CN215911436U

CN215911436U - A full-automatic placer of insulating piece for photovoltaic module

Info

Publication number: CN215911436U
Application number: CN202121165944.6U
Authority: CN
Inventors: 顾文彪; 熊波
Original assignee: Hantai Intelligent Equipment Suzhou Co ltd
Current assignee: Hantai Intelligent Equipment Suzhou Co ltd
Priority date: 2021-05-28
Filing date: 2021-05-28
Publication date: 2022-02-25
Anticipated expiration: 2031-05-28

Abstract

The utility model discloses a full-automatic insulation sheet placing machine for a photovoltaic assembly, which comprises a rack, and an unwinding mechanism, a tensioning mechanism, a punching mechanism, a guide assembly, a cutting mechanism, a carrying mechanism, an insulation sheet conveying mechanism, a visual detection mechanism, a feeding mechanical arm assembly, a correcting mechanism and a battery sheet assembly conveying mechanism which are arranged on the rack, wherein the unwinding mechanism is arranged inside the rack; the utility model can vertically correct the bus bar of the battery plate assembly, and can punch and cut the insulating sheet on line and place the insulating sheet on the bus bar lead-out wire of the battery plate assembly.

Description

A full-automatic placer of insulating piece for photovoltaic module

Technical Field

The utility model relates to the technical field of photovoltaic module production, in particular to a full-automatic placing machine for an insulating sheet of a photovoltaic module.

Background

At present, the continuous use of conventional energy brings a series of economic and social problems such as energy shortage and environmental deterioration, and the development of a photovoltaic module is one of the ways to solve the problems. Therefore, photovoltaic modules are actively developed in all countries of the world, and high conversion efficiency and low cost are the main trends of photovoltaic module development and are also the targets pursued by technical researchers.

The existing photovoltaic module mainly comprises toughened glass, sealant (such as EVA), battery pieces, welding strips, bus bars, insulating pieces and a back plate from top to bottom, and the preparation method is also industrialized, namely the toughened glass is reversely placed, the sealant is sequentially laid, battery piece strings are welded by the welding strips, scattered bus bars are placed, the tail ends of the welding strips and the component bus bars are welded to the bus bars, a plurality of groups of battery pieces are connected, the insulating pieces are placed between two bus bar outgoing lines for positive and negative insulation, then the sealing strips and the back plate are sequentially laid, the laid whole module is subjected to laminating operation, and finally the photovoltaic module is obtained after trimming, and aluminum frames and junction boxes are arranged.

At present, most photovoltaic module manufacturers realize automatic production, however, in the existing automatic production process, because the bus bar is narrow and small and is not easy to be corrected by a manipulator, manual operation occurs in the automatic process, and the manual operation is easy to occur between the bus bar and a bus bar outgoing line, placement offset between the bus bar, an insulating sheet and a battery piece on the outermost side finally causes that the electrical property or the appearance of the photovoltaic module is unqualified, and the unqualified module cannot be reworked. In view of the above drawbacks, it is actually necessary to design a fully automatic placing machine for an insulating sheet of a photovoltaic module.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic placing machine for an insulating sheet of a photovoltaic module, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a full-automatic placing machine for an insulating sheet of a photovoltaic module comprises a rack, an unreeling mechanism, a tensioning mechanism, a punching mechanism, a guide assembly, a cutting mechanism, a carrying mechanism, an insulating sheet conveying mechanism, a visual detection mechanism, a feeding mechanical arm assembly, a correction mechanism and a battery sheet assembly conveying mechanism, wherein the unreeling mechanism, the tensioning mechanism, the punching mechanism and the guide assembly are arranged on the rack, one side of direction subassembly is provided with cuts the mechanism, and one side of cutting the mechanism is provided with transport mechanism, and transport mechanism's below is provided with insulating piece conveying mechanism, install liquid crystal display in the frame, still be provided with the industrial control case in the frame, the industrial control incasement is equipped with the PLC controller.

Preferably, unwinding mechanism includes the unwinding roller, the one end and the rotation motor rotatable coupling of unwinding roller, the rotation motor is installed on the motor fixed plate.

Preferably, straining device includes first tensioning roller, second tensioning roller, third tensioning roller and fourth tensioning roller, the both ends of first tensioning roller and second tensioning roller are rotated respectively and are set up on two first mount pads, first mount pad is installed in the backup pad, fretwork groove has been seted up at the middle part of backup pad, the bottom of backup pad is provided with infrared correlation sensor, the bottom of backup pad is provided with four support columns, the middle part of support column is provided with the installation piece, be provided with first mounting panel on the installation piece, it is provided with third tensioning roller to rotate on the first mounting panel, the both ends of fourth tensioning roller are rotated respectively and are set up on two second mount pads, two the second mount pad is installed respectively on two layer boards bottom plate one end that the layer board was fixed.

Preferably, the punching mechanism comprises two punches which are arranged side by side at intervals, the punches are arranged on a punch seat which is arranged at the bottom of a lifting plate, the top of the lifting plate is fixedly connected with a piston rod of a first cylinder, the first cylinder is arranged on a cylinder support, the cylinder support is arranged on a bottom plate, the middle part of the lifting plate is provided with two guide through holes at intervals, pressure rods are arranged inside the two guide through holes, a limiting ring is arranged at the top of the pressure rod, the bottom of the pressure rod is connected with a first pressure block, a spring is sleeved on the pressure rod, one end of the spring is abutted against the lifting plate, the other end of the spring is abutted against the first pressure block, through holes are respectively arranged at the two ends of the lifting plate, a guide rod is arranged inside the through hole, and a limiting retainer ring is arranged at the top of the guide rod, the bottom cover of guide bar is equipped with the guide pin bushing, the guide pin bushing is fixed on cylinder support, the both sides of bottom plate all are provided with the slip regulating block, install T shape deflector on the slip regulating block, T shape deflector one end is provided with the color mark sensor.

Preferably, the guide assembly includes guide roll and lower guide roll, it sets up with lower guide roll interval about to go up the guide roll, it rotates the upper end that sets up at the guide roll support to go up the guide roll, the guide roll rotates the lower extreme that sets up at the guide roll support down, the output fixed connection of shaft coupling and driving motor is passed through to a lower guide roll's an axle head.

Preferably, cut the mechanism and include that the sword is cut to last sword and cut the sword down, go up to cut the sword and install on the blade holder, the piston rod fixed connection of blade holder and second cylinder, the both sides of second cylinder are fixed respectively in the cylinder backup pad, and the cylinder backup pad is installed on the bottom plate, cut the sword down and fix on the bottom plate.

Preferably, the carrying mechanism comprises two first suction nozzles, the first suction nozzles are communicated with the vacuum generator, the first suction nozzles are fixed on a first suction nozzle mounting plate, the first suction nozzle mounting plate is fixedly connected with a piston rod of a third cylinder, the third cylinder is fixed at one end of a cylinder fixing plate, the other end of the cylinder fixing plate is fixedly connected with a piston rod of a fourth cylinder, and the fourth cylinder is mounted on a cylinder supporting plate.

Preferably, conveying mechanism includes first linear module and second suction nozzle, first linear module is located one side of bottom plate, install the Z shape movable plate on the slip table of first linear module, be provided with the first platform of placing on the Z shape movable plate, the first bench of placing is provided with first locating convex block, it is protruding to be provided with first toper on the first locating convex block.

Preferably, the visual detection mechanism comprises a first mounting rod, a second mounting rod, a first detection assembly and a second detection assembly, three first detection assemblies are arranged on the first mounting rod at intervals, the first detection assemblies are positioned above the correction mechanism, the first detection assemblies comprise first cameras, the first cameras are mounted on a first camera mounting plate which is fixed on the first mounting rod, a first light source fixing plate is mounted at the bottom of the first camera mounting plate, a first light source is mounted at the bottom of the first light source fixing plate, three second detection assemblies are arranged on a second mounting rod at intervals, the second detection assemblies comprise second cameras, the second cameras are mounted on a second camera mounting plate which is fixed on a mounting rack, the mounting rack is fixed on the second mounting rod, and a second light source fixing plate is further installed on the installation frame, and a second light source is installed on the second light source fixing plate.

Preferably, the correcting mechanism comprises a second linear module, a transverse plate is transversely arranged on a sliding table of the second linear module, three correcting assemblies are arranged on the transverse plate at intervals, each correcting assembly comprises a correcting gear shaping base plate, three gear shaping are arranged at intervals at one end of each gear shaping base plate, a tooth groove is formed between every two adjacent gear shaping, the correcting gear shaping is arranged on the sliding table of a sliding table cylinder, the sliding table cylinder is fixed at the bottom of a second mounting plate, two seventh cylinders are further arranged at the bottom of the second mounting plate and symmetrically arranged, L-shaped push plates are arranged on piston rods of the two seventh cylinders, an eighth cylinder is arranged on each L-shaped push plate, a spring is sleeved on a piston rod of each eighth cylinder, a second pressing block is arranged on each piston rod of the eighth cylinders, and the cross section of the second pressing block is T-shaped, the bottom of the second pressing block is provided with a pressing strip, and the bottom of the pressing strip is provided with a plurality of avoidance ports.

Compared with the prior art, the full-automatic placing machine for the insulating sheet of the photovoltaic module, disclosed by the utility model, has the advantages that when the machine is used, the rotating motor works to drive the unwinding roller to rotate, so that the insulating sheet on the unwinding roller is unwound, one end of the unwound insulating sheet enters between the two T-shaped guide plates of the punching mechanism through the first tensioning roller, the second tensioning roller, the third tensioning roller and the fourth tensioning roller, the distance between the two T-shaped guide plates is preset through the sliding adjusting block so as to be suitable for the insulating sheets with different widths, the first cylinder acts to drive the lifting plate to move downwards, the punch head seat and the punch head move downwards to punch holes on the insulating sheet, after the punch head punches the insulating sheet, the punch head is lifted to the upper part of the insulating sheet in preference to the first press block, the insulating sheet is prevented from being taken up through the action of the first press block and the spring, and the insulating sheet enters the guide module after the punching of the insulating sheet is completed, the guide roller rotates under the drive of the drive motor to convey the insulating sheet to the cutting mechanism, the second air cylinder moves to cut the insulating sheet, after cutting is completed, the third air cylinder moves to drive the first suction nozzle mounting plate and the first suction nozzle to move downwards, so that the first suction nozzle is contacted with the cut insulating sheet, the vacuum generator works to enable the first suction nozzle to suck the insulating sheet, the third air cylinder moves to reset, the fourth air cylinder moves to drive the air cylinder fixing plate and the third air cylinder to move, so that the first suction nozzle and the insulating sheet are positioned above the first placing table, the third air cylinder moves to drive the first suction nozzle mounting plate and the first suction nozzle to move downwards, the vacuum generator is closed, the insulating sheet is placed on the first placing table, the first suction nozzle continues to suck until three insulating sheets are placed on the first placing table, the first linear module works to drive the Z-shaped moving plate, the first placing table and the three insulating sheets to move, moving to the position below the three second suction nozzles, driving the second suction nozzle mounting plate and the three second suction nozzles to move downwards by the action of a fifth cylinder, enabling the three second suction nozzles to be in contact with the three insulating sheets on the first placing table, enabling the three second suction nozzles to respectively suck the three insulating sheets by the action of a vacuum generator, resetting the action of the fifth cylinder, driving the cylinder fixing plate and the fifth cylinder to move by the action of a sixth cylinder, enabling the fifth cylinder and the three insulating sheets to be positioned above the second placing table, driving the first suction nozzle mounting plate and the first suction nozzle to move downwards by the action of the fifth cylinder, placing the three insulating sheets on the second placing table, driving the three third suction nozzles to move to the second placing table by the action of a manipulator, respectively sucking the three insulating sheets by the three third suction nozzles, simultaneously placing the battery sheet assembly among the three conveying belts, and driving a driving belt wheel to rotate by the action of a motor, the conveying belt moves along with the movement of the battery piece assembly, when the sensor senses the battery piece assembly, a sensing signal is sent to the PLC controller, the PLC controller controls the ninth cylinder, the tenth cylinder and the eleventh cylinder to move, the ninth cylinder drives the moving block and the first stop block to move, the first stop block stops the inflow direction of the battery piece assembly, the eleventh cylinder drives the fourth slide block and the twelfth cylinder to move, the twelfth cylinder drives the pull plate and the third stop block to lift, so that the stop block is pulled back towards the direction of the battery piece assembly to position the inflow direction of the battery piece assembly, the eleventh cylinder drives the second stop block to retract, correct and position the inflow direction of the battery piece assembly perpendicularly to the inflow direction of the battery piece assembly, after the battery piece assembly is positioned, the first camera and the second camera conduct photographing detection on the battery piece assembly, and the first camera and the second camera transmit the image information to the PLC controller, a comparison module is arranged in the PLC, the comparison module stores a view of the battery piece assembly with a correct bus bar position in advance, when the comparison module in the PLC compares correctly, the PLC controls the action of a manipulator to drive a third suction nozzle sucked with an insulation sheet to move to the bus bar of the battery piece assembly, when the comparison module in the PLC compares and finds an error, the position of the bus bar of the battery piece assembly is incorrect, a second linear module, a sliding table cylinder and a lead screw motor are controlled to work, the lead screw motor works to drive a lead screw to rotate, a nut moves along the lead screw to enable a mounting plate and a correction gear to move to one side of the bus bar of the battery piece assembly, the second linear module drives a transverse plate and a correction assembly to move downwards so as to drive a second pressing block to move downwards, the pressing bar also moves downwards to press and fix the bus bar on the battery piece assembly, the slip table cylinder moves and drives and correct the gear shaping and remove, make in the recess of correcting the gear shaping inserts the battery piece subassembly busbar, separate two busbar, second linear module work drives and corrects the gear shaping rebound, carry out vertical correction to the battery piece subassembly busbar, correct the completion back, the manipulator action drives the third suction nozzle that has inhaled the insulating piece in proper order and removes to three busbar tops of battery piece subassembly, the third suction nozzle is loosened the insulating piece, three insulating pieces fall on three busbar of battery piece subassembly respectively, thereby realize placing of battery piece, first camera work is shot the detection to the battery piece subassembly, detect and accomplish the back, second linear module, the slip table cylinder, eighth cylinder and lead screw motor reset, carry the unloading with the battery piece subassembly through the conveyer belt.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model without limiting the utility model in which:

fig. 1 is a schematic structural diagram of a full-automatic placing machine for an insulating sheet of a photovoltaic module according to the present invention;

FIG. 2 is a schematic diagram of the internal structure of a full-automatic placing machine for the insulation sheet of the photovoltaic module according to the present invention;

fig. 3 is a schematic structural view of an unwinding mechanism in the full-automatic insulation sheet placing machine for the photovoltaic module according to the present invention;

fig. 4 is a schematic structural view of a tensioning mechanism, a cutting mechanism and a carrying mechanism in the full-automatic placing machine for the insulation sheet of the photovoltaic module according to the present invention;

FIG. 5 is a schematic structural diagram of a punching mechanism in a full-automatic placing machine for an insulating sheet of a photovoltaic module according to the present invention;

fig. 6 is a schematic structural diagram of a first detection assembly in the full-automatic placing machine for the insulation sheet of the photovoltaic assembly according to the present invention;

fig. 7 is a schematic structural view of a second detection assembly in the full-automatic placing machine for the insulation sheet of the photovoltaic assembly according to the present invention;

FIG. 8 is a schematic structural diagram of a straightening mechanism used in a full-automatic placing machine for an insulating sheet of a photovoltaic module according to the present invention;

fig. 9 is a bottom view of a straightening mechanism used in a full-automatic placing machine for an insulating sheet of a photovoltaic module according to the present invention;

FIG. 10 is a schematic view of a straightening gear shaping structure used in a full-automatic placing machine for an insulating sheet of a photovoltaic module according to the present invention;

fig. 11 is a schematic structural diagram of a cell module conveying mechanism in a full-automatic placing machine for an insulating sheet of a photovoltaic module according to the present invention.

In the drawings:

1. a frame; 2. an unwinding mechanism; 201. unwinding rollers; 202. rotating the motor; 203. a motor fixing plate; 3. a tensioning mechanism; 301. a first tension roller; 302. a second tension roller; 303. a first mounting seat; 304. A support plate; 305. an infrared correlation sensor; 306. a support pillar; 307. mounting blocks; 308. a first mounting plate; 309. a third tension roller; 310. a second mounting seat; 311. a support plate; 312. a fourth tension roller; 4. a punching mechanism; 401. a punch; 402. a punch holder; 403. a lifting plate; 404. a first cylinder; 405. a cylinder support; 406. a base plate; 407. a pressure lever; 408. a first pressing block; 409. a spring; 410. A guide bar; 411. a sliding adjusting block; 412. a T-shaped guide plate; 5. a guide assembly; 501. a guide roll support; 502. a drive motor; 6. a cutting mechanism; 601. cutting knife; 602. a tool apron; 603. a second cylinder; 604. a cylinder support plate; 7. a carrying mechanism; 701. a first suction nozzle; 702. a first suction nozzle mounting plate; 703. a third cylinder; 704. a cylinder fixing plate; 705. a fourth cylinder; 8. an insulating sheet conveying mechanism; 801. a first linear module; 802. a Z-shaped moving plate; 803. a first placing table; 804. a first positioning bump; 805. a first conical projection; 806. a second suction nozzle; 807. a second suction nozzle mounting plate; 808. A fifth cylinder; 809. a cylinder fixing plate; 810. a sixth cylinder; 811. an L-shaped support plate; 812. placing the plate; 813. a second placing table; 814. a second limit bump; 815. a second conical projection; 9. a visual detection mechanism; 901. a first mounting bar; 902. a second mounting bar; 903. a first camera; 904. a first camera mounting plate; 905. a first light source fixing plate; 906. a first light source; 907. a second camera; 908. A second camera mounting plate; 909. a mounting frame; 910. a second light source fixing plate; 911. a second light source; 10. a feeding manipulator assembly; 1001. a manipulator; 1002. a suction nozzle mounting block; 1003. a third suction nozzle; 11. a correction mechanism; 1101. a second linear module; 1102. a base; 1103. a transverse plate; 1104. straightening gear shaping; 11041. a gear shaping substrate; 11042. gear shaping; 11043. a tooth socket; 1105. a sliding table cylinder; 1106. A second mounting plate; 1107. a seventh cylinder; 1108. an L-shaped push plate; 1109. an eighth cylinder; 1110. a second pressing block; 1111. layering; 1112. moving the plate; 1113. a nut; 1114. a screw rod; 1115. a screw rod support; 1116. a screw motor; 1117. a first slide rail; 1118. a first slider; 1119. a second slide rail; 1120. a second slider; 12. a battery pack conveying mechanism; 1201. a belt wheel carrier; 1202. a driving pulley; 1203. a driven pulley; 1204. a conveyor belt; 1205. a drive shaft; 1206. a motor; 1207. A third slider; 1208. a third slide rail; 1209. adjusting the bolt; 1210. a ninth cylinder; 1211. a moving block; 1212. a first stopper; 1213. a tenth cylinder; 1214. a jacking plate; 1215. a second stopper; 1216. eleven cylinders; 1217. a cylinder fixing block; 1218. a fourth slide rail; 1219. a fourth slider; 1220. a twelfth cylinder; 1221. pulling a plate; 1222. and a third stopper.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-11, the present invention provides a technical solution: a full-automatic placing machine for an insulating sheet of a photovoltaic module comprises a rack 1, and an unreeling mechanism 2, a tensioning mechanism 3, a punching mechanism 4, a guide assembly 5, a cutting mechanism 6, a carrying mechanism 7, an insulating sheet conveying mechanism 8, a visual detection mechanism 9, a feeding manipulator assembly 10, a correction mechanism 11 and a battery sheet assembly conveying mechanism 12 which are installed on the rack 1, wherein the battery sheet assembly conveying mechanism 12 is arranged inside the rack 1, the correction mechanism 11 is arranged above the battery sheet assembly conveying mechanism 12, the correction mechanism 11 is positioned on one side of the insulating sheet conveying mechanism 8, the feeding manipulator assembly 10 is arranged between the correction mechanism 11 and the insulating sheet conveying mechanism 8, the visual detection mechanism 9 is arranged between the feeding manipulator assembly 10 and the correction mechanism 11, the unreeling mechanism 2 is arranged inside the rack 1, the tensioning mechanism 3 is arranged on one side of the unreeling mechanism 2, one side of straining device 3 is provided with mechanism 4 that punches a hole, one side of mechanism 4 that punches a hole is provided with direction subassembly 5, one side of direction subassembly 5 is provided with cuts mechanism 6, and one side of cutting mechanism 6 is provided with transport mechanism 7, and the below of transport mechanism 7 is provided with insulating piece conveying mechanism 8, install liquid crystal display 13 in the frame 1, still be provided with the industrial control case in the frame 1, be equipped with the PLC controller in the industrial control case, the PLC controller respectively with unwinding mechanism 2, straining device 3, mechanism 4 that punches a hole, direction subassembly 5, cut mechanism 6, transport mechanism 7, insulating piece conveying mechanism 8, visual detection mechanism 9, material loading manipulator assembly 10, correction mechanism 11, battery insulating piece conveying mechanism 12 and liquid crystal display 13 electric connection.

In this embodiment unwinding mechanism 2 is including unreeling roller 201, it has the insulating piece to unreel winding 201, unreel winding 201's one end and rotation motor 202 rotatable coupling, rotation motor 202 installs on motor fixed plate 203, motor fixed plate 203 installs in frame 1.

The tension mechanism 3 in this embodiment includes a first tension roller 301, a second tension roller 302, a third tension roller 309 and a fourth tension roller 312, two ends of the first tensioning roller 301 and the second tensioning roller 302 are respectively and rotatably arranged on two first mounting seats 303, the first mounting seat 303 is mounted on a support plate 304, a hollow groove is formed in the middle of the support plate 304, the bottom of the supporting plate 304 is provided with an infrared correlation sensor 305, the bottom of the supporting plate 304 is provided with four supporting columns 306, the middle part of the supporting column 306 is provided with a mounting block 307, the mounting block 307 is provided with a first mounting plate 308, rotate on the first mounting panel 308 and be provided with third tensioning roller 309, the both ends of fourth tensioning roller 312 are rotated respectively and are set up on two second mount pads 310, two second mount pads 310 are installed respectively on two layer boards 311, two bottom plate 406 one end that layer board 311 was fixed.

The punching mechanism 4 in this embodiment includes two punches 401, two punches 401 are provided, two punches 401 are arranged side by side at an interval, the punches 401 are mounted on a punch seat 402, the punch seat 402 is mounted at the bottom of a lifting plate 403, the top of the lifting plate 403 is fixedly connected with a piston rod of a first cylinder 404, the first cylinder 404 is mounted on a cylinder support 405, the cylinder support 405 is mounted on a base plate 406, the base plate 406 is mounted on the frame 1, two guide through holes are arranged at an interval in the middle of the lifting plate 403, pressure rods 407 are arranged inside the two guide through holes, a limit ring is arranged at the top of each pressure rod 407, the bottom of each pressure rod 407 is connected with a first pressing block 408, a spring 409 is sleeved on each pressure rod 407, one end of the spring 409 is abutted against the lifting plate 403, the other end of the spring 409 is abutted against the first pressing block 408, the both ends of lifter plate 403 are provided with the through-hole respectively, the inside guide bar 410 that is provided with of through-hole, the top of guide bar 410 is provided with spacing retaining ring, the bottom cover of guide bar 410 is equipped with the guide pin bushing, the guide pin bushing is fixed on cylinder support 405, the both sides of bottom plate 406 all are provided with slip regulating block 411, install T shape deflector 412 on the slip regulating block 411, T shape deflector 412 one end is provided with the color mark sensor.

In this embodiment, the guide assembly 5 includes an upper guide roller and a lower guide roller, the upper guide roller and the lower guide roller are arranged at an upper-lower interval, the upper guide roller is rotatably arranged at the upper end of the guide roller support 501, the guide roller support 501 is arranged on the bottom plate 406, the lower guide roller is rotatably arranged at the lower end of the guide roller support 501, and an axial end of the lower guide roller is fixedly connected with the output end of the driving motor 502 through a shaft coupling.

The cutting mechanism 6 in this embodiment includes an upper cutting blade 601 and a lower cutting blade, the upper cutting blade 601 is installed on the blade holder 602, the blade holder 602 is fixedly connected to the piston rod of the second cylinder 603, two sides of the second cylinder 603 are respectively fixed on the cylinder support plate 604, the cylinder support plate 604 is installed on the bottom plate 406, and the lower cutting blade is fixed on the bottom plate 406.

The carrying mechanism 7 in this embodiment includes a first suction nozzle 701, the first suction nozzle 701 communicates with a vacuum generator, the vacuum generator communicates with the second suction nozzle 701 so that the first suction nozzle 701 sucks or releases an insulation sheet, the first suction nozzle 701 is fixed to a first suction nozzle mounting plate 702, the first suction nozzle mounting plate 702 is fixedly connected to a piston rod of a third air cylinder 703, the third air cylinder 703 is fixed to one end of an air cylinder fixing plate 704, the other end of the air cylinder fixing plate 704 is fixedly connected to a piston rod of a fourth air cylinder 705, and the fourth air cylinder 705 is mounted to an air cylinder support plate 604.

The conveying mechanism 8 in this embodiment includes a first linear module 801 and a second suction nozzle 806, the first linear module 801 is located on one side of the bottom plate 406, a Z-shaped moving plate 802 is installed on a sliding table of the first linear module 801, a first placing table 803 is arranged on the Z-shaped moving plate 802, a first positioning bump 804 is arranged on the first placing table 803, and a first conical protrusion 805 is arranged on the first positioning bump 804.

In this embodiment, the second suction nozzle 806 is located at one end above the first linear module 801, three second suction nozzles 806 are provided, the second suction nozzle 806 is communicated with a vacuum generator, the vacuum generator is communicated with the second suction nozzle 806 to enable the second suction nozzle 806 to suck or release an insulation sheet, the second suction nozzle 806 is fixed on a second suction nozzle mounting plate 807, the second suction nozzle mounting plate 807 is fixedly connected with a piston rod of a fifth air cylinder 808, the fifth air cylinder 808 is fixed at one end of an air cylinder fixing plate 809, the other end of the air cylinder fixing plate 809 is fixedly connected with a piston rod of a sixth air cylinder 810, the sixth air cylinder 810 is mounted on an L-shaped supporting plate 811, the L-shaped supporting plate 811 is located at one side of the first linear module 801, a placing plate 812 is arranged at the other side of the first linear module 801, and a second placing table 813 is arranged on the placing plate 812, three second limiting convex blocks 814 are arranged on the second placing table 813 at intervals, and a second conical protrusion 815 is arranged on the second limiting convex blocks 814.

The visual inspection mechanism 9 in this embodiment includes a first mounting rod 901, a second mounting rod 902, a first inspection assembly and a second inspection assembly, three first inspection assemblies are arranged on the first mounting rod 901 at intervals, the first inspection assembly is located above the correction mechanism 11, the first inspection assembly includes a first camera 903, the first camera 903 is mounted on a first camera mounting plate 904, the first camera mounting plate 904 is fixed on the first mounting rod 901, a first light source fixing plate 905 is mounted at the bottom of the first camera mounting plate 904, a first light source 906 is mounted at the bottom of the first light source fixing plate 905, three second inspection assemblies are arranged on the second mounting rod 902 at intervals, the second inspection assemblies are located on one side of the correction mechanism 11, the second inspection assemblies include a second camera 907, the second camera 907 is mounted on a second camera mounting plate 908, the second camera mounting plate 908 is fixed on a mounting block 909, the mounting block 909 is fixed on the second mounting rod 902, a second light source fixing plate 910 is further installed on the mounting block 909, and a second light source 911 is installed on the second light source fixing plate 910.

The feeding manipulator assembly 10 in this embodiment includes a manipulator 1001, a nozzle mounting block 1002 is mounted on an arm of the manipulator 1001, three third nozzles 1003 are mounted on the nozzle mounting block 1002, the third nozzles 1003 are communicated with a vacuum generator, and the vacuum generator is communicated with the third nozzles 1003 so that the third nozzles 1003 suck or release an insulation sheet.

The straightening mechanism 11 in this embodiment includes a second linear module 1101, the second linear module 1101 is installed on a base 1102, a transverse plate 1103 is transversely arranged on a sliding table of the second linear module 1101, three straightening assemblies are arranged on the transverse plate 1103 at intervals, each straightening assembly includes a straightening gear shaper 1104, the cross section of each straightening gear shaper 1104 is of an L-shaped structure, each straightening gear shaper 1104 includes a gear shaper base plate 11041, three gear shapers 11042 are arranged at intervals at one end of the gear shaper base plate 11041, tooth sockets 11043 are arranged between the three gear shapers 11042, each straightening gear shaper 1104 is installed on the sliding table of a sliding table cylinder 1105, the sliding table cylinder 1105 is fixed at the bottom of the second mounting plate 1106, two seventh cylinders 1107 are further arranged at the bottom of the second mounting plate 1106, the two seventh cylinders 1107 are symmetrically arranged, and L-shaped push plates 1108 are installed on piston rods of the two seventh cylinders 1107, install eighth cylinder 1109 on the L shape push pedal 1108, the cover is equipped with the spring and installs second briquetting 1110 on the piston rod of eighth cylinder 1109, the cross sectional shape of second briquetting 1110 is T shape, the bottom of second briquetting 1110 is provided with layering 1111, a plurality of mouths of dodging have been seted up to the bottom of layering 1111.

In this embodiment, a moving plate 1112 is vertically arranged at the top of the second mounting plate 1106, the cross-sectional shape of the moving plate 1112 is L-shaped, a nut 1113 is installed at the upper end of the moving plate 1112, the nut 1113 is sleeved on a screw 1114, one end of the screw 1114 is installed on a screw support 1115, the other end of the screw 1114 is fixedly connected with an output end of a screw motor 1116, the screw motor 1116 is installed on a transverse plate 1103, a first slide rail 1117 is installed on the lateral surface of the transverse plate 1103, a first slide block 1118 is arranged on the first slide rail 1117, the first slide block 1118 is fixed on the moving plate 1112, a second slide rail 1119 is arranged at the bottom of the transverse plate 1103, a second slide block 1120 is arranged on the second slide rail 1119, and the second slide block 1120 is fixed on the second mounting plate 1106.

The conveying mechanism 12 in this embodiment includes a belt wheel frame 1201, the belt wheel frame 1201 is provided with three belt wheel frames 1201, the inner sides of one ends of the three belt wheel frames 1201 are all rotatably connected with a driving belt wheel 1202 through a rotating shaft, the inner sides of the other ends of the three belt wheel frames 1201 are all rotatably connected with a driven belt wheel 1203 through a rotating shaft, the driving belt wheel 1202 and the driven belt wheel 1203 are in transmission connection through a conveying belt 1204, the three driving belt wheels 1202 are fixedly connected through a transmission shaft 1205, one end of the transmission shaft 1205 is fixedly connected with an output end of a motor 1206, both sides of the belt wheel frame 1201 are provided with limit components, the limit components include a third sliding block 1207, the third sliding block 1207 is in sliding connection with a third sliding rail 1208, the third sliding block 1207 is provided with a threaded hole, the threaded hole is connected with an adjusting bolt 1209, the rod part of the adjusting bolt 1209 is vertically arranged with the third sliding rail 1208, the rod part of the adjusting bolt 1209 passes through the threaded hole and the head part of the adjusting bolt 1209 forms an interference with the third sliding rail 1208, a ninth cylinder 1210 is mounted on the third slider 1207, a moving block 1211 is mounted on a piston rod of the ninth cylinder 1210, a first stop block 1212 is rotatably mounted on the moving block 1211, a positioning assembly is arranged at one end of the belt wheel frame 1201, the positioning assembly includes a tenth cylinder 1213 and an eleventh cylinder 1216, a lifting plate 1214 is mounted on a piston rod of the tenth cylinder 1213, a second stop block 1215 is arranged at the top of the lifting plate 1214, a sensor is arranged at one side of the positioning assembly, the eleventh cylinder 1216 is mounted on a cylinder fixed block 1217, the cylinder fixed block 1217 is fixed on a sliding rail 1218, a slider 1219 is slidably arranged on the sliding rail 1218, a twelfth cylinder 1220 is mounted on the slider 1219, a pull plate 1221 is mounted on a piston rod of the twelfth cylinder 1220, and a third stop block 1222 is arranged on the pull plate 1221.

When the utility model is used, the rotating motor 202 works to drive the unwinding roller 201 to rotate, so that the insulating sheet on the unwinding roller 201 is unwound, one end of the unwound insulating sheet enters between two T-shaped guide plates 412 of the punching mechanism 4 through the first tensioning roller 301, the second tensioning roller 302, the third tensioning roller 309 and the fourth tensioning roller 312, the distance between the two T-shaped guide plates 412 is adjusted in advance through the sliding adjusting block 411 to be suitable for insulating sheets with different widths, the first air cylinder 404 acts to drive the lifting plate 403 to move downwards, the punch head seat 402 and the punch head 401 move downwards to punch holes on the insulating sheet, after the punch head 401 punches the holes on the insulating sheet, the punch head is lifted above the insulating sheet in preference to the first press block 408, the insulating sheet is prevented from being taken up through the action of the first press block 408 and the spring 409, the punched hole of the insulating sheet enters the guide assembly 5, the guide roller is driven by the driving motor 502 to rotate to convey the insulating sheet to the cutting mechanism 6, the second cylinder 603 acts to cut the insulation sheet, after cutting, the third cylinder 703 acts to drive the first suction nozzle mounting plate 702 and the first suction nozzle 701 to move downwards, so that the first suction nozzle 701 contacts with the cut insulation sheet, the vacuum generator operates to cause the first suction nozzle 701 to suck the insulation sheet, the third cylinder 703 acts to reset, the fourth cylinder 705 acts to drive the cylinder fixing plate 704 and the third cylinder 703 to move, so that the first suction nozzle 701 and the insulation sheet are positioned above the first placing table 803, the third cylinder 703 acts to drive the first suction nozzle mounting plate 702 and the first suction nozzle 701 to move downwards, the vacuum generator is closed, the insulation sheet is placed on the first placing table 803, the first suction nozzle 701 continues to suck until three insulation sheets are placed on the first placing table 803, the first linear module 801 operates to drive the Z-shaped 802, the first placing table 803 and the three insulation sheets to move, moving to the lower part of the three second suction nozzles 806, the fifth air cylinder 808 moves to drive the second suction nozzle mounting plate 807 and the three second suction nozzles 806 to move downwards, so that the three second suction nozzles 806 are in contact with the three insulation sheets on the first placing platform 803, the vacuum generator works to enable the three second suction nozzles 806 to suck the three insulation sheets respectively, the fifth air cylinder 808 moves to reset, the sixth air cylinder 810 moves to drive the air cylinder fixing plate 809 and the fifth air cylinder 808 to move, so that the fifth air cylinder 808 and the three insulation sheets are positioned above the second placing platform 813, the fifth air cylinder 808 moves to drive the first suction nozzle mounting plate 702 and the first suction nozzle 701 to move downwards, the three insulation sheets are placed on the second placing platform 813, the manipulator 1001 moves to drive the three third suction nozzles 1003 to move to the second placing platform 813, the three insulation sheets are sucked by the three third suction nozzles 1003 respectively, and meanwhile, the battery sheet assembly is placed between the three conveyer belts 1204, the motor 1206 works to drive the driving pulley 1202 to rotate, the conveying belt 1204 moves along with the driving pulley, so as to drive the battery piece assembly to move, when the sensor senses the battery piece assembly, a sensing signal is sent to the PLC controller, the PLC controller controls the actions of the ninth cylinder 1210, the tenth cylinder 1211 and the eleventh cylinder 1216, the ninth cylinder 1210 drives the moving block 1211 and the first stop 1212 to move, the first stop 1212 stops the inflow direction of the battery piece assembly, the eleventh cylinder 1216 drives the fourth slide block 1219 and the twelfth cylinder 1220 of the stop block to move, the twelfth cylinder 1220 drives the pull plate 1221 and the third stop 1222 to rise, so that the stop 1222 is pulled back towards the direction of the battery piece assembly to position the inflow direction of the battery piece assembly, the eleventh cylinder drives the second stop 1215 to retract, return and position the battery piece assembly perpendicular to the inflow direction of the battery piece assembly, and after the battery piece assembly is positioned, the first camera 903 and the second camera 907 work to photograph and detect the battery piece assembly, the first camera 903 and the second camera 907 transmit image information to the PLC, a comparison module is arranged in the PLC, a battery piece assembly view with a correct bus bar position is stored in the comparison module in advance, when the comparison module in the PLC compares correctly, the PLC controls the manipulator 1001 to act to drive the third suction nozzle 1003 sucking the insulation sheet to move to the bus bar of the battery piece assembly, when the comparison module in the PLC compares and finds errors, the bus bar position of the battery piece assembly is described, the second linear module 1101, the sliding table air cylinder 1105 and the lead screw motor 1116 are controlled to work incorrectly, the lead screw motor 1116 works to drive the lead screw 1114 to rotate, the nut 1113 moves along the lead screw 1114, so that the second mounting plate 1106 and the correcting gear shaper move, moving to one side of a busbar of the battery piece assembly, the second linear module 1101 drives the transverse plate 1103 and the correcting assembly to move downwards so as to drive the second pressing block 1110 to move downwards, the pressing strip 1111 also moves downwards to press and fix the busbar on the battery piece assembly, the sliding table cylinder 1105 moves to drive the correcting gear shaper 1104 to move, so that the groove 11041 of the correcting gear shaper 1104 is inserted into the busbar of the battery piece assembly to separate the two busbars, the second linear module 1101 operates to drive the correcting gear shaper 1104 to move upwards to vertically correct the busbar of the battery piece assembly, after the correction is completed, the manipulator 1001 operates to sequentially drive the third suction nozzle 1003 with the insulating sheet to move above the three busbars of the battery piece assembly, the third suction nozzle 1003 loosens the insulating sheet, the three insulating sheets fall on the three busbars of the battery piece assembly respectively so as to realize the placement of the insulating sheet, the first camera 903 operates to take a picture of the battery, after the detection is finished, the second linear module 1101, the sliding table air cylinder 1105, the eighth air cylinder 1109 and the screw rod motor 1116 are reset, and the battery piece assembly is conveyed and discharged through the conveying belt 1204.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic placer of insulating piece for photovoltaic module which characterized in that: comprises a rack (1), and an unreeling mechanism (2), a tensioning mechanism (3), a punching mechanism (4), a guide assembly (5), a cutting mechanism (6), a carrying mechanism (7), an insulating sheet conveying mechanism (8), a visual detection mechanism (9), a feeding mechanical arm assembly (10), a correction mechanism (11) and a battery sheet assembly conveying mechanism (12) which are arranged on the rack (1), wherein the battery sheet assembly conveying mechanism (12) is arranged inside the rack (1), the correction mechanism (11) is arranged above the battery sheet assembly conveying mechanism (12), the correction mechanism (11) is positioned on one side of the insulating sheet conveying mechanism (8), the feeding mechanical arm assembly (10) is arranged between the correction mechanism (11) and the insulating sheet conveying mechanism (8), and the visual detection mechanism (9) is arranged between the feeding mechanical arm assembly (10) and the correction mechanism (11), the automatic winding and unwinding device is characterized in that an unwinding mechanism (2) is arranged inside a rack (1), one side of the unwinding mechanism (2) is provided with a tensioning mechanism (3), one side of the tensioning mechanism (3) is provided with a punching mechanism (4), one side of the punching mechanism (4) is provided with a guide assembly (5), one side of the guide assembly (5) is provided with a cutting mechanism (6), one side of the cutting mechanism (6) is provided with a carrying mechanism (7), an insulating sheet conveying mechanism (8) is arranged below the carrying mechanism (7), a liquid crystal display (13) is installed on the rack (1), an industrial control box is further arranged on the rack (1), and a PLC is arranged in the industrial control box.

2. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: unwinding mechanism (2) are including unreeling roller (201), the one end and the rotation motor (202) rotatable coupling of unreeling roller (201), install on motor fixed plate (203) rotation motor (202).

3. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: the tensioning mechanism (3) comprises a first tensioning roller (301), a second tensioning roller (302), a third tensioning roller (309) and a fourth tensioning roller (312), two ends of the first tensioning roller (301) and the second tensioning roller (302) are respectively rotatably arranged on two first installation seats (303), the first installation seats (303) are arranged on a support plate (304), a hollow groove is formed in the middle of the support plate (304), an infrared correlation sensor (305) is arranged at the bottom of the support plate (304), four support columns (306) are arranged at the bottom of the support plate (304), an installation block (307) is arranged in the middle of each support column (306), a first installation plate (308) is arranged on each installation block (307), the third tensioning roller (309) is rotatably arranged on the first installation plate (308), two ends of the fourth tensioning roller (312) are respectively rotatably arranged on two second installation seats (310), the two second mounting seats (310) are respectively mounted on two supporting plates (311), and the two supporting plates (311) are fixed at one end of the bottom plate (406).

4. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: the punching mechanism (4) comprises two punches (401), the two punches (401) are arranged side by side at intervals, the punches (401) are arranged on a punch seat (402), the punch seat (402) is arranged at the bottom of a lifting plate (403), the top of the lifting plate (403) is fixedly connected with a piston rod of a first air cylinder (404), the first air cylinder (404) is arranged on an air cylinder support (405), the air cylinder support (405) is arranged on a bottom plate (406), the middle of the lifting plate (403) is provided with two guide through holes at intervals, two pressure levers (407) are arranged in the guide through holes, the top of each pressure lever (407) is provided with a limit ring, the bottom of each pressure lever (407) is connected with a first pressure block (408), a spring (409) is sleeved on each pressure lever (407), one end of each spring (409) is abutted against the lifting plate (403), the other end and the first briquetting (408) butt of spring (409), the both ends of lifter plate (403) are provided with the through-hole respectively, the inside guide bar (410) that is provided with of through-hole, the top of guide bar (410) is provided with spacing retaining ring, the bottom cover of guide bar (410) is equipped with the guide pin bushing, the guide pin bushing is fixed on cylinder support (405), the both sides of bottom plate (406) all are provided with slip regulating block (411), install T shape deflector (412) on slip regulating block (411), T shape deflector (412) one end is provided with color mark sensor.

5. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: guide assembly (5) include guide roll and lower guide roll, it is upper and lower interval setting with lower guide roll to go up the guide roll, it rotates the upper end that sets up at guide roll support (501) to go up the guide roll, lower guide roll rotates the lower extreme that sets up at guide roll support (501), the output fixed connection of shaft coupling and driving motor (502) is passed through to one of lower guide roll.

6. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: cut mechanism (6) including last sword (601) and the lower sword of cutting, on cut sword (601) and install on blade holder (602), the piston rod fixed connection of blade holder (602) and second cylinder (603), the both sides of second cylinder (603) are fixed respectively on cylinder backup pad (604), and cylinder backup pad (604) are installed on bottom plate (406), cut the sword down and fix on bottom plate (406).

7. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: the conveying mechanism (7) comprises two first suction nozzles (701), the first suction nozzles (701) are communicated with a vacuum generator, the first suction nozzles (701) are fixed on a first suction nozzle mounting plate (702), the first suction nozzle mounting plate (702) is fixedly connected with a piston rod of a third air cylinder (703), the third air cylinder (703) is fixed at one end of an air cylinder fixing plate (704), the other end of the air cylinder fixing plate (704) is fixedly connected with a piston rod of a fourth air cylinder (705), and the fourth air cylinder (705) is mounted on an air cylinder supporting plate (604).

8. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: conveying mechanism (8) include first linear module (801) and second suction nozzle (806), first linear module (801) are located one side of bottom plate (406), install Z shape movable plate (802) on the slip table of first linear module (801), be provided with on Z shape movable plate (802) first platform (803) of placing, first placing is provided with first locating convex block (804) on platform (803), be provided with first toper arch (805) on first locating convex block (804).

9. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: the visual detection mechanism (9) comprises a first mounting rod (901), a second mounting rod (902), a first detection assembly and a second detection assembly, wherein three first detection assemblies are arranged on the first mounting rod (901) at intervals, the first detection assembly is positioned above the straightening mechanism (11), the first detection assembly comprises a first camera (903), the first camera (903) is mounted on a first camera mounting plate (904), the first camera mounting plate (904) is fixed on the first mounting rod (901), a first light source fixing plate (905) is mounted at the bottom of the first camera mounting plate (904), a first light source (906) is mounted at the bottom of the first light source fixing plate (905), three second detection assemblies are arranged on the second mounting rod (902) at intervals, the second detection assembly comprises a second camera (907), and the second camera (907) is mounted on a second camera mounting plate (908), the second camera mounting plate (908) is fixed on a mounting frame (909), the mounting frame (909) is fixed on a second mounting rod (902), a second light source fixing plate (910) is further installed on the mounting frame (909), and a second light source (911) is installed on the second light source fixing plate (910).

10. The full-automatic placing machine for the insulating sheets of the photovoltaic module according to claim 1, is characterized in that: the correcting mechanism (11) comprises a second linear module (1101), a transverse plate (1103) is transversely arranged on a sliding table of the second linear module (1101), three correcting assemblies are arranged on the transverse plate (1103) at intervals, each correcting assembly comprises a correcting gear shaping (1104), each correcting gear shaping (1104) comprises a gear shaping base plate (11041), three gear shaping (11042) are arranged at one end of each gear shaping base plate (11041) at intervals, a gear slot (11043) is arranged between the three gear shaping (11042), each correcting gear shaping (1104) is arranged on the sliding table of each sliding table cylinder (1105), each sliding table cylinder (1105) is fixed at the bottom of the second mounting plate (1106), two seventh cylinders (1107) are further arranged at the bottom of the second mounting plate (1106), the two seventh cylinders (1107) are symmetrically arranged, and two L-shaped push plates (1108) are arranged on piston rods of the seventh cylinders (1107), install eighth cylinder (1109) on L shape push pedal (1108), the cover is equipped with the spring and installs second briquetting (1110) on the piston rod of eighth cylinder (1109), the cross sectional shape of second briquetting (1110) is T shape, the bottom of second briquetting (1110) is provided with layering (1111), the bottom of layering (1111) is provided with a plurality of mouths of dodging.