CN114808302A - Preparation method for low-cost multifunctional dry towel production - Google Patents
Preparation method for low-cost multifunctional dry towel production Download PDFInfo
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- CN114808302A CN114808302A CN202210223684.6A CN202210223684A CN114808302A CN 114808302 A CN114808302 A CN 114808302A CN 202210223684 A CN202210223684 A CN 202210223684A CN 114808302 A CN114808302 A CN 114808302A
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- hot air
- box body
- dry towel
- air outlet
- drying box
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 85
- 239000000839 emulsion Substances 0.000 claims abstract description 54
- 238000005507 spraying Methods 0.000 claims abstract description 52
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 15
- 238000003756 stirring Methods 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- QCDWFXQBSFUVSP-UHFFFAOYSA-N 2-phenoxyethanol Chemical compound OCCOC1=CC=CC=C1 QCDWFXQBSFUVSP-UHFFFAOYSA-N 0.000 description 6
- LXCFILQKKLGQFO-UHFFFAOYSA-N methylparaben Chemical compound COC(=O)C1=CC=C(O)C=C1 LXCFILQKKLGQFO-UHFFFAOYSA-N 0.000 description 6
- 229960005323 phenoxyethanol Drugs 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 238000004851 dishwashing Methods 0.000 description 5
- 239000006210 lotion Substances 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ANZUDYZHSVGBRF-UHFFFAOYSA-N 3-ethylnonane-1,2,3-triol Chemical compound CCCCCCC(O)(CC)C(O)CO ANZUDYZHSVGBRF-UHFFFAOYSA-N 0.000 description 3
- JDRSMPFHFNXQRB-CMTNHCDUSA-N Decyl beta-D-threo-hexopyranoside Chemical compound CCCCCCCCCCO[C@@H]1O[C@H](CO)C(O)[C@H](O)C1O JDRSMPFHFNXQRB-CMTNHCDUSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- LWZFANDGMFTDAV-BURFUSLBSA-N [(2r)-2-[(2r,3r,4s)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O LWZFANDGMFTDAV-BURFUSLBSA-N 0.000 description 3
- MRUAUOIMASANKQ-UHFFFAOYSA-N cocamidopropyl betaine Chemical compound CCCCCCCCCCCC(=O)NCCC[N+](C)(C)CC([O-])=O MRUAUOIMASANKQ-UHFFFAOYSA-N 0.000 description 3
- 229940073499 decyl glucoside Drugs 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 108700004121 sarkosyl Proteins 0.000 description 3
- KSAVQLQVUXSOCR-UHFFFAOYSA-M sodium lauroyl sarcosinate Chemical compound [Na+].CCCCCCCCCCCC(=O)N(C)CC([O-])=O KSAVQLQVUXSOCR-UHFFFAOYSA-M 0.000 description 3
- 229940045885 sodium lauroyl sarcosinate Drugs 0.000 description 3
- 229950006451 sorbitan laurate Drugs 0.000 description 3
- 235000011067 sorbitan monolaureate Nutrition 0.000 description 3
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- MXOAEAUPQDYUQM-QMMMGPOBSA-N (S)-chlorphenesin Chemical compound OC[C@H](O)COC1=CC=C(Cl)C=C1 MXOAEAUPQDYUQM-QMMMGPOBSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 229960003993 chlorphenesin Drugs 0.000 description 2
- 229940073507 cocamidopropyl betaine Drugs 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000001815 facial effect Effects 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229940086539 peg-7 glyceryl cocoate Drugs 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229940057950 sodium laureth sulfate Drugs 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- SXHLENDCVBIJFO-UHFFFAOYSA-M sodium;2-[2-(2-dodecoxyethoxy)ethoxy]ethyl sulfate Chemical compound [Na+].CCCCCCCCCCCCOCCOCCOCCOS([O-])(=O)=O SXHLENDCVBIJFO-UHFFFAOYSA-M 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- OSCJHTSDLYVCQC-UHFFFAOYSA-N 2-ethylhexyl 4-[[4-[4-(tert-butylcarbamoyl)anilino]-6-[4-(2-ethylhexoxycarbonyl)anilino]-1,3,5-triazin-2-yl]amino]benzoate Chemical compound C1=CC(C(=O)OCC(CC)CCCC)=CC=C1NC1=NC(NC=2C=CC(=CC=2)C(=O)NC(C)(C)C)=NC(NC=2C=CC(=CC=2)C(=O)OCC(CC)CCCC)=N1 OSCJHTSDLYVCQC-UHFFFAOYSA-N 0.000 description 1
- 229940099451 3-iodo-2-propynylbutylcarbamate Drugs 0.000 description 1
- WYVVKGNFXHOCQV-UHFFFAOYSA-N 3-iodoprop-2-yn-1-yl butylcarbamate Chemical compound CCCCNC(=O)OCC#CI WYVVKGNFXHOCQV-UHFFFAOYSA-N 0.000 description 1
- LXAHHHIGZXPRKQ-UHFFFAOYSA-N 5-fluoro-2-methylpyridine Chemical compound CC1=CC=C(F)C=N1 LXAHHHIGZXPRKQ-UHFFFAOYSA-N 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 1
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 1
- -1 Hydroxy benzyl ester Chemical class 0.000 description 1
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 description 1
- 239000004264 Petrolatum Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229960003237 betaine Drugs 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 229940071160 cocoate Drugs 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229960005150 glycerol Drugs 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- PYIDGJJWBIBVIA-UYTYNIKBSA-N lauryl glucoside Chemical compound CCCCCCCCCCCCO[C@@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O PYIDGJJWBIBVIA-UYTYNIKBSA-N 0.000 description 1
- 229940048848 lauryl glucoside Drugs 0.000 description 1
- 229940041616 menthol Drugs 0.000 description 1
- 235000010270 methyl p-hydroxybenzoate Nutrition 0.000 description 1
- 239000004292 methyl p-hydroxybenzoate Substances 0.000 description 1
- 229960002216 methylparaben Drugs 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229940066842 petrolatum Drugs 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229940083542 sodium Drugs 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a preparation method of low-cost multifunctional dry towel production, which comprises the following steps: spraying a basic emulsion, wherein the basic emulsion is used for spraying the non-woven fabric; drying the dry towel: the towel drying step is realized by enabling wet tissues sprayed with basic emulsion to pass through a detachable drying box body, a hot air outlet portion is arranged on the side wall of at least one side of the drying box body and communicated with a hot air source, the hot air outlet portion comprises at least one hot air outlet plate, a hot air channel for hot air to pass through is arranged in the hot air outlet plate, a plurality of air outlets are formed in the hot air outlet plate, the inner diameter of the hot air channel is gradually reduced towards the direction away from the hot air source, the number of the air outlets is gradually increased towards the direction away from the hot air source, and a pair of opposite side walls of the drying box body are respectively provided with a dry towel inlet and a dry towel outlet. The method of the invention meets the requirement of low cost mass production for dry towel production, and also can meet the requirement of industrialized production for dry towel products with multiple functions.
Description
Technical Field
The invention relates to a preparation method for producing a multifunctional dry towel with low cost.
Background
Wet tissues, face washing towels, kitchen and household non-woven fabrics and the like become easily-consumed products with strong dependence on consumers, and the market share is quite remarkable. In order to meet consumption requirements, except for continuous improvement and innovation of patterns of non-woven fabrics, product classification must be continuously refined to enlarge market range of non-woven fabric products, and various types of functional dry towels prepared by taking the non-woven fabrics as carriers are a new field of non-woven fabric industry expansion and application, and are characterized by being portable and convenient to carry and transport.
However, for a traditional wet tissue manufacturer, if a dry tissue production line is specially arranged for producing dry tissues, the cost of the dry tissues is high, and the requirement on the site of a production workshop of the manufacturer is also high.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a preparation method for producing multifunctional dry towels with low cost.
The preparation method for producing the low-cost multifunctional dry towel comprises the following steps:
spraying a basic emulsion, namely spraying the basic emulsion to the non-woven fabric;
drying the dry towel: the towel drying step is realized by enabling the wet towel sprayed with the basic emulsion to pass through a detachable drying box body, a hot air outlet part is arranged on the side wall of at least one side of the drying box body and is used for introducing hot air into the drying box body, the hot air outlet part is communicated with a hot air source and comprises at least one hot air outlet plate, a hot air channel for hot air to pass through is arranged in the hot air outlet plate, a plurality of air outlet holes are arranged on the hot air outlet plate, the inner diameter of the hot air channel is gradually reduced towards the direction far away from the hot air source, the number of the air outlet holes is gradually increased towards the direction far away from the hot air source,
a dry towel inlet and a dry towel outlet are respectively arranged on a pair of opposite side walls of the drying box body. By utilizing the preparation method of the invention, the traditional wet tissue production line is utilized, and the drying box body is detachably arranged on the traditional wet tissue production line, so that the wet tissue can be quickly and uniformly dried, and a dry tissue product is obtained; the dry towels with various functions can be prepared by spraying different basic emulsions on the wet tissues. Therefore, the drying box body is detachably arranged on the traditional wet tissue production line, the requirement on low-cost mass production of dry tissue production is met, and meanwhile, the production requirement on product industrialization of multifunctional dry tissues can also be met.
Further, the method also comprises a step of spraying the small materials. Therefore, different small materials can be added according to the needs, different functional dry towels can be produced, and volatilization of the small materials can be effectively avoided.
Furthermore, the preparation step of the basic emulsion is realized by penetrating the non-woven fabric through a spraying box body, at least two spray heads are arranged above the non-woven fabric in the spraying box body and are uniformly distributed above the non-woven fabric, and the emulsion spraying amount of the basic emulsion is controlled to be 20-150 g/min.
Furthermore, a liquid storage tank detachably connected with the spraying box body is further arranged above the spraying box body, and the liquid storage tank is communicated with a spray head of the spraying box body.
Furthermore, two sides of the drying box body are respectively provided with a spraying box body along the conveying direction of the non-woven fabric, the drying box body positioned at the downstream of the drying box body is used for spraying the basic emulsion, and the emulsion spraying amount of the basic emulsion is controlled to be 1.0-10.0 g/min. Thus, uniform spraying of the emulsion on the nonwoven fabric can be ensured and the subsequent drying efficiency can be improved.
Furthermore, the side wall of at least one side of the drying box body is provided with an air deflector, the air deflector comprises an air guide protruding part positioned in the middle area of the side wall and a horizontal air guide part arranged in parallel with the side wall of the drying box body, the horizontal air guide part is connected with the air guide protruding part in a round angle mode, and the air guide protruding part protrudes towards the inside of the drying box body. Therefore, the uniform air outlet of hot air in the drying box body can be ensured, and the drying efficiency is high.
Furthermore, a plurality of air guide grooves are sequentially arranged on the air guide plate from top to bottom, and the depth of each air guide groove is gradually increased from the horizontal air guide part to the air guide protruding part.
Furthermore, the air deflectors are arranged on the side walls, provided with the dry towel inlet and the dry towel outlet, of the drying box body and are adjacent to the side walls provided with the hot air outlet parts.
Furthermore, the hot air source comprises a hot air box, a heater is arranged in the hot air box, the hot air box is provided with a first air outlet which can be communicated with the hot air channel of the hot air outlet plate, and the hot air box further comprises a second air outlet which can be communicated with the drying box body.
Furthermore, the drying box body is detachably connected with the hot air box.
Drawings
FIG. 1 is a schematic perspective view of a drying oven with no cover according to a third embodiment of the present invention;
fig. 2 is a schematic perspective view of a hot air outlet portion according to a third embodiment of the present invention;
fig. 3 is a schematic perspective view of a drying cabinet according to a third embodiment of the present invention when no cover is disposed;
FIG. 4 is an enlarged view of a portion of FIG. 3 at I;
fig. 5 is a schematic perspective view of a hot air source according to a third embodiment of the present invention.
In the figure:
1. a first spray box body; 2. drying the box body; 21. a dry towel inlet; 22. a dry towel outlet; 23. a brush; 3. a second spray box body; 4. a hot air outlet part; 41. a hot air outlet plate; 42. a hot air passage; 43. an air outlet; 5. a hot air source; 51. a hot blast box body; 52. a hot air box cover; 53. a first air outlet; 54. a second air outlet; 6. an air deflector; 61. an air guide protrusion; 62. a horizontal air guiding part; 63. a wind guide groove.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the present invention more comprehensible to those skilled in the art, and will thus provide a clear and concise definition of the scope of the present invention.
The first embodiment is as follows: preparation of the base emulsion
The basic emulsion of the embodiment is used for spraying on the surface of the non-woven fabric, and the formula of the basic emulsion can be adjusted as required, so that the preparation of different types of dry towel products is met.
In some embodiments of the invention, the base emulsion is a face lotion, which can be prepared in the following proportions:
TABLE 1 ratio table of face lotion
The face washing emulsion is prepared according to the following process:
1) mixing petrolatum, PEG-40 hydrogenated castor oil and PEG-7 glyceryl cocoate, and fully solubilizing to be transparent to obtain a solution a;
2) mixing cocamidopropyl betaine, sodium lauroyl sarcosinate, sodium cocamidopropionate, decyl glucoside, lauryl glucoside, PEG-80 sorbitan laurate, glycerol, EDTA-disodium, phenoxyethanol, methyl hydroxybenzoate, ethylhexyl glycerol, chlorphenesin, polyquaternium-39 and alcohol, and stirring for 15min to obtain a solution b;
3) gradually adding the solution a into the solution b while stirring until the solution a is completely neutralized to obtain a solution c;
4) adjusting pH of solution c to 5.0-7.0 with citric acid.
In some other embodiments of the present invention, the base emulsion may also be a bath emulsion, which may be prepared according to the following formulation:
TABLE 2 ratio table of bath lotion
| Serial number | Raw material INCI name | Percent by weight% |
| 1 | Sodium laureth sulfate | 6.00 |
| 2 | Sodium lauryl sulfate | 3.00 |
| 3 | PEG-7 Glycerol cocoate | 4.00 |
| 4 | Cocoamidopropyl betaine | 25.00 |
| 5 | Sodium lauroyl sarcosinate | 15.20 |
| 6 | Decyl glucoside | 8.00 |
| 7 | PEG-80 sorbitan laurate | 4.00 |
| 8 | Glycerol | 0.50 |
| 9 | Tetrasodium EDTA | 0.05 |
| 10 | Phenoxyethanol | 0.40 |
| 11 | Hydroxy benzyl ester | 0.30 |
| 12 | Ethyl hexyl glycerol | 0.05 |
| 13 | Chlorophytidine ester | 0.05 |
| 14 | Polyquaternium-39 | 1.5 |
| 15 | Alcohol | 15 |
| 16 | Citric acid | 0.00 |
| 17 | Deionized water | 16.95 |
The bath lotion is prepared according to the following process:
1) mixing and stirring sodium lauryl sulfate, PEG-7 glyceryl cocoate, cocamidopropyl betaine, sodium lauroyl sarcosinate, decyl glucoside, PEG-80 sorbitan laurate and ethylhexyl glycerol to obtain a solution a;
2) completely dissolving deionized water, glycerol, EDTA tetrasodium and sodium laureth sulfate to obtain a solution b;
3) mixing and completely dissolving alcohol, methylparaben and chlorphenesin to obtain a solution c;
4) and mixing and stirring the solution a, the solution b, the solution c and phenoxyethanol uniformly, and then adjusting the pH value of the solution to 5.0-7.0 by using citric acid to obtain a solution d.
In some other embodiments of the present invention, the base emulsion may also be a dishwashing emulsion, which may be prepared according to the following formulation:
TABLE 3 proportioning table of dishwashing lotion
The preparation process of the dish washing emulsion comprises the following steps:
1) preparing 10% solution with sodium hydroxide to obtain solution a;
2) adding dodecyl benzene sulfonic acid into alcohol, and uniformly stirring to obtain a solution b;
3) gradually adding the solution b into the solution a while stirring until the solution b is completely neutralized to obtain a solution c;
4) adding deionized water and EDTA tetrasodium into C14-16 olefin sodium sulfonate, stirring, and stirring to obtain transparent solution d;
5) uniformly mixing the solutions c and d, then adding methyl hydroxybenzoate, phenoxyethanol, betaine, glycerol, polyquaternium-39 and iodopropynyl butylcarbamate, and stirring the solution completely to obtain a solution e;
6) the pH of solution e was adjusted to 7.0-8.5 with citric acid.
Example two: preparation of the small materials
The small material in this embodiment is meant to include essence or other materials that are easily volatilized at high temperature (usually above 60 ℃).
Table 4 formula ratio table of small ingredient of the present invention
The preparation process of the small material comprises the following steps:
1) mixing alcohol, PEG-40 hydrogenated castor oil, menthol lactate, herba Menthae and essence, stirring to dissolve completely to obtain solution a;
2) adding phenoxyethanol and methyl hydroxybenzoate into the solution a, and stirring until the phenoxyethanol and the methyl hydroxybenzoate are completely dissolved to obtain a solution b;
3) and adding deionized water into the solution b, uniformly stirring, and adjusting the pH value of the solution b to 5.0-6.5 by using citric acid.
Example three: dry towel processing mechanism
The dry towel processing mechanism can be directly arranged on the traditional wet towel production line and removes the liquid adding device of the wet towel production line. Therefore, the production of dry towels can be carried out by utilizing the existing wet towel production line to carry out simple transformation. Referring to fig. 1, the processing mechanism of the dry towel of the embodiment includes a first spraying box 1, a drying box 2 and a second spraying box 3 which are arranged in sequence. The first spraying box body 1 is used for spraying basic emulsion, and the second spraying box body 3 is used for spraying small materials.
When using, a non-woven fabrics for producing wet piece of cloth passes first spraying box 1, still is provided with a plurality of shower nozzles at first spraying box 1 to evenly distributed in non-woven fabrics top, therefore can ensure to spray basic emulsion evenly on the non-woven fabrics surface.
A dry towel inlet 21 is arranged on the side wall of the drying box body 2 close to the first spraying box body 1, and a dry towel outlet 22 is arranged on the side wall close to the second spraying box body 3. The dry towel processing mechanism also comprises a hot air source 5 communicated with the hot air outlet part 4, wherein the hot air outlet part 4 is arranged on at least one inner side wall of two side walls of the drying box body 2 which are not provided with the dry towel inlet 21 or the dry towel outlet 22.
Referring to fig. 2 again, the hot air outlet portion 4 includes a hot air outlet plate 41, a hot air channel for hot air to pass through is disposed in the hot air outlet plate 41, a plurality of air outlets 43 are disposed on the hot air outlet plate 41, an inner diameter of the hot air channel gradually decreases toward a direction away from the hot air source 5, and a number of the air outlets 43 increases toward a direction away from the hot air source 5. In some embodiments of the present invention, the hot air source 5 is located below the hot air outlet portion 4, the whole hot air outlet plate 41 has a shape with a wide bottom and a narrow top, and the number of the air outlet holes 43 on the hot air outlet plate 41 gradually increases from bottom to top. Therefore, similar air pressure of the hot air channel from top to bottom can be ensured, and meanwhile, the same air outlet amount can be ensured in the upper, middle and lower areas of the drying box body 2 by utilizing the design mode of the air outlet 43, so that the wet tissues in the drying box body 2 can be ensured to be uniformly dried. The air outlet 43 may be only disposed on the side of the hot air outlet plate 41 adjacent to the inner side wall of the drying box 2, or the air outlet 43 may be disposed on the surface of the whole hot air outlet plate 41 located in the drying box 2.
In some embodiments of the present invention, the hot air source 5 is located below the hot air outlet portion 4, and obviously, the hot air source 5 and the hot air outlet portion 4 may be located in other relative positions, such as the hot air source 5 being located above the hot air outlet portion 4 or being located at the side of the hot air outlet portion 4. Referring to fig. 5, in some embodiments of the present invention, the hot air source 5 includes a hot air box including a hot air box body 51 and a hot air box cover 52, and a heater is provided in the hot air box body 51. The upper box of the hot air box cover 52 is provided with a first air outlet 53 which can be communicated with the hot air channel of the hot air outlet plate 41, and a second air outlet 54 which can be communicated with the drying box body 2. The second outlet 54 is located in a central region of the hot box cover 52. Therefore, taking the example that the hot air source 5 is located below the drying box 2, hot air may be blown out from directly below the drying box 2, or may pass through the hot air channel, and may be blown out from the side wall of the drying box 2 to the inside of the drying box 2, so that a three-dimensional surrounding air outlet manner may be formed in the drying box 2, and thus, efficient and uniform drying of wet tissues may be achieved.
Be provided with many transfer rollers in drying box 2, wet piece of cloth can twine in proper order and pass through each transfer roller, is provided with the installing port that is used for setting up the transfer roller on drying box 2's lateral wall.
Referring to fig. 2 and 3, a wind guide plate 6 is disposed on at least one side wall of the drying cabinet 2, the wind guide plate 6 includes a wind guide protrusion 61 located in a central region of the side wall, and a horizontal wind guide portion 62 disposed parallel to the side wall of the drying cabinet 2, the horizontal wind guide portion 62 is connected to the wind guide protrusion 61 at a rounded angle, and the wind guide protrusion 61 protrudes toward the inside of the drying cabinet 2. Thereby facilitating the blowing of the hot air to the non-woven fabrics in the drying box body 2 along the air deflector 6. The side wall where the air deflector 6 is located is adjacent to the side wall provided with the hot air outlet plate 41.
The plurality of air guide grooves 63 are sequentially arranged on the air guide plate 6 from top to bottom, and the depth of the air guide grooves 63 gradually increases from the horizontal air guide part 62 to the air guide protrusion 61, so that the air flow can be gathered at the air guide protrusion 61 in the process of blowing along the air guide grooves 63 and in the middle area of the drying box body 2, and the dry towels in the drying box body 2 can be efficiently dried. The air guide protrusion 61 is provided from top to bottom along the height direction of the drying cabinet 2.
The hot air outlet part 4 and the hot air source 5 are detachably connected, so that the hot air outlet part 4 is convenient to mount and dismount, and a traditional wet tissue production line is convenient to reform to obtain a dry tissue production line.
In some embodiments of the invention, a liquid storage tank detachably connected with the spraying tank body is further arranged above the spraying tank body, and the liquid storage tank is communicated with the spray head of the spraying tank body.
In some embodiments of the present invention, two spraying boxes are respectively disposed on two sides of the drying box 2 along the conveying direction of the non-woven fabric, and the drying box 2 located at the upstream of the drying box 2 is used for spraying the basic emulsion. In some embodiments of the invention, the volume of the spray tank used to spray the base emulsion may be greater than the volume of the spray tank used to spray the small materials.
In some other possible embodiments of the invention, the heat loss from the nonwoven web at the inlet or outlet during the drying process can be minimized by providing an array of bristles 23 at the dry towel inlet 21 and/or dry towel outlet 22.
The method of the embodiment is utilized to prepare the dry towel, the wet towel sprayed by the basic emulsion is firstly put into the drying box body 2 for drying treatment, and then the wet towel is sprayed by the small materials, so that the emulsion can be uniformly sprayed, and the drying efficiency is high; meanwhile, volatile small materials such as essence and the like cannot be damaged in the drying process.
Example four: preparation of dry towel
The dry towel of the embodiment is prepared by spraying the basic emulsion of the embodiment one on non-woven fabric, drying the non-woven fabric, cutting, packaging and the like. Dry towels with different functions can be produced by replacing different basic emulsions, and for example, the dishwashing emulsion of the first embodiment can be used for preparing the dishwashing dry towels; a dry facial towel was prepared as after using the facial cleanser of example one. The base emulsion is also not limited to the types exemplified in the example one, and can be selected or replaced as desired.
The invention improves the traditional wet tissue production line, and directly adds a wet tissue drying link on the wet tissue production line, thereby reducing the cost of the dry tissue production line to the maximum extent, and directly canceling the drying link when the dry tissue production is not needed.
The preparation method of the dry towel comprises the following steps:
spraying a basic emulsion, namely spraying the basic emulsion to the non-woven fabric;
drying the dry towel;
and (5) spraying small materials.
Referring to fig. 1, in some embodiments of the present invention, the dry towel processing mechanism of the third embodiment may be added to the wet towel production line, and obviously, other drying mechanisms may be provided for drying the wet towel. The emulsion spraying amount of the basic emulsion in the first spraying box body 1 of the dry towel processing mechanism is controlled to be 20-150 g/min. The mode of accessible setting up a plurality of shower nozzles realizes evenly spraying basic emulsion. The spraying amount of the basic emulsion is controlled to be 20-150 g/min. The drying box body 2 positioned at the downstream of the drying box body 2 is used for spraying small materials, and the spraying amount of the small materials is controlled to be 1.0-10.0 g/min. In some embodiments of the invention, the volume of the spray tank used to spray the base emulsion may be greater than the volume of the spray tank used to spray the small materials. In some embodiments of the invention, the conveying speed of the non-woven fabric of the wet tissue device is 10-25 m/min (about 50-120 pieces/min in terms of the number of produced dry tissues), the spraying amount of the basic emulsion is controlled to be 40-90g/min, if a plurality of spray heads are adopted for spraying, the spraying amount of each spray head is reduced, and the processing method of the dry tissues can ensure that the emulsion is fully and uniformly sprayed on the surfaces of the dry tissues.
The method of the embodiment is utilized to prepare the dry towel, the wet towel sprayed by the basic emulsion enters the drying box body 2 to be dried, and then the wet towel is sprayed by small materials, so that the emulsion can be uniformly sprayed, and the drying efficiency is high; meanwhile, volatile small materials such as essence and the like cannot be damaged in the drying process.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. The preparation method for producing the low-cost multifunctional dry towel is characterized by comprising the following steps of:
spraying a basic emulsion, wherein the basic emulsion is used for spraying the non-woven fabric;
drying the dry towel: the towel drying step is realized by enabling the wet towel sprayed with the basic emulsion to pass through a detachable drying box body, a hot air outlet part is arranged on the side wall of at least one side of the drying box body and is used for introducing hot air into the drying box body, the hot air outlet part is communicated with a hot air source and comprises at least one hot air outlet plate, a hot air channel for hot air to pass through is arranged in the hot air outlet plate, a plurality of air outlet holes are arranged on the hot air outlet plate, the inner diameter of the hot air channel is gradually reduced towards the direction far away from the hot air source, the number of the air outlet holes is gradually increased towards the direction far away from the hot air source,
a dry towel inlet and a dry towel outlet are respectively arranged on a pair of opposite side walls of the drying box body.
2. The method of making a low cost multi-functional dry towel according to claim 1, further comprising a step of spraying the small ingredients.
3. The method for preparing a multifunctional dry towel with low cost according to claim 2, wherein the basic emulsion preparation step is realized by passing a non-woven fabric through a spray box, at least two spray heads are arranged in the spray box above the non-woven fabric and are uniformly distributed above the non-woven fabric, and the emulsion spraying amount of the basic emulsion is controlled to be 20-150 g/min.
4. The method for preparing multifunctional dry towel according to claim 3, wherein a liquid storage tank is detachably connected to the spray box body, and the liquid storage tank is communicated with the spray head of the spray box body.
5. The method for preparing a multifunctional dry towel with low cost according to claim 2, wherein a spraying box is respectively arranged at two sides of the drying box along the conveying direction of the non-woven fabric, the drying box at the downstream of the drying box is used for spraying the basic emulsion, and the emulsion spraying amount of the basic emulsion is controlled to be 1.0-10.0 g/min.
6. The method for preparing multifunctional dry towel with low cost according to any one of claims 1-5, characterized in that a wind deflector is arranged on the side wall of at least one side of the drying box body, the wind deflector comprises a wind guiding protrusion part positioned in the middle area of the side wall and a horizontal wind guiding part arranged parallel to the side wall of the drying box body, the horizontal wind guiding part and the wind guiding protrusion part are connected with each other in a round angle, and the wind guiding protrusion part protrudes towards the inside of the drying box body.
7. The method as claimed in claim 6, wherein a plurality of air guiding grooves are sequentially formed on the air guiding plate from top to bottom, and the depth of the air guiding grooves gradually increases from the horizontal air guiding portion to the air guiding protrusion.
8. The method as claimed in claim 6, wherein the air guiding plate is disposed on the side wall of the drying box where the dry towel inlet and the dry towel outlet are disposed, and is adjacent to the side wall where the hot air outlet portion is disposed.
9. The method for preparing a low-cost multifunctional dry towel according to any one of claims 1-5, wherein the hot air source comprises a hot air chamber, a heater is arranged in the hot air chamber, the hot air chamber is provided with a first air outlet which can be communicated with the hot air channel of the hot air outlet plate, and the hot air chamber further comprises a second air outlet which can be communicated with the drying box body.
10. The method of claim 8, wherein the drying cabinet is removably connected to the hot air box.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210223684.6A CN114808302A (en) | 2022-03-07 | 2022-03-07 | Preparation method for low-cost multifunctional dry towel production |
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| CN202210223684.6A CN114808302A (en) | 2022-03-07 | 2022-03-07 | Preparation method for low-cost multifunctional dry towel production |
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| CN114808302A true CN114808302A (en) | 2022-07-29 |
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| CN102384639A (en) * | 2011-11-02 | 2012-03-21 | 常熟市伟成非织造成套设备有限公司 | Hot air drying box |
| CN206676693U (en) * | 2017-03-27 | 2017-11-28 | 广州金田瑞麟环境科技有限公司 | A kind of drying unit |
| CN208419504U (en) * | 2018-06-15 | 2019-01-22 | 山东德润新材料科技有限公司 | A kind of spunlace non-woven cloth auxiliary drying unit |
| CN210373575U (en) * | 2019-08-12 | 2020-04-21 | 上海纯米电子科技有限公司 | Hot air cover, electric heating appliance |
| CN212778533U (en) * | 2020-07-24 | 2021-03-23 | 博罗冠业电子有限公司 | Bellows structure of even air-out |
| CN112779702A (en) * | 2019-11-11 | 2021-05-11 | 苏州宝丽洁日化有限公司 | Liquid adding device, dry towel production device comprising same and dry towel production method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102384639A (en) * | 2011-11-02 | 2012-03-21 | 常熟市伟成非织造成套设备有限公司 | Hot air drying box |
| CN206676693U (en) * | 2017-03-27 | 2017-11-28 | 广州金田瑞麟环境科技有限公司 | A kind of drying unit |
| CN208419504U (en) * | 2018-06-15 | 2019-01-22 | 山东德润新材料科技有限公司 | A kind of spunlace non-woven cloth auxiliary drying unit |
| CN210373575U (en) * | 2019-08-12 | 2020-04-21 | 上海纯米电子科技有限公司 | Hot air cover, electric heating appliance |
| CN112779702A (en) * | 2019-11-11 | 2021-05-11 | 苏州宝丽洁日化有限公司 | Liquid adding device, dry towel production device comprising same and dry towel production method |
| CN212778533U (en) * | 2020-07-24 | 2021-03-23 | 博罗冠业电子有限公司 | Bellows structure of even air-out |
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