CN112337874A

CN112337874A - Production process of optical lens with high protection function

Info

Publication number: CN112337874A
Application number: CN202011229455.2A
Authority: CN
Inventors: 杨亚平
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-06
Filing date: 2020-11-06
Publication date: 2021-02-09

Abstract

The invention discloses a production process of an optical lens with a high protection function, which specifically comprises the following steps: s1, selecting raw materials required by lens production, and sequentially carrying out material mixing, material melting and material mixing; s2, injection molding, and cooling and drawing to obtain a lens blank; s3, machining; s4, high-protection cleaning and quality inspection packaging, and relates to the technical field of optical lens production. This optical lens production technology with high safeguard function can realize through putting into soft clamping tool with lens, in proper order through washing, ultrasonic cleaning, dry and receive the whole process of material, thereby the completion carries out the high protection to lens and handles, barrier propterty is good, avoid colliding with broken condition between lens and the lens or between lens and the cleaning equipment and take place, need not to adopt the centre gripping to wash, need not to consider the not good problem of adjusting of clamping-force, it presss from both sides the bits of broken glass or the mar appears to place the lens, thereby the defective rate of product has been reduced.

Description

Production process of optical lens with high protection function

Technical Field

The invention relates to the technical field of optical lens production, in particular to a production process of an optical lens with a high protection function.

Background

The lens is an optical element which is made of transparent substance and has a part of spherical surface, the lens is composed of a plurality of lenses, including a plastic lens and a glass lens, the glass lens is more expensive than the plastic lens, and the lens structure for the common camera is as follows: 1P, 2P, 1G1P, 1G2P, 2G2P, 4G, etc., the more lenses, the higher the cost. The method plays an important role in the fields of astronomy, military, traffic, medicine, art and the like, and generally, optical lenses need to be subjected to the processes of melting, injection molding, cooling forming, machining, cleaning, drying and quality inspection in the production process, wherein the cleaning process is particularly important, and machining impurities and oil stains on the surfaces of the machined optical lenses need to be cleaned, so that the smoothness of the lenses is ensured.

Refer to chinese patent publication No. CN 210825963U's a belt cleaning device for optical glass lens production, through setting up the cylinder, the anchor clamps that cylinder piston rod drove on the mount reciprocate, can carry out the automatic rising and falling to optical lens, can realize the two-sided washing and carrying out self-cleaning to optical glass lens through setting up two sets of brush rollers and shower nozzle, wash thoroughly, and can carry out the automatic drying to optical glass lens after the washing through setting up the fan.

Refer to chinese patent publication No. CN 207914199U's navigation mark lamp lens belt cleaning device, through setting up the host computer, wash the rotary drum, drive assembly and water tank, during the use, pack into navigation mark lamp lens and wash in the rotary drum, it is rotatory to drive the washing rotary drum through drive assembly, can utilize the brush that washs the rotary drum inner wall to clean navigation mark lamp lens, utilize the water tank to wash water of supplying in to the host computer simultaneously, flow through the washing water and wash navigation mark lamp lens, thereby the realization is washed navigation mark lamp lens fast, high-efficiently. Therefore, the invention has simple structure, convenient use, good cleaning effect and convenient carrying, and improves the cleaning efficiency.

A comprehensive analysis of the above referenced patents can yield the following drawbacks:

1) most of the existing lens cleaning equipment adopts a lens clamp or a storage jig to clamp the lens to be cleaned, then the cleaning fixture is put into cleaning equipment for cleaning, the existing cleaning clamping mechanism has poor protection performance, because the clamping mechanism is made of hard material and the lens is made of brittle material, the lens is easy to collide and break in the clamping mechanism, for example, the navigation light lens cleaning device of the reference CN207914199U directly puts the lens into the cleaning barrel for rotary brushing, the lens collides with the inner wall of the cleaning barrel, if a plurality of lenses are put at the same time for cleaning, the collision among a plurality of lenses is more serious, some clamping mechanisms are used for restricting, clamping and cleaning the lenses, for example, in the cleaning device for producing an optical glass lens of reference CN210825963U, if the clamping force is not adjusted well during clamping cleaning, the lens is easily crushed or scratched, thereby increasing the defective rate of the product.

2) The existing lens cleaning equipment has lower cleaning efficiency, and is not thoroughly cleaned, one or a small amount of lenses can only be realized once, the lens cannot be washed in a soft multi-storage-position fixture through clamping, the ultrasonic cleaning and the drying are simultaneously carried out without stopping and continuous cleaning, the aim of cleaning the design cost of the cleaning equipment by integrating two cleaning modes and drying treatment in one cleaning equipment cannot be achieved, the cleaning equipment cannot be fast and efficiently cleaned, and the lens cleaning equipment is very unfavorable for lens production enterprises.

3) The existing lens cleaning equipment has the defects that the type for cleaning the lens is single, the use flexibility is poor, the lens with single shape, thickness and size can only be cleaned due to the limitation of the design of the clamping mechanism, the clamping mechanism cannot be designed to be capable of clamping the lenses with different shapes, thicknesses and sizes to clean, and the purpose of clamping the lenses which cannot be shaped and sized by adopting the soft rubber clamping mechanism cannot be achieved.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a production process of an optical lens with a high protection function, which solves the problems that the existing cleaning and clamping mechanism has poor protection performance, the clamping mechanism is made of hard materials, the lens is brittle and is extremely easy to collide and break in the clamping mechanism, some clamping mechanisms are used for restraining, clamping and cleaning the lens, and if the clamping force is not well adjusted during clamping and cleaning, the lens is easy to break or scratch, so that the product reject ratio is increased, meanwhile, the cleaning is not thorough, the cleaning efficiency is low, the type of the cleaned lens is single, and the use flexibility is poor.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a production process of an optical lens with a high protection function specifically comprises the following steps:

s1, selecting raw materials required by lens production, and sequentially carrying out material mixing, material melting and material mixing;

s2, injecting the mixed material prepared in the step S1 into a forming die through injection molding equipment, and cooling and drawing the die to obtain a lens blank;

s3, sequentially cutting, grinding and polishing the lens blank prepared in the step S2 by a polishing machine;

and S4, cleaning the lens machined in the step S3 by a high-protection cleaning device, and performing quality inspection and packaging after cleaning.

Wherein step S3 crowning protects belt cleaning device, including quick-witted case and soft clamping subassembly, machine roof portion has wash subassembly and stoving subassembly from a left side to right side fixed mounting in proper order, and the bottom fixed mounting of machine incasement wall has the ultrasonic cleaning subassembly, the inside of ultrasonic cleaning subassembly is provided with the guide subassembly, and the top fixed mounting of machine incasement wall has the auxiliary assembly that colludes the material, the top of machine case and the place ahead that is located stoving subassembly are provided with receiving agencies, and the inside of machine case be provided with the drive unit of receiving agencies looks adaptation.

Soft clamping subassembly includes that soft dress smugglies secretly, soft dress smugglies secretly and has seted up the blow-off groove, and all shelters from through erecting the slat board about the blow-off groove, thereby soft dress smugglies secretly the upper and lower surface formation fretwork state, the charging hole has been seted up to one side that soft dress smugglied secretly, and one side of charging hole inner wall is stained with the cock board through the adhesive, the cock board opposite side is stained with T shape dop, and soft clamping takes and sets up the jack with T shape dop looks adaptation.

The guide subassembly includes fixed mounting in the inside U-shaped network management of ultrasonic cleaning subassembly and respectively through inlet pipe and discharging pipe of bolt fixed mounting in U-shaped network management both ends, the top of inlet pipe runs through quick-witted case and washing unit in proper order and extends to the top of washing unit, the top of discharging pipe runs through quick-witted case and stoving subassembly in proper order and extends to the top of stoving subassembly, the rectangular hole has all been seted up on the surface that the inlet pipe is located the washing unit inside and the surface that the discharging pipe is located the stoving subassembly inside, and the top of U-shaped network management articulates through the hinge has the top cap.

Preferably, the washing component comprises a liquid discharge box fixedly mounted at the top of the case and a washing bucket fixedly mounted at the top of the liquid discharge box, washing nozzles are fixedly mounted on two sides of the top of the inner wall of the washing bucket through a mounting frame, washing nozzles are fixedly mounted on one side of the top of the inner wall of the liquid discharge box through the mounting frame, and a filter screen is fixedly mounted on the surface of the liquid inlet pipe inside the liquid discharge box.

Preferably, the drying assembly comprises a drying cylinder fixedly mounted at the top of the case and a hot air unit fixedly mounted on one side of the drying cylinder, an air distribution pipe is fixedly mounted on one side of the inner wall of the drying cylinder through a mounting frame, a nozzle is fixedly mounted on one side of the air distribution pipe, and one end of the air distribution pipe is communicated with an air outlet of the hot air unit through a pipeline.

Preferably, the ultrasonic cleaning assembly comprises an ultrasonic generator fixedly mounted on the bottom of the inner wall of the case, a cleaning cylinder is fixedly mounted at the top of the ultrasonic generator, and two sides of the cleaning cylinder are respectively communicated with a liquid through pipe.

Preferably, collude material auxiliary assembly and include two mounting boxes through mounting bracket fixed mounting on quick-witted incasement wall top, two rotate through the bearing between the mounting box and be connected with the roller bearing, and the outer fixed surface of roller bearing installs the reel, the surface winding elasticity rope of reel, and the one end of elasticity rope is stained with the couple through the adhesive, the inside fixed mounting of mounting box has the torsional spring with roller bearing looks adaptation.

Preferably, receiving agencies includes fixed mounting in the rolling case and the wind-up roll subassembly of quick-witted roof portion, the equal fixed mounting in both sides of rolling incasement wall bottom has the support frame, and one side of rolling incasement wall is connected with through the bearing rotation and inserts a section of thick bamboo, the opposite side of rolling incasement wall is provided with the installation component.

Preferably, the mounting assembly comprises a rotary drum which is rotatably connected to one side of the inner wall of the winding box through a bearing, a spline insertion shaft is meshed in the rotary drum through spline grains, locking bolts are fixedly mounted on the upper surface and the lower surface of the spline insertion shaft, and a cross-shaped bulge is fixedly mounted at one end of the spline insertion shaft.

Preferably, the wind-up roll subassembly rolls the roller including the rolling, the one end fixed mounting that the roller was rolled in the rolling has the location axle with inserting a looks adaptation, and the other end fixed mounting that the roller was rolled in the rolling has the connecting cylinder with the spline of installation component inserts a looks adaptation, the cross recess with the protruding looks adaptation of cross of installation component is seted up to the inner wall of connecting cylinder.

Preferably, the driving unit comprises a driving motor fixedly installed at the bottom of the inner wall of the case, a first belt pulley is fixedly installed on the outer surface of an output shaft of the driving motor, a second belt pulley is fixedly installed on the winding mechanism, and the outer surface of the second belt pulley is in transmission connection with the outer surface of the first belt pulley.

Preferably, the inside of the case is fixedly provided with a central processing unit and a time relay respectively, and the front of the case is fixedly provided with a control panel.

(III) advantageous effects

The invention provides a production process of an optical lens with a high protection function. Compared with the prior art, the method has the following beneficial effects:

(1) the production process of the optical lens with the high protection function comprises a soft clamping assembly, wherein the soft clamping assembly comprises a soft clamping belt, the soft clamping belt is provided with a discharge groove, the upper surface and the lower surface of the discharge groove are shielded by vertical plates, so that a hollow state is formed on the upper surface and the lower surface of the soft clamping belt, one side of the soft clamping belt is provided with a charging hole, one side of the inner wall of the charging hole is adhered with a plug plate through an adhesive, the other side of the plug plate is adhered with a T-shaped chuck, and the soft clamping belt is provided with a jack matched with the T-shaped chuck, so that the lens can be placed into a soft clamping jig and sequentially subjected to the whole processes of washing, ultrasonic cleaning, drying and material receiving, thereby completing high protection treatment on the lens, the protection performance is good, the condition that the lens is collided and broken between the lens and the lens or between the lens, the problem that the clamping force is not easy to adjust is not considered, and the lens is placed to be clamped and crushed or scratched, so that the reject ratio of products is reduced.

(2) The production process of the optical lens with the high protection function comprises the steps that a washing component and a drying component are sequentially and fixedly installed on the top of a machine box from left to right, an ultrasonic cleaning component is fixedly installed at the bottom of the inner wall of the machine box, a material guide component is arranged inside the ultrasonic cleaning component, a material hooking auxiliary component is fixedly installed at the top of the inner wall of the machine box, a material receiving mechanism is arranged at the top of the machine box and in front of the drying component, and a driving unit matched with the material receiving mechanism is arranged inside the machine box, so that the purpose of reducing the design cost of cleaning equipment by integrating two cleaning modes and drying treatment into one cleaning equipment for cleaning without stopping the machine is well achieved, the cleaning efficiency is high, and washs thoroughly, once can wash production to a plurality of lenses to very useful to lens manufacturing enterprise.

(3) This optical lens production technology with high safeguard function can realize designing into the clamping machine structure and can clamping different shapes, thickness and the lens of size of a dimension and wash, fine reaching through adopting soft rubber clamping machine structure, come to carry out the purpose of clamping to the lens that can not the shape size, make cleaning equipment can wash multiple type lens, the flexibility of use is good.

(4) This optical lens production technology with high safeguard function, its receiving agencies include fixed mounting in the rolling case and the wind-up roll subassembly of quick-witted roof portion, the equal fixed mounting in both sides of rolling incasement wall bottom has the support frame, and one side of rolling incasement wall is connected with through the bearing rotation and inserts a section of thick bamboo, the opposite side of rolling incasement wall is provided with the installation component, can realize carrying out the rolling to the lens clamping area after the washing is accomplished, and can carry out quick clamping and take, high durability and convenient use, the rolling is accomplished the back, directly will roll the roller and take off and can carry out next process production.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the interior of the structure of the present invention;

FIG. 3 is a side view of the interior of the present invention;

FIG. 4 is a schematic view of the soft clamping assembly according to the present invention;

FIG. 5 is a cross-sectional view of the soft clamping assembly of the present invention;

FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 5;

FIG. 7 is a schematic structural diagram of a drying assembly according to the present invention;

FIG. 8 is a schematic structural view of the hook accessory of the present invention;

FIG. 9 is a schematic structural view of a receiving mechanism according to the present invention;

FIG. 10 is an enlarged view of a portion of the invention at B in FIG. 9;

FIG. 11 is a side view of the spline shaft insert structure of the present invention;

fig. 12 is a schematic structural diagram of the driving unit of the present invention.

In the figure, 1 chassis, 2 soft clamping components, 21 soft clamping belt, 22 material discharging groove, 23 vertical strip plate, 24 material charging hole, 25 plug plate, 26T-shaped clamping head, 27 jack, 3 flushing component, 31 liquid discharging box, 32 flushing hopper, 33 flushing nozzle, 34 flushing nozzle, 35 filter screen, 4 drying component, 41 drying cylinder, 42 hot air unit, 43 gas distributing pipe, 44 nozzle, 5 ultrasonic cleaning component, 51 ultrasonic generator, 52 cleaning cylinder, 53 liquid passing pipe, 6 material guiding component, 61U-shaped network pipe, 62 material feeding pipe, 63 material discharging pipe, 64 rectangular hole, 65 top cover, 7 material hooking auxiliary component, 71 mounting box, 72 rolling shaft, 73 winding wheel, 74 elastic rope, 75 hook, 76 torsion spring, 8 material receiving mechanism, 81 winding box, 82 roller component, 821 rolling roller, 822 positioning shaft, 823 connecting cylinder, 824 cross groove, 83 supporting frame, 84 inserting cylinder, 85 mounting component, 851 rotary cylinder, 852 spline insert shaft, 853 locking bolt, 854 cross lug, 9 driving unit, 91 driving motor, 92 first belt pulley, 93 second belt pulley, 10 central processing unit, 11 time relay and 12 control panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-12, an embodiment of the present invention provides a technical solution: a production process of an optical lens with a high protection function specifically comprises the following steps:

The high-protection cleaning device comprises a case 1 and a soft clamping component 2, a washing component 3 and a drying component 4 are sequentially and fixedly mounted on the top of the case 1 from left to right, an ultrasonic cleaning component 5 is fixedly mounted at the bottom of the inner wall of the case 1, a material guiding component 6 is arranged inside the ultrasonic cleaning component 5, a material hooking auxiliary component 7 is fixedly mounted at the top of the inner wall of the case 1, a material receiving mechanism 8 is arranged at the top of the case 1 and in front of the drying component 4, a driving unit 9 matched with the material receiving mechanism 8 is arranged inside the case 1, a central processor 10 and a time relay 11 are respectively and fixedly mounted inside the case 1, the central processor 10 is ARM9, the time relay 11 is DS-21C, and a control panel 12 is fixedly mounted on the front of the case 1.

As shown in fig. 4-6, in the embodiment of the present invention, the soft clamping assembly 2 includes a soft clamping belt 21, the soft clamping belt 21 has a discharge groove 22, and the upper and lower surfaces of the discharge groove 22 are shielded by vertical plates 23, so that a hollow state is formed on the upper and lower surfaces of the soft clamping belt 21, one side of the soft clamping belt 21 has a charging hole 24, one side of the inner wall of the charging hole 24 is adhered with a plug plate 25 by an adhesive, the other side of the plug plate 25 is adhered with a T-shaped chuck 26, the soft clamping belt 21 has a jack 27 adapted to the T-shaped chuck 26, the T-shaped chuck 26 and the jack 27 are in interference fit, and the T-shaped chuck 26 can be pulled out from the jack 27 by an external force.

As shown in fig. 2, in the embodiment of the present invention, the washing component 3 includes a liquid discharge tank 31 fixedly installed at the top of the chassis 1 and a washing bucket 32 fixedly installed at the top of the liquid discharge tank 31, both sides of the top of the inner wall of the washing bucket 32 are fixedly installed with washing nozzles 33 through an installation frame, one side of the top of the inner wall of the liquid discharge tank 31 is fixedly installed with a washing nozzle 34 through an installation frame, both the washing nozzle 33 and the washing nozzle 34 are electromagnetic nozzles with a model of GL9702, and a filter screen 35 is fixedly installed on the surface of the liquid inlet pipe 62 located inside the liquid discharge tank 31.

As shown in fig. 2 and 7, in the embodiment of the present invention, the drying assembly 4 includes a drying cylinder 41 fixedly installed on the top of the chassis 1 and a hot air unit 42 fixedly installed on one side of the drying cylinder 41, the hot air unit 42 is a self-suction type hot air blower, a gas distribution pipe 43 is fixedly installed on one side of the inner wall of the drying cylinder 41 through an installation frame, a nozzle 44 is fixedly installed on one side of the gas distribution pipe 43, and one end of the gas distribution pipe 43 is communicated with an air outlet of the hot air unit 42 through a pipeline.

As shown in fig. 2, in the embodiment of the present invention, the ultrasonic cleaning assembly 5 includes an ultrasonic generator 51 fixedly mounted on the bottom of the inner wall of the chassis 1, the ultrasonic generator 51 is MD677-KMD-K1, the cleaning cylinder 52 is fixedly mounted on the top of the ultrasonic generator 51, two sides of the cleaning cylinder 52 are respectively communicated with a liquid conduit 53, and the liquid conduit 53 is used for conveniently injecting or discharging water into the cleaning cylinder 52.

As shown in fig. 2, in the embodiment of the present invention, the material guiding assembly 6 includes a U-shaped mesh tube 61 fixedly installed inside the ultrasonic cleaning assembly 5, and a feeding tube 62 and a discharging tube 63 fixedly installed at two ends of the U-shaped mesh tube 61 through bolts, respectively, a top end of the feeding tube 62 sequentially penetrates through the chassis 1 and the washing assembly 3 and extends to a top of the washing assembly 3, a top end of the discharging tube 63 sequentially penetrates through the chassis 1 and the drying assembly 4 and extends to a top of the drying assembly 4, rectangular holes 64 are formed in surfaces of the feeding tube 62 inside the washing assembly 3 and surfaces of the discharging tube 63 inside the drying assembly 4, and a top cover 65 is hinged to the top of the U-shaped mesh tube 61 through a.

As shown in fig. 8, in the embodiment of the present invention, the hooking assisting assembly 7 includes two mounting boxes 71 fixedly mounted on the top of the inner wall of the chassis 1 through a mounting bracket, a roller 72 is rotatably connected between the two mounting boxes 71 through a bearing, a winding wheel 73 is fixedly mounted on the outer surface of the roller 72, an elastic rope 74 is wound on the outer surface of the winding wheel 73, a hook 75 is adhered to one end of the elastic rope 74 through an adhesive, a torsion spring 76 adapted to the roller 72 is fixedly mounted inside the mounting box 71, and the torsion spring 76 has a large restoring force and can be used for a long time.

As shown in fig. 9-11, in the embodiment of the present invention, the material receiving mechanism 8 includes a winding box 81 and a winding roller assembly 82 fixedly installed on the top of the chassis 1, two sides of the bottom of the inner wall of the winding box 81 are both fixedly installed with a support frame 83, and one side of the inner wall of the winding box 81 is rotatably connected with an insertion cylinder 84 through a bearing, the other side of the inner wall of the winding box 81 is provided with an installation assembly 85, the installation assembly 85 includes a rotating cylinder 851 rotatably connected to one side of the inner wall of the winding box 81 through a bearing, the inside of the rotating cylinder 851 is engaged with a spline insertion shaft 852 through spline grains, and locking bolts 853 are fixedly installed on the upper and lower surfaces of the spline insertion shaft 852, one end of the spline insertion shaft 852 is fixedly installed with a cross-shaped protrusion 854, the winding roller assembly 82 includes a winding roller 821, one end of the winding roller 821 is fixedly installed with a positioning shaft 822 adapted to the insertion cylinder 84, the inner wall of the connecting cylinder 823 is provided with a cross-shaped groove 824 adapted to the mounting component 85.

As shown in fig. 3 and 12, in the embodiment of the present invention, the driving unit 9 includes a driving motor 91 fixedly mounted at the bottom of the inner wall of the chassis 1, the driving motor 91 is a servo motor with an EDSMT-2T model, a first belt pulley 92 is fixedly mounted on an outer surface of an output shaft of the driving motor 91, a second belt pulley 93 is fixedly mounted on the winding mechanism 8, and an outer surface of the second belt pulley 93 is in transmission connection with an outer surface of the first belt pulley 92.

Before use, the whole equipment is powered on through an external power supply, and then a control program is recorded into the central processing unit 10 and the time relay 11 through the control panel 12, wherein the control program comprises washing time, ultrasonic cleaning time and drying time.

Charging: the plug plate 25 is opened to pull the T-shaped chuck 26 out of the insertion hole 27, so as to open the charging hole 24, the lens to be cleaned is plugged into the discharging groove 22 from the charging hole 24, then the T-shaped chuck 26 is inserted into the insertion hole 27, a plurality of lenses can be loaded into the soft clamping assembly 2 by the same operation, and then the soft clamping assembly 2 with the lenses is slowly inserted from the top of the feeding pipe 62 by manual work or external discharging equipment.

Washing: when the bottom end of the soft loading belt 21 just contacts the top of the filter screen 35, the material discharge is stopped, the control panel 12 is operated, the central processor 10 controls the flushing nozzle 33 and the scouring nozzle 34 to be opened simultaneously to start working, the rectangular holes 64 of the feeding pipe 62 are scoured to the lenses in the soft loading belt 21, scouring wastewater can be discharged through the drain pipe communicated with one side of the liquid discharge box 31, at the moment, the time relay 11 starts to time, after the set one-time flushing time is reached, the three nozzles are closed firstly, the material discharge is continued, the soft loading belt 21 penetrates through the filter screen 35 to move downwards, when the position of the U-shaped mesh pipe 61 is reached, a worker firstly opens the top cover 65, pulls the hook 75 downwards, and hooks the soft loading belt 21 into the U-shaped mesh pipe 61 through the hook 75.

Ultrasonic cleaning: when the soft loading belt 21 is pulled into the whole U-shaped net pipe 61, the material is stopped to be discharged, the hook 75 is loosened, the hook 75 can be rewound and reset under the action of the torsion spring 76, the rolling shaft 72, the winding wheel 73 and the elastic rope 74, then the control panel 12 is operated, the central processor 10 controls the ultrasonic generator 51 to start working, ultrasonic waves are generated in water of the cleaning cylinder 52, the cleaned lens is cleaned by ultrasonic waves, meanwhile, relevant nozzles in the cleaning step are continuously started to clean the lens which is just fed into the feeding pipe 62, the time relay 11 starts timing at the moment, when the set one-time ultrasonic cleaning time is reached, the three nozzles and the ultrasonic generator 51 are closed, the material is discharged, a worker firstly opens the top cover 64, pulls the hook 75 downwards, and hooks the soft loading belt 21 into the discharging pipe 63 through the hook 75.

Drying: operating the control panel 12 to make the central processor 10 control the hot air set 42 to blow hot air into the drying cylinder 41 to dry the lens in the feeding pipe 62, at this time, the lens after being washed enters the cleaning cylinder 52 to be ultrasonically cleaned, and the lens newly entering the feeding pipe 62 is washed, at this time, the time relay 11 starts timing, when the set one-time drying time is reached, the three nozzles, the ultrasonic generator 51 and the hot air set 42 are closed to stop working, the worker pulls the soft loading belt 21 out of the discharging pipe 53 and winds the soft loading belt 21 on the winding roller 821, operating the control panel 12 to make the central processor 10 control the driving motor 91 to start working, the driving motor 91 drives the roller 821 to rotate through the first belt pulley 92, the second belt pulley 93 and the rotary cylinder 851 respectively, so as to realize winding the soft loading belt 21, and executing a control program to start the driving motor 91 to wind once every set time, so that the whole lens on the soft loading belt 21 is treated according to the procedures of washing, ultrasonic cleaning, drying and winding, and repeating the operation circularly until all the lens cleaning treatment is finished.

Unloading: the production personnel firstly open the box cover on the winding box 81 and then screw the cover locking bolt 853 to lead the spline inserting shaft 852 to be capable of sliding in the rotary cylinder 851 without constraint, then pull back the spline inserting shaft 852 to lead the cross-shaped bulge 854 to be separated from the cross-shaped groove 824, when the spline inserting shaft 852 is completely separated from the connecting cylinder 823, one end of the winding roller 821 is shown to be opened, then the positioning shaft 822 at the other end of the winding roller 821 is pulled out from the inserting cylinder 84, and the winding roller assembly 82 which is wound with the treated soft loading belt 21 can be taken out for the next process production.

And those not described in detail in this specification are well within the skill of those in the art.

It should be noted that the middle part of the filter screen 35 is provided with a through hole matched with the soft clamping component 2, so as to conveniently insert the soft clamping component 2 into the feeding pipe 62.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A production process of an optical lens with a high protection function is characterized in that: the method specifically comprises the following steps:

s4, cleaning the lens machined in the step S3 by a high-protection cleaning device, and performing quality inspection and packaging after cleaning;

the high-protection cleaning device comprises a case (1) and a soft clamping assembly (2), wherein a washing assembly (3) and a drying assembly (4) are fixedly mounted on the top of the case (1) from left to right in sequence, an ultrasonic cleaning assembly (5) is fixedly mounted at the bottom of the inner wall of the case (1), a material guide assembly (6) is arranged inside the ultrasonic cleaning assembly (5), a material hooking auxiliary assembly (7) is fixedly mounted at the top of the inner wall of the case (1), a material receiving mechanism (8) is arranged at the top of the case (1) and in front of the drying assembly (4), and a driving unit (9) matched with the material receiving mechanism (8) is arranged inside the case (1);

the soft clamping assembly (2) comprises a soft clamping belt (21), a discharge groove (22) is formed in the soft clamping belt (21), the upper surface and the lower surface of the discharge groove (22) are shielded through vertical plates (23), so that the upper surface and the lower surface of the soft clamping belt (21) form a hollow state, a charging hole (24) is formed in one side of the soft clamping belt (21), a plug plate (25) is adhered to one side of the inner wall of the charging hole (24) through an adhesive, a T-shaped clamping head (26) is adhered to the other side of the plug plate (25), and a jack (27) matched with the T-shaped clamping head (26) is formed in the soft clamping belt (21);

guide subassembly (6) including fixed mounting in the inside U-shaped network management (61) of ultrasonic cleaning subassembly (5) and respectively through inlet pipe (62) and discharging pipe (63) of bolt fixed mounting in U-shaped network management (61) both ends, the top of inlet pipe (62) runs through quick-witted case (1) and washes subassembly (3) in proper order and extends to the top of washing subassembly (3), the top of discharging pipe (63) runs through quick-witted case (1) and stoving subassembly (4) in proper order and extends to the top of stoving subassembly (4), rectangular hole (64) have all been seted up on the surface that inlet pipe (62) are located the inside of washing subassembly (3) and discharging pipe (63) are located the inside surface of stoving subassembly (4), and the top of U-shaped network management (61) is articulated through the hinge has top cap (65).

2. The process for producing an optical lens with high protection function according to claim 1, wherein: wash subassembly (3) including fixed mounting in flowing back case (31) and the washing fill (32) at fixed mounting in flowing back case (31) top at quick-witted case (1) top, wash the both sides at fighting (32) inner wall top and all have washing terminals (33) through mounting bracket fixed mounting, and one side at flowing back case (31) inner wall top has washing terminals (34) through mounting bracket fixed mounting, feed liquor pipe (62) are located the inside fixed surface of flowing back case (31) and install filter screen (35).

3. The process for producing an optical lens with high protection function according to claim 1, wherein: drying assembly (4) are including fixed mounting in a drying section of thick bamboo (41) and the hot-blast unit (42) of fixed mounting in a drying section of thick bamboo (41) one side at quick-witted case (1) top, there is gas-distributing pipe (43) one side of a drying section of thick bamboo (41) inner wall through mounting bracket fixed mounting, and one side fixed mounting of gas-distributing pipe (43) has nozzle (44), the gas outlet intercommunication of pipeline and hot-blast unit (42) is passed through to the one end of gas-distributing pipe (43).

4. The process for producing an optical lens with high protection function according to claim 1, wherein: the ultrasonic cleaning assembly (5) comprises an ultrasonic generator (51) fixedly mounted on the bottom of the inner wall of the case (1), a cleaning cylinder (52) is fixedly mounted at the top of the ultrasonic generator (51), and two sides of the cleaning cylinder (52) are respectively communicated with a liquid through pipe (53).

5. The process for producing an optical lens with high protection function according to claim 1, wherein: collude material auxiliary assembly (7) and include two mounting boxes (71) through mounting bracket fixed mounting on quick-witted case (1) inner wall top, two rotate through the bearing between mounting box (71) and be connected with roller bearing (72), and the outer fixed surface of roller bearing (72) installs take-up reel (73), the surface winding of take-up reel (73) has elastic rope (74), and the one end of elastic rope (74) is stained with couple (75) through the adhesive, the inside fixed mounting of mounting box (71) has torsional spring (76) with roller bearing (72) looks adaptation.

6. The process for producing an optical lens with high protection function according to claim 1, wherein: receiving agencies (8) are including fixed mounting in rolling-up case (81) and wind-up roll subassembly (82) at quick-witted case (1) top, the equal fixed mounting in both sides of rolling-up case (81) inner wall bottom has support frame (83), and one side of rolling-up case (81) inner wall is connected with through the bearing rotation and inserts a section of thick bamboo (84), the opposite side of rolling-up case (81) inner wall is provided with installation component (85).

7. The process for producing an optical lens with high protection function according to claim 6, wherein: the installation component (85) comprises a rotary drum (851) which is rotatably connected to one side of the inner wall of the coiling box (81) through a bearing, a spline inserting shaft (852) is meshed in the interior of the rotary drum (851) through spline grains, locking bolts (853) are fixedly installed on the upper surface and the lower surface of the spline inserting shaft (852), and a cross-shaped bulge (854) is fixedly installed at one end of the spline inserting shaft (852).

8. The process for producing an optical lens with high protection function according to claim 6, wherein: the winding roller assembly (82) comprises a winding roller (821), one end of the winding roller (821) is fixedly provided with a positioning shaft (822) matched with the inserting cylinder (84), the other end of the winding roller (821) is fixedly provided with a connecting cylinder (823) matched with the mounting assembly (85), and the inner wall of the connecting cylinder (823) is provided with a cross groove (824) matched with the mounting assembly (85).

9. The process for producing an optical lens with high protection function according to claim 1, wherein: drive unit (9) are including fixed mounting in driving motor (91) of quick-witted case (1) inner wall bottom, the fixed surface of driving motor (91) output shaft installs first belt pulley (92), and fixed mounting has second belt pulley (93) on winding mechanism (8), the surface of second belt pulley (93) is connected with the surface transmission of first belt pulley (92).

10. The process for producing an optical lens with high protection function according to claim 1, wherein: a central processing unit (10) and a time relay (11) are respectively and fixedly installed in the case (1), and a control panel (12) is fixedly installed on the front face of the case (1).