CN114802839A - Method for detecting screw adaptability and filling platform - Google Patents
Method for detecting screw adaptability and filling platform Download PDFInfo
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- CN114802839A CN114802839A CN202110134939.7A CN202110134939A CN114802839A CN 114802839 A CN114802839 A CN 114802839A CN 202110134939 A CN202110134939 A CN 202110134939A CN 114802839 A CN114802839 A CN 114802839A
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- 238000000034 method Methods 0.000 title claims abstract description 65
- 239000000843 powder Substances 0.000 claims abstract description 224
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 238000005303 weighing Methods 0.000 claims description 101
- 238000000280 densification Methods 0.000 claims description 29
- 230000002159 abnormal effect Effects 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 8
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 20
- 238000003825 pressing Methods 0.000 description 26
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- 230000007246 mechanism Effects 0.000 description 6
- 235000013361 beverage Nutrition 0.000 description 5
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- 230000008719 thickening Effects 0.000 description 4
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- 238000009826 distribution Methods 0.000 description 3
- 241000533293 Sesbania emerus Species 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
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- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
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- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/24—Reducing volume of filled material by mechanical compression
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention provides a method for detecting screw adaptability and a filling platform, wherein the filling platform comprises two mounting plates which are formed on a mounting base and are longitudinally and symmetrically arranged, each mounting plate is connected with a mounting frame, the mounting frames are in sliding connection with the corresponding mounting plates, two supporting beams are spanned on the two symmetrically arranged mounting frames, and the method for detecting screw adaptability comprises the following steps: controlling the mounting frames correspondingly mounted on the two mounting plates to slide transversely so that the filling head assembled between the two support beams is moved out of the position between the two mounting frames; controlling the discharging of the filling head and detecting the discharging state of the filling head; and determining the adaptability of the screw in the filling head and the filling powder according to the discharging state of the filling head. The invention is used for solving the problem of extremely poor filling effect caused by poor adaptability of the screw and the filled powder in the prior art.
Description
Technical Field
The invention relates to the field of screw adaptability detection, in particular to a method for detecting screw adaptability and a filling platform.
Background
With the continuous pursuit of people on the taste of the beverage and the emphasis on the convenience of carrying, storing, extracting and the like of the beverage, the beverage is processed into the beverage capsule which is convenient to store and carry. The capsule coffee is a capsule beverage, and is prepared by grinding coffee beans into coffee powder and then filling the coffee powder into an aluminum capsule, so that the problems of acid change, oxidation and the like of common coffee beans or coffee powder after contacting air are solved.
In the existing capsule coffee production and filling process, the screw has poor adaptability with the filled powder, so that the filling effect is extremely poor.
In view of the above, there is a need for an improved filling method in the prior art to solve the above problems.
Disclosure of Invention
The invention aims to disclose a method for detecting screw adaptability and a filling platform, which aim to solve the problem of extremely poor filling effect caused by poor adaptability of a screw and filled powder in the prior art.
In order to achieve the above object, the present invention provides a method for detecting screw adaptability, which is applied to a filling platform, wherein the filling platform comprises two mounting plates formed on a mounting base and longitudinally and symmetrically arranged, each mounting plate is connected with a mounting frame, the mounting frames are slidably connected with the corresponding mounting plates, and two supporting beams are spanned on the two symmetrically arranged mounting frames, the method comprises:
controlling the mounting frames correspondingly mounted on the two mounting plates to slide transversely so that the filling head assembled between the two support beams is moved out of the position between the two mounting plates;
controlling the discharging of the filling head and detecting the discharging state of the filling head;
and determining the adaptability of the screw in the filling head and the filling powder according to the discharging state of the filling head.
As a further improvement of the present invention, the detecting of the discharge state of the filling head comprises:
and detecting whether the output powder of the filling head is abnormal or not through a sensor arranged at the filling head.
As a further improvement of the present invention, the determining the suitability of the screw in the filling head to the filling powder according to the discharge state of the filling head includes:
if the output powder of filling head is unusual not appearing, then screw rod and filling powder looks adaptation in the filling head, the output powder of filling head appears unusually including: the powder in the filling head has the conditions of blocking, blocking or slipping.
As a further improvement of the invention, the method also comprises the following steps:
controlling the mounting frame to slide transversely so that the filling head assembled between the two support beams moves between the mounting plates;
responding to target input, controlling a shelving plate transversely arranged on a plurality of mounting plates arranged in parallel at intervals to circularly move along a target direction, wherein the shelving plate sequentially passes above an empty cup weighing cup supporting assembly, a density increasing cup supporting assembly and a full cup weighing cup supporting assembly in the process of moving along the target direction;
sequentially and circularly controlling the empty cup weighing cup supporting assembly to perform empty cup weighing on the cup body on the placing plate above the empty cup weighing cup supporting assembly, the filling head above the densification cup supporting assembly to fill the cup body below the filling head, and the full cup weighing cup supporting assembly to perform full cup weighing on the cup body above the full cup weighing cup supporting assembly;
obtaining a plurality of sets of performance data of the filling head based on the empty cup weight measured by the empty cup weighing cup supporting assembly and the full cup weight measured by the full cup weighing cup supporting assembly;
and determining the matching of the screw in the filling head and the filling powder based on the multiple groups of performance data.
As a further improvement of the present invention, the performance parameters include filling stability, and the matching between the screw in the filling head and the filling powder is determined based on multiple sets of performance data, including:
and when the filling stability is within a preset stable value range, the screw in the filling head is matched with the filling powder.
As a further improvement of the present invention, before determining the compatibility of the screw in the filling head with the filling powder based on multiple sets of performance data, the method comprises:
and acquiring a plurality of groups of flowability data of the powder filled in the cup body positioned below the filling head by the filling head, and determining the matching property of the screw in the filling head and the filling powder based on the plurality of groups of flowability data and the plurality of groups of performance data.
As a further improvement of the invention, the method also comprises the following steps:
acquiring a plurality of groups of filling time of the filling head for filling powder into the cup body;
and determining the matching of the screw in the filling head and the filling powder based on the plurality of groups of performance data and the plurality of groups of filling time.
As a further improvement of the invention, the method also comprises the following steps:
acquiring a plurality of groups of filling time for filling the powder into the cup body by the filling head;
and determining the matching of the screw in the filling head and the filling powder based on the plurality of groups of performance data, the plurality of groups of fluidity data and the plurality of groups of filling time.
As a further improvement of the present invention, after determining the compatibility of the screw in the filling head with the filling powder based on multiple sets of performance data, the method comprises:
and filling the cup body based on the screw rod in the filling head matched with the filling powder.
The invention also provides a filling platform comprising:
the filling device comprises two mounting plates, a filling head and a driving motor, wherein the two mounting plates are formed on a mounting base and are longitudinally and symmetrically arranged, each mounting plate is connected with a mounting frame, the mounting frames are in sliding connection with the corresponding mounting plate, two supporting beams are spanned on the two symmetrically arranged mounting frames, the filling head is assembled between the two supporting beams, and the mounting frames are provided with the driving motor for controllably driving the mounting frames to transversely slide along the corresponding mounting plates;
the controller is connected with the driving motor and is used for controlling the driving motor to drive the mounting frame to transversely slide along the corresponding mounting plate so that the filling head assembled between the two supporting beams can be moved out of the space between the two mounting plates, and controlling the discharging of the filling head so as to detect the discharging state of the filling head;
the controller is further configured to determine suitability of a screw within the filling head for filling powder based on the discharge state of the filling head.
Compared with the prior art, the invention has the beneficial effects that:
according to the method for detecting the suitability of the screw rod, the transverse movement of the mounting frames correspondingly mounted on the two mounting plates is controlled, so that the filling head mounted between the two supporting beams is moved out of the position between the two mounting plates, and then the discharging of the filling head is controlled to determine whether the screw rod in the filling head is matched with the filling powder or not according to the detected discharging state of the filling head. Therefore, the method for detecting the suitability of the screw is simple and easy to operate, the suitability of the screw and the filling powder can be quickly and effectively determined by detecting the discharge state of the filling head, and a user can replace the screw which is not adapted to the filling powder in time, so that the subsequent powder filling efficiency is improved. Therefore, the method for detecting the suitability of the screw solves the problem of extremely poor filling effect caused by poor suitability of the screw and the filled powder in the prior art.
Drawings
FIG. 1 is a schematic perspective view of a filling platform according to one embodiment of the present disclosure;
FIG. 2 is a schematic front view of a filling platform according to one embodiment of the present disclosure;
fig. 3 is a schematic connection structure diagram between a filling head, a metering cone and a cylindrical shell according to an embodiment of the invention;
FIG. 4 is a schematic block diagram of a filling platform according to an embodiment of the present invention;
fig. 5 is a schematic connection structure diagram between a filling head, a metering cone and a cylindrical shell according to an embodiment of the invention;
fig. 6 is a schematic block diagram of a filling head according to an embodiment of the invention;
FIG. 7 is a bottom view of FIG. 3;
FIG. 8 is a schematic configuration view of a pressing head according to an embodiment of the present invention;
FIG. 9 is a schematic flow chart diagram of a method of detecting screw suitability in accordance with one embodiment of the present invention;
FIG. 10 is a schematic block diagram of the movement of the mounting bracket relative to the mounting plate;
fig. 11 is a schematic graph of the discharge of a filling head over time;
FIG. 12 is a schematic flow chart diagram of a method of detecting screw suitability in accordance with one embodiment of the present invention;
FIG. 13 is a schematic flow chart diagram of a method of detecting screw suitability in accordance with another embodiment of the present invention;
FIG. 14 is a schematic flow chart of a method of detecting screw suitability according to yet another embodiment of the present invention;
FIG. 15 is a schematic flow chart of a method of detecting screw suitability according to yet another embodiment of the present invention;
FIG. 16 is a schematic flow chart of a method of detecting screw suitability according to yet another embodiment of the present invention;
fig. 17 is a schematic flow chart of a powder filling method according to an embodiment of the present invention;
fig. 18 is a schematic flow chart of a powder filling method according to another embodiment of the present invention;
fig. 19 is a schematic flow chart of a powder filling method according to still another embodiment of the present invention.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that functional, methodological, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", "positive", "negative", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Please refer to fig. 1 to 8 for a specific embodiment of a filling platform according to the present invention.
Referring to fig. 1 to 5, the present embodiment provides a filling platform, which includes a frame formed on a mounting base 90. The rack is specifically configured as two mounting plates 901 which are formed on the mounting base 90 and are symmetrically arranged in the longitudinal direction (i.e., the y-axis direction in fig. 1), a mounting bracket 902 is connected to each mounting plate 901, the mounting bracket 902 is detachably connected to the corresponding mounting plate 901, and the mounting bracket 902 is configured to slide laterally along the mounting plate 901. The mounting bracket 902 is provided with a driving motor 9020 for driving the mounting bracket 902 to slide along the corresponding mounting bracket in a controlled manner. Two support beams 903 are spanned by two symmetrically arranged mounting frames 902. A power box 309 (only the bottom plate of the power box is shown in fig. 1 or 2) is provided between the two support beams 903. A shell is arranged below the power box 309, a cover plate 308 covered on the shell is attached to the bottom plate of the power box, and a feed inlet 3081 for enabling powder to enter the shell is formed in the cover plate 308. The housing is suspended within the space defined between the symmetrically arranged mounts 902. The symmetrically arranged mounting plates 901 are penetrated with the mounting bases 100 along a target direction (i.e., a z-axis direction in fig. 1). Wherein, the mounting seats 100 are configured as two, and one of the mounting seats is configured as a fixed seat 101', and the other mounting seat is configured as a screw seat 101 for mounting the screw 102. The mounting plates 901 are each formed with a mounting hole 104 through which the screw base 101 and the fixing base 101 'penetrate in the z-axis direction and which fixes the screw base 101 and the fixing base 101'. One side of one of the mounting plates is provided with a cylinder 103 (or a motor) for controlling the screw rod to move along the z-axis direction.
The housing may be configured specifically as a cylindrical housing 305. A metering cone hopper 304 is arranged below the cylindrical shell 305, the flared part of the metering cone hopper 304 is detachably connected with the bottom of the cylindrical shell 305, and the contracted part of the metering cone hopper 304 is connected with a filling head 30. Specifically, the contraction part of the metering cone 304 is connected with a conical pipe 302 detachably connected with the metering cone, and the contraction part of the conical pipe 302 is connected with a straight pipe 303 detachably connected with the metering cone. The driving assembly 3091 arranged in the power box 309 sequentially penetrates through the bottom plate of the power box and the cover plate 308 to extend into the cylindrical shell 305 so as to be connected with the screw 307 extending from the metering cone bucket 304 to the tail end of the straight pipe 303, specifically, the driving assembly 3091 is connected with the transmission rod 306 accommodated in the cylindrical shell 305 and extending to the metering cone bucket 304, and the tail end of the transmission rod 306 is connected with the screw 307. The distal end surface of the straight tube 303 is covered with a pressing head 301, and the pressing head 301 is formed with a through hole 3010 through which the powder is extruded. The end of the screw 307 is formed with a toggle 3014 which is limited in the through hole 3010 and is controlled to rotate, specifically, the toggle 3014 rotates in the through hole 3010 with the screw 307 as the axis when the screw 307 is controlled to rotate. Therefore, the driving assembly 3091 in the power box 309 controls the transmission rod 306 to drive the screw 307 to rotate at a high speed in the filling head 30, so that the powder is extruded through a gap between the screw 307 and the inner wall of the straight pipe 303, and the powder extruded by the filling head 30 is filled into the cup body, thereby filling the powder.
The poking piece 3014 is configured as an extending part extending vertically along the outer periphery of the end of the screw 307 in a direction away from the longitudinal axis of the screw, and the end of the extending part is in contact with the wall of the through hole 3010 but does not affect the rotation of the extending part in the through hole 3010 when the screw 307 is driven by the driving component to rotate. Alternatively, the ends of the extensions may be near or proximate to the walls of the through-holes 3010. In the embodiment of fig. 7(a) and 8, the extension portions are configured in two, and the two extension portions are located oppositely. The extension portion may be configured to be plural, and the plural extension portions may be uniformly distributed around the outer circumferential edge of the end of the screw 307. The poking piece 3014 formed at the end of the screw is controlled to rotate in the through hole 3010, so as to guide the powder extruded through the through hole of the pressing head 301, and further improve the discharging quality of the powder.
The pressing head 301 is formed of an annular sheet covering the distal end surface of the straight tube 303, and the inner diameter of the pressing head 301 is smaller than the inner diameter of the straight tube 303, and the outer diameter of the pressing head 301 is not smaller than the outer diameter of the straight tube 303. The pressing head 301 has a covering portion 3011 extending from the outer wall thereof in the longitudinal axis direction and coming into contact with the outer wall of the straight tube 303. The annular surface of the pressing head 301 is formed with a mounting hole 3012 for fixing the pressing head to the end of the straight tube 303, so as to realize reliable connection between the pressing head 301 and the straight tube 303. In some embodiments, as shown in fig. 7(b), a guide portion 3013 may extend along the edge of the through hole of the pressing head 301 toward the center thereof to guide the powder to be discharged through the through hole of the pressing head 301.
As shown in fig. 6 and 8, a recessed portion 3171 is formed at the end of the screw 307, a fixing member 317 is disposed on the circumferential surface of the pressing head 301, and a protrusion 3172 is formed at the center of the fixing member 317 and is confined in the recessed portion 3171 to be fixedly connected to the end of the screw 307, so as to further fix the pressing head 301.
It can be understood that the filling platform of the present embodiment drives the screw 307 to rotate at a high speed through the driving assembly 3091 disposed in the power box 309, so as to extrude the powder through the through hole 3010 formed in the pressing head 301, so that the powder extruded through the through hole 3010 of the pressing head 301 can stably fall into the cup, thereby preventing the powder from being discharged in a manner similar to a shower head, and causing the powder to fall to the edge of the cup, thereby affecting the sealing effect of the cup. From this, the problem of among the prior art the powder be similar gondola water faucet formula ejection of compact and lead to the powder to scatter to the cup border and influence the sealed effect of cup and the difficult dismantlement of structure complicacy and installation is solved.
In the above embodiment, continuing with the description of fig. 1 and 2, a shelf 20 is disposed on the rack. Further, the resting plate 20 is horizontally placed on the mounting seat 100 and is slidably connected with the mounting seat 100 (the resting plate 20 is bridged over the screw rod seat 101 and the fixed seat 101' along the x-axis direction, and the resting plate 20 is driven to move along the length direction of the screw rod seat 101 when the air cylinder 103 or the motor controls the movement of the screw rod 102). The resting plate 20 is formed with a resting hole 201 for resting the cup, wherein the resting plate 20 is configured such that the resting hole 201 corresponds to the position of the tip of the straight tube 303 when controllably moved below the tip of the straight tube 303. The longitudinal depth of the mounting hole 104 is higher than the height from the bottom of the screw base 101 to the upper surface of the resting plate 20.
The filling platform of this embodiment still includes: and the controller 907 is connected with the driving motor 9020 and is used for controlling the mounting frames 902 correspondingly mounted on the two mounting plates 901 to slide transversely so as to enable the filling head assembled between the two supporting beams 903 to move out of the two mounting plates 901, controlling the discharging of the filling head 30 to detect the discharging state of the filling head, and determining the adaptability of the screw 307 in the filling head and the filling powder according to the discharging state of the filling head 30. A sensor 909 is disposed outside or inside the filling head 30, and whether or not an abnormality occurs in the powder output from the filling head is detected by the sensor 909 disposed at the filling head. The abnormal powder output of the filling head 30 includes: the powder in the filling head has the conditions of blocking, blocking or slipping. The controller 907 is then further configured to: and if the output powder of the filling head is not abnormal, determining that the screw 307 in the filling head is matched with the filling powder.
So set up, the filling platform of this embodiment corresponds the mounting bracket 902 lateral shifting who installs on two mounting panels 901 through the control for install the filling head between two supporting beams and move out from between two mounting panels 901, then control the ejection of compact of filling head 30 and confirm through the ejection of compact state of the filling head that detects whether looks adaptation of screw 307 and filling powder in the filling head. Therefore, the filling platform of the embodiment is simple and easy to operate, and can quickly and effectively determine the suitability of the screw and the filling powder by detecting the discharging state of the filling head, so that a user can replace the screw which is not adapted to the filling powder in time, and the subsequent efficiency of filling the powder is improved. So, the filling platform of this embodiment has solved among the prior art because the screw rod leads to the problem that the filling effect is extremely poor with the powder suitability that fills relatively poor.
The filling platform of this embodiment still includes: an empty cup weighing cup supporting assembly 904, a thickening cup supporting assembly 905 (specifically, the position of the cup supporting of the thickening cup supporting assembly 905 corresponds to the tail end of the straight pipe 303) and a full cup weighing cup supporting assembly 906 which are arranged below the plurality of mounting seats 100 in sequence, and the filling head 30 is suspended above the thickening cup supporting assembly 905. The empty weigh tray assembly 904 is configured to empty weigh cups within the placement hole when the resting plate 20 is controllably moved over the empty weigh tray assembly 904, and the full weigh tray assembly 906 is configured to full weigh cups within the placement hole 201 when the resting plate 20 is controllably moved over the full weigh tray assembly 906. The controller 907 of the present embodiment is coupled to the empty-cup-weighing cup holder assembly 904 and the full-cup-weighing cup holder assembly 906, respectively, and the controller 907 is configured to control the resting plate 20, which is laterally disposed on the plurality of mounting plates arranged in parallel spaced apart relation, to cyclically move in a target direction in response to a target input and to derive a plurality of sets of performance data for the filling head 30 based on the weight of an empty cup measured by the empty-cup-weighing cup holder assembly 904 and the weight of a full cup measured by the full-cup-weighing cup holder assembly 905. Specifically, the controller 907 is configured to match the screw 307 within the filling head with the filling powder when the filling stability is within a preset stability value range. The housing (not shown) is wrapped outside the rack, a display screen (not shown) communicatively connected to the controller 907 may be disposed outside the housing, and the instruction formed by the target input may be configured as an instruction formed by a user touching or touching the display screen, or a preset control instruction.
Note that the empty cup weighing tray assembly 904 has a tray for receiving the cup in the placing hole 201, a driver for driving the tray to rise to receive the cup, and a load cell for measuring the weight of the cup when the tray receives the cup. Specifically, when the resting plate 20 moves above the empty cup weigh tray assembly 904 (i.e., the placement hole 201 of the resting plate 20 corresponds to the position of the tray in the empty cup weigh tray assembly 904), the driver in the empty cup weigh tray assembly 904 drives the tray up motion to accept the cup while the load cell measures the weight of the cup. Wherein, the driver of the empty cup weighing tray assembly 904 can be connected with the controller 907, and the controller 907 can control the driver of the empty cup weighing tray assembly 904 to drive the tray to move upwards to accept the cup body in the placing hole 201 when the placing hole 201 of the placing plate 20 corresponds to the position of the tray in the empty cup weighing tray assembly 904. The full cup weighing cup holder assembly 906 has the same structural composition and weighing principle as the empty cup weighing cup holder assembly 904, and thus, detailed description thereof is omitted. Corresponding drivers for controlling the up-and-down movement of the empty cup weighing tray assembly 904 and the full cup weighing tray assembly 906 are respectively formed in the corresponding driving boxes 40.
The filling head 30 may be configured with a group of (i.e. two or more) discharge ports, that is, two or more conical pipes 302 arranged in parallel with a central axis (i.e. a longitudinal central axis of the conical pipe 302) at a lateral interval may be configured below the metering conical hopper 304, each conical pipe is correspondingly connected with a straight pipe 303, the end face of each straight pipe 303 is covered with a pressing head 301, the number of cups in the densification cup holder assembly 905 is the same as the number of the pressing heads 301, and the positions of the cups in the densification cup holder assembly 905 are opposite to the pressing head 301. The number of placing holes 201 formed by the resting plates 20 is the same as the number of discharge openings of the filling heads 30.
The filling platform of this embodiment controls the shelving plate 20 to move along the target direction in a circulating manner through a controller 907 based on a command formed by target input, and sequentially controls the empty cup weighing cup supporting assembly 904 to perform empty cup weighing on the cup body on the shelving plate 20 above the empty cup weighing assembly in a circulating manner, controls the filling head 30 above the density cup supporting assembly 905 to fill the cup body below the filling head, and controls the full cup weighing cup supporting assembly 906 to perform full cup weighing on the cup body above the full cup weighing cup supporting assembly, so as to determine whether the screw 307 in the filling head is matched with the filling powder according to multiple sets of performance data of the filling head 30 obtained by the weight of the empty cup measured by the empty cup weighing cup supporting assembly 904 and the weight of the full cup measured by the full cup weighing cup supporting assembly 906. So, the filling platform of this embodiment carries out the filling powder to the cup through obtaining with filling powder assorted screw 307, can effectively improve the filling effect of powder. From this, this embodiment has solved because the screw rod is relatively poor with the powder suitability of filling and leads to the problem that the filling effect is relatively poor.
The filling platform of this embodiment further includes a powder flowability tester 908 configured to obtain a plurality of sets of flowability data of the powder filled into the cup located below the filling head by the filling head 30, and the controller 907 determines the matching between the screw 307 in the filling head and the filling powder according to the plurality of sets of flowability data and the plurality of sets of performance data. So, combine filling head 30 to carry out the distribution data of the powder volume of filling and filling head in to the multiunit cup simultaneously and the data such as compression performance of screw to the powder, confirm whether screw and the powder that fills match to further improve filling head in screw 307 and the matching nature of filling powder, thereby ensure to obtain further promotion according to the filling effect when screw 307 that confirms carries out the filling to the powder.
Further, the controller 907 may be further configured to obtain multiple sets of filling times for the filling head 30 to fill the cup with the powder, and determine the matching between the screw 307 in the filling head and the filling powder based on the multiple sets of performance data and the multiple sets of filling times, or determine the matching between the screw in the filling head and the filling powder according to the multiple sets of performance data, the multiple sets of flowability data, and the multiple sets of filling times. So set up, the filling platform of this embodiment combines multiunit performance data and multiunit filling time simultaneously through controller 907, or combines multiunit performance data, multiunit mobility data and multiunit filling time simultaneously and confirms and fill the powder with filling powder assorted screw rod and carry out the filling, can guarantee the filling efficiency to the powder under the prerequisite that further improves powder filling effect, prevents that filling speed is slower and the lower problem of work efficiency who leads to the complete machine from taking place.
In any of the above embodiments, the controller 907 may further control the placement plate 20 to move cyclically between the positions above the density cup holder assembly 905 and the position above the full cup weighing cup holder assembly 906, so as to control the filling head above the density cup holder assembly 905 to fill the cup body below the filling head and to perform full cup weighing on the cup body after being filled with the powder, and adjust the powder discharge amount of the filling head 30 according to a weight difference between an empty cup weight of the cup body and a full cup weight measured by the full cup weighing cup holder assembly 906.
It should be understood that, the filling platform of this embodiment adjusts the powder discharge amount of the filling head 30 by the weight difference of the cup empty cup weight measured in the process of detecting the matching between the screw 307 and the powder and the full cup weight measured in the process of controlling the shelving plate 20 to circularly move between the positions above the densification cup supporting assembly 905 and the full cup weighing cup supporting assembly 906, so that the powder discharge amount of the filling head 30 during filling the cup is maintained within a specified range, thereby improving the accuracy of powder filling, and ensuring the filling quality and the filling efficiency of the powder. From this, the filling platform of this embodiment has solved the filling mechanism among the prior art and has been difficult to control the filling precision and lead to the relatively poor problem of filling quality.
Further, the controller 907 is configured to: based on the relationship between the weight difference and the preset weight difference range, the number of turns of the screw 307 in the filling head is adjusted to adjust the powder discharge amount of the filling head 30. Specifically, if the weight difference value is higher than the upper limit value of the difference range of the preset weight, the number of turns of the screw is reduced; and if the weight difference value is lower than the lower limit value of the preset weight difference range, increasing the rotation turns of the screw. The preset weight difference range may be set based on actual working condition requirements or conventional standards, which will not be described in detail. The driving assembly 3091 is connected with the controller 907 to control the driving assembly 3091 to drive the filling head 30 to fill the cup body with the adjusted powder discharge amount through the controller 907, and specifically, the controller 907 controls the driving assembly 3091 to drive the screw 307 in the filling head 30 to rotate with the adjusted number of rotations, so as to adjust the powder discharge amount of the filling head 30. So set up, adjust the number of turns of screw rod according to the relation of weight difference value and predetermineeing the weight difference scope through controller 907, make the screw rod rotate with the number of turns after the adjustment, ensure that the powder load of filling head 30 is in the specified range to can ensure the filling precision of filling platform to the cup.
In the above embodiment, the densification cup assembly 905 is configured such that the cup in the placement hole 201 is lifted up to move toward the end of the straight tube 303 when the resting plate 20 is controllably moved below the end of the straight tube 303. Specifically, the densification cup holder assembly is configured to lift the cup body to a first predetermined height for the filling head 30 to fill the cup body with powder or to lift the cup body to a second predetermined height for the pressing head 301 to compact the powder in the cup body. Wherein the first preset height is lower than the second preset height. A driver for controlling the up and down movement of the densifying cup assembly 905 is formed in the driving box 40. The structure composition of the densification cup holder assembly 905 is the same as that of the empty cup weighing cup holder assembly 904, and is different from that of the empty cup weighing cup holder assembly 904 in that when the densification cup holder assembly 905 is configured to fill the cup body with powder through the filling head 30, a driver in the densification cup holder assembly 905 is controlled by the controller 907 to drive the corresponding cup holder to ascend by a first preset height, or when the powder in the cup body is compacted through the pressing head 301, the driver in the densification cup holder assembly 905 is controlled by the controller 907 to drive the corresponding cup holder to ascend by a second preset height. When detecting that the placement plate 20 is controllably moved to the lower part of the tail end of the straight pipe 303, the controller 906 controls the densification cup supporting assembly 905 to support the cup body to rise to a first preset height, and controls the densification cup supporting assembly 905 to support the cup body to rise to a second preset height after powder is filled, so that the pressing head can press the powder in the cup body. The densification cup holder assembly 905 can also lift the cup body to a first preset height when detecting that the shelving plate 20 is controllably moved to the position below the tail end of the straight pipe 303, and lift the cup body to a second preset height after powder filling.
It should be understood that, when the filling head 30 fills the powder in the cup, the densification cup supporting assembly is configured to support the cup to rise to a first preset height, so that the rim of the cup is close to the end of the filling head 30, and the filling head 30 is convenient to reliably fill the powder in the cup when extruding the powder, thereby reducing the filling environment deterioration caused by the powder sprinkled on the outer side of the rim of the cup and the rim of the cup due to the error of the relative position between the filling head 30 and the rim of the cup. Stop to carry out the filling to the cup at filling head 30 and need press the real-time to the powder in the filling back cup, the densification holds in the palm the cup subassembly configuration and rises to the second and predetermine the height, and this second is predetermine highly to be greater than first predetermined height, so that the terminal press head 301 of filling head 30 stretches into to the interior powder surface of cup, through press head 301 flattening reliably and press the interior powder of cup, improve the roughness on powder surface in the cup and increase the density of the interior powder of cup, thereby improve the filling effect of filling head 30 to the interior powder of cup.
It can be seen from this that, the filling platform of this embodiment holds up the cup through the densification and rises to first preset height to fill the powder to the cup through the filling head 30 of corresponding position, and hold up the cup through the densification and rise to the second preset height, carry out the compaction to the powder in the cup through the last pressing head 301 of the filling head of corresponding position, thereby accomplish through same densification support cup subassembly and carry out the purpose that fills the powder and carry out the densification to the filling powder to the cup. Therefore, the filling platform of the embodiment can not only fill and compact the powder, but also greatly simplify the structure of the filling platform due to the fact that the powder and the compacted powder are filled in the cup body through the same densifying support cup assembly. Therefore, the problems that the filling platform in the prior art needs to be provided with the filling mechanism and the densifying mechanism independently, so that the whole machine is complex in structure and large in size are solved.
Referring to fig. 9 and 10, the present embodiment further provides a method for detecting screw adaptability, which may include:
and 802, controlling the transverse sliding of the mounting frames 902 which are correspondingly mounted on the two mounting plates 901, so that the filling head 30 which is assembled between the two supporting beams 903 is removed from between the two mounting plates 902.
And 804, controlling the discharging of the filling head 30 and detecting the discharging state of the filling head 30. Wherein the operation of detecting the discharge state of the filling head 30 comprises: whether or not an abnormality occurs in the output powder of the filling head 30 is detected by a sensor 909 disposed at the filling head 30. The abnormal powder output of the filling head 30 includes: the powder in the filling head has the conditions of blocking, blocking or slipping.
Fig. 11 is a schematic graph of the discharge of the filling head as a function of time, wherein the discharge N of the filling head is shown on the ordinate and the discharge time T of the filling head is shown on the abscissa. It can be understood that the discharge amount N (t) of the filling head is between N2 and N1, which means that the discharge amount of the filling head is within a normal setting range, that is, the screw 307 in the filling head is matched with the filled powder; on the contrary, the powder output by the filling head is abnormal, that is, the screw 307 is not adapted to the filled powder, at this time, the screw 307 needs to be replaced, and the discharge amount N (t) of the filling head is in the range of N2 to N1 by the replaced screw, N2 represents the lowest preset threshold, N1 represents the highest preset threshold, and the settings of the lowest preset threshold N2 and the highest preset threshold N1 can be designed according to the inherent properties of different powders, which is not described in detail herein. Referring to fig. 11, in the time period from T1 to T2, the discharge amount N (T) of the filling head is lower than the minimum preset threshold value N2, which indicates that the filling head is jammed. In the time period from T3 to T4, the discharge amount N (T) of the filling head is 0, which indicates that the filling head is not discharged, namely the phenomenon of material blockage occurs. And in the time period from T5 to T6, the discharge amount N (T) of the filling head is higher than the highest preset threshold value N1, which indicates that the filling head has a material slipping phenomenon. It can be seen that the filling heads corresponding to the time periods from T1 to T2, from T3 to T4 and from T5 to T6 all show abnormal powder output, and when one of the abnormal powder output occurs, the screw in the filling head can be replaced so that the discharge amount of the filling head is in the range from N2 to N1.
The sensor 909 may be configured as a solid flow meter to detect the discharge amount of the filling head through the solid flow meter configured at the filling head, so as to detect whether the powder output by the filling head is abnormal in real time. Referring to fig. 4, when the solid flow meter detects that the powder output from the filling head is abnormal, an abnormal signal is fed back to the controller 907, and the alarm 910 is controlled by the controller 907 to warn. It should be noted that the process or method for detecting the discharged powder amount by the solid flow meter is well known to those skilled in the art, and will not be described in detail here.
And 806, determining the adaptability of the screw 307 in the filling head and the filling powder according to the discharging state of the filling head 30. Specifically, if the output powder of the filling head 30 is not abnormal, the screw 307 in the filling head 30 is adapted to the filling powder.
The method for detecting the suitability of the screw rod of the embodiment controls the transverse movement of the mounting frame 902 correspondingly mounted on the two mounting plates 901, so that the filling head 30 mounted between the two supporting beams 903 is moved out from between the two mounting plates 901, and then controls the discharging of the filling head 30 to determine whether the screw rod 307 in the filling head is matched with the filling powder according to the detected discharging state of the filling head. Therefore, the method for detecting the suitability of the screw is simple and easy to operate, the suitability of the screw and the filling powder can be quickly and effectively determined by detecting the discharging state of the filling head, and a user can replace the screw which is not adapted to the filling powder in time, so that the subsequent efficiency of filling the powder is improved. Therefore, the method for detecting the suitability of the screw rod solves the problem that the filling effect is extremely poor due to poor suitability of the screw rod and the filled powder in the prior art.
Further, in the embodiment of fig. 12, the method for detecting screw suitability further includes:
and 1102, controlling the mounting frame 902 to slide transversely so that the filling head 30 assembled between the two supporting beams 903 moves to the position between the mounting plates 902.
And 1104, responding to the target input, controlling the shelving plates 20 transversely arranged on the plurality of mounting plates arranged in parallel at intervals to circularly move along the target direction, wherein the shelving plates 20 pass through the empty cup weighing tray assembly 904 (corresponding to an empty cup weighing station), the density increasing tray assembly 905 (corresponding to a filling station) and the full cup weighing tray assembly 906 (corresponding to a full cup weighing station) in sequence in the process of moving along the target direction.
The cup bodies positioned at different stations (namely, an empty cup weighing station corresponding to the empty cup weighing tray assembly 904, a filling densification station corresponding to the densification tray assembly 905 and a full cup weighing station corresponding to the full cup weighing tray assembly 906) can move along the length direction of the screw rod seat 101 under the action of the controlled movement of the screw rod 102 through the placing plate 20, so that the aim of moving the cup bodies to the corresponding positions is fulfilled.
And 1106, sequentially and circularly controlling the empty cup weighing cup supporting assembly 904 to perform empty cup weighing on the cup body on the placing plate above the empty cup weighing cup supporting assembly, the filling head 30 above the densifying cup supporting assembly 905 to fill the cup body below the filling head, and the full cup weighing cup supporting assembly 906 to perform full cup weighing on the cup body above the full cup supporting assembly.
It should be noted that, in the process of weighing empty cups, filling powder and full cups of a group of cups in the placing hole 201 formed on the placing plate 20, the placing plate 20 needs to drive the cups to move from the front end of the empty cup weighing station and sequentially pass through the empty cup weighing station, the filling station and the full cup weighing station, and after weighing empty cups, filling powder and full cups of a group of cups respectively, a group of performance data of the filling head 30 can be obtained, and meanwhile, the placing plate 20 returns to the initial position (i.e. the position at the front end of the empty cup weighing station) to enter the step of weighing empty cups, filling powder and full cups of the next group of cups to obtain the next group of performance data of the filling head 30. Thereby, the operation is cycled to acquire sets of performance data of the filling heads 30.
And step 1110, determining the matching of the screw 307 in the filling head and the filling powder based on the multiple groups of performance data. The performance parameters of the filling head of the embodiment mainly include filling stability, which can be interpreted as distribution data of the amount of powder filled into the plurality of groups of cup bodies by the filling head. The specific content of step 1110 may include: the screw 307 in the filling head matches the filling powder when the filling stability is within the preset stability value range. The preset stable value range can be set according to experience values obtained by experiments or repeated operations and according to specific actual working conditions, which is not described in detail.
The method for detecting the suitability of the screw rod in the embodiment controls the shelving plate to move along the target direction in a circulating manner based on an instruction formed by target input, and sequentially controls the empty cup weighing cup supporting assembly to perform empty cup weighing on the cup body on the shelving plate above the empty cup weighing cup supporting assembly in a circulating manner, the filling head above the densification cup supporting assembly to perform filling on the cup body below the filling head, and the full cup weighing cup supporting assembly to perform full cup weighing on the cup body above the full cup weighing cup supporting assembly, so that whether the screw rod in the filling head is matched with filling powder or not is determined according to multiple groups of performance data of the filling head obtained by the empty cup weight measured by the empty cup weighing cup supporting assembly and the full cup weight measured by the full cup weighing cup supporting assembly. Therefore, the method for detecting the suitability of the screw rod can effectively improve the powder filling effect by acquiring the powder filling state of the cup body by the screw rod matched with the powder filling state. From this, this embodiment has solved because the screw rod is relatively poor with the powder suitability of filling and leads to the problem that the filling effect is relatively poor.
To further improve the matching degree between the determined screw and the filled powder, the method for detecting screw suitability of the present embodiment may include, before step 1110:
and 1108', acquiring multiple groups of flowability data of the powder filled into the cup body below the filling head by the filling head 30. Step 1110 may be specifically configured to: the matching of the screw 307 in the filling head with the filling powder is determined based on the sets of flowability data and the sets of performance data. The flowability data of the powder can be obtained by testing parameters such as compression performance of the screw 307 on the powder in the filling head 30 based on a special powder flowability tester. Specifically, the screw 307 in the filling head matches the filling powder when the filling stability is within the preset stable value range and the compression property of the filling powder is within the preset flow value range. So, combine filling head 30 to carry out the distribution data of the powder volume of filling and filling head in to the multiunit cup simultaneously and the data such as compression performance of screw to the powder, confirm whether screw and the powder that fills match to further improve filling head in screw 307 and the matching nature of filling powder, thereby ensure to obtain further promotion according to the filling effect when screw 307 that confirms carries out the filling to the powder. It is noted that step 1008' may follow step 1108, as shown in fig. 13. As shown in FIG. 14, step 1108' may also precede step 1108.
As shown in fig. 15, in an embodiment of the present invention, the method for detecting screw suitability further includes:
and 1402, acquiring multiple groups of filling time of the filling head 30 for filling the powder into the cup body.
And 1404, determining the matching of the screw 307 in the filling head and the filling powder based on the multiple groups of performance data and the multiple groups of filling time.
So set up, acquire with filling powder assorted screw 307 carry out the filling powder to the cup under the prerequisite of guaranteeing powder filling effect, can effectively improve the efficiency of carrying out the filling to the powder, prevent that filling speed is slower and lead to the work efficiency of complete machine lower.
In another embodiment of the present invention, as shown in fig. 16, the method for detecting screw suitability further comprises:
and 1402' acquiring multiple groups of filling time for filling the powder into the cup body by the filling head.
And 1404' determining the matching of the screw in the filling head and the filling powder based on the multiple groups of performance data, the multiple groups of flowability data and the multiple groups of filling time.
According to the method for detecting the suitability of the screw, the screw matched with the filling powder is determined to fill the powder by simultaneously combining multiple groups of performance data, multiple groups of mobility data and multiple groups of filling time, the filling efficiency of the powder can be ensured on the premise of further improving the filling effect of the powder, and the problem that the working efficiency of the whole machine is low due to the slow filling speed is prevented.
As shown in fig. 17, this embodiment further provides a powder filling method, including:
the mounting block 902 is controlled to slide laterally 1102 so that the filling head 30 fitted between the two support beams 903 moves between the mounting plates 902.
And 1104, responding to the target input, controlling the shelving plates 20 transversely arranged on the plurality of mounting plates arranged in parallel at intervals to circularly move along the target direction, wherein the shelving plates 20 pass through the empty cup weighing tray assembly 904 (corresponding to an empty cup weighing station), the density increasing tray assembly 905 (corresponding to a filling station) and the full cup weighing tray assembly 906 (corresponding to a full cup weighing station) in sequence in the process of moving along the target direction.
And step 1106, sequentially and circularly controlling the empty cup weighing and supporting assembly 904 to perform empty cup weighing on the cup body on the placing plate above the empty cup weighing and supporting assembly, the filling head 30 above the thickening and supporting assembly 905 to fill the cup body below the filling head, and the full cup weighing and supporting assembly 906 to perform full cup weighing on the cup body above the full cup weighing and supporting assembly.
And step 1110, determining the matching of the screw 307 in the filling head and the filling powder based on the multiple groups of performance data.
And 1112, filling the cup body based on the screw 307 in the filling head matched with the filling powder.
The powder filling method of the embodiment controls the shelving plate to move along the target direction in a circulating manner based on an instruction formed by target input, and sequentially controls the empty cup weighing cup supporting assembly to perform empty cup weighing on the cup body on the shelving plate above the empty cup weighing cup supporting assembly in a circulating manner, the filling head above the density cup supporting assembly to fill the cup body below the filling head, and the full cup weighing cup supporting assembly to perform full cup weighing on the cup body above the full cup weighing cup supporting assembly, so that whether a screw rod in the filling head is matched with filling powder is determined according to multiple groups of performance data of the filling head obtained according to the empty cup weight measured by the empty cup weighing cup supporting assembly and the full cup weight measured by the full cup weighing cup supporting assembly, and the cup body is filled according to the determined screw rod 307 in the filling head matched with the filling powder, so that the filling effect of the powder can be effectively improved. From this, this embodiment has solved because the screw rod is relatively poor with the powder suitability of filling and leads to the problem that the filling effect is relatively poor.
As shown in fig. 18, after step 1112, comprising:
And 1116, adjusting the powder discharge amount of the filling head 30 based on the weight difference between the empty cup weight measured by the empty cup weighing tray assembly 904 and the full cup weight measured by the full cup weighing tray assembly 906. It should be understood that when powder is filled into a plurality of groups of cups, the shapes of the cups and other parameters (such as the empty cup mass) are the same, so in this embodiment, when the cups are filled through the determined screw rods matched with the filled powder, the placing plate 20 is moved between the filling station and the full cup weighing station to fill the cups and weigh the full cups, and the placing plate 20 is not moved to the empty cup weighing station, so that the filling efficiency of the filling head on the cups is further improved. The controller 907 may derive a weight difference based on the weight of the empty cup measured at step 1106 and the weight of the full cup measured in real time.
The specific operation process of step 1116 includes: based on the relationship between the weight difference and the preset weight difference range, the number of turns of the screw 307 in the filling head is adjusted to adjust the powder discharge amount of the filling head 30. Specifically, if the weight difference value is higher than the upper limit value of the difference range of the preset weight, the number of rotations of the screw 307 is reduced. If the weight difference is lower than the lower limit of the preset weight difference range, the number of turns of the screw 307 is increased.
In the powder filling method of this embodiment, the powder discharge amount of the filling head 30 is adjusted by the weight difference between the empty cup weight measured in step 1106 and the full cup weight measured in real time, so that the powder discharge amount when the filling head 30 fills the cup body is maintained within a specified range, the powder filling precision is improved, and the powder filling quality and the powder filling efficiency are ensured. Therefore, the powder filling method of the embodiment solves the problem that filling quality is poor due to the fact that a filling mechanism in the prior art is difficult to control filling precision.
Referring to fig. 19, the specific process of controlling the filling head above the densifying retainer cup assembly 905 to fill the cup body below the filling head in step 1114 includes:
and 1802, controlling the densification cup supporting assembly 905 to support the cup body to rise to a first preset height, and enabling the filling head 30 to fill the cup body in the placing hole 201 with powder.
And 1804, controlling the densification cup supporting assembly 905 to support the cup body to rise to a second preset height, and enabling the pressing head 301 arranged at the tail end of the filling head 30 to compact the powder in the cup body. Wherein the first preset height is lower than the second preset height.
So, this embodiment is when filling the powder, shelve the top that board 20 moved to densification support cup subassembly 905 through control, then hold up the cup through control densification support cup subassembly 905 and rise to first preset height, and the filling head 30 of corresponding position is to the cup filling powder. After the powder is filled, the embodiment holds up the cup body to rise to a second preset height higher than the first preset height by controlling the densification supporting cup assembly 905, so that the pressing head 301 at the tail end of the filling head at the corresponding position compacts the powder in the cup body, and therefore the purposes of filling the powder in the cup body and densifying the filled powder are achieved through the same densification supporting cup assembly. Therefore, the embodiment can not only fill and compact the powder, but also greatly simplify the structure of the filling platform due to the fact that the powder and the compacted powder are filled in the cup body through the same densifying support cup assembly. Therefore, the problem that the filling mechanism and the densifying mechanism are required to be arranged separately in the prior art, so that the whole machine is complex in structure and large in size is solved.
It should be noted that, please refer to the embodiments of the filling platform and/or the method for detecting screw suitability for the technical solutions of the same parts in the powder filling method of this embodiment as those in the filling platform and the method for detecting screw suitability, which are not described in detail herein.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a method for detect screw rod suitability, is applied to the filling platform, the filling platform includes two mounting panels that form on the installation base and longitudinal symmetry arranges, and each mounting panel is connected with the mounting bracket, the mounting bracket with correspond the mounting panel sliding connection, two supporting beams have been striden on two symmetrical arrangement's the mounting bracket, its characterized in that, the method includes:
controlling the mounting frames correspondingly mounted on the two mounting plates to slide transversely so that the filling head assembled between the two support beams is moved out of the position between the two mounting plates;
controlling the discharging of the filling head and detecting the discharging state of the filling head;
and determining the adaptability of the screw in the filling head and the filling powder according to the discharging state of the filling head.
2. The method of claim 1, wherein detecting the discharge condition of the filling head comprises:
and detecting whether the output powder of the filling head is abnormal or not through a sensor arranged at the filling head.
3. The method of claim 2, wherein determining the suitability of the screw within the filling head for filling powder based on the discharge state of the filling head comprises:
if the output powder of filling head does not appear unusually, then screw rod and filling powder looks adaptation in the filling head, the output powder of filling head appears unusually including: the powder in the filling head has the conditions of blocking, blocking or slipping.
4. The method according to any one of claims 1-3, further comprising:
controlling the mounting frame to slide transversely so that the filling head assembled between the two support beams moves between the mounting plates;
responding to target input, controlling a shelving plate transversely arranged on a plurality of mounting plates arranged in parallel at intervals to circularly move along a target direction, wherein the shelving plate sequentially passes above an empty cup weighing cup supporting assembly, a density increasing cup supporting assembly and a full cup weighing cup supporting assembly in the process of moving along the target direction;
sequentially and circularly controlling the empty cup weighing cup supporting assembly to perform empty cup weighing on the cup body on the placing plate above the empty cup weighing cup supporting assembly, the filling head above the densification cup supporting assembly to fill the cup body below the filling head, and the full cup weighing cup supporting assembly to perform full cup weighing on the cup body above the full cup weighing cup supporting assembly;
obtaining a plurality of sets of performance data of the filling head based on the empty cup weight measured by the empty cup weighing cup supporting assembly and the full cup weight measured by the full cup weighing cup supporting assembly;
and determining the matching of the screw in the filling head and the filling powder based on the multiple groups of performance data.
5. The method of claim 4, wherein the performance parameter comprises filling stability, and wherein determining the compatibility of the screw within the filling head with the filling powder based on the plurality of sets of performance data comprises:
and when the filling stability is within a preset stable value range, the screw in the filling head is matched with the filling powder.
6. The method of claim 5, prior to determining the suitability of the screw within the filling head for filling with the filling powder based on the plurality of sets of performance data, comprising:
and acquiring a plurality of groups of flowability data of the powder filled in the cup body positioned below the filling head by the filling head, and determining the matching property of the screw in the filling head and the filling powder based on the plurality of groups of flowability data and the plurality of groups of performance data.
7. The method of claim 5, further comprising:
acquiring a plurality of groups of filling time for filling the powder into the cup body by the filling head;
and determining the matching of the screw in the filling head and the filling powder based on the plurality of groups of performance data and the plurality of groups of filling time.
8. The method of claim 5, further comprising:
acquiring a plurality of groups of filling time for filling the powder into the cup body by the filling head;
and determining the matching of the screw in the filling head and the filling powder based on the plurality of groups of performance data, the plurality of groups of fluidity data and the plurality of groups of filling time.
9. The method of claim 5, after determining the screw within the filling head to fill powder compatibility based on the plurality of sets of performance data, comprising:
and filling the cup body based on the screw rod in the filling head matched with the filling powder.
10. A filling platform, comprising:
the filling device comprises two mounting plates, a filling head and a driving motor, wherein the two mounting plates are formed on a mounting base and are longitudinally and symmetrically arranged, each mounting plate is connected with a mounting frame, the mounting frames are in sliding connection with the corresponding mounting plate, two supporting beams are spanned on the two symmetrically arranged mounting frames, the filling head is assembled between the two supporting beams, and the mounting frames are provided with the driving motor for controllably driving the mounting frames to transversely slide along the corresponding mounting plates;
the controller is connected with the driving motor and is used for controlling the driving motor to drive the mounting frame to transversely slide along the corresponding mounting plate so that the filling head assembled between the two supporting beams can be moved out of the space between the two mounting plates, and controlling the discharging of the filling head so as to detect the discharging state of the filling head;
the controller is further configured to determine suitability of a screw within the filling head for filling powder based on the discharge state of the filling head.
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| CN202110134939.7A CN114802839A (en) | 2021-01-29 | 2021-01-29 | Method for detecting screw adaptability and filling platform |
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| CN202110134939.7A CN114802839A (en) | 2021-01-29 | 2021-01-29 | Method for detecting screw adaptability and filling platform |
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|---|---|
| CN (1) | CN114802839A (en) |
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| CN111717870A (en) * | 2020-06-11 | 2020-09-29 | 西安爱菊油脂有限公司 | Multi-head linear filling machine, auxiliary filling head adjusting tool and adjusting method |
| CN211642654U (en) * | 2020-01-07 | 2020-10-09 | 上海贵兴包装设备有限公司 | High accuracy powder filling device |
| CN111908405A (en) * | 2020-06-19 | 2020-11-10 | 北京航天斯达科技有限公司 | Filling system and filling method with feedback compensation mode |
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2021
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| CN205328588U (en) * | 2016-01-12 | 2016-06-22 | 珠海市裕洲环保科技有限公司 | Automatic corrosive liquids liquid filling machine |
| CN106628289A (en) * | 2017-01-20 | 2017-05-10 | 四川亿欣新材料有限公司 | Automatic loading system and loading method for calcium carbonate powder packaging machine |
| CN211642654U (en) * | 2020-01-07 | 2020-10-09 | 上海贵兴包装设备有限公司 | High accuracy powder filling device |
| CN111717870A (en) * | 2020-06-11 | 2020-09-29 | 西安爱菊油脂有限公司 | Multi-head linear filling machine, auxiliary filling head adjusting tool and adjusting method |
| CN111908405A (en) * | 2020-06-19 | 2020-11-10 | 北京航天斯达科技有限公司 | Filling system and filling method with feedback compensation mode |
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