CN114808654A - A kind of fully prefabricated prefabricated bridge and its construction method - Google Patents

A kind of fully prefabricated prefabricated bridge and its construction method Download PDF

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CN114808654A
CN114808654A CN202210543767.3A CN202210543767A CN114808654A CN 114808654 A CN114808654 A CN 114808654A CN 202210543767 A CN202210543767 A CN 202210543767A CN 114808654 A CN114808654 A CN 114808654A
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bridge
pier
prefabricated
bent cap
steel
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高锐
杨振华
车承文
周宁
张振宇
吕喜乐
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CCCC First Highway Engineering Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D1/00Bridges in general
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced

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Abstract

本发明公开了一种全预制装配式桥梁及其施工方法,包括管桩、承台、墩柱、盖梁和桥梁上部结构,所述管桩采用打入法或植入法插打进地下,所述承台设置在插打完毕后的管桩上端,每个承台下方设置四根管桩,所述承台上方与墩柱插接,所述盖梁下部与墩柱固定连接,且盖梁的设置方向与桥梁方向垂直,所述盖梁为钢板组合梁墩顶盖梁或轻型T梁墩顶盖梁,所述盖梁上沿桥梁方向设置有桥梁上部结构,所述桥梁上部结构为窄箱组合梁、钢板组合梁或轻型T梁。全预制装配式桥梁,结构简单、传力路径明确、承载能力强,在事先打入的桩柱搭设施工平台,既能实现全预制装配式桥梁各工序全程可移动不落地平行施工,大大提高了施工的效率。

Figure 202210543767

The invention discloses a fully prefabricated and assembled bridge and a construction method thereof, comprising a pipe pile, a cap, a pier column, a cover beam and a bridge superstructure. The pipe pile is driven into the ground by a driving method or an implantation method, The caps are arranged on the upper end of the pipe piles after the insertion and driving, four pipe piles are arranged under each cap, the upper part of the cap is inserted with the pier column, the lower part of the cover beam is fixedly connected with the pier column, and the cover is connected to the pier column. The installation direction of the beam is perpendicular to the direction of the bridge, the cover beam is a steel plate composite beam pier top cover beam or a light T-beam pier top cover beam, the cover beam is provided with a bridge superstructure along the bridge direction, and the bridge superstructure is a narrow box Composite beam, steel plate composite beam or light T beam. The fully prefabricated bridge has simple structure, clear force transmission path and strong bearing capacity. The construction platform is built on the piles driven in advance, which can realize the whole process of the fully prefabricated bridge. construction efficiency.

Figure 202210543767

Description

一种全预制装配式桥梁及其施工方法A kind of fully prefabricated prefabricated bridge and its construction method

技术领域technical field

本发明涉及装配式桥梁技术领域,具体为一种全预制装配式桥梁及其施工方法。The invention relates to the technical field of prefabricated bridges, in particular to a fully prefabricated prefabricated bridge and a construction method thereof.

背景技术Background technique

近几年,各类大型、特大型铁路桥梁陆续建设,而其中也不乏一些桥梁应用装配式施工。国内装配式混凝土桥梁的研究和应用晚于国外,随着近些年随着我国经济的发展,建造了大量的桥梁,应用了很多新技术、新工艺,装配式桥梁也出现的越来越多,但还没有全预制装配式桥梁,而全预制装配式桥梁是高速公路建设迈入新台阶的契机,也是未来桥梁的发展方向。In recent years, all kinds of large and extra-large railway bridges have been built one after another, and some of them are built using prefabricated construction. The research and application of prefabricated concrete bridges in China is later than that in foreign countries. With the development of my country's economy in recent years, a large number of bridges have been built, many new technologies and processes have been applied, and more and more prefabricated bridges have appeared. , but there is no fully prefabricated bridge, and the fully prefabricated bridge is an opportunity for highway construction to enter a new level, and it is also the development direction of future bridges.

全预制装配式桥梁的发展带来了很大的便利,大部分桥梁建造工序在工厂内完成,最大限度降低对施工现场环境的影响,装配式安装可以缩短桥梁的建设周期,但中国装配式桥梁发展较晚,某些技术细节上还不成熟,导致施工时周期依然较长,因此,为了解决上述问题,我们设计出了一种全预制装配式桥梁及其施工方法。The development of fully prefabricated prefabricated bridges has brought great convenience. Most of the bridge construction processes are completed in the factory, which minimizes the impact on the construction site environment. Prefabricated installation can shorten the construction period of bridges, but China's prefabricated bridges The development is relatively late, and some technical details are immature, resulting in a long construction period. Therefore, in order to solve the above problems, we have designed a fully prefabricated bridge and its construction method.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是克服现有的缺陷,提供一种全预制装配式桥梁及其施工方法,将管桩、承台、墩柱、盖梁、桥梁上部结构这些组件提前预制,在现场组装,可以有效解决背景技术中的问题。The technical problem to be solved by the present invention is to overcome the existing defects and provide a fully prefabricated bridge and a construction method thereof. Assembly can effectively solve the problems in the background technology.

为实现上述目的,本发明提供如下技术方案:一种全预制装配式桥梁,包括管桩、承台、墩柱、盖梁和桥梁上部结构,所述管桩采用打入法或植入法插打进地下,所述承台设置在插打完毕后的管桩上端,每个承台下方设置四根管桩,所述承台上方与墩柱插接,所述盖梁下部与墩柱固定连接,且盖梁的设置方向与桥梁方向垂直,所述盖梁为钢板组合梁墩顶盖梁或轻型T梁墩顶盖梁,所述盖梁上沿桥梁方向设置有桥梁上部结构,所述桥梁上部结构为窄箱组合梁、钢板组合梁或轻型T梁,所述桥梁上部结构为窄箱组合梁或轻型T梁时,对应的盖梁为轻型T梁墩顶盖梁,所述桥梁上部结构为钢板组合梁时,对应的盖梁为钢板组合梁墩顶盖梁,所述管桩、承台、墩柱、盖梁和桥梁上部结构都采用全预制结构。In order to achieve the above purpose, the present invention provides the following technical solutions: a fully prefabricated bridge, comprising pipe piles, caps, pier columns, cover beams and bridge superstructure, and the pipe piles are inserted by a driving method or an implantation method. Drive into the ground, the caps are arranged at the upper end of the pipe piles after the insertion and driving, four pipe piles are arranged under each cap, the upper part of the cap is inserted with the pier column, and the lower part of the cover beam is fixed to the pier column connected, and the setting direction of the cover beam is perpendicular to the direction of the bridge, the cover beam is a steel plate composite beam pier top cover beam or a light T-beam pier top cover beam, the cover beam is provided with a bridge superstructure along the bridge direction, and the upper part of the bridge The structure is a narrow box composite beam, a steel plate composite beam or a light T beam, and when the bridge superstructure is a narrow box composite beam or a light T beam, the corresponding cover beam is a light T beam pier top cover beam, and the bridge superstructure is When the steel plate composite beam is used, the corresponding cover beam is the steel plate composite beam pier top cover beam, and the pipe piles, caps, pier columns, cover beams and bridge superstructure are all prefabricated structures.

进一步的,所述墩柱上端预留有长度与盖梁厚度一致的钢筋,盖梁中间也预留有金属波纹管,金属波纹管与植入筋的数量和设置位置适配,且一一对应插接。Further, steel bars with the same length as the thickness of the cover beam are reserved at the upper end of the pier column, and metal corrugated pipes are also reserved in the middle of the cover beam. plugged in.

一种全预制装配式桥梁的施工方法,包括以下步骤:A construction method for a fully prefabricated bridge, comprising the following steps:

S1按照设计规格分别预制管桩、承台、墩柱、盖梁和桥梁上部结构,管桩和墩柱采用离心法预制;S1 Prefabricated pipe piles, caps, pier columns, cover beams and bridge superstructures according to the design specifications, and the pipe piles and pier columns are prefabricated by centrifugal method;

S2管桩施工,管桩采用打入法或植入法施工;S2 pipe pile construction, the pipe pile is constructed by driving method or implantation method;

S3承台施工,承台安装时采用吊车吊装,使承台下方与管桩固定连接;For the construction of the S3 cap, a crane is used to hoist the cap, so that the bottom of the cap is fixedly connected to the pipe pile;

S4墩柱施工,墩柱安装时采用吊车吊装,使墩柱下方与承台固定连接;S4 pier column construction, the pier column is hoisted by a crane, so that the bottom of the pier column is fixedly connected to the bearing platform;

S5盖梁施工,盖梁安装时采用吊车吊装,将盖梁下部与墩柱固定连接;S5 cover beam construction, when the cover beam is installed, the crane is hoisted, and the lower part of the cover beam is fixedly connected to the pier column;

S6桥梁上部结构施工,桥梁上部结构通过吊车安装到盖梁上方,最后浇筑桥梁上部结构间的湿接缝混凝土,桥梁上部结构采用窄箱组合梁、钢板组合梁和轻型T梁三种结构,轻型T梁架设时使用全幅架设工艺;S6 bridge superstructure construction, the bridge superstructure is installed above the cover beam by crane, and finally the wet joint concrete between the bridge superstructure is poured. The bridge superstructure adopts three structures of narrow box composite beam, steel plate composite beam and light T beam. The full-width erection process is used when the T beam is erected;

S7依次重复步骤1)至6)即可不断地向前完成全预制装配式桥梁的施工。S7 repeats steps 1) to 6) in sequence to continuously complete the construction of the fully prefabricated bridge.

进一步的,预制管桩的混凝土等级为C80,钢筋为抗拉强度不小于1420MPa的预应力钢筋,单节管桩长度为7-15m,以1m模数递增。Further, the concrete grade of the prefabricated pipe piles is C80, the steel bars are prestressed steel bars with a tensile strength of not less than 1420MPa, and the length of the single-section pipe piles is 7-15m, in increments of 1m modulus.

进一步的,承台为空心杯状结构,尺寸:3*3*2m。Further, the bearing platform is a hollow cup-shaped structure with a size of 3*3*2m.

进一步的,墩柱的规格:中空圆柱结构,外直径1.2m、内直径0.7m、壁厚0.25m,预制混凝土强度等级为C80。Further, the specifications of the pier column: hollow cylindrical structure, with an outer diameter of 1.2m, an inner diameter of 0.7m, a wall thickness of 0.25m, and a precast concrete strength grade of C80.

进一步的,盖梁为钢板组合梁墩顶盖梁时,尺寸1.8*1.8*1m,采用C40混凝土浇筑;盖梁为轻型T梁墩顶盖梁时,尺寸4.8*1.9*1.4m。Further, when the cover beam is a steel plate composite beam pier top cover beam, the size is 1.8*1.8*1m, and C40 concrete is used for pouring; when the cover beam is a light T beam pier top cover beam, the size is 4.8*1.9*1.4m.

进一步的,预制盖梁的施工方法,包括以下步骤:Further, the construction method of the prefabricated cover beam includes the following steps:

A1骨架安装,绑扎钢筋时,钢筋的交叉点采用扎丝绑扎结实,绑扎采取逐点改变绕丝方向的8字形方式交错扎接,绑扎使用的铁丝要向内弯,不得伸向保护层内;钢筋绑扎搭接长度HPB235钢筋搭接长度不小于25d,HRB钢筋搭接长度不小于35d,HRB400、RRB400钢筋搭接长度不小于45d,钢筋骨架的焊接采用二氧化碳保护焊,焊接接头采用双面焊,垫块布设数量不少于4个/㎡;When installing the A1 skeleton, when tying the steel bars, the intersections of the steel bars should be tied with wire ties. The lap length of HPB235 steel bar shall not be less than 25d, the lap length of HRB steel bar shall not be less than 35d, and the lap length of HRB400 and RRB400 steel bar shall not be less than 45d. The number of pads shall not be less than 4/㎡;

A2模板安装,钢筋骨架利用龙门吊进行安装,安装完成后首先使用波纹管定位钢棒进行波纹管定位,完成后人工使用旋转螺杆进行合模;预制盖梁模板采用定型钢模,模板使用前涂刷涂膜剂,钢筋骨架绑扎完毕、预埋钢筋、预埋钢板和波纹管这些预埋件安装完成后进行模板立设;A2 formwork is installed, and the steel frame is installed by gantry crane. After the installation is completed, the bellows positioning steel rod is used to locate the bellows. After completion, the rotating screw is used to close the mold; the prefabricated cover beam formwork adopts the stereotyped steel form, and the formwork is painted before use. After the film coating agent, the reinforcement frame is bound, the pre-embedded steel bars, the pre-embedded steel plates and the corrugated pipes are installed and the formwork is erected;

A3混凝土浇筑,混凝土的浇筑采用分层连续推移的方式进行,不得随意留置施工缝;浇筑后进行振捣,采用插入式振捣器振捣混凝土,不得随意加密振点或漏振,每点的振捣时间以表面泛浆或不冒大气泡为准,插入式振捣器的振捣采取分层振捣,定点振捣,快插慢拨,插点均匀排列,逐点移动,不得漏振,移动间距不大于振捣器作用半径的1.5倍,振捣上一层时应插入下层5-10cm,以消除两层间的接缝,振捣时间间隔不得大于下层混凝土初凝时间;A3 Concrete pouring, the concrete pouring is carried out in a layered and continuous way, and construction joints shall not be left at will; vibrate after pouring, and use a plug-in vibrator to vibrate the concrete. The vibrating time is subject to the surface flooding or no big bubbles. The vibrating of the plug-in vibrator adopts layered vibrating, fixed-point vibrating, fast insertion and slow dialing, and the insertion points are evenly arranged and moved point by point, without vibration leakage. , the moving distance should not be greater than 1.5 times the action radius of the vibrator. When vibrating the upper layer, it should be inserted into the lower layer 5-10cm to eliminate the joint between the two layers. The vibration time interval should not be greater than the initial setting time of the lower layer of concrete;

A4养护与存放,拆模后,迅速对新暴露混凝土进行后期潮湿养护,采用土工布将暴露面混凝土覆盖或包裹,洒水养护,养护时间不少于7d。A4 Maintenance and storage: After the formwork is removed, the newly exposed concrete should be quickly cured in the later stage, and the exposed surface concrete should be covered or wrapped with geotextile, and the curing time should not be less than 7d.

进一步的,浇筑混凝土前,指定专人仔细检查钢筋保护层垫块的位置、数量及模板、支架、钢筋、预埋件的紧固程度,构件侧面和底面的垫块至少应为4个/m2,绑扎垫块和钢筋的铁丝头不得伸入保护层内。Further, before pouring concrete, designate a special person to carefully check the position and quantity of the steel protective layer pads and the degree of tightening of the formwork, brackets, steel bars and embedded parts. The wire ends of the binding pads and reinforcing bars shall not protrude into the protective layer.

进一步的,盖梁的安装方法,包括以下步骤:Further, the installation method of the cover beam includes the following steps:

B1调平层施工,施工前复核预制墩墩顶高程,墩顶拼接面清理,清理干净后铺设档浆模板并进行调平处理,铺设2cm厚度的C50环氧砂浆调平层,砂浆铺筑前对墩顶进行洒水湿润;B1 leveling layer construction, review the elevation of the prefabricated pier top before construction, clean the splicing surface of the pier top, lay the grout template and level it after cleaning, and lay a 2cm-thick C50 epoxy mortar leveling layer. The top of the pier is sprinkled and moistened;

B2构件运输,预制构件混凝土强度达到设计强度的90%后可进行运输,利用车辆将构件从预制场内运输至工地;B2 component transportation, the prefabricated components can be transported after the concrete strength reaches 90% of the design strength, and the components are transported from the prefabricated site to the construction site by vehicles;

B3构件安装,盖梁拼装时,使用履带吊将盖梁吊装到离墩柱钢筋顶面大于10cm时停止下降,使用人工辅助定位,精确对位后,缓缓放下盖梁,墩柱上端预留钢筋插入盖梁内部的金属波纹管内,插接后,对金属波纹管逐个灌浆。B3 component installation, when the cover beam is assembled, use the crawler crane to hoist the cover beam to the top of the pier column and stop the descent when it is more than 10cm away from the top surface of the steel bar of the pier column. Use manual auxiliary positioning. After accurate alignment, slowly lower the cover beam, and the upper end of the pier column is reserved. The steel bars are inserted into the metal corrugated pipes inside the cover beam, and after being inserted, the metal corrugated pipes are grouted one by one.

进一步的,金属波纹管应与箍筋、锚固钢筋制作成整体模块后置于盖梁钢筋笼内。Further, the metal bellows should be made into an integral module with stirrups and anchoring steel bars and then placed in the cover beam reinforcement cage.

与现有技术相比,本发明的有益效果是:本全预制装配式桥梁及其施工方法,具有以下好处:Compared with the prior art, the beneficial effects of the present invention are: the fully prefabricated prefabricated bridge and its construction method have the following advantages:

1、全预制装配式桥梁,结构简单、传力路径明确、承载能力强,在事先打入的桩柱搭设施工平台,既能实现全预制装配式桥梁各工序全程可移动不落地平行施工,大大提高了施工的效率;此外,在施工作业过程中无需在桥梁周围修建栈桥及便道,从而降低了施工作业对桥梁周围原始环境的破坏。1. The fully prefabricated bridge has a simple structure, clear force transmission path, and strong bearing capacity. The construction platform is built on the piles driven in advance, which can realize the full prefabricated bridge. The efficiency of construction is improved; in addition, during the construction operation, there is no need to build trestle bridges and access roads around the bridge, thereby reducing the damage to the original environment around the bridge.

2、管桩采用打入法、植入法两种,墩柱采用离心法预制、吊车安装;盖梁使用旋转合页式模板预制,免除龙门吊安拆,释放产能。2. The pipe pile adopts the driving method and the implantation method. The pier column is prefabricated by the centrifugal method and installed by crane; the cover beam is prefabricated by the rotating hinge template, which eliminates the installation and dismantling of the gantry crane and releases the production capacity.

附图说明Description of drawings

图1为本发明一种全预制装配式桥梁的前视示意图;1 is a schematic front view of a fully prefabricated bridge of the present invention;

图2为本发明一种全预制装配式桥梁的侧视示意图;Figure 2 is a schematic side view of a fully prefabricated bridge of the present invention;

图3为本发明中管桩结构配筋示意图;Fig. 3 is a schematic diagram of the reinforcement of the pipe pile structure in the present invention;

图4为本发明中承台的结构示意图;Fig. 4 is the structural representation of the platform in the present invention;

图5为本发明中盖梁的结构示意图;Fig. 5 is the structural representation of the cover beam in the present invention;

图6为本发明中盖梁的俯视示意图。6 is a schematic top view of a cover beam in the present invention.

图中:1管桩、2承台、3墩柱、4盖梁、5桥梁上部结构。In the picture: 1 pipe pile, 2 cap, 3 pier column, 4 cover beam, 5 bridge superstructure.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.

需要说明的是,术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that relational terms such as the terms "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.

以下结合实施例对本发明的特征和性能作进一步的详细描述。The features and performances of the present invention will be further described in detail below in conjunction with the embodiments.

请参阅图1-6,本发明提供以下技术方案:Please refer to Figures 1-6, the present invention provides the following technical solutions:

如图1-2所示,一种全预制装配式桥梁,包括管桩1、承台2、墩柱3、盖梁4和桥梁上部结构5,管桩1采用打入法或植入法插打进地下,所述承台2设置在插打完毕后的管桩1上端,每个承台1下方设置四根管桩2,所述承台2上方与墩柱3插接,盖梁4下部与墩柱3固定连接,且盖梁4的设置方向与桥梁方向垂直,盖梁4为钢板组合梁墩顶盖梁或轻型T梁墩顶盖梁,所述盖梁4上沿桥梁方向设置有桥梁上部结构5,桥梁上部结构5为窄箱组合梁、钢板组合梁或轻型T梁,桥梁上部结构5为窄箱组合梁或轻型T梁时,对应的盖梁4为轻型T梁墩顶盖梁,桥梁上部结构5为钢板组合梁时,对应的盖梁4为钢板组合梁墩顶盖梁,管桩1、承台2、墩柱3、盖梁4和桥梁上部结构5都采用全预制结构,在本实施例中,桥梁上部结构5为轻型T梁。As shown in Figure 1-2, a fully prefabricated bridge includes pipe piles 1, caps 2, pier columns 3, cover beams 4 and bridge superstructure 5. Pipe piles 1 are inserted by driving method or implantation method. Drive into the ground, the cap 2 is arranged on the upper end of the pipe pile 1 after the insertion and driving, four pipe piles 2 are arranged below each cap 1, the top of the cap 2 is inserted with the pier column 3, and the cover beam 4 The lower part is fixedly connected to the pier column 3, and the setting direction of the cover beam 4 is perpendicular to the direction of the bridge. The cover beam 4 is a steel plate composite beam pier top cover beam or a light T beam pier top cover beam, and the cover beam 4 is set along the bridge direction. There is a bridge superstructure 5, the bridge superstructure 5 is a narrow box composite beam, a steel plate composite beam or a light T beam, and when the bridge superstructure 5 is a narrow box composite beam or a light T beam, the corresponding cover beam 4 is a light T beam pier top Cover beam, when the bridge superstructure 5 is a steel plate composite beam, the corresponding cover beam 4 is a steel plate composite beam pier top cover beam. Prefabricated structure, in this embodiment, the bridge superstructure 5 is a light T beam.

其中,墩柱3上端预留有长度与盖梁4厚度一致的钢筋,盖梁4中间也预留有金属波纹管,金属波纹管与植入筋的数量和设置位置适配,且一一对应插接。Among them, the upper end of the pier column 3 is reserved with steel bars whose length is the same as the thickness of the cover beam 4, and the middle of the cover beam 4 is also reserved with metal bellows. plugged in.

一种全预制装配式桥梁的施工方法,其利用了上述施工平台,包括以下步骤:A construction method for a fully prefabricated bridge, which utilizes the above-mentioned construction platform, comprises the following steps:

S1按照设计规格分别预制管桩1、承台2、墩柱3、盖梁4和桥梁上部结构5,管桩1和墩柱3采用离心法预制;S1 are prefabricated pipe piles 1, caps 2, pier columns 3, cover beams 4 and bridge superstructure 5 respectively according to the design specifications, and the pipe piles 1 and pier columns 3 are prefabricated by centrifugal method;

S2管桩1施工,管桩1采用打入法或植入法施工;S2 pipe pile 1 is constructed, and the pipe pile 1 is constructed by driving method or implantation method;

S3承台2施工,承台2安装时采用吊车吊装,使承台2下方与管桩1固定连接;S3 for the construction of the bearing platform 2, the bearing platform 2 is hoisted by a crane during the installation, so that the bottom of the bearing platform 2 is fixedly connected with the pipe pile 1;

S4墩柱3施工,墩柱3安装时采用吊车吊装,使墩柱3下方与承台2固定连接;S4 pier column 3 is constructed, and the pier column 3 is installed by crane hoisting, so that the bottom of the pier column 3 is fixedly connected with the bearing platform 2;

S5盖梁4施工,盖梁4安装时采用吊车吊装,将盖梁4下部与墩柱3固定连接;S5 cover beam 4 is constructed. When the cover beam 4 is installed, a crane is used to hoist it, and the lower part of the cover beam 4 is fixedly connected to the pier column 3;

S6桥梁上部结构5施工,桥梁上部结构5通过吊车安装到盖梁4上方,最后浇筑桥梁上部结构5间的湿接缝混凝土,桥梁上部结构5采用窄箱组合梁、钢板组合梁和轻型T梁三种结构,轻型T梁架设时使用全幅架设工艺;S6 Construction of the bridge superstructure 5, the bridge superstructure 5 is installed above the cover beam 4 by a crane, and finally the wet joint concrete between the bridge superstructure 5 is poured. The bridge superstructure 5 adopts narrow box composite beams, steel plate composite beams and light T beams Three structures, the full-width erection process is used for the erection of light T-beams;

S7依次重复步骤1)至6)即可不断地向前完成全预制装配式桥梁的施工。S7 repeats steps 1) to 6) in sequence to continuously complete the construction of the fully prefabricated bridge.

如图3所示,预制管桩1的混凝土等级为C80,钢筋为抗拉强度不小于1420MPa的预应力钢筋,单节管桩长度为7-15m,以1m模数递增。As shown in Figure 3, the concrete grade of the prefabricated pipe pile 1 is C80, the steel bar is a prestressed steel bar with a tensile strength of not less than 1420MPa, and the length of the single-section pipe pile is 7-15m, and the modulus is incremented by 1m.

如图4所示,承台2为空心杯状结构,尺寸:3*3*2m。As shown in Figure 4, the support platform 2 is a hollow cup-shaped structure with a size of 3*3*2m.

其中,墩柱3的规格:中空圆柱结构,外直径1.2m、内直径0.7m、壁厚0.25m,预制混凝土强度等级为C80。Among them, the specifications of pier column 3: hollow cylindrical structure, outer diameter of 1.2m, inner diameter of 0.7m, wall thickness of 0.25m, and precast concrete strength grade of C80.

其中,盖梁4为钢板组合梁墩顶盖梁时,尺寸1.8*1.8*1m,采用C40混凝土浇筑。Among them, when the cover beam 4 is a steel plate composite beam pier top cover beam, the size is 1.8*1.8*1m, and C40 concrete is used for pouring.

另一个实施例,如图5-6所示,盖梁4为轻型T梁墩顶盖梁时,尺寸4.8*1.9*1.4m。In another embodiment, as shown in Figures 5-6, when the cover beam 4 is a light-duty T beam pier top cover beam, the size is 4.8*1.9*1.4m.

步骤S1中,预制盖梁4的施工方法,包括以下步骤:In step S1, the construction method of the prefabricated cover beam 4 includes the following steps:

A1骨架安装,钢筋加工在标准化钢筋加工场完成加工,绑扎钢筋时,钢筋的交叉点采用扎丝绑扎结实,绑扎采取逐点改变绕丝方向的8字形方式交错扎接,绑扎使用的铁丝要向内弯,不得伸向保护层内;钢筋绑扎搭接长度HPB235钢筋搭接长度不小于25d,HRB钢筋搭接长度不小于35d,HRB400、RRB400钢筋搭接长度不小于45d,钢筋骨架的焊接采用二氧化碳保护焊,焊接接头采用双面焊。垫块布设数量不少于4个/㎡;The A1 skeleton is installed, and the steel bars are processed in the standardized steel bar processing plant. When tying the steel bars, the intersections of the steel bars are tied with wire ties. Bend inward and shall not protrude into the protective layer; the lap length of HPB235 rebar shall not be less than 25d, the lap length of HRB rebar shall not be less than 35d, and the lap length of HRB400 and RRB400 shall not be less than 45d. Protection welding, welding joints are double-sided welding. The number of pads shall not be less than 4/㎡;

A2模板安装,钢筋骨架利用龙门吊进行安装,安装完成后首先使用波纹管定位钢棒进行波纹管定位,完成后人工使用旋转螺杆进行合模;预制盖梁模板采用定型钢模,模板使用前涂刷涂膜剂,钢筋骨架绑扎完毕、预埋钢筋、预埋钢板和波纹管这些预埋件安装完成后进行模板立设;盖梁使用合页式加旋转螺杆模板预制,可免除龙门吊安拆,同时加快模板安装定位,减少人工、机械资源消耗;A2 formwork is installed, and the steel frame is installed by gantry crane. After the installation is completed, the bellows positioning steel rod is used to locate the bellows. After completion, the rotating screw is used to close the mold; the prefabricated cover beam formwork adopts the stereotyped steel form, and the formwork is painted before use. After the film coating agent, the binding of the steel skeleton, the embedded steel bars, the embedded steel plates and the corrugated pipes are completed, the formwork shall be erected; Speed up template installation and positioning, reduce labor and mechanical resource consumption;

A3混凝土浇筑,浇筑混凝土前,指定专人仔细检查钢筋保护层垫块的位置、数量及模板、支架、钢筋、预埋件的紧固程度,构件侧面和底面的垫块至少应为4个/m2,绑扎垫块和钢筋的铁丝头不得伸入保护层内,混凝土的浇筑采用分层连续推移的方式进行,不得随意留置施工缝;浇筑后进行振捣,采用插入式振捣器振捣混凝土,不得随意加密振点或漏振,每点的振捣时间以表面泛浆或不冒大气泡为准,插入式振捣器的振捣采取分层振捣,定点振捣,快插慢拨,插点均匀排列,逐点移动,不得漏振,移动间距不大于振捣器作用半径的1.5倍,振捣上一层时应插入下层5-10cm,以消除两层间的接缝,振捣时间间隔不得大于下层混凝土初凝时间;A3 Concrete pouring. Before pouring concrete, designate a special person to carefully check the position and quantity of the steel protective layer pads and the degree of tightening of the formwork, brackets, reinforcing bars and embedded parts. The pads on the side and bottom of the component should be at least 4/m2 , the wire ends of the binding pads and steel bars shall not protrude into the protective layer. The concrete is poured in a layered and continuous way, and construction joints shall not be left at will; vibrate after pouring, and use a plug-in vibrator to vibrate the concrete. Do not randomly add vibration points or leak vibration. The vibration time of each point is subject to the surface slurring or no large bubbles. The vibration of the plug-in vibrator adopts layered vibration, fixed-point vibration, fast insertion and slow dialing. The insertion points are evenly arranged, move point by point without vibration leakage, and the moving distance is not greater than 1.5 times the action radius of the vibrator. The time interval shall not be greater than the initial setting time of the lower concrete;

A4养护与存放,拆模后,迅速对新暴露混凝土进行后期潮湿养护,采用土工布将暴露面混凝土覆盖或包裹,洒水养护,养护时间不少于7d。A4 Maintenance and storage: After the formwork is removed, the newly exposed concrete should be quickly cured in the later stage, and the exposed surface concrete should be covered or wrapped with geotextile, and the curing time should not be less than 7d.

预制后,盖梁4的安装方法,包括以下步骤:After prefabrication, the installation method of the cover beam 4 includes the following steps:

B1调平层施工,施工前复核预制墩墩顶高程,墩顶拼接面清理,清理干净后铺设档浆模板并进行调平处理,铺设2cm厚度的C50环氧砂浆调平层,砂浆铺筑前对墩顶进行洒水湿润;B1 leveling layer construction, review the elevation of the prefabricated pier top before construction, clean the splicing surface of the pier top, lay the grout template and level it after cleaning, and lay a 2cm-thick C50 epoxy mortar leveling layer. The top of the pier is sprinkled and moistened;

B2构件运输,预制构件混凝土强度达到设计强度的90%后可进行运输,利用车辆将构件从预制场内运输至工地;B2 component transportation, the prefabricated components can be transported after the concrete strength reaches 90% of the design strength, and the components are transported from the prefabricated site to the construction site by vehicles;

B3构件安装,盖梁4拼装时,使用履带吊将盖梁4吊装到离墩柱3钢筋顶面大于10cm时停止下降,使用人工辅助定位,精确对位后,缓缓放下盖梁4,墩柱3上端预留钢筋插入盖梁4内部的金属波纹管内,插接后,对金属波纹管逐个灌浆,灌浆设备宜采用专用灌浆设备,高强无收缩水泥灌浆料在拌浆时应制取试块,对应每个拼接部位应制取不少于3组,分别测试7天和28天龄期抗压强度。B3 component installation, when the cover beam 4 is assembled, use the crawler crane to hoist the cover beam 4 to the height of 10cm away from the top surface of the pier column 3, and stop descending, use manual assistance for positioning, and then slowly lower the cover beam 4 after accurate alignment. The steel bars reserved at the upper end of the column 3 are inserted into the metal corrugated pipes inside the cover beam 4. After plugging, the metal corrugated pipes should be grouted one by one. Special grouting equipment should be used for the grouting equipment. Test blocks should be prepared when mixing the high-strength non-shrinkage cement grouting material. , corresponding to each splicing part, no less than 3 groups should be prepared to test the compressive strength at 7 days and 28 days respectively.

其中,金属波纹管应与箍筋、锚固钢筋制作成整体模块后置于盖梁钢筋笼内,金属波纹管安装定位允许偏差为±2mm,盖梁4钢筋笼吊装吊点处应局部加强,同时应安装盖梁4成品所需的吊点预埋件、现场调节设备用的预埋件、支座预埋件等各类预埋件,盖梁4的模板侧面采用钢模板,钢模板应满足刚度、承载能力、稳定性要求。Among them, the metal bellows should be made into an integral module with stirrups and anchoring steel bars and then placed in the cover beam reinforcement cage. The allowable deviation of the metal bellows installation and positioning is ±2mm, and the hoisting point of the cover beam 4 steel cage should be partially strengthened, and at the same time All kinds of embedded parts such as the hanging point embedded parts required for the finished product of the cover beam 4, the embedded parts for on-site adjustment equipment, the support embedded parts and other embedded parts should be installed. Stiffness, bearing capacity, stability requirements.

混凝土浇筑前应再次对金属波纹管定位进行检查,允许偏差均为±2mm;同时应对台座表面标高及水平度进行复测,标高允许偏差为±1mm;水平度允许偏差为±1mm/m;盖梁4的混凝土应一次性浇筑完成,盖梁预制完成后应对盖梁4空间尺寸、金属波纹管定位进行复测,各项允许偏差均为±2mm。Before the concrete is poured, the positioning of the metal bellows should be checked again, and the allowable deviation is ±2mm; at the same time, the surface elevation and levelness of the pedestal should be re-measured, and the allowable deviation of the elevation is ±1mm; the allowable deviation of the levelness is ±1mm/m; The concrete of the beam 4 should be poured at one time. After the prefabrication of the cover beam is completed, the space size of the cover beam 4 and the positioning of the metal bellows should be re-measured. The allowable deviations are ±2mm.

值得注意的是,本实施例中所公开的钢板组合梁墩顶盖梁、轻型T梁墩顶盖梁、窄箱组合梁、钢板组合梁、轻型T梁,都为建筑工程中常用的技术,且组成结构和原理都已公开,可根据实际应用场景自由配置。It is worth noting that the steel plate composite beam pier roof beam, the light T beam pier roof beam, the narrow box composite beam, the steel plate composite beam, and the light T beam disclosed in this embodiment are all commonly used technologies in construction projects. And the composition structure and principle have been disclosed, which can be freely configured according to actual application scenarios.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a full prefabricated assembled bridge which characterized in that: including tubular pile (1), cushion cap (2), pier stud (3), bent cap (4) and bridge superstructure (5), tubular pile (1) adopts and squeezes into the underground or the method of implanting is inserted into, cushion cap (2) set up tubular pile (1) upper end after inserting and beating to finish, every cushion cap (1) below sets up four tubular piles (2), cushion cap (2) top is pegged graft with pier stud (3), bent cap (4) lower part and pier stud (3) fixed connection, and bent cap (4) set up the direction perpendicular with the bridge direction, bent cap (4) are steel sheet combination beam pier top bent cap or light-duty T roof beam pier bent cap, bent cap (4) are gone up and are provided with bridge superstructure (5) along the bridge direction, bridge superstructure (5) are narrow case combination beam, steel sheet combination beam or light-duty T roof beam, when superstructure (5) are narrow case combination beam or T roof beam, the corresponding bent cap (4) is a light T-shaped beam pier top bent cap, when the bridge superstructure (5) is a steel plate composite beam, the corresponding bent cap (4) is a steel plate composite beam pier top bent cap, and the tubular pile (1), the bearing platform (2), the pier stud (3), the bent cap (4) and the bridge superstructure (5) are all of a fully prefabricated structure.
2. The fully prefabricated assembled bridge according to claim 1, wherein: the upper end of each pier column (3) is reserved with a steel bar with the length consistent with the thickness of the cover beam (4), a metal corrugated pipe is reserved in the middle of the cover beam (4), and the metal corrugated pipe is matched with the implanted steel bars in number and arrangement position and is spliced in a one-to-one correspondence manner.
3. The construction method of a fully prefabricated assembly type bridge according to claim 1 or 2, wherein: the method comprises the following steps:
s1, prefabricating the tubular pile (1), the bearing platform (2), the pier stud (3), the cover beam (4) and the bridge superstructure (5) according to design specifications, wherein the tubular pile (1) and the pier stud (3) are prefabricated by a centrifugal method;
s2, constructing the tubular pile (1), wherein the tubular pile (1) is constructed by a driving method or an implanting method;
s3, constructing a bearing platform (2), wherein the bearing platform (2) is hoisted by a crane during installation, so that the lower part of the bearing platform (2) is fixedly connected with the tubular pile (1);
s4, constructing the pier stud (3), and hoisting the pier stud (3) by using a crane during installation to fixedly connect the lower part of the pier stud (3) with the bearing platform (2);
s5, constructing a bent cap (4), hoisting the bent cap (4) by using a crane during installation, and fixedly connecting the lower part of the bent cap (4) with the pier stud (3);
s6, constructing a bridge superstructure (5), installing the bridge superstructure (5) above the capping beams (4) through a crane, and finally pouring wet joint concrete among the bridge superstructure (5), wherein the bridge superstructure (5) adopts three structures of narrow box combination beams, steel plate combination beams and light T beams, and the light T beams are erected by using a full-width erection process;
s7, repeating the steps 1) to 6) in sequence, and then continuously completing the construction of the fully prefabricated assembled bridge forwards.
4. The construction method of the fully prefabricated assembly type bridge according to claim 3, wherein: the concrete grade of the precast tubular pile (1) is C80, the steel bars are prestressed steel bars with the tensile strength not less than 1420MPa, the length of a single-section tubular pile is 7-15m, and the modulus of the single-section tubular pile is increased progressively by 1 m.
5. The construction method of the fully prefabricated assembly type bridge according to claim 3, wherein: cushion cap (2) are hollow cup structure, size: 3 x 2 m.
6. The construction method of the fully prefabricated assembly type bridge according to claim 3, wherein: specification of the pier stud (3): the hollow cylindrical structure has the outer diameter of 1.2m, the inner diameter of 0.7m and the wall thickness of 0.25m, and the strength grade of the precast concrete is C80.
7. The construction method of the fully prefabricated assembly type bridge according to claim 3, wherein: when the capping beam (4) is a steel plate combined beam pier top capping beam, the size is 1.8 × 1m, and C40 concrete is poured; the capping beam is a lightweight T-beam pier top capping beam, with a dimension of 4.8 x 1.9 x 1.4 m.
8. The construction method of the fully prefabricated assembly type bridge according to claim 3, wherein: the construction method of the prefabricated capping beam (4) comprises the following steps:
a1 skeleton installation, when the lashing reinforcing bar, the crosspoint of reinforcing bar adopts the ligature silk ligature to be firm, the ligature adopts the 8 font mode crisscross ligature that changes the wire winding direction point by point, the iron wire that the ligature used should be incurved, must not stretch into the protective layer; the overlap joint length of the HPB235 steel bars for binding the steel bars is not less than 25d, the overlap joint length of the HRB steel bars is not less than 35d, the overlap joint length of the HRB400 steel bars and the RRB400 steel bars is not less than 45d, carbon dioxide arc welding is adopted for welding a steel bar framework, double-sided welding is adopted for welding joints, and the arrangement number of cushion blocks is not less than 4 per square meter;
a2 template installation, steel reinforcement framework installation by using gantry crane, after installation, corrugated pipe positioning is carried out by using corrugated pipe positioning steel bars, and after installation, mould assembly is carried out manually by using rotating screws; the prefabricated cover beam template adopts a shaped steel mould, a coating agent is coated before the template is used, and the template is erected after the binding of a steel reinforcement framework is finished and embedded parts such as embedded steel bars, embedded steel plates and corrugated pipes are installed;
a3 concrete pouring, wherein the concrete pouring is carried out in a layered continuous pushing mode, and a construction joint cannot be left at will; vibrating after pouring, adopting an inserted vibrator to vibrate concrete, avoiding randomly encrypting vibration points or leaking vibration, wherein the vibration time of each point is based on surface slurry spreading or no large bubble, the vibration of the inserted vibrator adopts layered vibration, fixed-point vibration, fast insertion and slow pulling, insertion points are uniformly arranged and move point by point, avoiding leaking vibration, the moving distance is not more than 1.5 times of the action radius of the vibrator, the lower layer is inserted for 5-10cm when the upper layer is vibrated, so as to eliminate the seam between the two layers, and the vibration time interval is not more than the initial setting time of the lower layer concrete;
a4 maintenance and storage, after the form is removed, the newly exposed concrete is quickly subjected to later stage wet maintenance, the exposed concrete is covered or wrapped by geotextile, watering maintenance is carried out, and the maintenance time is not less than 7 d.
9. The construction method of a fully prefabricated assembled bridge according to claim 8, wherein: before concrete is poured, a designated specially-assigned person carefully checks the positions and the number of cushion blocks of a steel bar protective layer and the fastening degree of a template, a bracket, a steel bar and an embedded part, the cushion blocks on the side surface and the bottom surface of a member are at least 4/m 2, and the iron wire heads for binding the cushion blocks and the steel bar cannot extend into the protective layer.
10. The construction method of the fully prefabricated assembly type bridge according to claim 3, wherein: method for mounting a capping beam (4), comprising the steps of:
b1 leveling layer construction, rechecking the prefabricated pier top elevation before construction, cleaning the splicing surface of the pier top, laying a grout blocking template after cleaning, leveling, laying a C50 epoxy mortar leveling layer with the thickness of 2cm, and sprinkling water to the pier top for wetting before mortar laying;
b2, transporting the components, wherein the prefabricated components can be transported after the concrete strength of the prefabricated components reaches 90% of the design strength, and transporting the components from a prefabrication site to the construction site by using a vehicle;
b3 component installation, when bent cap (4) were assembled, use crawler crane to hoist bent cap (4) and stop descending when being greater than 10cm from pier stud (3) reinforcing bar top surface, use artifical assistance-localization real-time, after the accurate counterpoint, put down bent cap (4) slowly, pier stud (3) upper end is reserved the reinforcing bar and is inserted in the inside corrugated metal pipe of bent cap (4), pegs graft the back, is in milk one by one to corrugated metal pipe.
CN202210543767.3A 2022-05-18 2022-05-18 A kind of fully prefabricated prefabricated bridge and its construction method Pending CN114808654A (en)

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