CN114808154B - Cleaning method of spinning assembly - Google Patents

Cleaning method of spinning assembly Download PDF

Info

Publication number
CN114808154B
CN114808154B CN202210431755.1A CN202210431755A CN114808154B CN 114808154 B CN114808154 B CN 114808154B CN 202210431755 A CN202210431755 A CN 202210431755A CN 114808154 B CN114808154 B CN 114808154B
Authority
CN
China
Prior art keywords
cleaning
liquid
plate
pipe
dried
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202210431755.1A
Other languages
Chinese (zh)
Other versions
CN114808154A (en
Inventor
李扬
何飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yiju New Material Co ltd
Original Assignee
Zhejiang Yiju New Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Yiju New Material Co ltd filed Critical Zhejiang Yiju New Material Co ltd
Priority to CN202210431755.1A priority Critical patent/CN114808154B/en
Publication of CN114808154A publication Critical patent/CN114808154A/en
Application granted granted Critical
Publication of CN114808154B publication Critical patent/CN114808154B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/04Cleaning spinnerettes or other parts of the spinnerette packs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The application relates to the technical field of spinning assembly cleaning, in particular to a cleaning method of a spinning assembly, which comprises the following process steps: s1, disassembling and cooling a spinning assembly in sequence, and carrying out ultrasonic cleaning on a feeding cover, a guide plate, a distribution plate and a spinneret plate by using cleaning liquid after cooling to room temperature; s2, drying the feeding cover, the guide plate, the distribution plate and the spinneret plate after cleaning; and S3, blowing gas to the dried feeding cover, the dried guide plate, the dried distribution plate and the dried spinneret plate, and assembling the feeding cover, the dried guide plate, the dried distribution plate and the dried spinneret plate to finish cleaning. The polyethylene fibers, the white oil and the like remained on the surface of the spinning assembly can be fully dissolved, and the cleaning solution is subjected to post-treatment to recycle the white oil; compared with a calcining method, the method has the advantages that the cleaning period is greatly shortened, the energy consumption for cleaning the spinning assembly is reduced, and the destructive damage to the spinning assembly possibly caused by the calcining method is avoided.

Description

Cleaning method of spinning assembly
Technical Field
The application relates to the technical field of spinning assembly cleaning, in particular to a cleaning method of a spinning assembly.
Background
Ultra-high molecular weight polyethylene (UHMWPE) fibers, also known as high-strength high-modulus polyethylene fibers, were developed in 1970 as high-performance fibers, which are white in appearance, and are considered as three major high-performance fibers that can be industrially produced at present, along with aromatic fibers and carbon fibers. Because the ultra-high molecular weight polyethylene fiber has excellent properties such as high strength, high modulus, small density, good impact resistance and chemical corrosion resistance, the ultra-high molecular weight polyethylene fiber is widely applied to the fields of light bulletproof helmets, soft bulletproof clothes and the like.
In the related art, the preparation process of the ultra-high molecular weight polyethylene fiber comprises the following process steps: preparing a spinning solution, adding an antioxidant, extruding and spinning by a double-screw extruder, quenching by a cold water bath to form gel precursor, extracting a solvent, drying, and carrying out hot drawing to obtain the ultra-high molecular weight polyethylene fiber. The ultra-high molecular weight polyethylene fiber usually needs to use a spinning assembly in the spinning process, and the spinning assembly generally comprises a feeding cover provided with a feeding port, a guide plate, a distribution plate, a spinneret plate and the like.
In the spinning production process, the mechanical impurities, gel, hot-cracking particles and other particles in the melt often block micropores on spinning components such as a spinneret plate and the like, so that the fineness of protofilaments is uneven, and defects such as injection heads, filaments and wool are generated, and therefore the spinning components such as the spinneret plate and the like need to be cleaned regularly. At present, a method for cleaning spinning components such as a spinneret plate and the like generally comprises a calcination method, wherein the calcination method utilizes high temperature to melt and carbonize organic matters covered on the metal surface before combustion, so that the spinning work of the spinning components such as the spinneret plate and the like is realized.
In view of the above-mentioned related technologies, the inventors believe that the method of cleaning the spinning components such as the spinneret plate by using the calcination method has a long cleaning period and consumes much energy, and when the local calcination temperature is higher than the metal oxidation temperature, the metal surface precision of the spinning components such as the spinneret plate is damaged, and the corrosion resistance of the spinning components such as the spinneret plate is reduced.
Disclosure of Invention
In order to solve the problems that the cleaning cycle is long and energy consumption is high in the mode of cleaning spinning components such as spinnerets and the like by adopting a calcining method, the application provides a cleaning method of the spinning components.
The cleaning method for the spinning assembly adopts the following technical scheme:
the cleaning method of the spinning assembly comprises the following process steps:
s1, disassembling and cooling a spinning assembly in sequence, and carrying out ultrasonic cleaning on a feeding cover, a guide plate, a distribution plate and a spinneret plate by using cleaning liquid after cooling to room temperature;
s2, drying the feeding cover, the guide plate, the distribution plate and the spinneret plate after cleaning;
and S3, blowing gas to the dried feeding cover, the dried guide plate, the dried distribution plate and the dried spinneret plate, and assembling the feeding cover, the dried guide plate, the dried distribution plate and the dried spinneret plate to finish cleaning.
By adopting the technical scheme, compared with a calcining method, the cleaning period is greatly shortened, the energy consumption for cleaning the spinning assembly is reduced, and the destructive damage to the spinning assembly possibly caused by the calcining method is avoided; and secondly, the polyethylene fibers, the white oil and the like remained on the surface of the spinning assembly can be removed by high-temperature calcination by adopting a calcination method, and by adopting the cleaning method in the application, the polyethylene fibers, the white oil and the like remained on the surface of the spinning assembly can be fully dissolved while the spinning assembly is ultrasonically cleaned by using the cleaning solution, and the aim of recycling the white oil can be achieved by carrying out post-treatment on the cleaning solution subsequently.
The mode of cooling to room temperature and then carrying out ultrasonic cleaning is adopted, temperature stress damage of the spinning assembly caused by sudden temperature drop is avoided as much as possible, gas purging is carried out on the spinning assembly after drying, residual impurities on the surface of the spinning assembly are reduced as much as possible, and then interference in the spinning and forming process of the ultra-high molecular weight polyethylene fibers is reduced as much as possible.
Optionally, the cleaning solution is at least one selected from chlorinated alkane, short-chain alkane, hydrocarbon cleaning agent, tetrachloroethylene, kerosene, gasoline and glycol.
Optionally, the cleaning solution is at least one of dichloromethane, trichloroethylene and xylene.
By adopting the technical scheme, the spinning assembly is cleaned by selecting the chloralkane and the short-chain alkane, on one hand, the chloralkane and the short-chain alkane can better dissolve the polyethylene and the white oil, so that the polyethylene and the white oil remained on the spinning assembly can be fully dissolved and removed; on the other hand, the cost of chloralkane and short-chain alkane such as dichloromethane, trichloroethylene, xylene and the like is lower, and compared with other organic solvents, the cost for cleaning the spinning assembly can be effectively reduced.
Optionally, the spinning assembly is cleaned by a cleaning device, the cleaning device includes a cleaning box, a spraying mechanism for spraying the cleaning solution, a fixing mechanism for mounting and fixing the spinning assembly, and a recovery mechanism for recovering the extracted white oil, a first chamber and a second chamber are arranged in the cleaning box, the first chamber is communicated with the second chamber by a connecting pipe, the spraying mechanism and the fixing mechanism are located in the first chamber, and the recovery mechanism is located in the second chamber.
By adopting the technical scheme, the cooled feeding cover, the cooled guide plate, the cooled distribution plate and the cooled spinneret plate are cleaned by the cleaning box body, and the cleaning liquid can fully clean the feeding cover, the cooled guide plate, the cooled distribution plate and the cooled spinneret plate through the arrangement of the spraying mechanism, so that the amount of residual insufficient dissolution on the spinning assembly is reduced as much as possible; the fixing mechanism is arranged to fix and install the feeding cover, the guide plate, the distribution plate and the spinneret plate in the cleaning process, so that the spinning assemblies are prevented from being displaced due to the impact of cleaning liquid in the spraying and washing process as much as possible; the recovery mechanism is used for recovering and reusing the cleaned waste liquid, and the white oil in the waste liquid can be reused as a solvent in spinning.
Optionally, the spraying mechanism comprises a sliding block slidably mounted on the cleaning box body, a spraying head mounted on the sliding block, a servo motor mounted on the cleaning box body and a lead screw connected with the servo motor in a key mode, the spraying box body is provided with a sliding hole, the spraying head penetrates through the sliding hole and is connected with the sliding block, and the sliding block is provided with a lead screw threaded hole matched with the lead screw.
Through adopting above-mentioned technical scheme, when needs wash spinning subassembly, start servo motor, servo motor's output shaft drives the lead screw and takes place to rotate, and the lead screw carries out the displacement under the restriction of slide hole through the cooperation with the lead screw hole drive slider, and the slider drives the shower head and carries out reciprocal displacement, and the shower head realizes the reciprocal cleaning work that sprays of spinning subassembly, reduces the volume of remaining polyethylene and white oil on spinning subassembly as far as possible.
Optionally, the shower head including rotate install in the axis of rotation of slider, install in the casing of axis of rotation, install in the shower nozzle of casing, install in the separation blade of axis of rotation periphery wall and install in the torsional spring of slider, be formed with the passageway that supplies the washing liquid to pass in the casing, the separation blade is located the axis of rotation stretches into the periphery wall of passageway, the separation blade is in be the slope setting under the effort of torsional spring and with the passageway inner wall forms the opening that supplies the washing liquid to pass.
Through adopting above-mentioned technical scheme, when the washing liquid got into the passageway in the casing under the effect of external drive power, the washing liquid that gets into the passageway can produce the impact to the separation blade on the pivot, and the separation blade takes place to overturn under the effect of impact force, and the separation blade drives the pivot and takes place to rotate and change the opening that forms between separation blade and passageway inner wall to adjust the volume that sprays of washing liquid. The initial position of the separation blade on the rotating shaft is corrected through the torsion spring, when the flow rate of the cleaning liquid is increased, the impact force generated by the cleaning liquid on the separation blade is increased, and then the separation blade is driven to turn over and adjust the opening size formed between the separation blade and the channel, so that the automatic adjustment of the spraying amount of the cleaning liquid is realized.
Optionally, the fixed establishment including install in a plurality of fixing bases in first cavity with install in each the piece of keeping up of fixing base, the fixing base including install in the curb plate of first cavity inner wall with install in the bottom plate of curb plate, it includes to support tight spring and support tight pole to support tight piece, the mounting groove has been seted up to the curb plate, support tight spring mounting in the mounting groove, support tight pole slide install in the mounting groove, support tight pole one end with support tight spring links to each other, support the other end of tight pole and be conical and stretch out the curb plate is used for offsetting with spinning subassembly.
By adopting the technical scheme, the fixed seat is used for supporting the spinning assembly, and the abutting piece is used for fixing the position of the spinning assembly on the fixed seat; support tight rod end portion and be conical setting for spinning subassembly is placing the in-process on the fixing base, and spinning subassembly's lateral wall can with the conical cambered surface butt of supporting tight pole and promote to support tight pole to the mounting groove internal motion, supports tight spring and is in the state of compression this moment, after spinning subassembly moves to the fixing base, and the effort that produces when supporting tight spring and reseing promotes the conical end of supporting tight pole and supports tightly on spinning subassembly lateral wall, realizes the location installation when wasing spinning subassembly. Meanwhile, the end part of the abutting rod is arranged in a conical shape, so that the contact area of the abutting rod and the spinning assembly during fixing is reduced, and the probability of insufficient cleaning on the side wall of the spinning assembly caused by abutting against the cleaning position of the fixed spinning assembly is reduced.
Optionally, retrieve the mechanism including install in wash driving motor, the fixed mounting of box in the extraction pipe of driving motor's output shaft, install in the recovery ring of extraction pipe periphery and with the drain pipe that the extraction pipe tail end links to each other, connecting pipe fixed mounting in just communicate in the second cavity first cavity with retrieve the ring, retrieve the internal diameter of ring with the external diameter of extraction pipe equals, the extraction pipe with it rotates continuously to retrieve the ring, the extraction pipe along circumference seted up with retrieve the inlet channel of ring intercommunication, it is formed with to retrieve the intra-annular direction the guide cambered surface of extraction pipe tail end slope.
Through adopting above-mentioned technical scheme, after accomplishing the cleaning work to spinning subassembly in the first cavity, waste liquid after the washing passes through the connecting pipe and to retrieving the intra-annular motion, and the waste liquid gets into and retrieves and moves towards inlet channel intra-annular through the guide arc behind the ring, and the waste liquid is at inlet channel's effect intra-tube motion to the extraction, and the waste liquid is in the extraction intraductal and carry out the extraction process with the extract, and the extraction is stood and is divided the liquid back and collect and recycle through the drain pipe. When white oil in waste liquid needs to be extracted, the driving motor drives the extraction pipe to rotate, extraction liquid in the extraction pipe is in full contact with the extraction pipe, and then extraction work is completed.
Optionally, a liquid collecting ring is installed on the outer peripheral wall of the tail end of the extraction tube, a liquid collecting port communicated with the liquid collecting ring is formed in the outer peripheral wall of the tail end of the extraction tube, the liquid collecting port is hinged to an adjusting assembly used for adjusting the size of an opening of the liquid collecting port according to the rotating speed, liquid collecting tubes are installed at the bottom end of the liquid collecting ring at intervals along the circumferential direction, and the bottom ends of the liquid collecting tubes are connected with the liquid outlet tube.
Through adopting above-mentioned technical scheme, after extraction liquid and waste liquid fully contact in the extraction pipe, the extraction pipe takes place to rotate and carries out the extraction process, extract to a certain extent after, increase extraction pipe pivoted speed, make the interior mixed liquid of extraction pipe have bigger centrifugal trend, the size of liquid collecting port is adjusted according to the increase of rotational speed to adjusting part, and then make the liquid after the extraction through collecting the intraductal collection that stews of liquid collecting port entering liquid collecting pipe, the mixed liquid after the stillness can the layering because the difference of solubility, liquid after will layering carries out the subsection through the drain pipe and collects, and then reach the purpose of recycle white oil.
Optionally, the drain pipe is including the first drain pipe that is used for retrieving the washing liquid, second drain pipe and the liquid head that is used for retrieving extract and white oil, the liquid head with the bottom of drain pipe links to each other, the liquid head rotates installs the regulation pole, it is used for closing to adjust the pole periphery wall first drain pipe or the regulating plate of second drain pipe.
By adopting the technical scheme, the liquid which is extracted and stands for layering is collected in a subarea mode through the first liquid outlet pipe and the second liquid outlet pipe, and compared with the method of collecting liquid through one pipeline, the quality of the two groups of collected layered liquid is improved as much as possible; adopt a pipeline to collect the liquid of the layering of stewing after the extraction, after having collected bottom liquid, the bottom liquid is inevitable to take place remaining condition in the pipeline, and the rethread same pipeline is come to the top liquid and is collected this moment, probably makes to mix partly bottom liquid in the top liquid, and then reduces the purity of two sets of layering liquid.
In summary, the present application includes at least one of the following beneficial technical effects:
1. according to the method, the spinning assembly is ultrasonically cleaned by the cleaning liquid, so that polyethylene fibers, white oil and the like remained on the surface of the spinning assembly can be fully dissolved, and the purpose of recycling the white oil can be achieved by performing post-treatment on the cleaning liquid subsequently; compared with a calcining method, the method greatly shortens the cleaning period, reduces the energy consumption required for cleaning the spinning assembly, and avoids the destructive damage to the spinning assembly possibly caused by the calcining method;
2. according to the method, chloralkane such as dichloromethane, trichloroethylene and xylene and short-chain alkane are selected as cleaning liquids, so that on one hand, polyethylene and white oil can be well dissolved, and polyethylene and white oil remained on a spinning assembly can be sufficiently dissolved and removed; on the other hand, the cost of chloralkane and short-chain alkane such as dichloromethane, trichloroethylene and xylene is lower, and compared with other organic solvents, the cost for cleaning the spinning assembly can be effectively reduced.
Drawings
FIG. 1 is a schematic perspective view of a cleaning apparatus according to an embodiment of the present disclosure;
FIG. 2 is a first schematic diagram showing a cross-sectional view of the cleaning apparatus shown in FIG. 1 along a vertical direction, showing a specific structure in the first chamber and the second chamber;
FIG. 3 is a schematic cross-sectional view of the showerhead of FIG. 2;
FIG. 4 is a schematic view of a portion of the structure at the showerhead shown in FIG. 2;
FIG. 5 is a schematic view of a portion of the structure within the first chamber shown in FIG. 2;
FIG. 6 is a second schematic sectional view of the cleaning apparatus shown in FIG. 1, taken along the vertical direction, showing the specific structure in the second chamber;
fig. 7 is a schematic cross-sectional view of the second chamber shown in fig. 6.
Description of reference numerals: 100. cleaning the box body; 110. a first chamber; 120. a second chamber; 130. a slider; 140. a shower head; 150. a lead screw; 160. a servo motor; 170. a sliding hole; 180. a rotating shaft; 190. a housing; 200. a spray head; 210. a baffle plate; 220. a torsion spring; 230. a channel; 240. a fixed seat; 241. a side plate; 242. a base plate; 250. an abutting piece; 251. the spring is tightly propped; 252. a tightening rod; 253. mounting grooves; 260. a drive motor; 270. an extraction tube; 280. recycling the ring; 290. a liquid outlet pipe; 291. a first liquid outlet pipe; 292. a second liquid outlet pipe; 300. a liquid inlet channel; 310. guiding the arc surface; 320. a liquid collecting ring; 330. a liquid collection port; 340. a liquid collecting pipe; 350. a liquid outlet head; 360. adjusting a rod; 370. an adjusting plate; 380. a sealing strip; 390. mounting a plate; 400. a turbulent fan; 410. a connecting pipe; 420. a feed pipe; 430. a feed tube.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses a method for cleaning a spinning assembly, which comprises the following process steps:
s1, sequentially disassembling a feeding cover, a guide plate, a distribution plate and a spinneret plate in a spinning assembly, cooling each spinning assembly, after each spinning assembly is cooled to room temperature, loading the feeding cover, the guide plate, the distribution plate and the spinneret plate into a cleaning device, and performing ultrasonic cleaning by using a cleaning solution, wherein the number of times of ultrasonic cleaning is controlled to be 1-3 (which can be adjusted according to the cleaning effect of each spinning assembly), the ultrasonic cleaning temperature is controlled to be 50-65 ℃, the time of each ultrasonic cleaning is controlled to be 15-25 minutes, and the ultrasonic frequency is controlled to be 35-130 Hz;
the cleaning solution can be one or more of chloralkane such as dichloromethane, trichloroethylene, xylene, etc., short-chain alkane, hydrocarbon cleaning agent, tetrachloroethylene, kerosene, gasoline, and ethylene glycol.
S2, drying the feeding cover, the guide plate, the distribution plate and the spinneret plate after ultrasonic cleaning is finished;
and S3, purging the dried feeding cover, the flow guide plate, the distribution plate and the spinneret plate with inert gas, and assembling the feeding cover, the flow guide plate, the distribution plate and the spinneret plate after purging is finished to finish the cleaning work of the spinning assembly.
Referring to fig. 1 and 2, the cleaning apparatus includes a cleaning tank 100, a spraying mechanism for spraying a cleaning solution, a fixing mechanism for fixing each spinning assembly, and a recovery mechanism for recovering white oil from the extraction waste liquid. The cleaning box body 100 is internally provided with a first chamber 110 and a second chamber 120, the bottom end of the inner wall of the first chamber 110 and the bottom surface of the cleaning box body 100 are provided with a height difference, the side wall of the first chamber 110 is communicated with a connecting pipe 410, and the connecting pipe 410 is used for communicating the first chamber 110 with the second chamber 120. The spraying mechanism and the fixing mechanism are both installed in the first chamber 110, and the recycling mechanism is installed in the second chamber 120.
Referring to fig. 1 and 2, the spray mechanism includes a slider 130, a spray head 140, a servo motor 160 and a lead screw 150, the servo motor 160 is fixedly installed on the top surface of the cleaning box 100, an installation plate 390 is also fixedly installed on the top surface of the cleaning box 100, one end of the lead screw 150 is connected with the servo motor 160 in a key manner, the other end of the lead screw 150 is rotatably connected to the installation plate 390, the slider 130 is provided with a lead screw threaded hole matched with the lead screw 150 and performs reciprocating displacement under the action of the servo motor 160. The cleaning box 100 has two sets of sliding holes 170 on the top surface thereof, which are communicated with the first chamber 110, and two protrusions are formed on the bottom surface of the slider 130, and each of the two protrusions passes through the corresponding sliding hole 170 and extends into the first chamber 110, and each of the protrusions corresponds to one of the showerheads 140. The two opposite side walls of each sliding hole 170 are fixedly provided with a sealing strip 380, the sealing strips 380 are made of rubber and have certain elastic deformation capacity, and when the sliding block 130 is located at a certain position of the sliding hole 170, the sealing strips 380 are used for covering the rest parts of the sliding hole 170, so that the amount of cleaning liquid splashed out of the cleaning box body 100 during cleaning is reduced.
Referring to fig. 3 and 4, each of the shower heads 140 is respectively mounted on each of the bumps, each of the shower heads 140 includes a rotation shaft 180, a housing 190, a nozzle 200, a baffle 210 and a torsion spring 220, the rotation shaft 180 is rotatably mounted on the bump, the torsion spring 220 is sleeved on the end portions of the two ends of the rotation shaft 180, one torsion arm of the torsion spring 220 is fixedly connected with the bump, and the other torsion arm of the torsion spring 220 is vertically abutted against the rotation shaft 180. The housing 190 is rotatably mounted on the outer circumferential wall of the rotating shaft 180, a passage 230 for passing through the cleaning solution is formed in the housing 190, the rotating shaft 180 is partially located in the passage 230, the blocking sheet 210 is fixedly mounted on the outer circumferential wall of the rotating shaft 180 located in the passage 230, and the blocking sheet 210 is obliquely arranged under the action of the torsion spring 220, so that an opening for passing through the cleaning solution is formed between the blocking sheet 210 and the inner wall of the passage 230. The top end of the slider 130 is connected to a feed pipe 420 communicating with the passage 230 in the housing 190, and the injector head 200 is fixedly mounted to the bottom end of the housing 190 and communicates with the passage 230.
Referring to fig. 2 and 5, the fixing mechanism includes six fixing seats 240 and a fastening member 250 installed on each fixing seat 240, each two fixing seats 240 form a group, two fixing seats 240 in each group are located on two opposite sides of the first cavity 110, and the three groups of fixing seats 240 are arranged at intervals. Each fixing base 240 includes a side plate 241 fixedly mounted on the inner wall of the first chamber 110 and a bottom plate 242 fixedly mounted on the side plate 241, the bottom plate 242 is perpendicular to the side plate 241, and a height difference is formed between the bottom plate 242 and the bottom surface of the first chamber 110. A turbulent fan 400 is installed between two adjacent groups of fixing seats 240 to agitate the cleaning liquid to flow in the first chamber 110, so that the cleaning liquid washes the spinning assembly in the first chamber 110 to a certain extent.
Referring to fig. 5, each side plate 241 is provided with two abutting pieces 250, the two abutting pieces 250 are located on the same horizontal plane, the abutting pieces 250 include abutting springs 251 and abutting rods 252, two mounting grooves 253 are provided on one side of each group of fixing bases 240 where the side plates 241 are close to each other, each abutting spring 251 is located in each mounting groove 253, each abutting rod 252 is installed in each mounting groove 253 in a sliding manner, one end of each abutting spring 251 is fixedly connected with the bottom of the corresponding mounting groove 253, and the other end of each abutting spring 251 is fixedly connected with the corresponding abutting rods 252. Each supporting rod 252 is far away from the one end of supporting spring 251 and stretches out outside mounting groove 253, and each supporting rod 252 stretches out one end outside mounting groove 253 and is conical and is used for offsetting with spinning subassemblies such as feed cap, spinneret.
Referring to fig. 6 and 7, the recycling mechanism includes a driving motor 260, an extraction tube 270, a recycling ring 280 and a liquid outlet tube 290, a portion of the connecting tube 410 extending into the second chamber 120 is in an L-shaped configuration, a longer end of the connecting tube is vertically disposed, a top end of the connecting tube 410 vertically disposed is communicated with the recycling ring 280, a guiding arc surface 310 inclined towards a bottom surface of the second chamber 120 is formed in the recycling ring 280 along a radius direction of the recycling ring 280 to guide the waste liquid transported from the connecting tube 410 to move towards a center of the recycling ring 280, a feeding tube 430 for adding an extraction liquid is fixedly installed on the cleaning box 100, and a bottom end of the feeding tube 430 extends into the second chamber 120 and is communicated with the guiding arc surface 310.
Referring to fig. 7, the driving motor 260 is fixedly installed on the top surface of the cleaning tank 100, the output shaft of the driving motor 260 is keyed with the extraction tube 270, the extraction tube 270 passes through the cleaning tank 100 and extends into the second chamber 120, the extraction tube 270 includes a mixing chamber and an extraction chamber, the outer diameter of the extraction tube 270 of the mixing chamber is equal to the inner diameter of the recycling ring 280, and the extraction tube 270 is rotatably connected with the recycling ring 280. The inlet channel 300 that communicates with the recovery ring 280 is seted up along circumference to the inner wall at hybrid chamber place, and the extraction chamber is located the bottom of hybrid chamber, and the diameter of the extraction pipe 270 of the part at hybrid chamber place is less than the diameter of the extraction pipe 270 of the part at hybrid chamber place, and the extraction chamber is used for extracting the waste liquid and the extract after mixing.
Referring to fig. 7, the outer peripheral wall of the extraction tube 270 of the portion where the extraction chamber is located is rotatably provided with a liquid collecting ring 320, the outer peripheral wall of the extraction tube 270 of the portion where the extraction chamber is located is provided with a liquid collecting port 330 communicated with the liquid collecting ring 320, and the thickness of the liquid collecting ring 320 is gradually increased from the end close to the extraction chamber to the end far away from the extraction chamber along the radius direction of the liquid collecting ring 320. The liquid collecting port 330 is hinged with an adjusting component for adjusting the opening size of the liquid collecting port 330 according to the rotating speed, the adjusting component comprises a hinged shaft which is rotatably connected to the liquid collecting port 330 and a rubber sheet which is used for shielding the liquid collecting port 330, the rubber sheet is fixedly arranged at the hinged shaft, when the rotating speed of the extraction pipe 270 is lower than a threshold value, the waste liquid and the extraction liquid in the extraction pipe 270 are subjected to a mixed extraction process, and the rubber sheet is in a state of shielding the liquid collecting port 330; when the rotation speed of the extraction tube 270 is higher than the threshold value, the rubber sheet is far away from the liquid collection port 330 due to the impact force of the liquid, so that the extraction chamber in the extraction tube 270 is communicated with the liquid collection ring 320.
Referring to fig. 7, a plurality of header pipes 340 are fixedly installed at the top end of the header ring 320 at intervals along the circumferential direction of the header ring 320, and the header pipes 340 communicate with the header ring 320. Drain pipe 290 includes first drain pipe 291 that is used for retrieving the washing liquid, second drain pipe 292 and liquid outlet 350 that are used for retrieving extract and white oil, first drain pipe 291 and second drain pipe 292 communicate with liquid outlet 350 respectively, liquid outlet 350 links to each other with the bottom of each liquid collecting pipe 340 and is commonly used for collecting the liquid after the extraction layering, liquid outlet 350 department rotates installs an adjusting lever 360, the one end fixedly connected with regulating plate 370 of adjusting lever 360 in liquid outlet 350, regulating plate 370 is used for changing the communicating relation of first drain pipe 291 and second drain pipe 292 and liquid outlet 350 under the control of adjusting lever 360.
The implementation principle of the cleaning method of the spinning assembly in the embodiment of the application is as follows:
when the spinning assembly is required to be cleaned, each spinning assembly is arranged in the first chamber 110 and is subjected to preliminary positioning and installation by abutting against the spring 251 and the abutting against the rod 252, the servo motor 160 is started, the output shaft of the servo motor 160 drives the lead screw 150 to rotate, the lead screw 150 drives the sliding block 130 to move under the limitation of the sliding hole 170 through the matching of a threaded hole of the lead screw 150, the sliding block 130 drives the spray header 140 to move in a reciprocating manner, and the spray header 140 realizes the reciprocating spray cleaning work of the spinning assembly.
After cleaning, the waste liquid moves into the recovery ring 280 through the connecting pipe 410, the extraction liquid enters the recovery ring 280 through the feeding pipe and is mixed with the waste liquid in the mixing cavity of the extraction pipe 270, the driving motor 260 is started, the driving motor 260 drives the extraction pipe 270 to rotate, the waste liquid and the extraction liquid are fully contacted and extracted in the extraction cavity of the extraction pipe 270, after extraction is performed to a certain degree, the rotating speed of the driving motor 260 is increased, the pressure of the liquid in the extraction cavity on the rubber sheet is increased, the rubber sheet is separated from the liquid collecting port 330, the extracted mixed liquid enters the liquid collecting ring 320 from the liquid collecting port 330 and enters each liquid collecting pipe 340 through the liquid collecting ring 320 for standing and collection, the standing and layered liquid enters the liquid outlet head 350 in stages and in batches and is collected through the first liquid outlet pipe 291 and the second liquid outlet pipe 292 respectively, the phase where the white oil is located is recycled through further separation and purification, and the purpose of recycling the white oil while cleaning the spinning assembly is achieved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The method for cleaning the spinning assembly is characterized by comprising the following process steps of:
s1, disassembling and cooling spinning components in sequence, and after cooling to room temperature, carrying out ultrasonic cleaning on a feeding cover, a guide plate, a distribution plate and a spinneret plate by using cleaning liquid;
s2, drying the feeding cover, the guide plate, the distribution plate and the spinneret plate after cleaning;
s3, performing gas purging on the dried feeding cover, the dried guide plate, the dried distribution plate and the dried spinneret plate, and assembling the feeding cover, the dried guide plate, the dried distribution plate and the dried spinneret plate to finish cleaning;
the spinning assembly is cleaned through a cleaning device, the cleaning device comprises a cleaning box body (100), a spraying mechanism used for spraying cleaning liquid, a fixing mechanism used for installing and fixing the spinning assembly and a recovery mechanism used for recovering extracted white oil, a first cavity (110) and a second cavity (120) are formed in the cleaning box body (100), the first cavity (110) is communicated with the second cavity (120) through a connecting pipe (410), the spraying mechanism and the fixing mechanism are located in the first cavity (110), and the recovery mechanism is located in the second cavity (120).
2. The method of claim 1, wherein the cleaning step comprises: the cleaning liquid is at least one selected from chloralkane, short-chain alkane, tetrachloroethylene, kerosene, gasoline and glycol.
3. The method of claim 1, wherein the step of cleaning the spin pack assembly comprises the steps of: the cleaning solution is at least one of dichloromethane, trichloroethylene and xylene.
4. The method of claim 1, wherein the cleaning step comprises: the spraying mechanism comprises a sliding block (130) which is arranged in the cleaning box body (100) in a sliding mode, a spraying head (140) which is arranged in the sliding block (130), a servo motor (160) which is arranged in the cleaning box body (100) in a sliding mode, and a screw rod (150) which is connected with the servo motor (160) in a key mode, a sliding hole (170) is formed in the spraying box body, the spraying head (140) penetrates through the sliding hole (170) and is connected with the sliding block (130), and a threaded hole of the screw rod (150) which is matched with the screw rod (150) is formed in the sliding block (130).
5. The method of claim 4, wherein the cleaning step comprises: shower head (140) including rotate install in axis of rotation (180) of slider (130), install in casing (190) of axis of rotation (180), install in shower nozzle (200) of casing (190), install in separation blade (210) of axis of rotation (180) periphery wall and install in torsional spring (220) of slider (130), be formed with passageway (230) that supply the washing liquid to pass in casing (190), separation blade (210) are located axis of rotation (180) stretch into the periphery wall of passageway (230), separation blade (210) are in be the slope setting and with the effort of torsional spring (220) inner wall forms the opening that supplies the washing liquid to pass.
6. The method of claim 1, wherein the cleaning step comprises: the fixing mechanism comprises a plurality of fixing seats (240) installed in the first cavity (110) and abutting pieces (250) installed on the fixing seats (240), each fixing seat (240) comprises a side plate (241) installed on the inner wall of the first cavity (110) and a bottom plate (242) installed on the side plate (241), each abutting piece (250) comprises an abutting spring (251) and an abutting rod (252), an installation groove (253) is formed in the side plate (241), the abutting springs (251) are installed in the installation grooves (253), the abutting rods (252) are installed in the installation grooves (253) in a sliding mode, one ends of the abutting rods (252) are connected with the abutting springs (251), and the other ends of the abutting rods (252) are conical and extend out of the side plates (241) to abut against the spinning assembly.
7. The method of claim 1, wherein the cleaning step comprises: the recovery mechanism comprises a driving motor (260) arranged on the cleaning box body (100), an extraction pipe (270) fixedly arranged on an output shaft of the driving motor (260), a recovery ring (280) arranged on the periphery of the extraction pipe (270) and a liquid outlet pipe (290) connected with the tail end of the extraction pipe (270), the connecting pipe (410) is fixedly arranged in the second cavity (120) and communicated with the first cavity (110) and the recovery ring (280), the inner diameter of the recovery ring (280) is equal to the outer diameter of the extraction pipe (270), the extraction pipe (270) is rotatably connected with the recovery ring (280), a liquid inlet channel (300) communicated with the recovery ring (280) is formed in the extraction pipe (270) along the circumferential direction, and a guide arc surface (310) inclined towards the tail end of the extraction pipe (270) is formed in the recovery ring (280).
8. The method of claim 7, wherein the step of cleaning the spin pack assembly comprises the steps of: liquid collecting ring (320) is installed to extraction pipe (270) tail end periphery wall, extraction pipe (270) tail end periphery wall seted up with collection liquid mouth (330) that liquid collecting ring (320) are linked together, liquid collecting mouth (330) articulate have be used for adjusting according to the rotational speed collection liquid mouth (330) opening size's adjusting part, liquid collecting pipe (340) are installed along circumference interval to collection liquid ring (320) bottom, each the bottom of liquid collecting pipe (340) with drain pipe (290) link to each other.
9. The method of claim 8, wherein the step of cleaning the spin pack further comprises the steps of: drain pipe (290) including first drain pipe (291) that are used for retrieving the washing liquid, second drain pipe (292) and drain head (350) that are used for retrieving extract and white oil, drain head (350) with the bottom of drain pipe (340) links to each other, drain head (350) are rotated and are installed regulation pole (360), it installs and is used for closing to adjust pole (360) periphery wall regulating plate (370) of first drain pipe (291) or second drain pipe (292).
CN202210431755.1A 2022-04-23 2022-04-23 Cleaning method of spinning assembly Active CN114808154B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210431755.1A CN114808154B (en) 2022-04-23 2022-04-23 Cleaning method of spinning assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210431755.1A CN114808154B (en) 2022-04-23 2022-04-23 Cleaning method of spinning assembly

Publications (2)

Publication Number Publication Date
CN114808154A CN114808154A (en) 2022-07-29
CN114808154B true CN114808154B (en) 2023-04-07

Family

ID=82508417

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210431755.1A Active CN114808154B (en) 2022-04-23 2022-04-23 Cleaning method of spinning assembly

Country Status (1)

Country Link
CN (1) CN114808154B (en)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0674525B2 (en) * 1984-02-17 1994-09-21 東レ株式会社 Method for circulating cleaning liquid of polymerization equipment
CN101182649A (en) * 2006-11-14 2008-05-21 盐城化纤机械有限公司 Ethanediol cleaner capable of continuously heating fine-denier filament spinneret
CN202595353U (en) * 2012-06-10 2012-12-12 广东秋盛资源股份有限公司 Regeneration polyester fiber spinning device
CN105088365A (en) * 2014-05-14 2015-11-25 中国石油化工股份有限公司 Washing method for spinneret plate
CN105671652A (en) * 2014-11-20 2016-06-15 中国石油化工股份有限公司 Combined cleaning method for spinneret plate
CN107435166A (en) * 2017-09-01 2017-12-05 江苏广盛源科技发展有限公司 Spinning pack cleaning device
CN111020716A (en) * 2019-11-05 2020-04-17 福建立亚新材有限公司 Cleaning method of high molecular polymer melt spinning spinneret plate
CN212865216U (en) * 2020-05-22 2021-04-02 苏州欧得凯纺织科技有限公司 Raw materials belt cleaning device for textile production
CN113862833B (en) * 2021-10-27 2022-08-30 浙江毅聚新材料有限公司 Creep-resistant fiber and preparation method thereof

Also Published As

Publication number Publication date
CN114808154A (en) 2022-07-29

Similar Documents

Publication Publication Date Title
CN114808154B (en) Cleaning method of spinning assembly
CN113278784B (en) Gear manufacturing waste heat utilization heat preservation heat treatment device
CN211589359U (en) Elevator part preparation facilities
CN117340496A (en) Austenitic stainless steel welded pipe welding processing device and method
CN108315827B (en) A kind of polyester fiber spinning technique
CN116079994A (en) Auto-parts mould injection molding machine
CN210065989U (en) Device for automatically cleaning spinning nozzle
CN115302699A (en) Extrusion cylinder with cleaning structure for injection molding machine
CN115974310A (en) Method and device for recycling automobile electrophoresis wastewater
CN210560610U (en) Drill rod heat treatment device for blast furnace opening
CN112848413A (en) Production device of high-strength fan blade male die supporting plate
CN112337874A (en) Production process of optical lens with high protection function
CN219836860U (en) Lock core shaping aftertreatment device
CN221133300U (en) Metal foil material processing device
CN220665663U (en) Novel high-strength high-elongation polyester industrial yarn processing device
CN115011785B (en) Tempering device for intermediate-frequency tempering tire bead wire
CN219385238U (en) Closed roller spray quenching machine
CN219985519U (en) Upper roller cleaning device for photovoltaic glass production
CN212733300U (en) Cleaning device for machine-building accessory
CN214681480U (en) Green type finish recycling apparatus of polyamide fibre spinning finish
CN220621986U (en) Waste engine oil discharge structure of power station engine
CN218692097U (en) Raw and other materials belt cleaning device is used in epoxy production
CN220407044U (en) Spraying pretreatment device
CN213375516U (en) Filter element cleaning machine
CN216571896U (en) Vacuum filter

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant