CN114803270A - Intelligent logistics sorting system and method - Google Patents

Intelligent logistics sorting system and method Download PDF

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Publication number
CN114803270A
CN114803270A CN202210415554.2A CN202210415554A CN114803270A CN 114803270 A CN114803270 A CN 114803270A CN 202210415554 A CN202210415554 A CN 202210415554A CN 114803270 A CN114803270 A CN 114803270A
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unit
box frame
parcel
picking
box
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CN202210415554.2A
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CN114803270B (en
Inventor
刘启阳
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Shenzhen Lan Pangzi Machine Intelligence Co ltd
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Shenzhen Lan Pangzi Machine Intelligence Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • B65G2203/0241Quantity of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • B65G2203/0258Weight of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses an intelligent logistics sorting system and method, which comprises a feeding and discharging unit, a storage unit and a material moving unit, wherein the feeding and discharging unit is used for inputting a parcel, an input box frame and an output box frame; the automatic sorting machine further comprises a sorting robot and an end effector arranged at the tail end of the sorting robot, wherein the end effector is provided with a parcel pickup unit and a box frame pickup unit, the parcel pickup unit is provided with a rotating conveying belt, and the conveying belt is used for bearing a parcel; the box frame picking unit is used for picking an external box frame; the sorting robot drives the two picking units to move so as to switch the postures of the parcel picking unit and the box frame picking unit, so that the parcel picking unit can pick up parcels conveniently or the box frame picking unit can pick up box frames conveniently. The invention has higher automation degree, stronger universality and higher parcel sorting efficiency.

Description

Intelligent logistics sorting system and method
Technical Field
The invention relates to the technical field of sorting robots, in particular to an intelligent logistics sorting system and method.
Background
The conventional logistics sorting system is immature, and the robot configured by the system generally performs some simple receiving and releasing actions through a finger cylinder or a suction tray, so that the universality is poor, and the improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the intelligent logistics sorting system, the package pickup and the box frame pickup are integrated, the automation degree is higher, the universality is stronger, and the package sorting efficiency is higher.
In order to achieve the purpose, the invention adopts the technical scheme that: the intelligent logistics sorting system comprises a feeding and discharging unit, a storage unit and a material moving unit, wherein the feeding and discharging unit is used for inputting the parcel, the input box frame and the output box frame, the storage unit is provided with a plurality of storage stations for accommodating the box frames, and the material moving unit is used for moving the parcel and the box frames between the feeding and discharging unit and the storage unit; the sorting robot further comprises a sorting robot and an end effector arranged at the tail end of the sorting robot, wherein the end effector is provided with a package pickup unit and a box frame pickup unit, and the package pickup unit is used for picking up external packages to be sorted; the box frame picking unit is used for picking an external box frame, and the box frame is used for accommodating the packing piece; the sorting robot drives the two picking units to move so as to switch the postures of the parcel picking unit and the box frame picking unit, so that the parcel picking unit can pick up parcels conveniently or the box frame picking unit can pick up box frames conveniently.
In a further technical scheme, the end effector is further provided with a reference seat, and the parcel pickup unit and the box frame pickup unit are respectively arranged on a first side of the reference seat and a second side of the reference seat;
the parcel picking unit is provided with a rotating conveying belt, the conveying belt is used for bearing parcels, the sorting robot is provided with a movably arranged mechanical arm, and the tail end of the mechanical arm is provided with a rotating shaft part and a power part for driving the shaft part to rotate;
the end effector bears the parcel piece input by the material inlet and outlet unit through the conveyer belt of the parcel pickup unit and delivers the parcel piece into the box frame at the warehousing station, when the box frame is full of materials, the sorting robot uses the driving reference seat to rotate through the cooperation of the power piece and the shaft body piece so as to switch the postures of the parcel pickup unit and the box frame pickup unit, the box frame pickup unit picks the full-load box frame blanking at the warehousing station to the material moving unit to send out, and picks the no-load box frame input by the material moving unit to replace the no-load box frame to the warehousing station.
In a further technical scheme, a full-load induction switch is erected above the parcel pickup unit, the sorting robot is provided with a control circuit, and the full-load induction switch is used for automatically monitoring whether an external box frame is in a full-load state or not when the parcel pickup unit feeds a parcel of the conveyor belt into the external box frame each time; when the box frame in the monitoring storage station is in a full-material state, the control circuit receives a full-material signal sent by the full-load sensing switch and triggers the power piece to drive the reference seat to rotate, so that the end effector is switched from a receiving and wrapping state to a replacing box state.
In a further technical scheme, the full-load sensing switch comprises a first support erected on the parcel pickup unit and a camera shooting unit installed on the first support, the camera shooting unit is used for shooting, recording and accumulating feeding parameters of parcels delivered into the box by the conveyor belt at each time, and when the feeding parameters exceed a preset threshold value, the camera shooting unit sends a full-material signal.
In a further technical scheme, the feeding parameters comprise volume values, weight values or number values of the packing elements input into the conveying belt.
In a further technical scheme, the box frame picking unit comprises a second base plate arranged on the reference seat, two material clamping claws symmetrically arranged on the left side and the right side of the second base plate respectively, and a second driving source used for driving the two material clamping claws to approach or keep away from each other, and the two material clamping claws approach each other to clamp the external box frame.
The invention also provides an intelligent logistics sorting method, which is characterized by comprising the following steps: the method comprises the following steps that a plurality of warehousing stations for accommodating box frames are configured on a warehousing unit;
automatically inputting a box frame for containing the package;
automatically placing the input box frame to a storage station by using a box frame picking unit of a sorting robot;
automatically inputting a plurality of parcels;
automatically transferring a plurality of input parcel pieces into one box frame of a warehousing unit or respectively transferring the input parcel pieces into a plurality of box frames of the warehousing unit by using a parcel pickup unit of a sorting robot;
automatically removing the boxes loaded with the parcels from the warehousing unit by a box pick-up unit of the sorting robot;
the two picking units are driven by the sorting robot to translate or/and rotate so as to switch the postures of the box frame picking unit and the parcel picking unit, so that the box frame picking unit can pick the box frame conveniently or the parcel picking unit can pick the parcel conveniently.
The box frame picking unit clamps and picks the box frame through two material clamping claws which are close to each other, and the parcel picking unit transfers a plurality of input parcels through a rotating conveying belt.
More specifically, the method comprises the following steps: when the parcel picking unit automatically moves a plurality of input parcels into the storage unit each time, a full-load inductive switch of the sorting robot is utilized to automatically monitor whether a current corresponding box frame in the storage unit is in a full-material state.
More specifically, the full-load sensing switch records and accumulates volume values, weight values or number values of the packages delivered into the storage box by the package pickup unit each time, and the full-load sensing switch compares the accumulated values with a preset threshold value to judge whether the box frame corresponding to the storage unit currently is in a full-load state.
After adopting the structure, compared with the prior art, the invention has the advantages that:
according to the invention, the conveyor belt type package pickup unit can support materials with various sizes, shapes and materials to be sorted to the boxes in the storage station, and when the boxes are full, the box pickup unit can be used for sorting the boxes which are full in the storage station and replacing the unloaded boxes to the original position of the storage station; the invention integrates parcel sorting and box frame replacement, and has higher automation degree, stronger universality and higher parcel sorting efficiency compared with the traditional logistics sorting system which can only execute simple receiving and placing.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a sorting robot and end effector;
FIG. 3 is a schematic structural view of an end effector;
fig. 4 is a schematic structural view of the box frame pickup unit.
Detailed Description
The following are merely preferred embodiments of the present invention, and do not limit the scope of the present invention.
As shown in fig. 1 to 4, the intelligent logistics sorting system provided by the invention comprises a feeding and discharging unit, a warehousing unit 2 and a material moving unit 3, wherein the feeding and discharging unit is used for inputting the parcels, the input boxes and the output boxes, the warehousing unit 2 is provided with a plurality of warehousing stations for accommodating the boxes, and the material moving unit 3 is used for transferring the parcels and the boxes between the feeding and discharging unit and the warehousing unit 2; the sorting machine further comprises a sorting robot 4 and an end effector 5 arranged at the tail end of the sorting robot 4, wherein the end effector 5 is provided with a package picking unit 50 and a box frame picking unit 51, the package picking unit 50 is used for picking external packages to be sorted, the package picking unit 50 is provided with a rotating conveying belt, and the conveying belt is used for bearing the packages; the box frame picking unit 51 is used for picking an external box frame, and the box frame is used for accommodating the packing piece; the sorting robot 4 drives the two pickup units to move to switch the postures of the package pickup unit 50 and the box pickup unit 51, so that the package pickup unit 50 picks up the package or the box pickup unit 51 picks up the box.
The conveying belt type package picking unit 50 can support materials with various sizes, shapes and materials to be sorted to the boxes in the storage station, and the box picking unit 51 can be used for sorting the boxes which are full of materials in the storage station and replacing the unloaded boxes to the original position of the storage station; the invention integrates parcel sorting and box frame replacement, and has higher automation degree and higher parcel sorting efficiency compared with the traditional logistics sorting system which can only execute simple receiving and placing.
Specifically, the end effector has a package receiving and placing state and a bin replacing state, when the package receiving and placing state is achieved, the package picking unit 50 bears the package through the conveying belt and delivers the package into a box frame designated by the warehousing station, when the box frame is full, the end effector is switched to the bin replacing state, the box frame picking unit 51 picks up a full-load box frame and transfers the full-load box frame to the blanking station, and the box frame picking unit 51 replaces an empty box frame to an original position on the warehousing station.
The end effector 5 is further provided with a reference seat 52, the parcel pickup unit 50 and the box frame pickup unit 51 are respectively arranged on a first side of the reference seat 52 and a second side of the reference seat 52, the sorting robot 4 is provided with a movably arranged mechanical arm 42, the end of the mechanical arm 42 is provided with a rotating shaft member 40 and a power member 41 for driving the shaft member 40 to rotate, and the power member 41 drives the reference seat 52 to rotate through the shaft member 40 so as to switch the postures of the parcel pickup unit 50 and the box frame pickup unit 51.
Specifically, a full load inductive switch 53 is erected above the parcel pickup unit 50, and when the parcel pickup unit 50 feeds the parcels of the conveyor belt into the external box frame each time, the full load inductive switch 53 is used for automatically monitoring whether the external box frame is in a full material state. In practical application, when the full-load sensing switch 53 monitors that the outside box frame is in a full-load state, the control circuit receives a full-load signal sent by the full-load sensing switch 53 to the sorting robot 4, and the sorting robot 4 drives the reference seat 52 to rotate through the shaft arm, so that the end effector 5 is switched from a receiving and wrapping state to a box replacing state.
Specifically, the full-load inductive switch 53 includes a first bracket 530 erected on the parcel pickup unit 50 and a camera unit 531 installed on the first bracket 530, the camera unit 531 is used for photographing, recording and accumulating feeding parameters of parcels delivered into the box by the conveyor belt at each time, and when the feeding parameters exceed a preset threshold, the camera unit 531 sends a full-load signal. Wherein the feeding parameters comprise volume value, weight value or number value of the packing elements input into the conveyer belt. For example, each time a parcel is fed to the conveyor belt, the camera unit 71 takes a picture of the volume of the parcel of the goods and accumulates the volume, and when the accumulated value of the volume detected by the camera unit 71 exceeds x% of the volume of the box frame or a preset threshold value, the camera unit 71 sends a full-material signal.
Specifically, the box frame picking unit 51 includes a second substrate 510 mounted on the reference seat 52, two material clamping claws 511 respectively symmetrically disposed at the left and right sides of the second substrate 510, and a second driving source 512 for driving the two material clamping claws 511 to approach or separate from each other, and the two material clamping claws 511 approach each other to clamp the external box frame. Such structural design can guarantee to go up the unloading steadily to the case frame, and its bearing effect is good.
Each clamping claw 511 comprises a transmission block 5110 in driving connection with the second driving source 512, a support cross rod 5111 horizontally mounted on the transmission block 5110, and a vertical clamping plate 5112 vertically mounted on the support cross rod 5111, wherein the vertical clamping plate 5112 is provided with a plurality of limiting grooves 51120 in limiting fit with the outer edge of the box frame.
Each vertical material clamping plate 5112 and each support cross rod 5111 are provided with a triangular bracket therebetween, and when the two vertical material clamping plates 5112 approach each other to clamp the box frame, the two triangular brackets support the bottom of the box frame.
A right-angle reinforcing piece is arranged between each transmission block 5110 and each support cross bar 5111; a guide rail 5100 is installed at a position of the second base plate 510 corresponding to each material clamping claw 511, and each support cross bar 5111 is slidably connected to the corresponding guide rail 5100 through a slider. By the aid of the structural design, the box frame can be stably conveyed by the aid of the structure.
In a possible embodiment, the second driving source 512 is a bidirectional distance adjusting cylinder installed on the second substrate 510, one material clamping claw 511 is installed on a first driving end of the bidirectional distance adjusting cylinder in a driving manner, and the other material clamping claw 511 is installed on a second driving end of the bidirectional distance adjusting cylinder in a driving manner.
In another possible embodiment, the second driving source 512 includes a driving motor installed on the second substrate 510, and a screw rod member rotatably installed on the second substrate 510, wherein both the material clamping claws 511 are slidably installed on the second substrate 510, the screw rod member is configured with two spiral portions with opposite spiral directions, the material clamping claws 511 are provided with nut portions threadedly sleeved on outer sides of the spiral portions, the nut portions of the two material clamping claws 511 are respectively threadedly sleeved on outer sides of the two spiral portions of the screw rod member, and the driving motor rotates forward and backward to drive the two material clamping claws 511 to approach or move away from each other.
The invention also provides an intelligent logistics sorting method, which is characterized by comprising the following steps: the method comprises the following steps that a plurality of warehousing stations for accommodating box frames are configured on a warehousing unit 2;
automatically inputting a box frame for containing the package;
automatically placing the input boxes to a warehousing station by using a box picking unit 51 of the sorting robot 4;
automatically inputting a plurality of parcels;
automatically transferring the input parcels into one box of the warehousing unit 2 or into boxes of the warehousing unit 2 respectively by using a parcel pickup unit 50 of the sorting robot 4;
automatically removing the boxes loaded with the parcels from the warehousing unit using the box pick-up unit 51 of the sorting robot 4;
the two picking units are driven by the sorting robot 4 to translate or/and rotate to switch the postures of the box picking unit 51 and the parcel picking unit 50, so that the box picking unit 51 can pick the box or the parcel picking unit 50 can pick the parcel.
The box frame picking unit 51 clamps and picks up the box frame through two material clamping claws 511 which are close to each other, and the parcel picking unit 50 transfers a plurality of input parcels through a rotating conveyor belt.
More specifically, the method comprises the following steps: when the parcel picking unit 50 automatically transfers a plurality of input parcels into the warehousing unit 2 each time, a full-load inductive switch 53 of the sorting robot 4 is utilized to automatically monitor whether a currently corresponding box frame in the warehousing unit 2 is in a full-load state.
More specifically, the full-load sensing switch 53 records and accumulates the volume value, the weight value or the number value of the parcel delivered into the box by the parcel pickup unit 50 each time, and the full-load sensing switch 53 compares the accumulated value with a preset threshold value to determine whether the box frame currently corresponding to the warehousing unit 2 is in a full-load state.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.

Claims (10)

1. Intelligence commodity circulation letter sorting system, its characterized in that: the warehouse comprises an inlet and outlet unit, a warehousing unit (2) and a material moving unit (3), wherein the inlet and outlet unit is used for inputting a parcel, an input box frame and an output box frame, the warehousing unit (2) is provided with a plurality of warehousing stations for accommodating the box frames, and the material moving unit (3) is used for moving the parcel and the box frames between the inlet and outlet unit and the warehousing unit (2); the method is characterized in that: the sorting machine further comprises a sorting robot (4) and an end effector (5) arranged at the tail end of the sorting robot (4), wherein the end effector (5) is provided with a parcel pickup unit (50) and a box frame pickup unit (51), and the parcel pickup unit (50) is used for picking up external parcels to be sorted; the box frame picking unit (51) is used for picking an external box frame, and the box frame is used for accommodating the packing piece; the sorting robot (4) drives the two picking units to move so as to switch the postures of the package picking unit (50) and the box frame picking unit (51), so that the package picking unit (50) can pick up packages or the box frame picking unit (51) can pick up boxes conveniently.
2. The intelligent logistics sorting system of claim 1, wherein: the end effector (5) is further provided with a reference seat (52), and the package picking unit (50) and the box frame picking unit (51) are respectively arranged on the first side of the reference seat (52) and the second side of the reference seat (52);
the parcel picking unit (50) is provided with a rotary conveying belt, the conveying belt is used for bearing parcel pieces, the sorting robot (4) is provided with a movably arranged mechanical arm (42), and the tail end of the mechanical arm (42) is provided with a rotary shaft body piece (40) and a power piece (41) for driving the shaft body piece (40) to rotate;
the end effector bears the parcels input by the feeding and discharging unit through a conveying belt of the parcel picking unit (50) and delivers the parcels into boxes at the warehousing station, when the boxes are full, the sorting robot (4) uses the driving reference seat (52) to rotate through the cooperation of the power piece (41) and the shaft body piece (40) so as to switch the postures of the parcel picking unit (50) and the box picking unit (51), the box picking unit (51) picks the full-load boxes at the warehousing station and discharges the full-load boxes to the material moving unit (3) to be delivered out, and picks the empty boxes input by the material moving unit (3) to be replaced to the original position of the warehousing station.
3. The intelligent logistics sorting system of claim 2, wherein: a full-load induction switch (53) is erected above the parcel pickup unit (50), the sorting robot (4) is configured with a control circuit, and the full-load induction switch (53) is used for automatically monitoring whether an external box frame is in a full-material state or not when the parcel pickup unit (50) feeds the parcels of the conveyor belt into the external box frame each time; when the box frame in the storage station is monitored to be in a full-material state, the control circuit receives a full-material signal sent by the full-load inductive switch (7) and triggers the power piece (41) to drive the reference seat (52) to rotate, so that the end effector is switched from a receiving and wrapping state to a box replacing state.
4. The intelligent logistics sorting system of claim 3, wherein: the full-load induction switch (53) comprises a first support (530) erected on the parcel pickup unit (50) and a camera shooting unit (531) installed on the first support (530), wherein the camera shooting unit (531) is used for shooting, recording and accumulating feeding parameters of parcels delivered into a box by a conveyor belt at each time, and when the feeding parameters exceed a preset threshold value, the camera shooting unit (531) sends a full-material signal.
5. The intelligent logistics sorting system of claim 4, wherein: the feeding parameters comprise volume values, weight values or number values of the packing elements input into the conveying belt.
6. The intelligent logistics sorting system of claim 2, wherein: the box frame picking unit (51) comprises a second base plate (510) arranged on a reference seat (52), two material clamping claws (511) symmetrically arranged on the left side and the right side of the second base plate (510) respectively, and a second driving source (512) used for driving the two material clamping claws (511) to be close to or far away from each other, wherein the two material clamping claws (511) are close to each other to clamp an external box frame.
7. The intelligent logistics sorting method of claim 1, wherein: comprises the following steps of (a) carrying out,
a plurality of warehousing stations for accommodating box frames are configured on the warehousing unit (2);
automatically inputting a box frame for containing the package;
automatically placing the input boxes to a warehousing station by utilizing a box pick-up unit (51) of a sorting robot (4);
automatically inputting a plurality of parcels;
automatically transferring a plurality of input parcel pieces into one box frame of the storage unit (2) or respectively transferring the input parcel pieces into a plurality of box frames of the storage unit (2) by using a parcel pickup unit (50) of a sorting robot (4);
automatically removing the boxes loaded with the parcels from the warehousing unit by a box pick-up unit (51) of a sorting robot (4);
the two picking units are driven by the sorting robot (4) to translate or/and rotate so as to switch the postures of the box frame picking unit (51) and the parcel picking unit (50), so that the box frame picking unit (51) can pick the box frame conveniently or the parcel picking unit (50) can pick the parcel conveniently.
8. The intelligent logistics sorting method of claim 7, wherein: the box frame picking unit (51) clamps and picks the box frame through two clamping claws (511) close to each other, and the parcel picking unit (50) transfers a plurality of input parcels through a rotating conveying belt.
9. The intelligent logistics sorting method of claim 7, wherein: the method comprises the following steps: when the parcel picking unit (50) automatically moves a plurality of input parcels into the storage unit (2) each time, a full-load inductive switch (53) of the sorting robot (4) is utilized to automatically monitor whether a current corresponding box frame in the storage unit (2) is in a full-load state.
10. The intelligent logistics sorting method of claim 9, wherein: the full-load sensing switch (53) records and accumulates volume values, weight values or number values of the packages delivered into the storage box by the package pickup unit (50) each time, and the full-load sensing switch (53) compares the accumulated values with a preset threshold value to judge whether the box frame currently corresponding to the storage unit (2) is in a full-load state.
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