CN213366388U - Air-core reactor production auxiliary device with coil assembling, paint dipping and baking functions - Google Patents
Air-core reactor production auxiliary device with coil assembling, paint dipping and baking functions Download PDFInfo
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- CN213366388U CN213366388U CN202022891323.8U CN202022891323U CN213366388U CN 213366388 U CN213366388 U CN 213366388U CN 202022891323 U CN202022891323 U CN 202022891323U CN 213366388 U CN213366388 U CN 213366388U
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Abstract
The utility model discloses an air reactor production auxiliary device with coil assembling, paint dipping and baking functions, which comprises two circular tooling plates and a rotating mandrel; the two tooling plates are arranged in parallel and are coaxial, and the two tooling plates are fixedly connected through a rotating mandrel; the outer end face of the tooling plate is provided with a plurality of supporting plates for assembling coil groups and a plurality of mounting holes for fixing various air-core reactor coil group screw rods and the tooling plate, and the supporting plates are positioned on the same circumference. The utility model discloses simple structure, preparation are easy, convenient to use, can realize that multiple air-core reactor coil equipment, whole dip coating and rotation cure, have reduced corresponding dip coating frock manufacturing cost. The utility model discloses make the insulating paint on coil surface cover evenly, effectively avoided remaining lacquer beading lacquer column, improved coil insulating properties and surface appearance quality, and improved the qualification rate that soaks of coil; the process difficulty is simplified, and the production efficiency is improved.
Description
Technical Field
The utility model relates to an air-core reactor production auxiliary device of coil assembly, dip coating and curing function gathers.
Background
In the existing air reactor production and manufacturing process, the coil is assembled on a paint dipping tool (shown in figure 1) and independently dipped with paint, then the coil is statically baked and cured, and then the coil is taken out to be assembled into a finished product. This production process has the following problems: 1. the manufacturing process is complex, the quality is uncontrollable: when the coil is subjected to paint dipping and baking, the coil must be taken out in time while the coil is hot, residual paint nodules on the surface of the coil are cleaned, and the potential quality hazard of damaging the surface insulation of the coil exists in the cleaning process, so that the coil is unqualified in the subsequent dipping test and voltage-withstanding test, and even the coil is possibly scrapped; 2. serious pollution: after the coil is dipped in paint, a paint film of a coil outgoing line needs to be polished and cleaned before being reassembled, dust pollution is caused in the polishing process, and occupational health of workers is seriously affected; 3. the product percent of pass is low: after the coil is assembled, the root insulation of the coil is easily damaged in the processes of bending and end combination of the outgoing line of the coil and argon arc welding, the coil assembly is often unqualified in a whole immersion test, and the whole coil assembly needs to be subjected to paint dipping from the surface; 4. the dip coating frock manufacturing cost is high: the corresponding paint dipping tool needs to be manufactured aiming at different air-core reactor coils. Therefore, improvement is needed for the original manufacturing process.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a simple structure, preparation are easy, convenient to use, can realize that multiple air reactor coil equipment, whole dip coating and rotation cure, have reduced corresponding dip coating frock manufacturing cost's line concentration coil equipment, dip coating and the air reactor production auxiliary device who cures the function.
The utility model adopts the technical proposal that:
an air reactor production auxiliary device with coil assembling, paint dipping and baking functions comprises two circular tooling plates and a rotating mandrel; the two tooling plates are arranged in parallel and are coaxial, and the two tooling plates are fixedly connected through a rotating mandrel; the outer end face of the tooling plate is provided with a plurality of supporting plates for assembling coil groups and a plurality of mounting holes for fixing various air-core reactor coil group screw rods and the tooling plate, and the supporting plates are positioned on the same circumference.
In the air reactor production auxiliary device with the coil assembling, paint dipping and baking functions, the tooling plate is provided with a plurality of lightening holes.
In the air reactor production auxiliary device with the coil assembling, paint dipping and baking functions, the tooling plate is provided with the hoisting holes for hoisting and turning over the coil assembly.
In foretell air reactor production auxiliary device of line concentration coil equipment, dip coating and baking function, the rotary mandrel include two channel-section steels and a plurality of connecting plate, the recess of two channel-section steels sets up mutually away from the other side, the face parallel arrangement that two channel-section steels are relative is connected through a plurality of connecting plates between the face that two channel-section steels are relative.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses simple structure, preparation are easy, convenient to use, can realize that multiple air-core reactor coil equipment, whole dip coating and rotation cure, have reduced corresponding dip coating frock manufacturing cost. The utility model discloses make the insulating paint on coil surface cover evenly, effectively avoided remaining lacquer tumour lacquer post, improved coil insulating properties and surface appearance quality, saved moreover and polished coil lead-out wire film and because of the whole dip coating process that coil lead-out wire root insulation damage caused, improved the qualification rate that soaks of coil; the process difficulty is simplified, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of a conventional coil dip coating tool.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic structural diagram after the coil assembly of the present invention is wound.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 2-3, the utility model comprises two circular tooling plates 1 for assembling the coil assembly, dip coating and rotary baking of the air reactor and a rotary mandrel 2 for connecting the circular tooling plates. The two tooling plates 1 are arranged in parallel and are coaxial, and the two tooling plates 1 are fixedly connected through the rotating mandrel 2. The outer end face of the tooling plate 1 is provided with three supporting plates 1-1 for assembling the coil assembly 3 and a plurality of mounting holes 1-2 for fixing various air-core reactor coil assembly screws and the tooling plate, and the three supporting plates 1-1 are uniformly arranged on the same circumference. The frock board 1 on be equipped with a plurality of lightening holes (including four lightening holes I1-4 and four lightening holes II 1-5), the setting of lightening hole makes the utility model discloses a light in weight. The tooling plate 1 is provided with hoisting holes 1-6 for hoisting and turning over the coil group 3.
The rotary core shaft 2 comprises two channel steels and a plurality of connecting plates, grooves of the two channel steels are arranged in a back-to-back mode, the opposite surfaces of the two channel steels are arranged in parallel, and the opposite surfaces of the two channel steels are connected through the connecting plates. The end of the rotating mandrel 2 is connected with the tooling plate 1 through a screw 2-1.
When the coil is assembled, the supporting plate 1-1 on the circular tooling plate 1 is horizontally placed on the ground downwards, then a screw 3-1 required by the assembly of the coil group 3 is sleeved on the mounting hole 1-2 of the circular tooling plate 1, two ends of the screw are screwed down by corresponding fasteners, then components such as the coil 3-2, the insulating plate 3-3 and the like are mounted according to the drawing requirements of the coil group 3 of the air reactor, and finally the rotary mandrel 2 and the circular tooling plate 1 at the other end are mounted through the screw 2-1.
The utility model is used for when realizing coil group 3's rotation and curing the function, will assemble behind the coil group 3 the utility model discloses place on the baker flatcar that is equipped with the rotatory roller, the circle that drives frock board 1 with the excircle of roll axis rotates on the axle and realizes.
Claims (4)
1. The utility model provides an air-core reactor production auxiliary device of coil assembly, dip coating and baking function, characterized by: comprises two circular tooling plates and a rotary mandrel; the two tooling plates are arranged in parallel and are coaxial, and the two tooling plates are fixedly connected through a rotating mandrel; the outer end face of the tooling plate is provided with a plurality of supporting plates for assembling coil groups and a plurality of mounting holes for fixing various air-core reactor coil group screw rods and the tooling plate, and the supporting plates are positioned on the same circumference.
2. The air reactor production auxiliary device integrating coil assembling, paint dipping and baking functions as claimed in claim 1, wherein: the tooling plate is provided with a plurality of lightening holes.
3. The air reactor production auxiliary device integrating coil assembling, paint dipping and baking functions as claimed in claim 1 or 2, wherein: the tooling plate is provided with hoisting holes for hoisting and turning over the coil group.
4. The air reactor production auxiliary device integrating coil assembling, paint dipping and baking functions as claimed in claim 1 or 2, wherein: the rotary core shaft comprises two channel steels and a plurality of connecting plates, grooves of the two channel steels are arranged in a back-to-back mode, the opposite surfaces of the two channel steels are arranged in parallel, and the opposite surfaces of the two channel steels are connected through the connecting plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022891323.8U CN213366388U (en) | 2020-12-07 | 2020-12-07 | Air-core reactor production auxiliary device with coil assembling, paint dipping and baking functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022891323.8U CN213366388U (en) | 2020-12-07 | 2020-12-07 | Air-core reactor production auxiliary device with coil assembling, paint dipping and baking functions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213366388U true CN213366388U (en) | 2021-06-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022891323.8U Active CN213366388U (en) | 2020-12-07 | 2020-12-07 | Air-core reactor production auxiliary device with coil assembling, paint dipping and baking functions |
Country Status (1)
| Country | Link |
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| CN (1) | CN213366388U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114068171A (en) * | 2021-11-12 | 2022-02-18 | 深圳市联影高端医疗装备创新研究院 | Auxiliary assembly tool for coil assembly |
-
2020
- 2020-12-07 CN CN202022891323.8U patent/CN213366388U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114068171A (en) * | 2021-11-12 | 2022-02-18 | 深圳市联影高端医疗装备创新研究院 | Auxiliary assembly tool for coil assembly |
| CN114068171B (en) * | 2021-11-12 | 2024-03-22 | 深圳市联影高端医疗装备创新研究院 | Auxiliary assembly fixture for coil assembly |
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