CN114825686B - Split type motor stator structure easy to replace and assembling method - Google Patents
Split type motor stator structure easy to replace and assembling method Download PDFInfo
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- CN114825686B CN114825686B CN202210424262.5A CN202210424262A CN114825686B CN 114825686 B CN114825686 B CN 114825686B CN 202210424262 A CN202210424262 A CN 202210424262A CN 114825686 B CN114825686 B CN 114825686B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
- H02K1/148—Sectional cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
- H02K1/165—Shape, form or location of the slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
- H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/15—Sectional machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a split type easy-to-replace motor stator structure and an assembling method, which relate to the technical field of motor stators and comprise a plurality of groups of stator component mechanisms, wherein the stator component mechanisms are identical in structure and size, the stator component mechanisms are in a circular shape and are in first-position clamping connection, coils are wound outside each group of stator component mechanisms, a first lug and a second limit groove in one group of stator component mechanisms are respectively clamped with a first limit groove and a second lug in the other group of stator component mechanisms, the stator component mechanisms are in first-position clamping connection in a circular shape, and then the stator assembling is completed, and as the coils are wound outside each group of stator component mechanisms, when the burning phenomenon occurs to the coils outside any group of stator component mechanisms, only one or more corresponding groups of stator component mechanisms are needed to replace the coils and reinstall the coils.
Description
Technical Field
The invention relates to the technical field of motor stators, in particular to a split-type motor stator structure easy to replace and an assembling method.
Background
The traditional motor stator is integrated, if the phenomenon that the coil inside the stator burns out occurs in long-term use, the coil needs to be integrally removed during maintenance, the coil is wound inside the stator again, the maintenance is complex, time and labor are wasted, and therefore, the split type motor stator structure easy to replace and the assembling method are provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a split type motor stator structure easy to replace and an assembling method, which solve the problems that in long-term use, if the phenomenon of burning out of the coil inside the stator occurs, the coil needs to be integrally dismantled during maintenance, and the coil is wound inside the stator again, so that the maintenance is complex, and time and labor are wasted.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
in a first aspect, a split-type easy-to-replace motor stator structure comprises a plurality of groups of stator component mechanisms, wherein the stator component mechanisms are identical in structure and size, the stator component mechanisms are in a circumferential shape and are in first order clamped connection, coils are wound outside each group of stator component mechanisms, and the top of each group of stator component mechanisms is connected with a clamping assembly;
the stator component mechanism comprises a plurality of groups of iron sheets, wherein the centers of the iron sheets are provided with connecting grooves, the interiors of the connecting grooves are connected with limiting assemblies together, the centers of the side surfaces of the two ends of the iron sheets are provided with winding grooves, and the edges of the side surfaces of the two ends of the iron sheets are respectively provided with a first lug, a first limiting groove, a second limiting groove and a second lug.
Preferably, the iron sheets of the plurality of groups have the same structure and the same size, and the iron sheets of the plurality of groups are sequentially arranged longitudinally.
Preferably, the outer dimension of each set of the first protruding blocks is matched with the inner dimension of each set of the first limiting grooves, and the inner dimension of each set of the second limiting grooves is matched with the outer dimension of each set of the second protruding blocks.
Preferably, the limiting assembly comprises a rubberizing piece and a lower rubberizing piece, extension plates are arranged on the sides of the rubberizing piece and the lower rubberizing piece, wire winding arc grooves are formed in the top of the rubberizing piece and the bottom of the lower rubberizing piece, a buckle is connected to the center of the bottom end of the rubberizing piece, a fixing plate is connected to the center of the top end of the lower rubberizing piece, through grooves are formed in the top end of the fixing plate, and two groups of clamping grooves are formed in the side surfaces of the top of the fixing plate.
Preferably, the buckle is U-shaped structure, the buckle is located the top of logical groove, the bottom block end of buckle is located the inside of two sets of draw-in grooves respectively, the fixed plate is located the inside of a plurality of groups of spread grooves.
Preferably, the clamping assembly comprises a connecting plate, the movable groove has been seted up to the bottom side of connecting plate, two sets of centre gripping grooves have been seted up to the top side of connecting plate, two sets of the intercommunication groove has all been seted up to the bottom of centre gripping groove, movable groove, two sets of intercommunication grooves and two sets of centre gripping grooves are the intercommunication structure, the bearing hole has been seted up to the inside bottom of movable groove, the through-hole has been seted up at the top center of connecting plate, the inside in bearing hole is equipped with the bearing, the inside of bearing is equipped with the threaded rod jointly, the through-hole is passed at the top of threaded rod and is connected with the knob, the outside rotation of threaded rod is connected with a silk section of thick bamboo, the external connection of silk section of thick bamboo has the movable plate, the top of movable plate is connected with two sets of stripper plates.
Preferably, the moving plate is located inside the moving groove, and the tops of the two groups of extruding plates respectively penetrate through the two groups of communicating grooves and are located inside the two groups of clamping grooves.
In a second aspect, the present invention provides a use method, which is used for the split-type easy-to-replace motor stator structure, and the assembling method includes the following steps:
s1, sequentially penetrating through a plurality of groups of connecting grooves through a fixing plate, sequentially installing a plurality of groups of iron sheets outside the fixing plate, installing a buckle into the through groove, enabling the bottom clamping ends of the buckle to be respectively positioned in the two groups of clamping grooves, fixing the plurality of groups of iron sheets through a limiting assembly, and splicing a plurality of groups of stator component mechanisms;
s2, winding the coil in two groups of winding grooves and two groups of winding arc grooves in the stator component mechanism, enabling the head end and the tail end of the coil to face upwards, enabling the head end and the tail end of the coil to penetrate through the two groups of clamping grooves respectively, manually rotating the knob to drive the threaded rod to rotate positively, further enabling the moving plate to drive the tops of the two groups of extrusion plates to enter the two groups of clamping grooves under the action of the wire barrel, further enabling the two groups of clamping grooves to clamp and fix the head end and the tail end of the coil, and further enabling the plurality of groups of coils to be sequentially wound outside the plurality of groups of stator component mechanisms, and enabling the head end and the tail end of the plurality of groups of coils to be fixed inside the plurality of groups of clamping assemblies respectively.
S3, the first lug and the second limit groove in one group of stator component mechanisms are respectively clamped with the first limit groove and the second lug in the other group of stator component mechanisms, so that the first groups of stator component mechanisms are sequentially clamped to be in a circumferential shape, and then stator assembly is completed.
Advantageous effects
The invention provides a split type motor stator structure easy to replace and an assembling method. Compared with the prior art, the method has the following beneficial effects:
1. a split type easy-to-replace motor stator structure and an assembling method are provided, wherein a first lug and a second limit groove in one group of stator component mechanisms are respectively clamped with a first limit groove and a second lug in the other group of stator component mechanisms, so that a plurality of groups of stator component mechanisms are clamped in sequence to form a circumference, and then the stator is assembled, and as coils are wound outside each group of stator component mechanisms, when the phenomenon of burning occurs on the coils outside any group or groups of stator component mechanisms, only the corresponding group or groups of stator component mechanisms are detached to replace and reinstall the coils.
2. A split type motor stator structure easy to replace and an assembling method are provided, coils are directly wound inside two groups of winding grooves and two groups of winding arc grooves in a stator component mechanism, and compared with a traditional integrated stator structure, the split type motor stator structure is simpler and more convenient to wind.
3. A split type motor stator structure easy to replace and an assembling method are provided, wherein the head end and the tail end of a coil respectively penetrate through two groups of clamping grooves, a manual rotation knob drives a threaded rod to rotate positively, then a movable plate drives the tops of two groups of extrusion plates to enter the two groups of clamping grooves under the action of a wire cylinder, and then the two groups of clamping grooves clamp and fix the head end and the tail end of the coil.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a portion of the structure of the present invention;
FIG. 3 is a schematic view of a stator component mechanism according to the present invention;
FIG. 4 is a schematic diagram of a split structure of a stator component mechanism according to the present invention;
FIG. 5 is a schematic view of a split structure of a confinement assembly of the present invention;
fig. 6 is a schematic diagram of a split structure of a clamping assembly according to the present invention.
In the figure: 1. a stator component mechanism; 11. iron sheet; 12. a connecting groove; 13. a defining assembly; 131. a glue applying piece; 132. a glue discharging piece; 133. an extension plate; 134. a buckle; 135. a fixing plate; 136. a through groove; 137. a clamping groove; 138. a wire-wound arc-shaped groove; 14. a winding groove; 15. a first bump; 16. a first limit groove; 17. the second limit groove; 18. a second bump; 2. a coil; 3. a clamping assembly; 31. a connecting plate; 32. a moving groove; 33. a clamping groove; 34. a communication groove; 35. a bearing hole; 36. a through hole; 37. a bearing; 38. a threaded rod; 39. a knob; 310. a yarn cylinder; 311. a moving plate; 312. and extruding the plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides a split type easy-to-replace motor stator structure and assembly method, includes a plurality of groups stator component mechanism 1, and the structure of a plurality of groups stator component mechanism 1 is the same and the size equals, and a plurality of groups stator component mechanism 1 are circumference form and first joint connection in proper order, and the outside of every group stator component mechanism 1 has all been twined coil 2, and clamping assembly 3 is all connected at the top of every group stator component mechanism 1.
Referring to fig. 3-4, the stator component mechanism 1 includes a plurality of groups of iron sheets 11, the center of each group of iron sheets 11 is provided with a connecting slot 12, the interiors of the plurality of groups of connecting slots 12 are commonly connected with a limiting assembly 13, the centers of the side surfaces of both ends of each group of iron sheets 11 are provided with winding grooves 14, the side edges of both ends of each group of iron sheets 11 are respectively provided with a first bump 15, a first limiting slot 16, a second limiting slot 17 and a second bump 18, the plurality of groups of iron sheets 11 have the same structure and equal size, the plurality of groups of iron sheets 11 are sequentially arranged longitudinally, and the external size of each group of first bumps 15 is matched with the internal size of each group of first limiting slots 16, and the internal size of each group of second limiting slots 17 is matched with the external size of each group of second bumps 18.
Referring to fig. 5, the limiting assembly 13 includes a glue applying member 131 and a glue applying member 132, wherein the side surfaces of the glue applying member 131 and the glue applying member 132 are respectively provided with an extension plate 133, the top of the glue applying member 131 and the bottom of the glue applying member 132 are respectively provided with a winding arc groove 138, the bottom center of the glue applying member 131 is connected with a buckle 134, the top center of the glue applying member 132 is connected with a fixing plate 135, the top of the fixing plate 135 is provided with a through groove 136, the side surface of the top of the fixing plate 135 is provided with two groups of clamping grooves 137, the buckle 134 is in a U-shaped structure, the bottom clamping ends of the buckle 134 are respectively positioned in the two groups of clamping grooves 137, and the fixing plate 135 is positioned in the connecting grooves 12.
Referring to fig. 6, the clamping assembly 3 includes a connecting plate 31, a moving groove 32 is formed on a bottom side of the connecting plate 31, two groups of clamping grooves 33 are formed on a top side of the connecting plate 31, communication grooves 34 are formed at bottom ends of the two groups of clamping grooves 33, the moving groove 32, the two groups of communication grooves 34 and the two groups of clamping grooves 33 are in communication structures, a bearing hole 35 is formed at the inner bottom end of the moving groove 32, a through hole 36 is formed in the center of the top end of the connecting plate 31, a bearing 37 is arranged in the bearing hole 35, threaded rods 38 are jointly arranged in the bearing 37, a knob 39 is connected to the top of the threaded rods 38 through the through hole 36, a wire cylinder 310 is connected to the outer portion of the threaded rods 38 in a rotating manner, a moving plate 311 is connected to the outer portion of the wire cylinder 310, two groups of pressing plates 312 are connected to the top ends of the moving plate 311, the moving plate 311 is located in the moving groove 32, and the tops of the two groups of pressing plates 312 respectively penetrate through the two groups of communication grooves 34 and are located in the inner portions of the two groups of the clamping grooves 33.
In actual use, the clamping assembly 3 drives the threaded rod 38 to rotate forward through the rotation knob 39, and then the moving plate 311 drives the tops of the two groups of extrusion plates 312 to enter the two groups of clamping grooves 33 from the inside of the two groups of communication grooves 34 under the action of the wire barrel 310.
It should be noted that, an insulating paper (not shown) is disposed outside each set of coils 2 and inside each set of winding grooves 14.
In addition, the embodiment of the invention further comprises a technical scheme that: the application method of the split type motor stator structure easy to replace comprises the following steps of:
s1, firstly, sequentially penetrating through a plurality of groups of connecting grooves 12 through a fixing plate 135, sequentially installing a plurality of groups of iron sheets 11 outside the fixing plate 135, installing a buckle 134 into the through groove 136, enabling the bottom clamping ends of the buckle 134 to be respectively positioned in two groups of clamping grooves 137, further fixing the plurality of groups of iron sheets 11 by a limiting assembly 13, and splicing a plurality of groups of stator component mechanisms 1;
s2, winding the coil 2 inside the two groups of winding grooves 14 and the two groups of winding arc grooves 138 in the stator component mechanism 1, enabling the head end and the tail end of the coil 2 to face upwards, enabling the head end and the tail end of the coil 2 to respectively pass through the interiors of the two groups of clamping grooves 33, manually rotating the knob 39 to drive the threaded rod 38 to rotate positively, further driving the tops of the two groups of extrusion plates 312 to enter the interiors of the two groups of clamping grooves 33 under the action of the wire barrel 310, further clamping and fixing the head end and the tail end of the coil 2 through the two groups of clamping grooves 33, and further winding the plurality of groups of coils 2 outside the plurality of groups of stator component mechanisms 1 sequentially, and enabling the head end and the tail end of the plurality of groups of coils 2 to be respectively fixed inside the plurality of groups of clamping assemblies 3.
S3, the first protruding block 15 and the second limiting groove 17 in one group of stator component mechanisms 1 are respectively clamped with the first limiting groove 16 and the second protruding block 18 in the other group of stator component mechanisms 1, so that the first groups of stator component mechanisms 1 are sequentially clamped to be in a circumferential shape, and stator assembly is completed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The split type easy-to-replace motor stator structure is characterized by comprising a plurality of groups of stator component mechanisms (1), wherein the stator component mechanisms (1) are identical in structure and size, the stator component mechanisms (1) are in a circumferential shape and are in first-order clamping connection, coils (2) are wound outside each group of stator component mechanisms (1), and clamping assemblies (3) are connected to the tops of the stator component mechanisms (1);
the stator component mechanism (1) comprises a plurality of groups of iron sheets (11), wherein connecting grooves (12) are formed in the center of each group of iron sheets (11), limiting assemblies (13) are commonly connected in the connecting grooves (12), winding grooves (14) are formed in the centers of the side surfaces of two ends of each group of iron sheets (11), and first protruding blocks (15), first limiting grooves (16), second limiting grooves (17) and second protruding blocks (18) are respectively arranged at the edges of the side surfaces of two ends of each group of iron sheets (11);
the limiting assembly (13) comprises a rubberizing piece (131) and a lower rubberizing piece (132), extension plates (133) are respectively arranged on the side surfaces of the rubberizing piece (131) and the lower rubberizing piece (132), winding arc grooves (138) are respectively formed in the top of the rubberizing piece (131) and the bottom of the lower rubberizing piece (132), a buckle (134) is connected to the center of the bottom end of the rubberizing piece (131), a fixing plate (135) is connected to the center of the top end of the lower rubberizing piece (132), through grooves (136) are formed in the top end of the fixing plate (135), and two groups of clamping grooves (137) are formed in the side surfaces of the top of the fixing plate (135);
the clamping buckles (134) are of U-shaped structures, the clamping buckles (134) are located at the tops of the through grooves (136), the bottom clamping ends of the clamping buckles (134) are located in two groups of clamping grooves (137) respectively, and the fixing plates (135) are located in a plurality of groups of connecting grooves (12);
the clamping assembly (3) comprises a connecting plate (31), a moving groove (32) is formed in the side face of the bottom of the connecting plate (31), two groups of clamping grooves (33) are formed in the side face of the top of the connecting plate (31), communication grooves (34) are formed in the bottom ends of the clamping grooves (33), the moving groove (32), the two groups of communication grooves (34) and the two groups of clamping grooves (33) are of communication structures, a bearing hole (35) is formed in the bottom end of the inner portion of the moving groove (32), a through hole (36) is formed in the center of the top end of the connecting plate (31), a bearing (37) is arranged in the bearing hole (35), threaded rods (38) are jointly arranged in the bearing (37), the tops of the threaded rods (38) penetrate through the through hole (36) and are connected with knobs (39), a threaded cylinder (310) is connected to the outer portion of the threaded rods (38) in a rotating mode, a moving plate (311) is connected to the outer portion of the threaded cylinder (310), and two groups of extrusion plates (312) are connected to the top end of the moving plate (311).
The moving plate (311) is positioned in the moving groove (32), and the tops of the two groups of extruding plates (312) respectively penetrate through the two groups of communicating grooves (34) and are positioned in the two groups of clamping grooves (33).
2. The split type easy-to-replace motor stator structure according to claim 1, wherein the iron sheets (11) of the plurality of groups are identical in structure and size, and the iron sheets (11) of the plurality of groups are sequentially arranged longitudinally.
3. A split easily exchangeable motor stator structure according to claim 1, characterized in that the outer dimensions of each set of said first protrusions (15) are adapted to the inner dimensions of each set of first limiting grooves (16), and that the inner dimensions of each set of said second limiting grooves (17) are adapted to the outer dimensions of each set of second protrusions (18).
4. A split easily replaceable motor stator structure according to any one of claims 1-3, wherein the assembly method comprises the steps of:
s1, sequentially penetrating through a plurality of groups of connecting grooves (12) through a fixing plate (135), sequentially installing a plurality of groups of iron sheets (11) outside the fixing plate (135), installing a buckle (134) into the through groove (136), enabling the bottom clamping ends of the buckle (134) to be respectively positioned in two groups of clamping grooves (137), fixing the plurality of groups of iron sheets (11) by a limiting assembly (13), and splicing a plurality of groups of stator component mechanisms (1);
s2, winding the coil (2) in two groups of winding grooves (14) and two groups of winding arc grooves (138) in the stator component mechanism (1), enabling the head end and the tail end of the coil (2) to face upwards, enabling the head end and the tail end of the coil (2) to respectively penetrate through the interiors of the two groups of clamping grooves (33), manually rotating a knob (39) to drive a threaded rod (38) to rotate positively, enabling the top of the two groups of extrusion plates (312) to enter the interiors of the two groups of clamping grooves (33) under the action of a wire cylinder (310), clamping and fixing the head end and the tail end of the coil (2) through the two groups of clamping grooves (33), and sequentially winding the coil (2) outside the stator component mechanism (1), and enabling the head end and the tail end of the coil (2) to be respectively fixed in the interiors of the clamping assemblies (3);
s3, a first lug (15) and a second limit groove (17) in one group of stator component mechanisms (1) are respectively clamped with a first limit groove (16) and a second lug (18) in the other group of stator component mechanisms (1), so that a plurality of groups of stator component mechanisms (1) are clamped in sequence to form a circumference shape at the first position, and then stator assembly is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210424262.5A CN114825686B (en) | 2022-04-21 | 2022-04-21 | Split type motor stator structure easy to replace and assembling method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210424262.5A CN114825686B (en) | 2022-04-21 | 2022-04-21 | Split type motor stator structure easy to replace and assembling method |
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| CN114825686A CN114825686A (en) | 2022-07-29 |
| CN114825686B true CN114825686B (en) | 2023-06-06 |
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| CN114825686A (en) | 2022-07-29 |
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