CN114803617A - Reel changing machine - Google Patents

Reel changing machine Download PDF

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Publication number
CN114803617A
CN114803617A CN202210434577.8A CN202210434577A CN114803617A CN 114803617 A CN114803617 A CN 114803617A CN 202210434577 A CN202210434577 A CN 202210434577A CN 114803617 A CN114803617 A CN 114803617A
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CN
China
Prior art keywords
conveying
uncoiler
ground rail
station
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210434577.8A
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Chinese (zh)
Inventor
梁建冬
练振达
廖谷祥
左建林
黄海涛
李宏鑫
刘锦均
杨广潮
吴昌坚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Huibaisheng Laser Technology Co Ltd
Original Assignee
Foshan Huibaisheng Laser Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Huibaisheng Laser Technology Co Ltd filed Critical Foshan Huibaisheng Laser Technology Co Ltd
Priority to CN202210434577.8A priority Critical patent/CN114803617A/en
Publication of CN114803617A publication Critical patent/CN114803617A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12Lifting, transporting, or inserting the web roll; Removing empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Unwinding Webs (AREA)

Abstract

The invention discloses a reel changer, which comprises: ground rail: the number of the uncoilers is one group or a plurality of groups arranged in parallel and used for erecting the uncoilers; an uncoiler: the uncoiler is arranged on the ground rail and is connected with the ground rail in a sliding manner and used for erecting and uncoiling coiled materials; a conveying table: the number of the sheet unwinding devices is the same as that of the ground rails, the sheet unwinding devices are arranged on the unwinding machine and comprise a conveying belt, a pressing roller arranged above the conveying belt and a second driving mechanism used for driving the conveying belt to move, and the second driving mechanism is used for conveying sheets unwound by the unwinding machine at the next station; a controller: the device is electrically connected with the uncoiler and the conveying platform and is used for controlling the operation of the uncoiler and the conveying platform. The application provides a rewinder through ground rail, a plurality of decoiler, the transport platform that sets up, has the decoiler of a plurality of stations, can realize the change of lap simultaneously and unreel the function, for production line lasts the feed, and then reaches the purpose of not shutting down the change of lap.

Description

Reel changing machine
Technical Field
The invention relates to the technical field of feeding equipment, in particular to a reel changer.
Background
In sheet processing, the feeding is usually performed by an unwinder. However, in the existing production line, an uncoiler with a station is usually arranged for feeding, and when the uncoiler is uncoiled and a coiled material is replaced, the uncoiler needs to be stopped for waiting, so that the production cannot be continuously carried out, and the production efficiency is reduced.
It is seen that improvements and enhancements to the prior art are needed.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a reel changer, which aims to overcome the defects that in the prior art, the reel change needs to be stopped and the continuous production cannot be realized.
In order to achieve the purpose, the invention adopts the following technical scheme:
a reel changer, comprising:
ground rail: the number of the uncoilers is one group or a plurality of groups arranged in parallel and used for erecting the uncoilers;
an uncoiler: the uncoiler is arranged on the ground rail and is connected with the ground rail in a sliding manner and used for erecting and uncoiling coiled materials;
a conveying table: the number of the sheet unwinding devices is the same as that of the ground rails, the sheet unwinding devices are arranged on the unwinding machine and comprise a conveying belt, a pressing roller arranged above the conveying belt and a second driving mechanism used for driving the conveying belt to move, and the second driving mechanism is used for conveying sheets unwound by the unwinding machine at the next station;
a controller: the device is electrically connected with the uncoiler and the conveying platform and is used for controlling the operation of the uncoiler and the conveying platform.
Among the roll change material machine, the decoiler bottom is equipped with the chassis, the chassis is through the multiunit loose pulley assembly and the ground rail sliding connection who sets up, multiunit loose pulley assembly includes first pivot and the pulley of setting at first pivot both ends, is equipped with the gear on one of them group loose pulley assembly's the first pivot to be connected through the third gear motor transmission that sets up below the chain and the chassis that sets up, third gear motor and controller electric connection.
In the reel changer, first position sensors are arranged at two ends of the ground rail and electrically connected with the controller.
In the reel changer, two ends of the ground rail are provided with stop blocks, and buffer parts are arranged on the stop blocks.
Among the roll change material machine, the transport platform still includes the rack, erects the transport frame on the rack, is used for driving to carry the fourth actuating mechanism that frame reciprocating motion was followed to the frame, carry the frame and be used for installing conveyer belt, compression roller and second actuating mechanism, fourth actuating mechanism and controller electric connection.
In the reel changer, the fourth driving mechanism comprises a second rotating shaft erected on the rack, a driving belt sleeved on the second rotating shaft, and a fourth speed reduction motor in transmission connection with the second rotating shaft, and the fourth speed reduction motor is electrically connected with the controller.
In the reel changer, a plurality of second position sensors are arranged on the side frame of the rack and electrically connected with the controller for acquiring the position information of the conveying frame.
In the reel changer, two sides of the conveying frame are provided with fifth opposite driving mechanisms, the output end of the fifth driving mechanism is provided with a rotating bead connecting piece, the rotating bead connecting piece is movably connected with two ends of the compression roller, and the fifth driving mechanism is electrically connected with the controller.
In the coil replacing machine, the conveying platform further comprises a lower roller, the lower roller is erected below the conveying belt and is abutted against the conveying belt, and the position of the lower roller corresponds to that of the upper roller.
In the reel changer, two sides of the conveying frame are provided with edge guide rollers.
Has the advantages that:
the invention provides a coil replacing machine which is characterized in that through the arrangement of a ground rail, a plurality of uncoilers and a conveying platform, due to the uncoilers with a plurality of stations, when one uncoiler is used for replacing coils, other uncoilers can supply materials to a production line, so that the coils can be replaced and uncoiled simultaneously, the continuous feeding of the production line is realized, and the purpose of replacing coils without stopping the machine is further achieved. The ground rail is arranged, so that the position of the uncoiler can be switched when the uncoiler is used for coil replacement, and the uncoiler at other stations is not blocked from feeding; the conveying table is arranged, so that when the uncoiler at the current station is used for coil replacement, the sheet uncoiled by the uncoiler at the next station can be subjected to carrying and conveying, and continuous feeding is realized.
Drawings
Fig. 1 is a schematic structural diagram of a reel changer provided in the present invention.
Fig. 2 is a schematic view showing the structure of a single ground rail, a reel changer and a conveying table (without a conveyor belt, so as to show the structure of the conveying table).
Fig. 3 is a schematic structural diagram of a single ground rail, a reel changer and a conveying table from different viewing angles.
Fig. 4 is a schematic view of the structure of the conveying table (without the conveying belt).
The figures are numbered: 1-ground rail, 2-uncoiler, 3-conveying table, 4-frame, 5-reel, 6-first driving mechanism, 7-conveying belt, 8-press roller, 9-lower roller, 10-driving wheel, 11-driven wheel, 12-second speed reducing motor, 13-bottom frame, 14-first rotating shaft, 15-pulley, 16-gear, 17-chain, 18-third speed reducing motor, 19-first position sensor, 20-sensing piece, 21-approach switch, 22-stop block, 23-buffer piece, 24-frame, 25-conveying frame, 26-connecting piece, 27-second rotating shaft, 28-driving belt, 29-fourth speed reducing motor, 30-second position sensor, 31-fifth driving mechanism, 32-rotating bead connectors, 33-edge guide rollers.
Detailed Description
The present invention provides a reel changer, and in order to make the purpose, technical scheme and effect of the present invention clearer and clearer, the present invention is further described in detail by the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that are usually placed when the products of the present invention are used, and are only used for convenience of description and simplification of the description, but do not indicate or imply that the devices or elements to be referred to must have specific orientations, be constructed in specific orientations, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be further noted that, unless otherwise explicitly stated or limited, the terms "disposed" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; they may be mechanically coupled, directly coupled, indirectly coupled through intervening media, or may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-4, the present invention provides a coil changer, which is a multi-station feeding coil changer for continuously providing steel coil sheets or other metal sheets on-line for a production line. The coil replacing machine comprises a ground rail 1 arranged at a feeding port of the production line, an uncoiler 2 arranged on the ground rail 1 or on one side of the ground rail 1, a conveying platform 3 arranged at one end of the uncoiler 2, and a controller (not shown in the attached drawing) for controlling the uncoiler 2 and the conveying platform 3 to work. The ground rail 1 is used for erecting and switching the uncoiler 2; the uncoiler 2 is used for erecting and uncoiling coiled materials and supplying materials to a production line; the conveying table 3 is used for carrying and feeding materials for the uncoiler 2 of the adjacent station, so that when the uncoiler 2 of the station where the conveying table 3 is located changes materials, the continuous conveying of the sheets of other stations can be guaranteed.
Specifically, the number of the ground rails 1 can be one group or multiple groups arranged in parallel, and the specific number is set according to the number of the feeding stations or the uncoilers and is one less than that of the uncoilers 2. As shown in fig. 1 and 2, the extension direction of the track of the ground rail 1 is perpendicular to the sheet conveying direction, the front end of the ground rail 1 is opposite to the feeding port of the production line, and the tail end of the ground rail 1 is offset from the feeding port. The uncoiler 2 is slidably erected on the ground rail 1 and can move along the ground rail 1, when the uncoiler 2 slides to the front end of the ground rail 1, the uncoiled coiled material just faces a feeding port of a production line, and when the uncoiler 2 moves to the tail end of the sliding rail, the feeding of the uncoiler 2 on the feeding port at the next station cannot be blocked by the position of the uncoiler. The ground rail 1 that sets up can make the position of decoiler 2 when unreeling the feed different with the position when shutting down the change of lap, and then can guarantee when arbitrary decoiler changes the coiled material, can not block other decoiler 2 for the production line feed.
Specifically, as shown in fig. 1 and 2, the uncoiler 2 includes a frame 4, a reel 5 disposed on the frame 4, and a first driving mechanism 6 in transmission connection with the reel 5, wherein the reel 5 is used for erecting a coiled material, and the first driving mechanism 6 is used for driving the reel 5 to rotate, so as to uncoil the coiled material. The first drive mechanism may be a reduction motor. The number of the uncoilers 2 is two or more, the uncoilers are arranged according to the number of the feeding stations, the number of the uncoilers is one more than that of the ground rails 1, and the specific number can be set according to the uncoiling speed and the coil changing speed so as to ensure that the uncoilers can continuously feed materials for a production line. Uncoiler 2 sets up on ground rail 1 or ground rail 1 one side to, uncoiler 2 and ground rail 1 sliding connection who sets up on ground rail 1 can slide to 1 tail end of ground rail through ground rail 1 and change a roll when the coiled material unreels and finishes, and then does not block uncoiler 2 of other stations and for the production line feed, in order to guarantee that production lasts and go on.
Specifically, as shown in fig. 1 and fig. 2, the conveying table 3 is disposed on the uncoiler 2 located on the ground rail 1, and can reciprocate on the ground rail 1 along with the uncoiler 2, and the conveying table 3 is located on the side of the uncoiler 2 opposite to the reel 5, so that when the reel 5 is directly opposite to the feeding port, the conveying table 3 is misaligned with the feeding port, and when the uncoiler 2 moves to the tail end of the ground rail 1, the reel 5 is misaligned with the feeding port, and the conveying table 3 is just opposite to the feeding port. Carry platform 3 to include conveyer belt 7 and set up in the compression roller 8 of conveyer belt 7 top to and be used for driving conveyer belt 7 pivoted second actuating mechanism, second actuating mechanism includes action wheel 10, follows driving wheel 11 and the second gear motor 12 of being connected with action wheel 10 transmission, conveyer belt 7 cover is established at action wheel 10 and is followed driving wheel 11, is used for accepting and carrying the sheet that the decoiler 2 of next station unreeled.
During operation, uncoiling machine 2 when current station unreels and finishes, then moves to the tail end of ground rail 1, and at this moment, the spool 5 and the material loading mouth dislocation of current station, and conveyer belt 7 on the current station just to the spool 5 of material loading mouth and next station uncoiling machine, through the transport of conveyer belt, can carry the sheet that next station unreeled to material loading mouth department. The conveying platform 3 that sets up, the sheet that the next station unreeled is accepted and carried to mainly used, avoids because of the sheet that the next station unreeled because of the distance with the material loading mouth is too big, and the defect of material loading mouth department can't be carried to the sheet, has the effect of plugging into, guarantees going on continuously of feed.
Note that, the following are generally set: the number of unwinders 2 is one more than the number of ground rails 1, while the number of delivery tables 3 is the same as the number of ground rails 1. For example, as an embodiment, the reel changer is a double-station device, the number of the ground rails 1 is one, the number of the uncoilers 2 is two, the number of the conveying tables 3 is one, and the two conveying tables are arranged at one end of the uncoiler 2 on the ground rails 1. The ground rail 1 is arranged close to the feeding port and located at a first station position, one uncoiler 2 is arranged on the ground rail 1 and is the first station uncoiler 2, when the first station uncoiler 2 is located at the front end of the ground rail 1, a reel 5 of the first station uncoiler faces the feeding port, and when the first station uncoiler 2 slides to the tail end of the ground rail 1, a conveying table 3 of the first station uncoiler faces the feeding port; another uncoiler 2 is arranged on one side of the ground rail 1, is positioned on the second station position and is the second station uncoiler 2, and the reel 5 of the second station uncoiler 2 is just opposite to the feeding hole. During operation, when first station decoiler 2 unreeled, it was located the front end of first station ground rail 1, the sheet that it unreeled, can directly get into material loading mouth department, when first station decoiler 2 unreeled and finishes, when needing the change of lap, it slided to ground rail 1 tail end, at this moment, the transport platform 3 of first station is just to the spool 5 of the decoiler 2 of material loading mouth and second station, unreel when second station decoiler 2, the sheet is through accepting and the transport effect of first station transport platform 3, be carried to material loading mouth department, and then when the realization was carried out the change of lap at first station decoiler 2, the decoiler 2 of second station can last the material loading, realize the continuous production of production line.
For another example, in some coil changers with three-station feeding, the number of the ground rails 1 is two, the number of the uncoilers 2 is three, the number of the conveying tables 3 is two, the two sets of the ground rails 1 are arranged in parallel, the ground rail 1 close to the feeding port is the ground rail 1 of the first station, the other ground rail 1 is the ground rail 1 of the second station, the two uncoilers 2 are erected on the ground rails 1 of the first station and the second station respectively and are the uncoiler of the first station and the uncoiler of the second station, the two conveying tables 3 are respectively arranged at one ends of the uncoiler of the first station and the uncoiler of the second station, the other uncoiler is arranged at one side of the ground rail of the second station opposite to the feeding port and is the uncoiler of the third station, the uncoiler is arranged on the reel of the uncoiler of the third station, and when the uncoiler of the first station and the uncoiler of the second station is arranged at the front end of the ground rail, the reel 5 of the first station and the second station is opposite to the feeding port, when the first station uncoiler and the second station uncoiler slide to the tail end of the ground rail, the conveying table of the first station uncoiler and the second station uncoiler are positioned on the same straight line with the feeding port and the reel of the third station uncoiler. When the uncoiler at the first station uncoils a material to be fed, the uncoiler at the first station is positioned at the front end of the ground rail of the first station, and the uncoilers at other stations are in a standby state; when the uncoiling of the uncoiler at the first station is finished, the uncoiler moves to the tail end of the ground rail at the first station to change coils, at the moment, the conveying table at the first station is over against the reel and the feeding port of the uncoiler at the second station, the uncoiler at the second station starts to uncoil, and the uncoiled sheet firstly passes through the conveying table at the first station and then is conveyed to the feeding port, so that the sheet at the second station can be smoothly fed. When the unreeling of the sheet of the second station is finished, the uncoiler of the second station moves to the tail end of the ground rail to change the coil, at the moment, the conveying table of the second station is aligned with the conveying table of the first station and is aligned with the feeding port and the uncoiler reel of the third station, the controller starts the uncoiler of the third station to unreel, and the unreeled sheet is conveyed to the feeding port under the action of the conveying tables of the first station and the second station, so that continuous feeding is realized. Unreel when the decoiler of third station finishes, change the book, and at this moment, the decoiler of first station and second station has changed the book and finishes, moves to the front end of ground rail, and the decoiler of first station unreels earlier, and then the decoiler of second station unreels, so reciprocating cycle, when realizing the decoiler of arbitrary station to change the book, other decoiler can last to produce the line feed, guarantee going on continuously of production.
Of course, the number of the uncoilers 2, the floor rail 1 and the conveyor table 3 is not limited to the above configuration, and may be configured in other manners as long as it is possible to realize that when any one of the uncoilers 2 is replaced, the other uncoilers 2 can continue to supply the production line.
As an embodiment, as shown in fig. 2 and 3, in the reel changer with the above structure, a bottom frame 13 is disposed at the bottom of the uncoiler 2, and the bottom frame 13 is provided with a plurality of sets of pulley assemblies and is slidably connected with the ground rail 1 through the plurality of sets of pulley assemblies. The pulley components comprise a first rotating shaft 14 and pulleys 15 arranged at two ends of the first rotating shaft 14, wherein a gear 16 is sleeved on the first rotating shaft 14 of one group of the pulley components and is in transmission connection with a third speed reducing motor 18 arranged below the chassis 13 through a chain 17, and the chassis 13 reciprocates along the ground rail 1 under the driving of the third speed reducing motor 18, so that the uncoiler 2 and the conveying table 3 reciprocate along the ground rail 1, and the switching of the position of the uncoiler 2 is realized. Wherein, third gear motor 18 and controller electric connection through controller control, can realize second gear motor's switch, and then be convenient for control decoiler 2's removal, unusual convenient.
In order to facilitate the knowledge of the position information of the unwinder 2 and to facilitate the control of the third reduction motor 18 by the controller, as an improvement, as shown in fig. 1, in the reel changer of the above-mentioned structure, first position sensors 19 are provided at both ends of the ground rail 1. The first position sensor 19 includes proximity switches 21 disposed at two ends of the bottom frame 13 and sensing pieces 20 disposed at two ends of the ground rail 1, the proximity switches 21 are electrically connected to the controller, when the bottom frame 13 moves to any end of the ground rail 1, the proximity switches 21 disposed at the corresponding ends sense the sensing pieces 20 at the corresponding ends of the ground rail 1, so that the controller obtains the position of the bottom frame 13, the controller is convenient to control the third speed reduction motor 18, and the sliding and position of the bottom frame 13 are more controllable.
In the reel changer having the above-described structure, although the sliding of the chassis 13 can be controlled by the third reduction motor 18, due to the inertia, the chassis 13 slides along the slide rail even if the third reduction motor 18 stops operating. In order to prevent the chassis 13 from sliding out of the ground rail 1, as shown in fig. 1, two ends of the ground rail 1 are provided with stop blocks 22, and the chassis 13 can be stopped from sliding by the stop blocks 22.
Further, as shown in fig. 1, a buffer member 23 is arranged on the stop block, and the buffer member 23 can reduce the impact of the bottom frame 13 on the stop block 22, so that the service life of the device is prolonged. Furthermore, the two ends of the track of the ground rail 1 are also provided with buffer parts 23, and the buffer parts 23 can be abutted to the pulleys 15 sliding to the end parts, so that a better buffer effect is achieved on the stop of the base.
The coil changing machine with the structure comprises a conveying table 3, wherein the conveying table 3 can only reciprocate along a ground rail 1 together with an uncoiler 2, however, a certain distance exists between the ground rails 1 of adjacent stations or between the ground rails 1 of the adjacent stations and the uncoiler 2, so that the conveying table 3 can move along a conveying belt 7 when the uncoiler 2 uncoils the sheet of the adjacent stations in a butt joint mode, especially when the sheet is initially received, because the bending degree of a steel coil or a metal sheet is not enough, the condition that the coil is not in butt joint due to gaps or too large distance is easy to occur, manual assistance is needed, the sheet is lapped on the conveying belt 7, the uncoiled sheet can move along the conveying belt 7, the labor cost is increased, and workers are easily injured due to rebounding of the sheet.
In order to solve the above technical problem, the conveying belt 7 is configured to smoothly receive the sheet material unwound by the unwinder 2 at the next station, in some embodiments, as shown in fig. 4, the conveying table 3 further includes a rack 24, a conveying frame 25 mounted on the rack 24, and a fourth driving mechanism configured to drive the conveying frame 25 to reciprocate along the rack 24 toward the unwinder 2 at the next station. The rack 24 and the uncoiler 2 are fixedly connected for supporting the conveying frame 25 and the fourth driving mechanism, the conveying frame 25 is used for installing the conveying belt 7, the pressing roller 8 and the second driving mechanism and is connected with the fourth driving mechanism through the connecting piece 26 in a transmission manner, the fourth driving mechanism is used for driving the conveying frame 25 to move towards the direction of the uncoiler 2 at the next station, so that the conveying belt 7 extends into the lower part of the reel 5 of the uncoiler 2 at the next station, and the conveying belt 7 can better accept the sheet unreeled by the uncoiler 2 at the next station, and can continuously supply materials for a production line.
Specifically, as shown in fig. 4, the fourth driving mechanism includes two parallel second rotating shafts 27 erected on the gantry 24, a driving belt 28 sleeved on the second rotating shafts 27, and a fourth speed-reducing motor 29 in transmission connection with one of the second rotating shafts 27, and the fourth speed-reducing motor 29 is electrically connected to the controller. The conveying frame is connected with a driving belt 28 through a connecting piece 26, when the driving belt 28 is driven by a fourth speed reducing motor 29 to rotate, the conveying frame moves along with the driving belt 28, and then the conveying belt 7 moves towards the direction of the uncoiler 2 at the next station, so that the conveying belt 7 extends into the lower part of the reel 5 of the uncoiler 2 at the next station, and the uncoiled sheet is convenient to receive. Moreover, because the fourth speed reducing motor 29 is electrically connected with the controller, the fourth speed reducing motor 29 can be better started and closed under the control of the controller, so that the conveying belt 7 can smoothly receive the sheets.
During operation, the uncoiler 2 of the previous station is uncoiled, the third speed reduction motor 18 is started, the uncoiler 2 is moved to the tail end of the ground rail 1, and at the moment, the conveyer belt 7 of the previous station is over against the feeding hole and the reel 5 of the uncoiler 2 of the next station. The fourth gear motor 29 starts, and will carry frame 25 to remove towards next station decoiler 2, makes conveyer belt 7 stretch into the spool 5 below of next station decoiler 2, and simultaneously, next station decoiler 2 starts the operation, unreels, and the sheet of unreeling just falls into on the conveyer belt 7 of previous station to under the effect of conveyer belt 7, carry to material loading mouth department, carry out the feed for production line. After the front station conveying belt 7 smoothly receives the sheet unreeled at the next station, the fourth speed reduction motor 29 reversely rotates to enable the conveying belt 7 to return to the initial state, and the sheet at the next station is continuously fed to the feeding opening under the traction action of the conveying belt 7.
Through the rack 24, the conveying frame 25 and the fourth driving mechanism, the conveying belt 7 can move towards the uncoiler 2 at the next station, the distance between the conveying belt 7 at the previous station and the reel 5 at the next station can be shortened, the conveying belt 7 at the previous station smoothly supports the sheet uncoiled at the next station, and continuous feeding is guaranteed.
In order to better control the moving distance of the conveying frame 25, as shown in fig. 4, a plurality of second position sensors 30 are arranged on the side frame of the rack 24, the position sensors are identical to the first position sensors 19 arranged on the ground rail 1 in structure and principle, and each of the position sensors comprises an induction sheet and a proximity switch, and the proximity switches are electrically connected with the controller and used for acquiring the position information of the conveying frame 25, so that the controller can better control the fourth speed reducing motor 29. Specifically, the second position sensors 30 include a front position sensor, a zero position sensor and a rear position sensor, and the position of the conveying frame 25 can be obtained through the front position sensor, the zero position sensor and the rear position sensor, so that the controller can control the operation of the fourth speed reduction motor conveniently.
The roll changing machine with the structure can only transmit sheets with fixed thickness due to the fact that the distance between the compression roller 8 and the conveying belt 7 is fixed, and therefore adaptability of the equipment is poor. In order to solve the technical problem, as an improved technical solution, as shown in fig. 4, two sides of the conveying frame 25 are provided with fifth driving mechanisms 31 opposite to each other, an output end of the fifth driving mechanism 31 is provided with a rotating ball connecting member 32, the rotating ball connecting member 32 is movably connected with two ends of the pressing roller 8, and the fourth driving mechanism is electrically connected with the controller. The fifth driving mechanism may be a pneumatic cylinder or a hydraulic cylinder. Through the fifth driving mechanism who sets up, can make compression roller 8 reciprocate, the distance of adjustment compression roller 8 and conveyer belt 7 satisfies the sheet of different thickness and carries, improve equipment's adaptability. In the specific implementation process, the height of the compression roller 8 can be adjusted according to the thickness of the sheet, the lifting height of the output shaft of the fifth driving mechanism is controlled through the controller, and the height of the compression roller 8 is adjusted very conveniently.
In the above-structured conveyance table 3, the frictional force between the sheet and the conveyor belt 7 is increased by adjusting the height of the upper roller in the conveyance of the coil, but when the conveyor belt 7 is loosened, the frictional force is reduced. Therefore, in some embodiments, as shown in fig. 4, in the reel changer of the above-mentioned structure, the conveying table 3 further includes a lower roller 9, the lower roller 9 is mounted on the conveying frame and is wrapped in the conveying belt 7, and the lower roller 9 abuts against the conveying belt 7 at the top thereof and is positioned corresponding to the upper roller, and has the function of supporting the conveying belt 7 upward. When the sheet passes between the upper roller and the lower roller 9 under the action of the conveyer belt 7, the friction force between the sheet and the conveyer belt 7 can be increased through the combined action of the upper roller and the lower roller 9, and the sheet is further better pulled and conveyed.
In the reel changer having the above-described configuration, when the transport belt 7 transports the sheet, the press roller 8 can restrict and pull the sheet only in the vertical direction, but cannot restrict the sheet in the horizontal left-right direction, and therefore the sheet tends to be deviated during the transport process. In order to solve the technical problem, as shown in fig. 4, a plurality of edge guide rollers 33 are disposed on two sides of the conveying frame 25, and the edge guide rollers 33 can limit the position of the sheet, so as to prevent the sheet from deviating from the conveying direction of the conveying belt 7 during the moving process, and further to make the conveying of the sheet by the conveying belt 7 smoother.
To sum up, the reel changer of above-mentioned structure through the ground rail that sets up, a plurality of decoiler, carry the platform, has the decoiler of a plurality of stations, can realize the reel change simultaneously and unreel the function, for production line lasts the feed, and then reaches the reel change purpose of not shutting down. The ground rail is arranged, so that the uncoiler can be switched in position during coil changing, and the uncoiler at other stations is not blocked from feeding; the conveying platform that sets up can provide the effect of accepting and carrying for the sheet that the decoiler of next station unreeled when the decoiler of current station carries out the change of lap, and then realizes lasting material loading.
It should be understood that equivalents and modifications to the invention as described herein may occur to those skilled in the art, and all such modifications and alterations are intended to fall within the scope of the appended claims.

Claims (10)

1. A reel changer, characterized by comprising:
ground rail: the number of the uncoilers is one group or a plurality of groups arranged in parallel and used for erecting the uncoilers;
an uncoiler: the uncoiler is arranged on the ground rail and is connected with the ground rail in a sliding manner and used for erecting and uncoiling coiled materials;
a conveying table: the number of the uncoiling mechanisms is the same as that of the ground rails, the uncoiling mechanisms are arranged on the uncoiling machine and comprise conveying belts, press rollers arranged above the conveying belts and second driving mechanisms used for driving the conveying belts to move, and the second driving mechanisms are used for conveying sheets uncoiled by the uncoiling machine at the next station;
a controller: the device is electrically connected with the uncoiler and the conveying platform and used for controlling the operation of the uncoiler and the conveying platform.
2. The reel changer according to claim 1, wherein a bottom frame is disposed at the bottom of the uncoiler, the bottom frame is slidably connected to the ground rail through a plurality of sets of pulley assemblies, each set of pulley assembly includes a first rotating shaft and pulleys disposed at two ends of the first rotating shaft, a gear is disposed on the first rotating shaft of one set of pulley assemblies, the first rotating shaft is in transmission connection with a third speed reduction motor disposed below the bottom frame through a chain, and the third speed reduction motor is electrically connected to the controller.
3. The reel changer of claim 2, wherein the ground rail is provided with first position sensors at both ends thereof, and the first position sensors are electrically connected to the controller.
4. The reclaimer feeder according to claim 3, wherein said ground rail is provided with stop blocks at both ends thereof, said stop blocks being provided with buffering members.
5. The reel changer according to claim 1, wherein the conveying table further comprises a rack, a conveying frame erected on the rack, and a fourth driving mechanism for driving the conveying frame to reciprocate along the rack, the conveying frame is used for mounting the conveying belt, the pressing roller and the second driving mechanism, and the fourth driving mechanism is electrically connected with the controller.
6. The reel changer according to claim 5, wherein the fourth driving mechanism comprises a second rotating shaft erected on the rack, a driving belt sleeved on the second rotating shaft, and a fourth speed reduction motor in transmission connection with the second rotating shaft, and the fourth speed reduction motor is electrically connected with the controller.
7. The reel changer according to claim 5, wherein a plurality of second position sensors are disposed on the side frames of the rack, and the plurality of second position sensors are electrically connected to the controller for acquiring the position information of the conveying frame.
8. The reel changer according to claim 5, wherein opposite fifth driving mechanisms are arranged on two sides of the conveying frame, rotating bead connecting pieces are arranged at output ends of the fifth driving mechanisms, the rotating bead connecting pieces are movably connected with two ends of the pressing roller, and the fifth driving mechanisms are electrically connected with the controller.
9. The reel changer of claim 8, wherein the conveyor table further comprises a lower roller mounted below and abutting the conveyor belt at a position corresponding to the upper roller.
10. The reel changer according to claim 5, characterized in that guide rollers are provided on both sides of the transport frame.
CN202210434577.8A 2022-04-24 2022-04-24 Reel changing machine Pending CN114803617A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210434577.8A CN114803617A (en) 2022-04-24 2022-04-24 Reel changing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210434577.8A CN114803617A (en) 2022-04-24 2022-04-24 Reel changing machine

Publications (1)

Publication Number Publication Date
CN114803617A true CN114803617A (en) 2022-07-29

Family

ID=82508185

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210434577.8A Pending CN114803617A (en) 2022-04-24 2022-04-24 Reel changing machine

Country Status (1)

Country Link
CN (1) CN114803617A (en)

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