CN114815008B - Preparation method of micro-bottle lens with composite structure and micro-bottle lens with composite structure - Google Patents
Preparation method of micro-bottle lens with composite structure and micro-bottle lens with composite structure Download PDFInfo
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- 229920000642 polymer Polymers 0.000 claims abstract description 35
- 239000007787 solid Substances 0.000 claims abstract description 11
- 239000013039 cover film Substances 0.000 claims abstract 7
- 229920001410 Microfiber Polymers 0.000 claims description 88
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- 238000000034 method Methods 0.000 claims description 21
- 238000001723 curing Methods 0.000 claims description 18
- 239000003292 glue Substances 0.000 claims description 8
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 7
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 7
- 239000010410 layer Substances 0.000 claims description 7
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 claims description 7
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 claims description 7
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 7
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- 238000005253 cladding Methods 0.000 claims description 4
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- 238000013007 heat curing Methods 0.000 claims description 2
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- 239000010408 film Substances 0.000 claims 4
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- 238000001029 thermal curing Methods 0.000 abstract description 8
- 238000000016 photochemical curing Methods 0.000 abstract description 2
- 230000003287 optical effect Effects 0.000 description 12
- 239000000835 fiber Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012634 optical imaging Methods 0.000 description 2
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/255—Splicing of light guides, e.g. by fusion or bonding
- G02B6/2552—Splicing of light guides, e.g. by fusion or bonding reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends
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Abstract
Description
技术领域Technical field
本申请涉及光学元件技术领域,特别涉及一种复合结构微瓶透镜的制备方法及复合结构微瓶透镜。The present application relates to the technical field of optical elements, and in particular to a preparation method of a composite structure microbottle lens and a composite structure microbottle lens.
背景技术Background technique
复合结构的微瓶透镜,早期名称有纺锤节微纤维、微瓶谐振腔等,属于纤维和光学微腔领域,其中纺锤节微纤维在集水、油水分离、微流控、自清洁等领域应用广泛,而微瓶谐振腔在延迟线、微激光器、非线性光学、光机械、传感等领域具有重要的应用。与本发明最相近似的实现方案,最早的制备方法是本人于2013和2014年提出的(专利号:ZL201310268542.2;Applied Optics,2014,53:7819-7824)。其中在发明专利“ZL201310268542.2”中,是依托裸光纤或者微光纤制备光学胶贴剂的微瓶谐振腔,所用材料为美国Norland公司生产的NOA 61光学胶贴剂,其用途为制作回音壁膜光学微谐振腔器件,制备方法是通过一根半锥形光纤将NOA 61光学胶贴剂液滴滴入标准单模光纤或者热拉法形成的全锥光纤的锥腰处,液体表面张力和粘滞力效应在裸光纤或者微光纤上形成单个的瓶子形微谐振腔;在发表文章“Applied Optics,2014,53:7819-7824”中,同样使用Norland公司生产的NOA 61光学胶贴剂,依托熔融拉锥形成的微光纤,利用胶贴剂在微光纤上的润湿和液体表面张力作用在微光纤上自组装的形成连续多个瓶子形结构的光学微谐振腔,其应用领域也是回音壁膜光学微腔。Composite structure microbottle lenses, whose early names include spindle section microfibers, microbottle resonant cavities, etc., belong to the field of fibers and optical microcavities. Among them, spindle section microfibers are used in fields such as water collection, oil-water separation, microfluidics, and self-cleaning. Widely used, microbottle resonators have important applications in delay lines, microlasers, nonlinear optics, optomechanics, sensing and other fields. The earliest preparation method that is most similar to the present invention was proposed by me in 2013 and 2014 (Patent No.: ZL201310268542.2; Applied Optics, 2014, 53:7819-7824). Among them, the invention patent "ZL201310268542.2" is a microbottle resonant cavity that relies on bare optical fibers or microfibers to prepare optical adhesive patches. The material used is NOA 61 optical adhesive patches produced by the American Norland Company. Its purpose is to make echo walls. The film optical micro-resonant cavity device is prepared by dropping droplets of NOA 61 optical adhesive patch into the tapered waist of a standard single-mode optical fiber or a full-taper optical fiber formed by a thermal drawing method through a semi-tapered optical fiber. The surface tension of the liquid and The viscous force effect forms a single bottle-shaped micro-resonant cavity on bare fiber or micro-fiber; in the published article "Applied Optics, 2014, 53:7819-7824", NOA 61 optical adhesive produced by Norland Company was also used. Relying on the micro-fiber formed by molten tapering, the wetting of the adhesive on the micro-fiber and the surface tension of the liquid are used to self-assemble on the micro-fiber to form an optical micro-resonant cavity with multiple continuous bottle-shaped structures. Its application field is also echo. Wall membrane optical microcavity.
现有技术的缺点主要是:1)因为所做器件均应用于光学微腔器件,因此所述光学胶贴剂的限定条件较为严格,通常需要宽的透光带宽、低的光衰减率且在光照射下具有低收缩和固化后具有高硬度等特性;2)采用的方法是用一根半锥形光纤将微液滴滴入一根全锥光纤来形成微瓶谐振腔,显然滴入方式需要借助液滴的重力来克服微光纤的粘附力,因此微液滴不能太小,否则无法从半锥形微光纤中脱离出来;3)由于是依托全锥光纤让附着于微光纤上的光学胶贴剂液体自然断裂并收缩形成微瓶谐振腔,不能施加外部的人为控制,因此所形成的微瓶谐振腔个数和尺寸无法掌控。The main shortcomings of the existing technology are: 1) Because the devices are all used in optical microcavity devices, the optical adhesives have strict limitations, usually requiring a wide light transmission bandwidth, a low light attenuation rate, and It has the characteristics of low shrinkage under light irradiation and high hardness after curing; 2) The method used is to use a semi-tapered optical fiber to drop micro droplets into a full-tapered optical fiber to form a microbottle resonant cavity. Obviously the dripping method It is necessary to use the gravity of the droplets to overcome the adhesion force of the microfiber, so the microdroplets cannot be too small, otherwise they cannot be separated from the semi-tapered microfiber; 3) Because it relies on the full-tapered fiber to allow the microfiber to adhere to the The optical adhesive liquid naturally breaks and shrinks to form a micro-bottle resonant cavity, which cannot be controlled externally. Therefore, the number and size of the formed micro-bottle resonant cavities cannot be controlled.
发明内容Contents of the invention
鉴于此,有必要针对现有技术中存在缺陷提供一种形成稳定、易操作的复合结构微瓶透镜的制备方法及复合结构微瓶透镜。In view of this, it is necessary to provide a preparation method for forming a stable and easy-to-operate composite structure microbottle lens and a composite structure microbottle lens to address the shortcomings in the prior art.
为解决上述问题,本申请采用下述技术方案:In order to solve the above problems, this application adopts the following technical solutions:
本申请提供了一种复合结构微瓶透镜的制备方法,包括下述步骤:This application provides a method for preparing a composite structure microbottle lens, which includes the following steps:
提供两段半锥形微光纤,其中,所述半锥形微光纤的一端最细部分且直径相等的区域为锥腰区,裸光纤到所述锥腰区之间微光纤直径逐渐变小的区域为锥形过渡区;Two sections of semi-tapered microfibers are provided, wherein the thinnest part of one end of the semi-tapered microfiber and the area with equal diameters is the tapered waist region, and the diameter of the microfiber gradually becomes smaller between the bare optical fiber and the tapered waist region. The area is a tapered transition zone;
将聚合物微液体转移至其中一段所述锥形过渡区;Transfer the polymer microliquid to one of the tapered transition zones;
将所述聚合物微液体沿所述锥形过渡区滑落至所述锥腰区,并部分附着在所述半锥形微光纤上;Slide the polymer microfluid along the tapered transition zone to the tapered waist zone, and partially adhere to the semi-tapered microfiber;
附着在所述半锥形微光纤上的所述聚合物液体形成若干微小液滴;The polymer liquid attached to the semi-tapered microfiber forms several tiny droplets;
将所述微小液滴转移至另一段所述半锥形微光纤的锥腰处;Transfer the tiny droplets to the tapered waist of another section of the semi-tapered microfiber;
转移至另一段所述半锥形微光纤的锥腰处的微小液滴形成液体覆盖膜,并与被包裹的微光纤形成复合结构的微瓶透镜;The tiny droplets transferred to the tapered waist of another section of the semi-tapered microfiber form a liquid covering film, and form a microbottle lens with a composite structure with the wrapped microfiber;
将液体覆盖膜固化形成固态的复合结构微瓶透镜。The liquid covering film is solidified to form a solid composite structure microbottle lens.
在其中一些实施例中,在提供两段半锥形微光纤的步骤中,具体包括下述步骤:In some of the embodiments, the step of providing two sections of semi-tapered microfiber specifically includes the following steps:
剥离光纤的中间部分的涂覆层,得到包含包层和芯层的裸光纤;Strip the coating layer of the middle part of the optical fiber to obtain a bare optical fiber containing the cladding and core layers;
对所述裸光纤进行拉伸,得到锥形微光纤;Stretch the bare optical fiber to obtain a tapered microfiber;
拉断所述锥形微光纤形成两段半锥形微光纤。The tapered microfiber is pulled off to form two sections of semi-tapered microfiber.
在其中一些实施例中,所述光纤为圆柱形光纤。In some of these embodiments, the optical fiber is a cylindrical optical fiber.
在其中一些实施例中,在对所述裸光纤进行拉伸,得到锥形微光纤的步骤中,具体包括:在加热条件下,采用步进电机拉伸所述裸光纤,得到锥形微光纤。In some embodiments, the step of stretching the bare fiber to obtain a tapered microfiber specifically includes: using a stepper motor to stretch the bare fiber under heating conditions to obtain a tapered microfiber. .
在其中一些实施例中,在将聚合物微液体转移至其中一段所述半锥形微光纤的锥形过渡区的步骤中,具体包括下述步骤:利用注射器将聚合物微液体转移至半锥形微光纤的锥形过渡区,所述聚合物微液体包括紫外光胶或PDMS。In some embodiments, the step of transferring the polymer microfluid to the tapered transition zone of one section of the semi-tapered microfiber specifically includes the following steps: using a syringe to transfer the polymer microfluid to the semi-tapered microfiber. The polymer micro-liquid includes UV glue or PDMS.
在其中一些实施例中,在将所述聚合物微液体沿所述锥形过渡区滑落至锥腰区,并部分附着在所述半锥形微光纤上的步骤中,具体包括下述步骤:In some embodiments, the step of sliding the polymer microfluid along the tapered transition zone to the tapered waist zone and partially attaching it to the semi-tapered microfiber specifically includes the following steps:
将所述半锥形微光纤沿所述锥形过渡区指向所述锥腰区的方向竖立,使得所述聚合物液滴在重力作用下沿所述半锥形微光纤的所述锥形过渡区滑落至所述锥腰区,并部分附着在所述半锥形微光纤上。The semi-tapered microfiber is erected in a direction from the tapered transition area to the tapered waist area, so that the polymer droplets follow the tapered transition of the semi-tapered microfiber under the action of gravity. The region slides down to the tapered waist region and is partially attached to the semi-tapered microfiber.
在其中一些实施例中,在将所述微小液滴转移至另一段所述半锥形微光纤的锥腰处的步骤中,具体包括下述步骤:利用精密机械控制法将所述微小液滴转移至另一根所述半锥形微光纤的锥腰处。In some embodiments, the step of transferring the tiny droplets to the tapered waist of another section of the semi-tapered microfiber specifically includes the following steps: using precision mechanical control to move the tiny droplets Transfer to the tapered waist of another semi-tapered microfiber.
在其中一些实施例中,在转移至另一段所述半锥形微光纤的锥腰处的微小液滴形成液体覆盖膜,并与被包裹的微光纤形成复合结构的微瓶透镜的步骤中,所述液体覆盖膜呈微瓶结构。In some of the embodiments, in the step of transferring the tiny droplets at the tapered waist of another section of the semi-tapered microfiber to form a liquid covering film, and forming a microbottle lens with a composite structure with the wrapped microfiber, The liquid covering film has a microbottle structure.
在其中一些实施例中,在所述微光纤锥腰处转移一个或任意多个所述液体覆盖膜。In some embodiments, one or more of the liquid covering films are transferred at the waist of the microfiber taper.
在其中一些实施例中,在将液体覆盖膜固化形成固态的复合结构微瓶透镜的步骤中,具体包括下述步骤:通过光或者热固化操作将所述液体覆盖膜固化,形成固态的复合结构微瓶透镜。In some embodiments, the step of solidifying the liquid covering film to form a solid composite structure microbottle lens specifically includes the following steps: solidifying the liquid covering film through a light or thermal curing operation to form a solid composite structure. Microbottle lens.
另外,本申请还提供了一种所述的复合结构微瓶透镜的制备方法制备得到的复合结构微瓶透镜,所述复合结构微瓶透镜包括微光纤以及覆盖所述微光纤的覆盖膜,所述覆盖膜由所述液体覆盖膜固化得到。In addition, this application also provides a composite structure microbottle lens prepared by the preparation method of a composite structure microbottle lens. The composite structure microbottle lens includes a microfiber and a covering film covering the microfiber. The covering film is obtained by curing the liquid covering film.
本申请采用上述技术方案,其有益效果如下:This application adopts the above technical solution, and its beneficial effects are as follows:
本申请提供的复合结构微瓶透镜的制备方法及复合结构微瓶透镜,先在半锥形微光纤上粘附微量的聚合物微液体,再将粘附的一段或多段微量聚合物液体可控的转移至另一根半锥形微光纤上,形成瓶子形轮廓的覆盖膜,并与微光纤一起组成复合结构的微瓶透镜,最后用光固化或者热固化的方式将复合结构微瓶透镜的液体覆盖膜部分转变成固态,形成稳定、易操作的复合结构微瓶透镜。The preparation method of a composite structure microbottle lens and the composite structure microbottle lens provided by this application first adhere a trace amount of polymer microliquid to a semi-tapered microfiber, and then controllably attach one or more segments of the adhered trace amount of polymer liquid. is transferred to another semi-tapered microfiber to form a covering film with a bottle-shaped outline, and together with the microfiber to form a composite microbottle lens, the composite microbottle lens is finally cured by light or heat curing. The liquid covering film is partially converted into a solid state, forming a stable and easy-to-operate composite structure microbottle lens.
本申请提供的复合结构微瓶透镜,可用作微透镜,应用在光聚焦、光学成像和信号增强等领域。The composite structure microbottle lens provided by this application can be used as a microlens and is used in fields such as light focusing, optical imaging, and signal enhancement.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present application more clearly, the drawings needed to be used in the description of the embodiments of the present application or the prior art will be briefly introduced below. Obviously, the drawings described below are only the drawings of the present application. For some embodiments, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本申请提供的复合结构微瓶透镜的制备方法的结构示意图。Figure 1 is a schematic structural diagram of the preparation method of a composite structure microbottle lens provided by this application.
图2为本申请提供的复合结构微瓶透镜的正视图。Figure 2 is a front view of the composite structure microbottle lens provided by this application.
图3为本申请提供的复合结构微瓶透镜在左视方向的结构示意图。Figure 3 is a schematic structural diagram of the composite structure microbottle lens provided by this application in the left direction.
图4为本申请提供的复合结构微瓶透镜的截面图。Figure 4 is a cross-sectional view of the composite structure microbottle lens provided by this application.
图5为本申请实施例1提供的复合结构微瓶透镜的制备流程图。Figure 5 is a flow chart for the preparation of the composite structure microbottle lens provided in Example 1 of the present application.
图6为本申请实施例1提供的利用热固化法固化PDMS得到的复合结构微瓶透镜。Figure 6 is a composite structure microbottle lens obtained by curing PDMS using a thermal curing method provided in Example 1 of the present application.
图7为本申请实施例1提供的利用光固化法固化紫外光胶得到的复合结构微瓶透镜的显微图像。Figure 7 is a microscopic image of a composite structure microbottle lens obtained by curing ultraviolet glue using the light curing method provided in Example 1 of the present application.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present application, but should not be construed as limiting the present application.
在本申请的描述中,需要理解的是,术语“上”、“下”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "level", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. , is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this application, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。In order to make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments.
请参阅图1,为本实施例提供的一种复合结构微瓶透镜的制备方法的步骤流程图,包括下述步骤:Please refer to Figure 1, which is a flow chart of a method for preparing a composite structure microbottle lens provided in this embodiment, which includes the following steps:
步骤S110:提供两段半锥形微光纤。Step S110: Provide two sections of semi-tapered microfiber.
在本实施例中,依托热拉法制备半锥形微光纤,具体包括下述步骤:In this embodiment, a semi-tapered microfiber is prepared based on the thermal drawing method, which specifically includes the following steps:
步骤S111:剥离光纤的中间部分的涂覆层,得到包含包层和芯层的裸光纤。Step S111: Peel off the coating layer of the middle part of the optical fiber to obtain a bare optical fiber including a cladding layer and a core layer.
具体地,选取一段长度在100mm以上的柱形光纤,在柱形光纤的中间,用剥线钳剥去长度约30mm的涂覆层,得到包含包层和芯层的裸光纤。Specifically, a section of cylindrical optical fiber with a length of more than 100 mm is selected. In the middle of the cylindrical optical fiber, use a wire stripper to strip off the coating layer with a length of about 30 mm to obtain a bare optical fiber including a cladding and a core layer.
可以理解,本实施例提供的光纤,可以包括聚合物光纤、特种材料光纤;或者还可以采用蜘蛛丝/蚕丝等自然纤维、丝质的人造纤维等。It can be understood that the optical fiber provided in this embodiment may include polymer optical fiber, special material optical fiber; or may also use natural fibers such as spider silk/silk, silk artificial fibers, etc.
具体地,所述半锥形微光纤的一端最细部分且直径相等的区域为锥腰区,裸光纤到所述锥腰区之间微光纤直径逐渐变小的区域为锥形过渡区。Specifically, the thinnest part of one end of the semi-tapered microfiber and the area with the same diameter is the tapered waist region, and the area where the diameter of the microfiber gradually decreases from the bare optical fiber to the tapered waist region is the tapered transition zone.
步骤S112:对所述裸光纤进行拉伸,得到锥形微光纤,其中,中间最细部分且直径相等的区域为锥腰区,裸光纤到锥腰之间微光纤直径逐渐变小的区域为锥形过渡区。Step S112: Stretch the bare fiber to obtain a tapered microfiber, in which the thinnest part in the middle and the area with the same diameter is the tapered waist area, and the area between the bare fiber and the tapered waist where the diameter of the microfiber gradually becomes smaller is Tapered transition zone.
在本实施例中,在对所述裸光纤进行拉伸,得到锥形微光纤的步骤中,具体包括:在加热条件下,采用步进电机拉伸所述裸光纤,得到锥形微光纤。In this embodiment, the step of stretching the bare fiber to obtain a tapered microfiber specifically includes: using a stepper motor to stretch the bare fiber under heating conditions to obtain a tapered microfiber.
可以理解,锥形微光纤的锥度和长度可以通过步进电机拉伸速度、拉伸距离和加热火焰的宽度等因素予以控制。It can be understood that the taper and length of the tapered microfiber can be controlled by factors such as the stepper motor stretching speed, the stretching distance, and the width of the heating flame.
步骤S113:拉断所述锥形微光纤形成两段半锥形微光纤。Step S113: Pull off the tapered microfiber to form two sections of semi-tapered microfiber.
可以理解,将锥形微光纤用拉伸绷断的方式,从中间处拉断全锥微光纤形成半锥形微光纤。It can be understood that the tapered microfiber is stretched and broken, and the full-tapered microfiber is pulled off from the middle to form a semi-tapered microfiber.
步骤S120:将聚合物微液体转移至其中一段所述半锥形微光纤的锥形过渡区。Step S120: Transfer the polymer microliquid to the tapered transition zone of one section of the semi-tapered microfiber.
在本实施例中,在将聚合物微液体转移至其中一段所述半锥形微光纤的锥形过渡区的步骤中,具体包括下述步骤:利用注射器将聚合物微液体转移至半锥形微光纤的锥形过渡区,所述聚合物微液体包括紫外光胶或PDMS。In this embodiment, the step of transferring the polymer microfluid to the tapered transition zone of one section of the semi-tapered microfiber specifically includes the following steps: using a syringe to transfer the polymer microfluid to the semi-tapered microfiber. In the tapered transition zone of the microfiber, the polymer microliquid includes UV glue or PDMS.
步骤S130:将所述聚合物微液体沿所述锥形过渡区滑落至锥腰区,并部分附着在所述半锥形微光纤上。Step S130: Slide the polymer microfluid along the tapered transition zone to the tapered waist zone, and partially adhere to the semi-tapered microfiber.
在本实施例中,在将所述聚合物微液体沿所述锥形过渡区滑落至锥腰区,并部分附着在所述半锥形微光纤上的步骤中,具体包括下述步骤:In this embodiment, the step of sliding the polymer microfluid along the tapered transition zone to the tapered waist zone and partially attaching it to the semi-tapered microfiber specifically includes the following steps:
将所述半锥形微光纤沿所述锥形过渡区指向所述锥腰区的方向竖立,使得所述聚合物液滴在重力作用下沿所述半锥形微光纤的所述锥形过渡区滑落至所述锥腰区,并部分附着在所述半锥形微光纤上。The semi-tapered microfiber is erected in a direction from the tapered transition area to the tapered waist area, so that the polymer droplets follow the tapered transition of the semi-tapered microfiber under the action of gravity. The region slides down to the tapered waist region and is partially attached to the semi-tapered microfiber.
步骤S140:附着在所述半锥形微光纤上的所述聚合物液体形成若干微小液滴。Step S140: The polymer liquid attached to the semi-tapered microfiber forms several tiny droplets.
可以理解,粘附的聚合物液体在表面张力和粘滞力等的作用下,形成一个个扁长型的微小液滴。It can be understood that the adhered polymer liquid forms tiny oblong droplets under the action of surface tension and viscosity.
步骤S150:将所述微小液滴转移至另一段所述半锥形微光纤的锥腰处。Step S150: Transfer the tiny droplets to the tapered waist of another section of the semi-tapered microfiber.
在本实施例中,在将所述微小液滴转移至另一段所述半锥形微光纤的锥腰处的步骤中,具体包括下述步骤:利用精密机械控制法将所述微小液滴转移至另一根所述半锥形微光纤的锥腰处。In this embodiment, the step of transferring the tiny droplets to the tapered waist of another section of the semi-tapered microfiber specifically includes the following steps: using precision mechanical control to transfer the tiny droplets to the tapered waist of another semi-tapered microfiber.
进一步地,通过高精度三维调整架将微量的微小液滴,转移至另一根半锥形光纤的锥腰处,从数量和尺寸上实现可控制备。Furthermore, a small amount of tiny droplets is transferred to the tapered waist of another semi-tapered optical fiber through a high-precision three-dimensional adjustment stand, achieving controllable preparation in terms of quantity and size.
步骤S160:转移至另一段所述半锥形微光纤的锥腰处的微小液滴形成液体覆盖膜,并与被包裹的微光纤形成复合结构的微瓶透镜。Step S160: The tiny droplets transferred to the tapered waist of another section of the semi-tapered microfiber form a liquid covering film, and form a microbottle lens with a composite structure with the wrapped microfiber.
可以理解,转移至锥腰处的微小液滴在液体表面张力、粘滞力和普拉托-瑞利不稳定性的共同作用下,在微光纤上形成微瓶结构的液体覆盖膜。It can be understood that the tiny droplets transferred to the waist of the cone form a liquid covering film with a microbottle structure on the microfiber under the combined action of liquid surface tension, viscosity force and Prato-Rayleigh instability.
在本实施例中,所述液体覆盖膜呈微瓶结构。在所述微光纤锥腰处转移一个或任意多个所述液体覆盖膜。步骤S170:将液体覆盖膜固化形成固态的复合结构微瓶透镜。In this embodiment, the liquid covering film has a microbottle structure. Transfer one or more of the liquid covering films at the waist of the microfiber taper. Step S170: Solidify the liquid covering film to form a solid composite structure microbottle lens.
在本实施例中,在将液体覆盖膜固化形成固态的复合结构微瓶透镜的步骤中,具体包括下述步骤:通过光或者热固化操作将所述液体覆盖膜固化,形成固态的复合结构微瓶透镜。In this embodiment, the step of solidifying the liquid covering film to form a solid composite structure microbottle lens specifically includes the following steps: solidifying the liquid covering film through a light or thermal curing operation to form a solid composite structure microbottle lens. Bottle lens.
本申请提供的复合结构微瓶透镜的制备方法,先在半锥形微光纤上粘附微量的聚合物微液体,再将粘附的一段或多段微量聚合物液体可控的转移至另一根半锥形微光纤上,形成瓶子形轮廓的覆盖膜,并与微光纤一起组成复合结构的微瓶透镜,最后用光固化或者热固化的方式将复合结构微瓶透镜的液体覆盖膜部分转变成固态,形成稳定、易操作的复合结构微瓶透镜。The method for preparing a composite structure microbottle lens provided by this application first adheres a trace amount of polymer microliquid to a semi-tapered microfiber, and then controllably transfers one or more segments of the adhered trace polymeric liquid to another fiber. On the semi-tapered microfiber, a bottle-shaped covering film is formed, and together with the microfiber, it forms a composite microbottle lens. Finally, the liquid covering film part of the composite microbottle lens is converted into a composite microbottle lens using light curing or thermal curing. Solid state, forming a stable and easy-to-operate composite structure microbottle lens.
本申请还提供了一种所述的复合结构微瓶透镜的制备方法制备得到的复合结构微瓶透镜,所述复合结构微瓶透镜包括微光纤以及覆盖所述微光纤的覆盖膜,所述覆盖膜由所述液体覆盖膜固化得到。This application also provides a composite structure microbottle lens prepared by the preparation method of a composite structure microbottle lens. The composite structure microbottle lens includes a microfiber and a covering film covering the microfiber. The covering film The film is obtained by curing the liquid covering film.
请参阅图2至图4,其中,图2为复合结构微瓶透镜的正视图,其中标记L为微瓶透镜横向方向的长度。图3为复合结构微瓶透镜在左视方向的结构示意图,其中标记Di为依托柱形微光纤的直径,Do为微瓶透镜液体覆盖膜中间处的直径。图4为复合结构微瓶透镜的截面图,L、Di和Do分别为微瓶透镜横向方向的长度、柱形微光纤的直径、液体覆盖膜中间位置处的直径。Please refer to Figures 2 to 4, wherein Figure 2 is a front view of a composite structure microbottle lens, in which mark L is the length of the microbottle lens in the transverse direction. Figure 3 is a schematic structural diagram of a composite structure microbottle lens in the left-view direction, in which the mark D i is the diameter of the cylindrical microfiber, and D o is the diameter of the middle of the liquid covering film of the microbottle lens. Figure 4 is a cross-sectional view of a composite structure microbottle lens. L, D i and D o are respectively the length of the microbottle lens in the transverse direction, the diameter of the cylindrical microfiber, and the diameter at the middle position of the liquid covering film.
可以理解,本申请制备的复合结构微瓶透镜,可根据所使用的可固化材料本身的黏度、硬度以及与依托微纤维材料之间的界面效应,会形成不同曲率或弯曲程度的瓶子形轮廓的微瓶透镜;上述复合结构微瓶透镜还不限于本实施例所展示的双层结构,半锥形微光纤可以是单独一种材料的,也可以是多种材料,同时还可以是多层材料构成的核壳或者同心圆结构,瓶子形轮廓的可固化聚合物也可以是单层或者多层结构,多层结构可以是不同类型的固化材料,如都是光固化或者热固化材料构成的多层结构,也可以是光固化和热固化材料构成的多层结构。It can be understood that the composite structure microbottle lens prepared in this application can form bottle-shaped profiles with different curvatures or degrees of bending according to the viscosity and hardness of the curable material itself and the interface effect with the microfiber material. Microbottle lens; the above-mentioned composite structure microbottle lens is not limited to the double-layer structure shown in this embodiment. The semi-tapered microfiber can be made of a single material, a variety of materials, or multiple layers of materials. The curable polymer composed of a core-shell or concentric structure and a bottle-shaped outline can also be a single-layer or multi-layer structure. The multi-layer structure can be made of different types of curing materials, such as light-curing or thermal-curing materials. The layer structure can also be a multi-layer structure composed of photo-curing and thermo-curing materials.
本申请实施例提供的复合结构微瓶透镜,可用作微透镜,应用在光聚焦、光学成像和信号增强等领域。The composite structure microbottle lens provided in the embodiment of the present application can be used as a microlens and applied in fields such as light focusing, optical imaging, and signal enhancement.
以下结合具体实施例对本申请上述技术方案进行详细描述。The above technical solution of the present application will be described in detail below with reference to specific embodiments.
实施例1Example 1
请参阅图5,为本实施例1提供的复合结构微瓶透镜的制备流程图,其中,柱形光纤1、光纤涂覆层2、裸光纤3、全锥形微光纤4、半锥形微光纤5、注射器6、聚合物微液体7、聚合物微液体8、液体覆盖膜9、微小液滴10、高精度三维调整架11、载玻片12、胶带13、微光纤依托结构14、被转移的可固化聚合物微小液滴15、液体覆盖膜16、固化仪17、复合结构微瓶透镜18。详细步骤在上述已有说明,这里不再赘述。Please refer to Figure 5, which is a flow chart for the preparation of the composite structure microbottle lens provided in this embodiment 1, in which the cylindrical optical fiber 1, the optical fiber coating layer 2, the bare optical fiber 3, the full-tapered microfiber 4, the semi-tapered microfiber Optical fiber 5, syringe 6, polymer microfluid 7, polymer microfluid 8, liquid covering film 9, tiny droplets 10, high-precision three-dimensional adjustment frame 11, glass slide 12, tape 13, microfiber supporting structure 14, quilt Transferred curable polymer tiny droplets 15, liquid covering film 16, curing instrument 17, composite structure microbottle lens 18. The detailed steps have been explained above and will not be repeated here.
请参阅图6,为本实施例利用热固化法固化PDMS得到的微瓶透镜。覆盖膜为PDMS聚合物、依托光纤为二氧化硅,其中PDMS与SYLGARD 184固化剂的重量比为10:1,烘箱温度为80℃,加热固化时间约为10分钟。微瓶透镜的参数为:L=89.2μm、Di=19.9μm、Do=38.4μm。Please refer to Figure 6 , which shows a microbottle lens obtained by curing PDMS using a thermal curing method in this embodiment. The covering film is PDMS polymer, and the supporting optical fiber is silica. The weight ratio of PDMS to SYLGARD 184 curing agent is 10:1, the oven temperature is 80°C, and the heating and curing time is about 10 minutes. The parameters of the microbottle lens are: L = 89.2 μm, D i = 19.9 μm, D o = 38.4 μm.
请参阅图7,为本实施例1利用光固化法固化紫外光胶得到的复合结构微瓶透镜的显微图像,其中,所使用的紫外光胶为美国Norland公司生产的NOA61胶贴剂,用来固化的紫外光灯为波长365nm、功率60W的紫外线灯,固化时间约5-8分钟。紫外光胶覆盖膜与依托微光纤构成的微瓶透镜的参数为:L=48.7μm、Di=13.4μm、Do=20μm。通过控制所使用的依托微光纤的尺寸和转移的可固化聚合物的量,能够可控的制备复合结构的微瓶透镜。Please refer to Figure 7, which is a microscopic image of a composite structure microbottle lens obtained by curing UV glue using the light curing method in Example 1. The UV glue used is NOA61 glue patch produced by Norland Company in the United States. The UV lamp used for curing is a UV lamp with a wavelength of 365nm and a power of 60W. The curing time is about 5-8 minutes. The parameters of the microbottle lens composed of the UV glue covering film and microfiber are: L = 48.7 μm, D i = 13.4 μm, D o = 20 μm. By controlling the size of the microfibers used and the amount of curable polymer transferred, microbottle lenses with composite structures can be controllably prepared.
以上仅为本申请的较佳实施例而已,仅具体描述了本申请的技术原理,这些描述只是为了解释本申请的原理,不能以任何方式解释为对本申请保护范围的限制。基于此处解释,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进,及本领域的技术人员不需要付出创造性的劳动即可联想到本申请的其他具体实施方式,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application and only specifically describe the technical principles of the present application. These descriptions are only for explaining the principles of the present application and cannot be construed as limiting the protection scope of the present application in any way. Based on the explanation here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application, and those skilled in the art can think of other specific implementations of the present application without having to exert creative efforts. should be included in the protection scope of this application.
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EP0260742A1 (en) * | 1986-09-10 | 1988-03-23 | Koninklijke Philips Electronics N.V. | Optical transmission fibre having a tapered end portion provided with a lens |
KR20000008728A (en) * | 1998-07-15 | 2000-02-15 | 이계철 | Micro lens manufacturing method using a liquid material capable of UV curing |
WO2004055563A1 (en) * | 2002-12-13 | 2004-07-01 | Corning Incorporated | Lensed fiber for optical interconnections |
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