CN114701276A - Automatic binding system and method for thread bound book based on PLC control - Google Patents
Automatic binding system and method for thread bound book based on PLC control Download PDFInfo
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- CN114701276A CN114701276A CN202210332468.5A CN202210332468A CN114701276A CN 114701276 A CN114701276 A CN 114701276A CN 202210332468 A CN202210332468 A CN 202210332468A CN 114701276 A CN114701276 A CN 114701276A
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- bound
- binding
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- plc control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42B—PERMANENTLY ATTACHING TOGETHER SHEETS, QUIRES OR SIGNATURES OR PERMANENTLY ATTACHING OBJECTS THERETO
- B42B2/00—Permanently attaching together sheets, quires or signatures by stitching with filamentary material, e.g. textile threads
- B42B2/02—Machines for stitching with thread
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
- B42C19/08—Conveying between operating stations in machines
Abstract
The invention discloses a wire dress book binding automation system and method based on PLC control, relating to the technical field of automatic control and comprising the following steps: the device comprises an upper computer, a PLC control module, a material transmission module, a positioning module, a binding execution module and a clamping module. The invention binds by a fixed binding process, has simple operation, accuracy and reliability and convenient maintenance, and relieves workers from the labor of complicated machinery; the binding efficiency and accuracy are improved, the human resources are saved, and good process conditions are provided for the subsequent production flow.
Description
Technical Field
The invention relates to the technical field of automatic control, in particular to a wire-bound book binding automation system and method based on PLC control.
Background
The book binding in China has evolved and developed for thousands of years, and the binding mode of the line binding is the last form of ancient binding, is also the most representative stage expression of ancient books, and has bright Chinese characteristics and epoch spirit. However, the current binding of thread bound notes is still finished by binding the thread by workers, and long-time binding causes various fatigue reactions of the workers, thereby consuming a great deal of energy and time.
Therefore, it is an urgent need to solve the problem of the art to provide a PLC-controlled thread binding automation system and method, which liberates workers from the labor of complicated machines.
Disclosure of Invention
In view of the above, the invention provides an automatic binding system and method for thread binding based on PLC control, which can improve binding efficiency and accuracy, save human resources, and provide good process conditions for subsequent production processes.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic binding system for thread binding based on PLC control comprises: the device comprises an upper computer, a PLC control module, a material transmission module, a positioning module, a binding execution module and a clamping module;
the PLC control module is electrically connected with the upper computer and is used for receiving an instruction of the upper computer and performing binding control on the books to be bound;
the material transmission module is electrically connected with the first connecting port of the PLC control module and is used for transporting the books to be bound and transporting the books to be bound to the next link after the books to be bound are bound;
the positioning module is electrically connected with the second connecting port of the PLC control module and used for positioning the book to be bound on the material transmission module and transmitting a positioning signal to the PLC control module after the book to be bound reaches the binding position;
the clamping module is electrically connected with the third connecting port of the PLC control module and is used for clamping and fixing the book to be bound at the binding position to wait for binding;
and the binding execution module is electrically connected with the fourth connecting port of the PLC control module and is used for binding the book to be bound.
Optionally, the positioning module includes a first optical sensor for detecting a position of the book to be bound, and after the first optical sensor detects the book to be bound, the PLC control module controls the material transmission module to transmit the book to be bound to the binding position in a displacement manner.
Optionally, the clamping module includes a clamping mechanism and a second optical sensor, the second optical sensor is disposed above the clamping mechanism, and when the second optical sensor detects a book to be bound, the PLC control module controls the clamping mechanism to clamp and fix the book to be bound.
Optionally, the binding execution module comprises a mechanical arm, a detection unit, a mechanical arm steering engine control unit and a cooperative grabbing unit;
the detection unit is arranged at the tail end of the mechanical arm and used for shooting the bound books and uploading the shot pictures to an upper computer through the PLC control module;
the mechanical arm steering engine control unit is electrically connected with the mechanical arm and is used for controlling the mechanical arm to grab the book to be bound and bind the book to be bound by using a binding tool;
and the cooperative grabbing unit is electrically connected with the mechanical arm and is used for grabbing the books to be bound and the binding tool.
Optionally, the detection unit is an image pickup device.
A binding method of a thread binding based on PLC control utilizes the automatic binding system of the thread binding based on PLC control, and comprises the following steps:
s101, starting a PLC control module, controlling a material transmission module to start, and transmitting books to be bound to a clamping module;
s102, the book to be bound firstly passes through a positioning module, the positioning module detects that an object passes through, and a positioning signal is transmitted to a PLC control module;
s103, when the book to be bound reaches the clamping module, the material transmission module stops transmitting, and the clamping module clamps the book to be bound;
s104, after the book to be bound is clamped, the binding execution module performs binding work to obtain the bound book;
and S105, after binding is finished, loosening the bound books by the clamping module, and conveying the bound books to the next link by the material conveying module.
Compared with the prior art, the invention provides a wire binding book binding automation system and method based on PLC control, which comprises the following steps: the binding is carried out by a fixed binding process, the operation is simple, the operation is accurate and reliable, the maintenance is convenient, and workers are released from the labor of complicated machinery; the binding efficiency and accuracy are improved, the human resources are saved, and good process conditions are provided for the subsequent production flow.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a block diagram of an automatic binding system for thread binding based on PLC control according to the present invention;
FIG. 2 is a flow chart of a binding method of a thread bound book based on PLC control according to the present invention;
FIG. 3 is a PLC control-based automatic binding device for thread bound books provided by the invention;
the book binding machine comprises a material conveying module, a positioning module, a clamping module, a binding executing module, a platform, a storage box and a book to be bound, wherein the material conveying module, the positioning module, the clamping module, the binding executing module, the platform, the storage box and the book to be bound are 1-step.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the invention discloses a structural block diagram of a binding automation system of a thread bound book based on PLC control, comprising: the device comprises an upper computer, a PLC control module, a material transmission module, a positioning module, a binding execution module and a clamping module;
the PLC control module is electrically connected with the upper computer and used for receiving an instruction of the upper computer and performing binding control on the books to be bound;
the material transmission module is electrically connected with the first connecting port of the PLC control module and is used for transporting the books to be bound and transporting the books to be bound to the next link after the books to be bound are bound;
the positioning module is electrically connected with the second connecting port of the PLC control module and used for positioning the book to be bound on the transmission module and transmitting a positioning signal to the PLC control module after the book to be bound reaches the binding position;
the clamping module is electrically connected with the third connecting port of the PLC control module and is used for clamping and fixing the book to be bound at the binding position to wait for binding;
and the binding execution module is electrically connected with the fourth connecting port of the PLC control module and is used for binding the books to be bound.
Optionally, the material conveying module comprises a conveying belt and a support, the conveying belt is driven by a motor, and the motor is controlled by the PLC control module to start and stop.
Optionally, the positioning module includes a first optical sensor, and is configured to detect a position of the book to be bound, and after the first optical sensor detects the book to be bound, the PLC control module controls the material transmission module to transmit the book to be bound to the binding position in a displacement manner.
Optionally, the clamping module includes a clamping mechanism and a second optical sensor, the second optical sensor is disposed above the clamping mechanism, and when the second optical sensor detects a book to be bound, the PLC control module controls the clamping mechanism to clamp and fix the book to be bound.
The clamping mechanism consists of a force source device, an intermediate force transmitting structure and a clamping element, wherein the force source device of the clamping mechanism is electric.
Optionally, the binding execution module comprises a mechanical arm, a detection unit, a mechanical arm steering engine control unit and a cooperative grabbing unit;
the detection unit is arranged at the tail end of the mechanical arm and used for shooting the bound books and uploading the shot pictures to an upper computer through the PLC control module;
the mechanical arm steering engine control unit is electrically connected with the mechanical arm and is used for controlling the mechanical arm to grab the book to be bound and bind the book to be bound by using a binding tool;
and the cooperative grabbing unit is electrically connected with the mechanical arm and is used for grabbing the books to be bound and the binding tool.
Optionally, the detection unit is an image pickup device.
Referring to fig. 2, the invention discloses a method for binding a thread binding based on PLC control, which utilizes the automatic system for binding a thread binding based on PLC control, and comprises the following steps:
s101, starting a PLC control module, controlling a material transmission module to start, and transmitting books to be bound to a clamping module;
s102, the book to be bound firstly passes through a positioning module, the positioning module detects that an object passes through, and a positioning signal is transmitted to a PLC control module;
s103, when the book to be bound reaches the clamping module, the material transmission module stops transmitting, and the clamping module clamps the book to be bound;
s104, after the book to be bound is clamped, the binding execution module performs binding work to obtain the bound book;
and S105, after binding is finished, loosening the bound books by the clamping module, and conveying the bound books to the next link by the material conveying module.
Referring to fig. 3, the invention discloses a wire binding and binding automation device based on PLC control, comprising: the book binding machine comprises a material transmission module 1, a positioning module 2, a clamping module 3, a binding execution module 4, a book to be bound 5 and a storage box 6;
the material conveying module 1 comprises a support and a conveying belt, the conveying belt is arranged below the support, a positioning module 2 is arranged above the conveying belt, the positioning module 2 can select a photosensitive sensor and is used for detecting the position of a book 7 and sending a detection signal to a PLC (programmable logic controller) control module, the PLC control module controls starting and stopping of the conveying belt, when the book 7 reaches the positioning module, the PLC control module starts timing in a displacement mode, and when the book 7 reaches a clamping module, the conveying belt stops rotating; the clamping module 3 is arranged above the conveyor belt and comprises a clamping structure and a detection unit, the detection unit can select an optical sensor and is used for detecting the position of a book, and when the book 7 is detected, the clamping mechanism is controlled to clamp and fix the book 7; the binding execution module 4 is arranged on the platform 5, is higher than the conveying belt, and comprises a mechanical arm, a detection unit, a mechanical arm steering engine control unit and a cooperative grabbing unit; the mechanical arm steering engine control unit controls the mechanical arm and the cooperative grabbing unit to fix the books 7 and bind the books by using a binding tool, the detection unit can select a camera device (a camera), shoot the bound books 7, transmit images to an upper computer through the PLC control module, judge whether binding is finished, if the binding is finished, a transmission belt starts to rotate, the bound books 7 are sent to the storage box 6, and binding links are finished.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention in a progressive manner. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The utility model provides a line dress book binding automation system based on PLC control which characterized in that includes: the device comprises an upper computer, a PLC control module, a material transmission module, a positioning module, a binding execution module and a clamping module;
the PLC control module is electrically connected with the upper computer and is used for receiving an instruction of the upper computer and performing binding control on the books to be bound;
the material transmission module is electrically connected with the first connecting port of the PLC control module and is used for transporting the books to be bound and transporting the books to be bound to the next link after the books to be bound are bound;
the positioning module is electrically connected with the second connecting port of the PLC control module and used for positioning the book to be bound on the material transmission module and transmitting a positioning signal to the PLC control module after the book to be bound reaches the binding position;
the clamping module is electrically connected with the third connecting port of the PLC control module and is used for clamping and fixing the book to be bound at the binding position to wait for binding;
and the binding execution module is electrically connected with the fourth connecting port of the PLC control module and is used for binding the book to be bound.
2. The PLC-based wire-bound book binding automation system of claim 1,
and the positioning module comprises a first optical sensor and is used for detecting the position of the book to be bound, and after the first optical sensor detects the book to be bound, the PLC control module controls the material transmission module to transmit the book to be bound to the binding position in a displacement mode.
3. The PLC-based wire-bound book binding automation system of claim 1,
and the clamping module comprises a clamping mechanism and a second optical sensor, the second optical sensor is arranged above the clamping structure, and after the second optical sensor detects the book to be bound, the PLC control module controls the clamping mechanism to clamp and fix the book to be bound.
4. The PLC-based wire-bound book binding automation system of claim 1,
the binding execution module comprises a mechanical arm, a detection unit, a mechanical arm steering engine control unit and a cooperative grabbing unit;
the detection unit is arranged at the tail end of the mechanical arm and used for shooting the bound books and uploading the shot pictures to an upper computer through the PLC control module;
the mechanical arm steering engine control unit is electrically connected with the mechanical arm and is used for controlling the mechanical arm to grab the book to be bound and bind the book to be bound by using a binding tool;
and the cooperative grabbing unit is electrically connected with the mechanical arm and is used for grabbing the books to be bound and the binding tool.
5. The PLC-based wire-bound book binding automation system of claim 4,
the detection unit is an image pickup device.
6. A method for binding thread binding based on PLC control, characterized in that, using an automation system for binding thread binding based on PLC control of any one of claims 1-5, it comprises the following steps:
s101, starting a PLC control module, controlling a material transmission module to start, and transmitting the books to be bound to a clamping module;
s102, the book to be bound firstly passes through a positioning module, the positioning module detects that an object passes through, and a positioning signal is transmitted to a PLC control module;
s103, when the book to be bound reaches the clamping module, the material transmission module stops transmitting, and the clamping module clamps the book to be bound;
s104, after the book to be bound is clamped, the binding execution module performs binding work to obtain the bound book;
and S105, after binding is finished, loosening the bound books by the clamping module, and conveying the bound books to the next link by the material conveying module.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210332468.5A CN114701276A (en) | 2022-03-31 | 2022-03-31 | Automatic binding system and method for thread bound book based on PLC control |
| GB2215179.9A GB2617222A (en) | 2022-03-31 | 2022-10-14 | PLC control-based automatic binding system and method for thread-bound book |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210332468.5A CN114701276A (en) | 2022-03-31 | 2022-03-31 | Automatic binding system and method for thread bound book based on PLC control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114701276A true CN114701276A (en) | 2022-07-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210332468.5A Pending CN114701276A (en) | 2022-03-31 | 2022-03-31 | Automatic binding system and method for thread bound book based on PLC control |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN114701276A (en) |
| GB (1) | GB2617222A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801540A (en) * | 2022-04-26 | 2022-07-29 | 北京印刷学院 | Automatic thread bound book binding equipment and method based on PLC control |
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| CN205705817U (en) * | 2016-04-27 | 2016-11-23 | 天津市尚升印刷有限公司 | A kind of conveying collection device for printing bookbinding machine |
| CN106394056A (en) * | 2016-11-29 | 2017-02-15 | 湖州佳宁印刷有限公司 | Thread binding machine capable of realizing rapid binding |
| CN106799897A (en) * | 2017-03-10 | 2017-06-06 | 福建师范大学福清分校 | A kind of whole process self-binder |
| CN207108065U (en) * | 2017-07-03 | 2018-03-16 | 广西科技大学鹿山学院 | A kind of paper automatic binder |
| CN208101455U (en) * | 2018-04-01 | 2018-11-16 | 南京林业大学 | A kind of semi-automatic receipt binding machine locating and clamping apparatus |
| CN111401495A (en) * | 2020-04-22 | 2020-07-10 | 北京华联印刷有限公司 | Error-proofing detecting system for book binding |
| CN112415022A (en) * | 2020-10-12 | 2021-02-26 | 安徽美阅文化发展股份有限公司 | Method for rapidly detecting printing and binding quality of printed matter |
| CN113487598A (en) * | 2021-07-26 | 2021-10-08 | 中国科学院国家空间科学中心 | Bookbinding error detection system based on computer vision |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113044613A (en) * | 2021-04-08 | 2021-06-29 | 苏州天众印刷有限公司 | Efficient folding and binding device |
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2022
- 2022-03-31 CN CN202210332468.5A patent/CN114701276A/en active Pending
- 2022-10-14 GB GB2215179.9A patent/GB2617222A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205705817U (en) * | 2016-04-27 | 2016-11-23 | 天津市尚升印刷有限公司 | A kind of conveying collection device for printing bookbinding machine |
| CN106394056A (en) * | 2016-11-29 | 2017-02-15 | 湖州佳宁印刷有限公司 | Thread binding machine capable of realizing rapid binding |
| CN106799897A (en) * | 2017-03-10 | 2017-06-06 | 福建师范大学福清分校 | A kind of whole process self-binder |
| CN207108065U (en) * | 2017-07-03 | 2018-03-16 | 广西科技大学鹿山学院 | A kind of paper automatic binder |
| CN208101455U (en) * | 2018-04-01 | 2018-11-16 | 南京林业大学 | A kind of semi-automatic receipt binding machine locating and clamping apparatus |
| CN111401495A (en) * | 2020-04-22 | 2020-07-10 | 北京华联印刷有限公司 | Error-proofing detecting system for book binding |
| CN112415022A (en) * | 2020-10-12 | 2021-02-26 | 安徽美阅文化发展股份有限公司 | Method for rapidly detecting printing and binding quality of printed matter |
| CN113487598A (en) * | 2021-07-26 | 2021-10-08 | 中国科学院国家空间科学中心 | Bookbinding error detection system based on computer vision |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801540A (en) * | 2022-04-26 | 2022-07-29 | 北京印刷学院 | Automatic thread bound book binding equipment and method based on PLC control |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2617222A (en) | 2023-10-04 |
| GB202215179D0 (en) | 2022-11-30 |
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