell B is abutted against the upper end of a first conveying belt 22, the shell B is sleeved on the first guide block 230 at the moment, the size of the first guide block 230 is the same as that of four buckle parts of the shell B, therefore, the first guide block 230 can be arranged on the shell B, the shell B is limited through the first guide block 230, the shell B is prevented from deviating, when the upper cover A moves downwards for assembly, the third guide block 234 and the second guide block 233 stretch towards the inside of the first guide block 230 through the elasticity of the telescopic spring 232, the upper cover A is ensured to be abutted with the buckles of the shell B, the fixing module 23 fixes the shell B through the cooperation of the first guide block 230, the second guide block 233 and the third guide block 234, the stability of the shell B is ensured, and the subsequent assembly is ensured.
Referring to fig. 4, 9, 10 and 11, the positioning assembly 26 includes a clamping column 260, a clamping block 261, a clamping groove 262 and a limiting member 263, two clamping columns 260 are fixedly mounted at positions of the upper end of the first conveyor belt 22 close to the first guide block 230, the clamping columns 260 are symmetrical front and back, two clamping blocks 261 are fixedly mounted at the upper end of the assembly plate 35, and the clamping grooves 262 corresponding to the clamping columns 260 are formed in the clamping blocks 261; the limiting member 263 includes a sliding groove 264 formed on the clamping column 260, limiting holes 265 are formed in the side end of the sliding groove 264 at equal intervals, a limiting shifting piece 266 is connected in the sliding groove 264 in a sliding mode, execution grooves 267 are formed in the positions, corresponding to the limiting holes 265, of the left side and the right side of the limiting shifting piece 266, elastic limiting plates 268 are fixed in the execution grooves 267, and limiting columns 269 are fixed in the positions, corresponding to the limiting holes 265, of the elastic limiting plates 268.
When the junction box is in specific work, after the upper cover A and the shell B are fixed well respectively, the limiting part 263 needs to be adjusted, an operator presses the elastic limiting plate 268, the elastic limiting plate 268 can drive the limiting column 269 to separate from the limiting hole 265, the limiting shifting sheet 266 can move up and down at the moment, the operator determines that the limiting column 269 and the limiting hole 265 are butted just after the assembly according to the heights of the shell B and the upper cover A, the position of the clamping plate 36 is adjusted, the limiting shifting sheet 266 is adjusted to the calculated position, the elastic limiting plate 268 is loosened, the limiting column 269 and the limiting hole 265 are butted, the position of the limiting shifting sheet 266 is adjusted well at the moment, the upper cover A can only move a certain distance in the process of pressing down to be assembled just with the shell B, the distance for pressing down the upper cover A is avoided, the main effect of the limiting shifting sheet 266 is that the distance for pressing down the upper cover A is too large, the upper cover A and the shell B are continuously extruded, the upper cover A and the shell B are damaged, and accordingly the distance for limiting the junction box is prevented from being damaged by the limiting shifting sheet 266.
Referring to fig. 4, the aligning module 24 includes two vertical blocks 240 which are fixedly installed in the middle of the upper end of the supporting frame 20 and are symmetrical in the front-back direction, one side of each of the two vertical blocks 240 opposite to each other is provided with a square groove 241, and a vertical plate 242 is slidably connected in the square groove 241; two limiting plates 2401 which are symmetrical front and back are fixedly arranged on the left side of the vertical plate 242.
During specific work, after the position of the limiting shifting piece 266 is adjusted, the fixed upper cover A and the fixed shell B start to move, firstly, the shell B follows the first conveying belt 22 to move clockwise, the shell B firstly contacts the two limiting plates 2401 on the vertical plate 242, the limiting plates 2401 abut against the right side of the shell B, at the moment, the shell B cannot move, the first conveying motor 25 stops rotating, meanwhile, the upper cover A rotates anticlockwise, after the upper cover A moves to the position below the second conveying belt 32, the upper cover A is inverted, then the upper cover A continues to rotate anticlockwise along the second conveying belt 32 until the clamping blocks 261 on the assembling plate 35 abut against the clamping columns 260 at the upper end of the first conveying belt 22, the second conveying motor 39 stops rotating, at the moment, the upper cover A is just located right above the shell B, and then the assembling cylinder 38 starts to move downwards until the upper cover A and the shell B are in butt joint assembly.
Referring to fig. 2 and 4, the lifting assembly 243 includes a lifting rope 244 fixedly installed on the front and rear sides of the vertical plate 242, one end of the lifting rope 244 far from the vertical plate 242 slidably abuts against a reversing wheel 245, the reversing wheel 245 is rotatably connected to the side wall of the vertical block 240, the lower end of the reversing wheel 245 is rotatably connected to a winding roller 246, one end of the lifting rope 244 far from the vertical plate 242 is fixed to the winding roller 246, the left end of the winding roller 246 is fixedly installed with a synchronizing gear 247, one end of the assembling plate 35 close to the assembling cylinder 38 is fixed with a bidirectional push rod 248, the output end of the bidirectional push rod 248 is fixedly connected to a moving rack 249, and the moving rack 249 is slidably arranged on the assembling plate 35; the collecting box 11 is movably placed on the bottom plate 1, and the collecting box 11 is positioned at the right side end of the supporting frame 20.
In the specific operation, after the assembly of the housing B and the upper cover a is completed, the clamping electric push rod 37 on the assembly plate 35 is retracted, then the clamping plate 36 loosens the assembled upper cover a, then the bidirectional push rod 248 extends outwards, the moving rack 249 on the output end of the bidirectional push rod 248 is hinged to the synchronizing gear 247, then the assembly air cylinder 38 drives the moving rack 249 to move upwards, the moving rack 249 drives the synchronizing gear 247 engaged with the moving rack 249 to rotate clockwise in the process of moving upwards, the take-up roller 246 rotates in the process of rotating clockwise, the take-up roller 246 winds the lifting rope 244 while rotating, the lifting rope 244 is continuously shortened while winding, at the moment, the lifting rope 244 pulls the vertical plate 242 to move upwards through the reversing wheel 245, after the vertical plate 242 moves upwards for a certain height, the assembled upper cover a and the housing B lose the limit of the limit plate 2401, the first conveying motor 25 is started again, the assembled upper cover a and the assembled housing B are continuously conveyed rightwards through the first conveying belt 22 until the assembled upper cover a vertical plate 242 passes through the vertical plate 242, after the junction box moves for a certain distance from the rack, the junction box moves away from the limit plate 249 to the limit plate 2401, the vertical belt 2401, the position where the box B is separated from the vertical belt 2401, the limit belt 2401, the vertical belt assembly starts to the position where the vertical belt 2401, the vertical belt 22 is recovered, and the collection assembly starts to the collection box B is recovered, and the collection box assembly is recovered by the collection box 22, and the collection box 22.
Referring to fig. 6, the inner side of the supporting frame 20 and the position located in the middle of the first conveying belt 22 are fixedly provided with an execution plate 221 for preventing the first conveying belt 22 from deforming, the execution plate 221 mainly functions to support the upper cover a and the shell B, and a downward pressure is applied to the first conveying belt 22 when the upper cover a and the shell B are assembled, so that the first conveying belt 22 is deformed to cause assembly errors, and therefore the first conveying belt 22 is supported by the execution plate 221, and the first conveying belt 22 is prevented from deforming.
In addition, the invention also comprises the following steps: the method comprises the following steps: the hollow parts of the four buckles on the front side and the rear side of the shell B correspond to the positions of the four third guide blocks 234 respectively by an operator, the shell B is sleeved on the third guide blocks 234 and then is pressed to slide downwards, the shell B is abutted to the upper end of the first conveying belt 22 and is limited and fixed by the first guide block 230, the upper cover A of the junction box is placed between the two clamping plates 36 on the fixing plate 34 by the operator, and then the clamping electric push rod 37 drives the clamping plates 36 to fix the upper cover A of the junction box.
Step two: after upper cover A and casing B are fixed well respectively, need adjust locating part 263, operating personnel presses elasticity limiting plate 268 for elasticity limiting plate 268 can drive spacing post 269 and follow separation in spacing hole 265, and spacing plectrum 266 can reciprocate this moment, and after operating personnel adjusted the position of spacing plectrum 266, unclamped elasticity limiting plate 268, makes spacing post 269 and spacing hole 265 dock, and the position adjustment of spacing plectrum 266 is good this moment.
Step three: the first conveying motor 25 and the second conveying motor 39 are started, the upper cover A and the shell B start to move until the shell B contacts two limiting plates 2401 on the vertical plate 242, the limiting plates 2401 are enabled to abut against the right side of the shell B, the shell B cannot move at the moment, the first conveying motor 25 stops rotating, meanwhile, the upper cover A rotates anticlockwise, after the upper cover A moves to the lower portion of the second conveying belt 32, the upper cover A is inverted, then the upper cover A continues to rotate anticlockwise along with the second conveying belt 32, until a clamping block 261 on the assembling plate 35 abuts against a clamping column 260 at the upper end of the first conveying belt 22, the second conveying motor 39 stops rotating, and the upper cover A is just located right above the shell B at the moment.
Step four: the equipment cylinder 38 starts afterwards, and the output of equipment cylinder 38 drives the upper cover A of whole terminal box and moves down, and until upper cover A and the casing B of terminal box contact each other, continue to apply certain pressure after the mutual contact between the two for carry out the joint between the buckle between the two, finally make solar photovoltaic terminal box.
Step five: after the assembly of the housing B and the upper cover A is completed, the two-way push rod 248 extends outwards, the moving rack 249 on the output end of the two-way push rod 248 is hinged with the synchronizing gear 247, the assembly cylinder 38 drives the moving rack 249 to move upwards, the lifting rope 244 is continuously shortened while being wound, the lifting rope 244 pulls the vertical plate 242 to move upwards through the reversing wheel 245, the first conveying motor 25 is started again after the vertical plate 242 moves upwards for a certain height, the assembled upper cover A and the housing B are continuously conveyed rightwards through the first conveying belt 22 until the assembled junction boxes pass through the vertical plate 242, and the junction boxes fall into the collection box 11 on the bottom plate 1 for collection through the action of gravity.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a solar photovoltaic terminal box production processingequipment, includes bottom plate (1), conveying mechanism (2) and equipment mechanism (3), its characterized in that: the bottom plate (1) is provided with a conveying mechanism (2), and the conveying mechanism (2) is provided with an assembling mechanism (3);
the conveying mechanism (2) comprises a supporting frame (20), a first conveying shaft (21), a first conveying belt (22), a fixing module (23), an aligning module (24) and a positioning assembly (26), the supporting frame (20) is fixedly installed on the bottom plate (1), the inner side of the supporting frame (20) is rotatably connected with the first conveying shafts (21) which are bilaterally symmetrical, the first conveying belts (22) are wound on the first conveying shafts (21) together, a first conveying motor (25) is fixed to the side end of the supporting frame (20), the output end of the first conveying motor (25) rotatably penetrates through the supporting frame (20) to be connected with the first conveying shaft (21) on the left side of the supporting frame (20), a plurality of groups of fixing modules (23) are arranged at equal intervals at the upper end of the first conveying belt (22), the aligning module (24) is arranged in the middle of the upper end of the supporting frame (20), and the positioning assembly (26) is arranged on the first conveying belt (22);
the assembling mechanism (3) comprises an assembling frame (30), a second conveying shaft (31), a second conveying belt (32), fixing columns (33), a fixing plate (34), an assembling plate (35), a clamping plate (36), clamping electric push rods (37) and assembling cylinders (38), wherein the assembling frame (30) is fixedly installed at the upper end of the supporting frame (20), the upper end of the assembling frame (30) is connected with the two bilaterally symmetrical second conveying shafts (31) in a front-back symmetrical mode, the two bilaterally symmetrical second conveying shafts (31) are wound with the second conveying belts (32), the fixing columns (33) are installed on opposite sides of the two second conveying belts (32) at equal intervals, the fixing plate (34) is fixedly installed on the fixing columns (33), the fixing plate (34) is of a rectangular structure, the assembling plate (35) is connected to the inner side of the fixing plate (34) in a sliding mode, the two front-back symmetrical clamping plates (36) are installed at the upper end of the assembling plate (35), the clamping electric push rods (37) are connected to the side ends of the clamping plate (36), the clamping electric push rods (37) are fixed on the assembling plate (35) through a motor base, the clamping plates (36) are arranged at the upper end of the assembling plate (35) in a sliding mode, the assembling plate (35), the lower end of the assembling plate (38), the fixing plate (38) is connected with the output end of the cylinder (38), and the cylinder (38), a second conveying motor (39) is fixed on the outer side of the assembling frame (30), and the output end of the second conveying motor (39) rotatably penetrates through the assembling frame (30) to be connected with a second conveying shaft (31);
the fixed module (23) comprises guide pieces which are arranged on a first conveyor belt (22) at equal intervals, each guide piece comprises four first guide blocks (230) which are fixedly arranged on the first conveyor belt (22) at equal intervals, a sliding groove (231) is formed in the right side of the upper end of each first guide block (230), an expansion spring (232) is fixedly arranged in each sliding groove (231), a second guide block (233) is fixedly arranged at the upper end of each expansion spring (232), a sliding groove (231) is also formed in the right side of the upper end of each second guide block (233), an expansion spring (232) is also fixedly arranged in each sliding groove (231), a third guide block (234) is fixedly arranged at the upper end of each expansion spring (232), and each third guide block (234) is arranged in each sliding groove (231) of the second guide block (233) in a sliding manner;
the aligning module (24) comprises two vertical blocks (240) which are fixedly arranged in the middle of the upper end of the support frame (20) and are symmetrical front and back, square grooves (241) are formed in one opposite sides of the two vertical blocks (240), vertical plates (242) are connected in the square grooves (241) in a sliding mode, and lifting assemblies (243) are arranged on the vertical plates (242);
locating component (26) including joint post (260), joint piece (261), joint recess (262) and locating part (263), the upper end of conveyer belt (22) be close to the position department fixed mounting of a guide block (230) have joint post (260) of two front and back symmetries, the upper end fixed mounting of equipment board (35) has joint piece (261) of two bilateral symmetry, offer joint recess (262) with joint post (260) mutual correspondence on joint piece (261).
2. The solar photovoltaic junction box production and processing device of claim 1, wherein: lifting unit (243) including left front and back both ends symmetry fixed mounting's of vertical plate (242) lifting rope (244), lifting rope (244) are kept away from the one end of vertical plate (242) and are slided and lean on reverse wheel (245), reverse wheel (245) rotate and connect on the lateral wall of vertical piece (240), the lower extreme of reverse wheel (245) is rotated and is connected with wind-up roll (246), the one end that vertical plate (242) were kept away from in lifting rope (244) is fixed on wind-up roll (246), the left end fixed mounting of wind-up roll (246) has synchronizing gear (247), the one end that equipment board (35) are close to equipment cylinder (38) is fixed with two-way push rod (248), fixedly connected with removes rack (249) on the output of two-way push rod (248), remove rack (249) and slide and set up on equipment board (35).
3. The solar photovoltaic junction box production and processing device according to claim 2, characterized in that: two limiting plates (2401) which are symmetrical front and back are fixedly arranged on the left side of the vertical plate (242).
4. The solar photovoltaic junction box production and processing device of claim 1, wherein: the collecting box (11) is movably placed on the bottom plate (1), and the collecting box (11) is located at the right side end of the supporting frame (20).
5. The solar photovoltaic junction box production and processing device of claim 1, wherein: an execution plate (221) capable of preventing the first conveying belt (22) from deforming is fixedly installed at the position, located in the middle of the first conveying belt (22), on the inner side of the supporting frame (20).
6. The solar photovoltaic junction box production and processing device of claim 1, wherein: locating part (263) including having seted up sliding tray (264) on joint post (260), spacing hole (265) have been seted up to the side equidistant of sliding tray (264), sliding tray (264) sliding connection has spacing plectrum (266), execution groove (267) have been seted up to the position department that the both sides correspond spacing hole (265) about spacing plectrum (266), execution groove (267) internal fixation has elasticity limiting plate (268), the rigidity that corresponds spacing hole (265) on elasticity limiting plate (268) has spacing post (269).
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| CN115158974B (en) * | 2022-08-09 | 2023-06-27 | 深圳嘉盛赋能科技有限公司 | Photovoltaic module stable conveying device |
| CN116571982B (en) * | 2023-05-30 | 2023-12-12 | 阔然医学检验实验室(徐州)有限公司 | Tumor gene detection kit equipment |
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