CN114801540A - Automatic thread bound book binding equipment and method based on PLC control - Google Patents
Automatic thread bound book binding equipment and method based on PLC control Download PDFInfo
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- CN114801540A CN114801540A CN202210443659.9A CN202210443659A CN114801540A CN 114801540 A CN114801540 A CN 114801540A CN 202210443659 A CN202210443659 A CN 202210443659A CN 114801540 A CN114801540 A CN 114801540A
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- binding
- bound
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B9/00—Devices common to machines for carrying out the processes according to more than one of the preceding main groups
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
Abstract
The invention discloses an automatic thread binding and binding device and method based on PLC control, relating to the technical field of automatic control and comprising the following steps: the device comprises a material conveying mechanism, an image positioning device, a clamping device, a binding executing mechanism, a control module and a containing box; the material conveying mechanism conveys the books to be bound and conveys the books to the containing box after the binding is finished; the image positioning device is used for positioning the books to be bound on the material conveying mechanism and transmitting signals to the control module after the books reach the binding position; the clamping device clamps and fixes the book to be bound under the assistance of the binding executing mechanism and waits for binding; the binding executing mechanism is used for finishing the binding task of the book to be bound; the control module is used for controlling the start and stop of the whole equipment and monitoring the running state of the equipment. The technical scheme of the invention has simple operation and convenient maintenance, relieves workers from the fussy mechanical work, improves the binding efficiency and accuracy, saves human resources and lightens the workload of the workers.
Description
Technical Field
The invention relates to the technical field of automatic control, in particular to automatic thread binding equipment and method based on PLC control.
Background
Book framing has evolved over thousands of years, and the way of line-bound framing is the last form of ancient framing, and is also the most representative stage of book presentation. However, the existing binding of thread binding books still depends on binding of workers one by one, and long-time binding causes various fatigue reactions of workers, thereby consuming a great deal of energy and time.
Therefore, how to improve the binding efficiency and accuracy, save human resources, and reduce the workload of workers is a technical problem that needs to be solved urgently by those skilled in the art.
Disclosure of Invention
In view of the above, the invention provides an automatic thread binding apparatus and method based on PLC control, which is simple in operation and convenient in maintenance, releases workers from the labor of complex machinery, improves the binding efficiency and accuracy, saves manpower resources, and provides good process conditions for subsequent production processes.
In order to achieve the above purpose, the invention provides the following technical scheme:
an automatic thread binding bookbinding device based on PLC control comprises: the device comprises a material conveying mechanism, an image positioning device, a clamping device, a binding executing mechanism, a control module and a containing box; the image positioning device, the clamping device and the binding executing mechanism are all arranged above the material conveying mechanism; the containing box is positioned at the tail end of the material conveying mechanism;
the material conveying mechanism is used for conveying the books to be bound and conveying the books to the containing box after the binding is finished;
the image positioning device is used for positioning the book to be bound on the material conveying mechanism and transmitting a signal to the control module after the book to be bound reaches a binding position;
the clamping device is used for clamping and fixing the book to be bound under the assistance of the binding executing mechanism and waiting for binding;
the binding executing mechanism is used for finishing the binding task of the book to be bound;
and the control module is used for controlling the starting and stopping of the automatic wire-bound book binding equipment and monitoring the running state of the equipment.
The technical effect that above-mentioned technical scheme can reach is: the structure unit is convenient to operate, so that workers can be released from the labor of complex machinery, the binding efficiency and accuracy are improved, human resources are saved, and good process conditions are provided for the subsequent production flow.
Optionally, the material conveying mechanism comprises a conveyor belt, a motor and a bracket, and the conveyor belt and the bracket are welded and fixed; the conveyor belt is driven by a motor, and the start and stop of the motor are controlled by the control module.
Optionally, the control module comprises an upper computer and a lower computer;
the upper computer is a touch screen and is used for providing a user operation interaction interface and displaying feedback data to a user;
the lower computer is a Siemens PLC and receives the instruction of the upper computer and converts the instruction into a corresponding signal to control equipment.
Optionally, the image positioning device is a first optical sensor, the first optical sensor is arranged above the material conveying mechanism, and after the book to be bound is detected, the siemens PLC controls the book to be bound to reach the clamping device in a shifting manner so as to stop the material conveying mechanism from operating.
Optionally, the clamping device comprises a clamping mechanism and a second optical sensor;
the clamping mechanism comprises a force source device, an intermediate force transmitting structure and a clamping element, wherein the force source device, the intermediate force transmitting structure and the clamping element are sequentially connected, and the force source device is electric;
the second optical sensor is positioned above the clamping mechanism, and when the book to be bound is detected, the clamping mechanism is controlled to clamp and fix the book to be bound.
Optionally, the binding executing mechanism includes a mechanical arm and a detecting module;
the mechanical arm is used for grabbing the books to be bound and binding the books by using the binding tool through a fixed track;
and the detection module is used for detecting the bound books and judging whether the binding meets the requirements.
Optionally, the detection module is a camera, and the camera is located at the tail end of the mechanical arm and used for shooting the bound book and uploading the book to the control module to judge whether the binding meets the requirements.
Optionally, the binding executing mechanism further includes: the mechanical arm steering engine control module and the cooperative grabbing module;
the mechanical arm steering engine control module is used for controlling the movement of the mechanical arm;
and the cooperative grabbing module is used for grabbing the books to be bound and the binding tools.
The invention also discloses an automatic thread bound book binding method based on PLC control, which comprises the following steps:
starting the automatic thread binding and binding equipment through a touch screen of the control module, and starting the material conveying mechanism;
placing a book to be bound on a material conveying mechanism, transmitting a signal to a Siemens PLC (programmable logic controller) of a control module when a first optical sensor of an image positioning device detects that the book to be bound passes through, and transmitting the signal to the control module to stop a conveyor belt from moving when the book to be bound reaches a binding position;
the books to be bound are fixed in a standing mode and placed under a clamping device through a mechanical arm and a cooperative grabbing module, and a second optical sensor at the clamping device transmits signals to a control module to clamp the books to be bound;
selecting to start binding on the touch screen, and controlling a binding execution mechanism to bind the book to be bound by a Siemens PLC;
after the binding operation is completed, the mechanical arm returns to the zero position and the clamping device is loosened, the conveying belt starts to rotate, and the bound books are conveyed to the storage box.
Optionally, after the binding operation is completed, the method further includes:
the book binding method comprises the steps that a detection module of the binding execution mechanism is used for detecting books, a camera at the tail end of a mechanical arm is used for shooting the bound books and uploading the books to a control module, and whether binding meets requirements or not is judged.
According to the technical scheme, compared with the prior art, the automatic thread binding equipment and method based on PLC control are simple in structure, convenient to operate and maintain, books to be bound are clamped through the clamping device, after the positions are found, the books are bound through the mechanical arm through the fixed track, the work load of workers can be greatly reduced, the workers are relieved from the complicated mechanical labor, the work efficiency and the accuracy are improved, the human resources are saved, and good process conditions are provided for the subsequent production flow; in addition, after the binding operation is finished, the books can be detected through the camera, whether the binding meets the requirements or not is judged, and the books which do not meet the requirements are prevented from entering the next link.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic thread binding and bookbinding device based on PLC control;
FIG. 2 is a schematic diagram of the operation of the automated thread binding apparatus;
fig. 3 is a flow chart of an automated thread binding method.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Based on the research on the binding process of the thread binding book and the PLC control method, the embodiment of the invention discloses an automatic thread binding book binding device based on PLC control, which comprises the following components as shown in figures 1-2: the device comprises a material conveying mechanism 1, an image positioning device 2, a clamping device 3, a binding executing mechanism 4, a control module and a containing box; the image positioning device 2, the clamping device 3 and the binding executing mechanism 4 are all arranged above the material conveying mechanism 1;
the material conveying mechanism 1 is used for conveying books to be bound and conveying the books to the containing box after the binding is finished;
the image positioning device 2 is used for positioning the book to be bound on the material conveying mechanism 1 and transmitting a signal to the control module after the book to be bound reaches a binding position;
the clamping device 3 is used for clamping and fixing the book to be bound under the assistance of the binding executing mechanism 4 and waiting for binding;
the binding executing mechanism 4 is used for finishing the binding task of the book to be bound;
and the control module is used for controlling the starting and stopping of the automatic thread binding and binding equipment and monitoring the running state of the equipment.
The material conveying mechanism 1 adopts belt transmission, specifically, the material conveying mechanism 1 comprises a conveying belt, a motor and a bracket, and the conveying belt and the bracket are welded and fixed; the conveyer belt is driven by the motor, and the start and stop of the motor are controlled by the control module.
Further, the control module comprises an upper computer and a lower computer; the upper computer is used for providing a user operation interactive interface and displaying feedback data to a user, and a touch screen can be selected; the lower computer is a Siemens PLC and receives the instruction of the upper computer and converts the instruction into a corresponding signal to control the equipment.
In a more specific embodiment, the image positioning device 2 is a first optical sensor, the first optical sensor is arranged above the material conveying mechanism 1, and after the book to be bound is detected, the siemens PLC controls the book to be bound to reach the clamping device 3 in a shifting manner so as to stop the operation of the material conveying mechanism 1.
Further, the clamping device 3 includes a clamping mechanism and a second optical sensor; the clamping mechanism comprises a force source device, an intermediate force transmitting structure and a clamping element, wherein the force source device, the intermediate force transmitting structure and the clamping element are sequentially connected, and the force source device is electric; the second optical sensor is positioned above the clamping mechanism, and when the book to be bound is detected, the clamping mechanism is controlled to clamp and fix the book to be bound.
Specifically, the bookbinding execution mechanism 4 includes a robot arm and a detection module; the mechanical arm chassis is fixed on the workbench (materials required in the binding process are also stored on the workbench) and used for grabbing the books to be bound and binding the books by using the binding tool through a fixed track; and the detection module is used for detecting the bound books and judging whether the binding meets the requirements.
In a more specific embodiment, the detection module is a camera, and the camera is located at the tail end of the mechanical arm and used for shooting the bound book and uploading the book to the control module to judge whether the binding meets the requirement.
Further, the staple executing mechanism 4 further includes: the mechanical arm steering engine control module and the cooperative grabbing module; the mechanical arm steering engine control module is used for controlling the movement of the mechanical arm; the cooperative grabbing module is used for grabbing the book to be bound and the binding tool.
According to the statement of the automatic line book binding equipment based on PLC control, the equipment is simple in structure, the material conveying mechanism adopts belt transmission, books to be bound are conveyed on the conveying belt, the book clamping device is also fixed beside the conveying belt, the books to be bound are clamped through the clamping device, after the positions are found, the books are bound through a fixed track by the mechanical arm, and the bound books can be conveyed to the storage box at the tail end of the conveying belt. The technical scheme of this embodiment can alleviate workman's work burden greatly, improves work efficiency.
Example 2
The embodiment of the invention discloses an automatic thread bound book binding method based on PLC control, which comprises the following steps as shown in figure 3:
starting the automatic thread binding and binding equipment through a touch screen of the control module, and starting the material conveying mechanism;
placing the book to be bound on the material conveying mechanism, transmitting a signal to a Siemens PLC of the control module when a first optical sensor of the image positioning device detects that the book to be bound passes through, and transmitting a signal to the control module to stop the conveyor belt when the book to be bound reaches a binding position;
the book to be bound is fixed in a standing mode and placed under the clamping device through the mechanical arm and the cooperative grabbing module, a second optical sensor at the clamping device transmits signals to the control module, and the book to be bound is clamped;
selecting to start binding on the touch screen, and controlling a binding execution mechanism to bind the book to be bound by the Siemens PLC;
after the binding operation is completed, the mechanical arm returns to the zero position and the clamping device is loosened, the conveying belt starts to rotate, and the bound books are conveyed to the storage box.
Further, after the binding operation is completed, the method further comprises: the book binding method comprises the steps that a detection module of the binding execution mechanism is used for detecting books, a camera at the tail end of a mechanical arm is used for shooting the bound books and uploading the books to a control module, and whether binding meets requirements or not is judged.
The binding of the thread binding in the prior art is still formed by binding the thread by a worker one by one, and the long-time binding can cause various fatigue reactions of the worker, thereby consuming a great deal of energy and time. The automatic binding equipment provided by the invention has the advantages that the structure is simple, the operation is convenient, the maintenance is convenient, the book to be bound is clamped through the clamping device, after the position is found, the binding is carried out through the mechanical arm through the fixed track, the work load of workers can be greatly reduced, the workers are released from the complicated mechanical work, the work efficiency and the accuracy are improved, the human resources are saved, and good process conditions are provided for the subsequent production flow; in addition, after the binding operation is finished, the books can be detected through the camera, whether the binding meets the requirements or not is judged, and the books which do not meet the requirements are prevented from entering the next link.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The method disclosed by the embodiment corresponds to the device disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the description of the method part.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides an automatic line dress book binding equipment based on PLC control which characterized in that includes: the device comprises a material conveying mechanism, an image positioning device, a clamping device, a binding executing mechanism, a control module and a containing box; the image positioning device, the clamping device and the binding executing mechanism are all arranged above the material conveying mechanism;
the material conveying mechanism is used for conveying the books to be bound and conveying the books to the containing box after the binding is finished;
the image positioning device is used for positioning the book to be bound on the material conveying mechanism and transmitting a signal to the control module after the book to be bound reaches a binding position;
the clamping device clamps and fixes the book to be bound with the assistance of the binding executing mechanism to wait for binding;
the binding executing mechanism is used for finishing the binding task of the book to be bound;
and the control module is used for controlling the starting and stopping of the automatic wire-bound book binding equipment and monitoring the running state of the equipment.
2. The PLC-based automatic wire binding and binding equipment is characterized in that the material conveying mechanism comprises a conveying belt, a motor and a bracket, wherein the conveying belt and the bracket are fixedly welded; the conveyor belt is driven by a motor, and the start and stop of the motor are controlled by the control module.
3. The PLC-based automatic wire dress book-binding equipment of claim 1, wherein the control module comprises an upper computer and a lower computer;
the upper computer is a touch screen and is used for providing a user operation interactive interface and displaying feedback data to a user;
the lower computer is a Siemens PLC and receives the instruction of the upper computer and converts the instruction into a corresponding signal to control equipment.
4. The PLC-based automatic wire-bound book binding equipment is characterized in that the image positioning device is a first optical sensor, the first optical sensor is arranged above the material conveying mechanism, and after a book to be bound is detected, the Siemens PLC controls the material conveying mechanism to stop running in a shifting mode when the book to be bound reaches the clamping device.
5. The PLC-based automated wire-bound book binding apparatus of claim 1, wherein the clamping device comprises a clamping mechanism and a second optical sensor;
the clamping mechanism comprises a force source device, an intermediate force transmitting structure and a clamping element, and the force source device, the intermediate force transmitting structure and the clamping element are sequentially connected;
the second optical sensor is positioned above the clamping mechanism, and when the book to be bound is detected, the clamping mechanism is controlled to clamp and fix the book to be bound.
6. The PLC-based automated wire-bound book binding apparatus of claim 1, wherein the binding actuator comprises a robot arm and a detection module;
the mechanical arm is used for grabbing the books to be bound and binding the books by using the binding tool through a fixed track;
and the detection module is used for detecting the bound books and judging whether the binding meets the requirements.
7. The PLC-based automatic wire-bound book binding equipment of claim 6, wherein the detection module is a camera, the camera is positioned at the tail end of the mechanical arm and is used for shooting a bound book and uploading the book to the control module to judge whether binding meets the requirement.
8. The PLC-based automated wire-bound book binding apparatus of claim 6, wherein the binding actuator further comprises: the mechanical arm steering engine control module and the cooperative grabbing module;
the mechanical arm steering engine control module is used for controlling the movement of the mechanical arm;
and the cooperative grabbing module is used for grabbing the books to be bound and the binding tools.
9. An automatic thread bound book binding method based on PLC control is characterized by comprising the following steps:
starting the automatic thread binding and binding equipment through a touch screen of the control module, and starting the material conveying mechanism;
placing the book to be bound on the material conveying mechanism, transmitting a signal to a Siemens PLC of the control module when a first optical sensor of the image positioning device detects that the book to be bound passes through, and transmitting a signal to the control module to stop the conveyor belt when the book to be bound reaches a binding position;
the books to be bound are fixed in a standing mode and placed under a clamping device through a mechanical arm and a cooperative grabbing module, and a second optical sensor at the clamping device transmits signals to a control module to clamp the books to be bound;
selecting to start binding on the touch screen, and controlling a binding execution mechanism to bind the book to be bound by a Siemens PLC;
after the binding operation is completed, the mechanical arm returns to the zero position and the clamping device is loosened, the conveying belt starts to rotate, and the bound books are conveyed to the storage box.
10. The PLC-controlled automated wire-bound book binding method of claim 9, wherein after the binding operation is completed, the method further comprises:
the book binding method comprises the steps that a detection module of the binding execution mechanism is used for detecting books, a camera at the tail end of a mechanical arm is used for shooting the bound books and uploading the books to a control module, and whether binding meets requirements or not is judged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210443659.9A CN114801540A (en) | 2022-04-26 | 2022-04-26 | Automatic thread bound book binding equipment and method based on PLC control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210443659.9A CN114801540A (en) | 2022-04-26 | 2022-04-26 | Automatic thread bound book binding equipment and method based on PLC control |
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| CN114801540A true CN114801540A (en) | 2022-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210443659.9A Pending CN114801540A (en) | 2022-04-26 | 2022-04-26 | Automatic thread bound book binding equipment and method based on PLC control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116141845A (en) * | 2023-02-03 | 2023-05-23 | 广州一龙印刷有限公司 | Auxiliary verification device and method for bookbinding |
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| CN106142880A (en) * | 2016-08-16 | 2016-11-23 | 湖州佳宁印刷有限公司 | A kind of stapler of automatic bookbinding |
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