CN114800096B - Processing equipment and processing technology for titanium steel flange casting - Google Patents
Processing equipment and processing technology for titanium steel flange casting Download PDFInfo
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- CN114800096B CN114800096B CN202210550964.8A CN202210550964A CN114800096B CN 114800096 B CN114800096 B CN 114800096B CN 202210550964 A CN202210550964 A CN 202210550964A CN 114800096 B CN114800096 B CN 114800096B
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- flange casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/162—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for mass articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/005—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for mass articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a processing device and a processing technology of a titanium steel flange casting, and belongs to the technical field of processing of titanium steel flange castings. The invention can adjust the processing postures of the pre-processing casting, such as the states of double-sided turning, casting vertical and the like, and can be matched with the annular polishing sheet and the annular polishing sheet to carry out comprehensive polishing on the outer surface of the pre-processing casting.
Description
Technical Field
The invention relates to the technical field of titanium steel flange casting processing, in particular to processing equipment and a processing technology of a titanium steel flange casting.
Background
The titanium flange is provided with holes, the two flanges are tightly connected through bolts, the flanges are sealed through gaskets, and the flanged pipe fitting refers to a pipe fitting with a flange (a flange or a connecting disc), which can be formed by casting, can also be formed by threaded connection or welding; the flange connection is composed of a pair of flanges, a gasket and a plurality of bolts and nuts, the gasket is placed between the sealing surfaces of the two flanges, after the nuts are screwed, the specific pressure on the surface of the gasket is deformed after reaching a certain value, and the unevenness on the sealing surfaces is filled up, so that the connection is tight and leak-proof.
The terminal surface of flange ring needs to process the terminal surface hole that is used for fixing, and flange fur ring indicates the flange ring of the rough surface processing of taking the place of, unable direct input is used, it still needs surface finish after processing the terminal surface hole, and the terminal surface burnishing and polishing's of current flange process is polished to the different terminal surfaces of flange in proper order, it is fixed that the in-process needs to carry out the dismouting again to the flange, material loading, the unloading, and the equipment that uses is numerous, the processing cost is high, the manpower consumes greatly, cause machining efficiency low, the not enough problem of practicality, for this technical staff of us has proposed a processing equipment and technology and has solved this type of problem.
Disclosure of Invention
Aiming at the problems related to the background art, the invention aims to provide equipment and a process for processing a titanium steel flange casting.
In order to solve the problems, the invention adopts the following technical scheme;
the processing equipment of the titanium steel flange casting comprises a charging barrel, wherein the left side of the charging barrel is fixedly connected with a processing barrel communicated with the charging barrel, a first electric push rod is fixedly mounted on the inner top wall of the processing barrel, an output shaft of the first electric push rod is fixedly connected with an annular mounting block, the bottom of the annular mounting block is connected with an annular polishing piece, a first driving motor and a second driving motor are fixedly mounted on the annular mounting block, an output shaft of the first driving motor penetrates through the annular mounting block and is fixedly connected with a transmission gear, a gear ring in meshing transmission with the transmission gear is fixedly mounted on the annular polishing piece, and the top of the gear ring is rotatably connected with the annular mounting block; the utility model discloses a processing barrel, including a processing barrel, ring-shaped installation piece and fixedly connected with sanding block, the right side fixed mounting who goes into the feed cylinder has second electric putter, second electric putter's actuating lever runs through and extends to the inside of going into the feed cylinder, and fixedly connected with drive fixture on second electric putter's the actuating lever, the left side fixed mounting of processing barrel has third electric putter, third electric putter's actuating lever extends to the inboard of processing barrel, and is in third electric putter's right-hand member fixed mounting has stable clamping mechanism.
As a further description of the above technical solution:
drive fixture includes first arc support, it is connected with evenly distributed's first drive wheel to rotate on the first arc support, two ends the transmission is connected with the first drive belt that rubs that increases between the first drive wheel, second electric putter's actuating lever fixed mounting has servo motor, servo motor's output shaft and first arc support fixed connection, the border of first arc support carries out spacing transmission to the first drive belt transmission direction that rubs that increases, makes the first drive belt that rubs that increases be the arc transmission.
As a further description of the above technical solution:
the stable clamping mechanism comprises a rotating mechanism, the rotating mechanism is fixedly installed on a driving rod of a third electric push rod, a second arc-shaped support is installed at the right end of the rotating mechanism, the inner side of the second arc-shaped support is rotatably connected with second driving wheels which are evenly distributed, two ends of the second arc-shaped support are in transmission connection with a second friction-increasing driving belt between the second driving wheels, the edge of the second arc-shaped support carries out limiting transmission on the transmission direction of the second friction-increasing driving belt, and the second friction-increasing driving belt is in arc-shaped transmission.
As a further description of the above technical solution:
rotary mechanism includes the storage rod and the spacing sliding connection of cavity arrangement in the inboard connecting rod of storage rod, the inboard fixedly connected with spring of storage rod, and the one end of spring is contradicted with storage rod (1211) inner wall, the other end fixedly connected with gasket of spring, storage rod's inboard sliding connection has the connecting rod, the gasket is with connecting rod smooth contact under the effect of spring, the other end of connecting rod extend to storage rod's the outside and with second arc support fixed connection.
As a further description of the above technical solution:
two through grooves are symmetrically formed in the machining barrel, the height of each through groove is smaller than the radian of a titanium steel flange casting to be machined, and the stable clamping mechanism extends to the inside of the machining barrel through the through grooves.
As a further description of the above technical solution:
the top of the annular polishing piece is fixedly mounted with the gear ring through a bolt, the polishing piece is fixedly mounted on an output shaft of the second driving motor through a screw, the shape of the annular polishing piece is matched with that of a titanium steel flange casting to be processed, and the width of the polishing piece is larger than the thickness of the titanium steel flange casting to be processed.
As a further description of the above technical solution:
the processing barrel comprises a collecting barrel, the right side of the collecting barrel is fixedly connected with the feeding barrel, the top of the collecting barrel is fixedly connected with a barrel cover through a bolt, and the first electric push rod is installed on the barrel cover.
As a further description of the above technical solution:
the bottom of the collecting barrel is funnel-shaped, the bottom of the collecting barrel is fixedly connected with a drain pipe through a bolt, and the drain pipe is provided with a gate valve.
The present invention also provides:
a processing technology of a titanium steel flange casting comprises the processing equipment of the titanium steel flange casting, and comprises the following steps:
s1, putting titanium steel flange castings with the same specification at an inlet of a feeding barrel in batch to serve as prefabricated castings;
s2, the second electric push rod is electrified to work, the bottommost titanium steel flange casting is pushed to move through the driving clamping mechanism, the stable clamping mechanism is matched to clamp the titanium steel flange casting, and the second electric push rod and the third electric push rod work synchronously to drive the titanium steel flange casting to move to the interior of the machining cylinder;
s3, moving the first electric push rod downwards, electrifying the first driving motor to work and drive the annular polishing plate to rotate, and polishing the upper surface of the titanium steel flange casting;
s4, after the upper surface grinding work is finished, the first electric push rod drives the annular mounting block to move upwards firstly, the driving clamping mechanism drives the annular mounting block to rotate ninety degrees in cooperation with the stable clamping mechanism, then the first electric push rod drives the annular mounting block to move downwards, the grinding block is made to be in contact with the top of the titanium steel flange casting, and the second driving motor drives the grinding block to grind and polish the side edge of the titanium steel flange casting;
s5, after the side polishing is finished, driving the clamping mechanism to drive, matching with the stable clamping mechanism to rotate the titanium steel flange casting in the same direction for ninety degrees again, so that the unprocessed machining surface on the other side of the titanium steel flange casting faces upwards, and then repeating the step S3 to finish the machining work on the outer surface of the titanium steel flange casting;
s6, the second electric push rod and the third electric push rod work synchronously, and the titanium steel flange casting is driven to move from the machining cylinder to the outside of the machining cylinder for discharging through the driving clamping mechanism and the stable clamping mechanism;
s7, resetting the second electric push rod and the third electric push rod, and repeating the steps from S2 to S6 until all the preprocessed castings are processed.
Compared with the prior art, the invention has the advantages that:
this scheme, can cooperate drive fixture and stabilize clamping mechanism with third electric putter through second electric putter, can transmit the preprocessing foundry goods in proper order, and adjust the processing gesture of preprocessing foundry goods, if two-sided upset, the vertical wait state of foundry goods, cooperation annular polishing piece carries out comprehensive processing of polishing to the surface of preprocessing foundry goods with annular polishing piece, the processing mode of polishing traditional relatively, degree of automation is higher, machining efficiency is faster, the burnishing and polishing precision is more accurate, when guaranteeing automation, processing equipment is more compact, can set up many processing equipment simultaneously and carry out work, satisfy market user demand.
Drawings
FIG. 1 is a front cross-sectional structural schematic view of the present invention;
FIG. 2 is a schematic structural view of a driving clamping mechanism according to the present invention;
FIG. 3 is a schematic top cross-sectional view of the drive clamping mechanism of the present invention;
FIG. 4 is a schematic sectional top view of the stabilizing fixture of the present invention;
FIG. 5 is a side cross-sectional structural schematic view of the annular mounting block of the present invention;
FIG. 6 is a schematic view of the processing flow of the present invention.
The reference numbers in the figures illustrate: 1. feeding into a charging barrel; 2. processing the cylinder; 21. a collection canister; 22. a cylinder cover; 23. a blow-off pipe; 24. a gate valve; 3. a first electric push rod; 4. an annular mounting block; 5. a first drive motor; 6. a second drive motor; 7. a transmission gear; 8. grinding blocks; 9. a second electric push rod; 10. driving the clamping mechanism; 101. a first arcuate bracket; 102. a first drive pulley; 103. a first friction increasing belt; 104. a servo motor; 105. a hydraulic cylinder; 11. a third electric push rod; 12. stabilizing the clamping mechanism; 121. a rotation mechanism; 1211. a storage rod; 1212. a spring; 1213. a gasket; 1214. a connecting rod; 122. a second arc-shaped bracket; 123. a second transmission wheel; 124. a second friction increasing drive belt; 13. a through groove; 14. ring-shaped polishing sheets; 15. a gear ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;
example 1
Referring to fig. 1, the processing equipment for the titanium steel flange casting comprises a charging barrel 1, a processing barrel 2 communicated with the charging barrel 1 is fixedly connected to the left side of the charging barrel, a first electric push rod 3 is fixedly mounted on the inner top wall of the processing barrel 2, an output shaft of the first electric push rod 3 is fixedly connected with an annular mounting block 4, and the bottom of the annular mounting block 4 is connected with an annular polishing piece 14.
Wherein, processing section of thick bamboo 2 includes that the bottom is funnel-shaped collecting vessel 21, the right side and the 1 fixed connection of pan feeding section of thick bamboo of collecting vessel 21, and bolt fixedly connected with cover 22 is passed through at the top of collecting vessel 21, and first electric putter 3 is installed on cover 22. The collecting cylinder 21 and the cylinder cover 22 are fixed through bolts, the cylinder cover 22 can be detached, and a user can replace the annular polishing sheet 14 and the polishing block 8 conveniently and clean the inside of the collecting cylinder 21.
The bottom of the collecting barrel 21 is fixedly connected with a sewage discharge pipe 23 through a bolt, and the sewage discharge pipe 23 is provided with a gate valve 24. Because burnishing and polishing work is gone on in the inside relative confined space of surge drum 21 to avoid the piece that produces of polishing to collapse out, can conveniently discharge the impurity of collecting through blow off pipe 23, also can link to each other with outside negative pressure clearance mechanism, improve the collection effect to the piece, guarantee operational environment's quality.
Referring to fig. 1, a first driving motor 5 and a second driving motor 6 are fixedly mounted on an annular mounting block 4, an output shaft of the first driving motor 5 penetrates through the annular mounting block 4 and is fixedly connected with a transmission gear 7, a gear ring 15 in meshing transmission with the transmission gear 7 is fixedly mounted on an annular polishing sheet 14, and the top of the gear ring 15 is rotatably connected with the annular mounting block 4; an output shaft of the second driving motor 6 penetrates through the annular mounting block 4 and is fixedly connected with a grinding block 8.
A second electric push rod 9 is fixedly installed on the right side of the feeding barrel 1, a driving rod of the second electric push rod 9 penetrates through and extends into the feeding barrel 1, and a driving clamping mechanism 10 is fixedly connected to the driving rod of the second electric push rod 9; a third electric push rod 11 is fixedly mounted on the left side of the processing cylinder 2, a driving rod of the third electric push rod 11 extends to the inner side of the processing cylinder 2, and a stable clamping mechanism 12 is fixedly mounted on the driving rod of the third electric push rod 11.
According to the invention, the second electric push rod 9 and the third electric push rod 11 are mutually matched and respectively drive the clamping mechanism 10 and the stable clamping mechanism 12 to move, the preprocessed castings are sequentially transmitted and the processing postures of the preprocessed castings are adjusted, such as the states of double-sided turning, vertical casting and the like, and the outer surfaces of the preprocessed castings are comprehensively polished by matching with the annular polishing sheet 14.
Two through grooves 13 are symmetrically formed in the processing barrel 2, the through grooves 13 are smaller than the radian of a titanium steel flange casting to be processed, and the stable clamping mechanism 12 extends to the inside of the processing barrel 2 through the through grooves 13. Through the through groove 13, the prefabricated casting, the driving clamping mechanism 10 and the stable clamping mechanism 12 can pass through conveniently, so that the batch prefabricated casting can be fed and discharged conveniently, and the processing efficiency is improved.
Referring to fig. 1-3, the driving clamping mechanism 10 includes a first arc-shaped support 101, first driving wheels 102 are rotatably connected to the first arc-shaped support 101 and are uniformly distributed, and a first friction-increasing transmission belt 103 is connected between the first driving wheels 102 at two ends; a servo motor 104 is fixedly mounted on a driving rod of the second electric push rod 9, an output shaft of the servo motor 104 is fixedly connected with the first arc-shaped support 101, and the edge of the first arc-shaped support 101 carries out limiting transmission on the transmission direction of the first friction increasing transmission belt 103, so that the first friction increasing transmission belt 103 is in arc-shaped transmission.
In the invention, the first friction-increasing transmission belt 103 is supported and shaped through the first transmission wheel 102 and the first arc-shaped bracket 101, the transmission of the first friction-increasing transmission belt 103 is facilitated, and the servo motor 104 can drive the whole driving clamping mechanism 10 to rotate in the processing barrel 2, so that the processing requirements of grinding and polishing are met.
A hydraulic cylinder 105 is fixedly arranged on the first arc-shaped support 101, and the output end of the hydraulic cylinder 105 is abutted against the first friction-increasing transmission belt 103; when needing to fix titanium steel flange casting, avoid titanium steel flange casting to rotate between first increase drive belt 103 and second increase drive belt 124 that rubs, utilize pneumatic cylinder 105 cooperation adjacent first drive wheel 102 and first increase drive belt 103 to contradict with it, avoid the continuation transmission of first increase drive belt 103 that rubs, thereby fix titanium steel flange casting at the polishing in-process of polishing, when needing to polish the polishing to the other position of the side of titanium steel flange casting, pneumatic cylinder 105 loosens the restriction to first increase drive belt 103 that rubs, it is fixed once more after the titanium steel flange casting follows to polish 8 rotations certain range, so repeatedly to the side of titanium steel flange casting comprehensive polishing.
Referring to fig. 1 and fig. 4, the stable clamping mechanism 12 includes a rotating mechanism 121, the rotating mechanism 121 is fixedly mounted on the driving rod of the third electric push rod 11, the rotating mechanism 121 is mounted with a second arc-shaped bracket 122, the inner side of the second arc-shaped bracket 122 is rotatably connected with second driving wheels 123 which are uniformly distributed, a second friction increasing transmission belt 124 is connected between the second driving wheels 123 at two ends in a transmission manner, the edge of the second arc-shaped bracket 122 performs limit transmission on the transmission direction of the second friction increasing transmission belt 124, so that the second friction increasing transmission belt 124 is in arc transmission.
In the invention, the second arc-shaped bracket 122 and the second driving wheel 123 are used for supporting and shaping the second friction-increasing transmission belt 124, and meanwhile, the transmission of the second friction-increasing transmission belt 124 is not obstructed, and the rotating mechanism 121 enables the second arc-shaped bracket 122 to rotate synchronously when the second arc-shaped bracket 122 rotates along with the driving clamping mechanism 10, so that the preprocessed casting clamped between the second arc-shaped bracket 122 and the driving clamping mechanism can be conveniently adjusted in a rotating manner.
Referring to fig. 1 and 4, the rotation mechanism 121 includes a hollow receiving rod 1211 and a connecting rod 1214 slidably connected to the inner side of the receiving rod 1211 in a limited manner, a spring 1212 is fixedly connected to the inner side of the receiving rod 1211, one end of the spring 1212 abuts against the inner wall of the receiving rod 1211, a washer 1213 is fixedly connected to the other end of the spring 1212, the washer 1213 contacts the connecting rod 1214 under the action of the spring 1212, and the other end of the connecting rod 1214 extends to the outer side of the receiving rod 1211 and is fixedly connected to the second arc-shaped bracket 122.
In the invention, one end of the connecting rod 1214 is positioned in the containing rod 1211 to slide through the elasticity of the spring 1212, so that the clamping buffering effect of the stable clamping mechanism 12 and the driving clamping mechanism 10 on the prefabricated casting is improved, and the connecting rod 1214 is convenient to rotate by virtue of smooth contact of the gasket 1213 and the connecting rod 1214.
Referring to fig. 1 and 5, the top of the annular polishing sheet 14 is fixedly mounted with the gear ring 15 through bolts, the polishing block 8 is fixedly mounted on the output shaft of the second driving motor 6 through screws, the shape of the annular polishing sheet 14 is matched with that of the titanium steel flange casting to be processed, and the width of the polishing block 8 is greater than the thickness of the titanium steel flange casting to be processed. According to the shape and specification of a preprocessed workpiece, a proper annular polishing sheet 14 and a proper polishing block 8 are selected and replaced through the dismounting bolts, so that the titanium steel flange casting which is not in need of shape can be conveniently processed, the application range is replaced, and the use requirements of users are met.
Example 2
A processing technology of a titanium steel flange casting comprises the processing equipment of the titanium steel flange casting, and comprises the following steps:
s1, putting titanium steel flange castings with the same specification at an inlet of a feeding barrel 1 in batches to serve as preprocessed castings;
s2, the second electric push rod 9 is electrified to work, the bottommost titanium steel flange casting is pushed to move by driving the clamping mechanism 10, the titanium steel flange casting is clamped by matching with the stable clamping mechanism 12, and the second electric push rod 9 and the third electric push rod 11 work synchronously to drive the titanium steel flange casting to move to the inside of the processing cylinder 2;
s3, moving the first electric push rod 3 downwards, electrifying the first driving motor 5 to work and drive the annular polishing sheet 14 to rotate, and polishing the upper surface of the titanium steel flange casting;
s4, after the upper surface grinding work is finished, the first electric push rod 3 drives the annular mounting block 4 to move upwards firstly, the driving clamping mechanism 10 is driven to rotate ninety degrees by matching with the stable clamping mechanism 12 to the titanium steel flange casting, then the first electric push rod 3 drives the annular mounting block 4 to move downwards, the grinding block 8 is made to be in contact with the top of the titanium steel flange casting, and the second driving motor 6 works to drive the grinding block 8 to grind and polish the side edge of the titanium steel flange casting;
s5, after the side polishing is finished, driving the clamping mechanism 10 to drive, matching with the stable clamping mechanism 12 to rotate the titanium steel flange casting in the same direction for ninety degrees again, so that the unprocessed processing surface on the other side of the titanium steel flange casting faces upwards, and then repeating the step S3 to finish the processing work of the outer surface of the titanium steel flange casting;
s6, the second electric push rod 9 and the third electric push rod 11 work synchronously, and the titanium steel flange casting is driven to move from the machining cylinder 2 to the outside of the machining cylinder 2 to be discharged through the driving clamping mechanism 10 and the stable clamping mechanism 12;
and S7, resetting the second electric push rod 9 and the third electric push rod 11, and repeating the steps from S2 to S6 until all the preprocessed castings are processed.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (9)
1. The utility model provides a processing equipment of titanium steel flange foundry goods, is including going into feed cylinder (1), its characterized in that: the left side of the charging barrel (1) is fixedly connected with a processing barrel (2) communicated with the charging barrel, the inner top wall of the processing barrel (2) is fixedly provided with a first electric push rod (3), the output shaft of the first electric push rod (3) is fixedly connected with an annular mounting block (4), and the bottom of the annular mounting block (4) is connected with an annular polishing sheet (14); a first driving motor (5) and a second driving motor (6) are fixedly mounted on the annular mounting block (4), an output shaft of the first driving motor (5) penetrates through the annular mounting block (4) and is fixedly connected with a transmission gear (7), a gear ring (15) in meshing transmission with the transmission gear (7) is fixedly mounted on the annular polishing sheet (14), and the top of the gear ring (15) is rotatably connected with the annular mounting block (4); the output shaft of second driving motor (6) runs through annular installation piece (4) and fixedly connected with sanding block (8), the right side fixed mounting who goes into feed cylinder (1) has second electric putter (9), the actuating lever of second electric putter (9) runs through and extends to the inside of going into feed cylinder (1), and fixedly connected with drive fixture (10) on the actuating lever of second electric putter (9), the left side fixed mounting of a processing section of thick bamboo (2) has third electric putter (11), the actuating lever of third electric putter (11) extends to the inboard of a processing section of thick bamboo (2), and the right-hand member fixed mounting of third electric putter (11) has stable clamping mechanism (12).
2. The processing equipment of the titanium steel flange casting according to claim 1, characterized in that: drive fixture (10) include first arc support (101), it is connected with evenly distributed's first drive wheel (102) to rotate on first arc support (101), both ends the transmission is connected with first drive belt (103) that increase between first drive wheel (102), the actuating lever fixed mounting of second electric putter (9) has servo motor (104), the output shaft and first arc support (101) fixed connection of servo motor (104), the border of first arc support (101) carries out spacing transmission to first drive belt (103) direction of increasing to rub, makes first drive belt (103) that increase to rub be the arc transmission.
3. The processing equipment of the titanium steel flange casting according to claim 1, characterized in that: the stable clamping mechanism (12) comprises a rotating mechanism (121), the rotating mechanism (121) is fixedly mounted on a driving rod of a third electric push rod (11), a second arc-shaped support (122) is mounted on the rotating mechanism (121), the inner side of the second arc-shaped support (122) is rotatably connected with second driving wheels (123) which are uniformly distributed, the two tail ends of the second driving wheels (123) are in transmission connection with a second friction-increasing transmission belt (124), the edge of the second arc-shaped support (122) performs limiting transmission on the transmission direction of the second friction-increasing transmission belt (124), and the second friction-increasing transmission belt (124) is in arc transmission.
4. The processing equipment of the titanium steel flange casting according to claim 3, characterized in that: the rotating mechanism (121) comprises a hollow storage rod (1211) and a connecting rod (1214) connected to the inner side of the storage rod (1211) in a limiting sliding mode, wherein the inner side of the storage rod (1211) is fixedly connected with a spring (1212), one end of the spring (1212) abuts against the inner wall of the storage rod (1211), the other end of the spring (1212) is fixedly connected with a gasket (1213), the gasket (1213) is in contact with the connecting rod (1214) under the action of the spring (1212), and the other end of the connecting rod (1214) extends to the outer side of the storage rod (1211) and is fixedly connected with the second arc-shaped support (122).
5. The processing equipment of the titanium steel flange casting according to claim 1, characterized in that: two through grooves (13) are symmetrically formed in the machining barrel (2), the height of each through groove (13) is smaller than the radian of a titanium steel flange casting to be machined, and the stable clamping mechanism (12) extends to the inside of the machining barrel (2) through the through grooves (13).
6. The processing equipment of the titanium steel flange casting according to claim 1, characterized in that: the top of the annular polishing piece (14) is fixedly mounted with the gear ring (15) through a bolt, the polishing block (8) is fixedly mounted on an output shaft of the second driving motor (6) through a screw, the shape of the annular polishing piece (14) is matched with that of a titanium steel flange casting to be machined, and the width of the polishing block (8) is larger than the thickness of the titanium steel flange casting to be machined.
7. The processing equipment of the titanium steel flange casting according to claim 1, characterized in that: a processing section of thick bamboo (2) include surge drum (21), the right side and the pan feeding section of thick bamboo (1) fixed connection of surge drum (21), bolt fixedly connected with cover (22) are passed through at the top of surge drum (21), first electric putter (3) are installed on cover (22).
8. The processing equipment of the titanium steel flange casting according to claim 7, characterized in that: the bottom of collection tube (21) is hourglass hopper-shaped, there is blow off pipe (23) bottom of collection tube (21) through bolt fixedly connected with, install push-pull valve (24) on blow off pipe (23).
9. A process for machining a titanium steel flange casting, comprising the apparatus for machining a titanium steel flange casting according to any one of claims 1 to 8, comprising the steps of:
s1, putting titanium steel flange castings with the same specification at an inlet of a feeding barrel (1) in batches to serve as prefabricated castings;
s2, a second electric push rod (9) is electrified to work, the bottommost titanium steel flange casting is pushed to move by driving a clamping mechanism (10), the titanium steel flange casting is clamped by matching with a stable clamping mechanism (12), and the second electric push rod (9) and a third electric push rod (11) work synchronously to drive the titanium steel flange casting to move to the inside of the machining cylinder (2);
s3, moving the first electric push rod (3) downwards, electrifying the first driving motor (5) to work and drive the annular polishing sheet (14) to rotate, and polishing the upper surface of the titanium steel flange casting;
s4, after the upper surface grinding work is finished, the first electric push rod (3) drives the annular mounting block (4) to move upwards firstly, the clamping mechanism (10) is driven to rotate ninety degrees in cooperation with the stable clamping mechanism (12) to rotate the titanium steel flange casting, then the first electric push rod (3) drives the annular mounting block (4) to move downwards, the grinding block (8) is made to be in contact with the top of the titanium steel flange casting, and the grinding block (8) is driven to grind and polish the side edge of the titanium steel flange casting through the work of the second driving motor (6);
s5, after the side polishing is finished, driving the clamping mechanism (10) to drive, rotating the titanium steel flange casting again by ninety degrees in the same direction by matching with the stable clamping mechanism (12), so that the unmachined processing surface on the other side of the titanium steel flange casting faces upwards, and then repeating the step S3 to finish the processing work of the outer surface of the titanium steel flange casting;
s6, the second electric push rod (9) and the third electric push rod (11) work synchronously, and the titanium steel flange casting is driven to move from the machining cylinder (2) to the outside of the machining cylinder (2) to be discharged through the driving clamping mechanism (10) and the stable clamping mechanism (12);
and S7, resetting the second electric push rod (9) and the third electric push rod (11), and repeating the steps from S2 to S6 until all the preprocessed castings are processed.
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| CN202210550964.8A CN114800096B (en) | 2022-05-20 | 2022-05-20 | Processing equipment and processing technology for titanium steel flange casting |
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| CN202210550964.8A CN114800096B (en) | 2022-05-20 | 2022-05-20 | Processing equipment and processing technology for titanium steel flange casting |
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| JP6275520B2 (en) * | 2014-03-24 | 2018-02-07 | 三井精機工業株式会社 | Wheel flange structure in grinding equipment |
| CN109227385B (en) * | 2018-11-28 | 2020-12-29 | 安徽省徽腾智能交通科技有限公司 | Working method of cylindrical grinding device for automobile parts |
| CN209615069U (en) * | 2019-01-24 | 2019-11-12 | 济南双科锻造机械有限公司 | A kind of grinding device for ring flange processing |
| CN213004886U (en) * | 2020-08-24 | 2021-04-20 | 湖南强俊耐磨材料有限公司 | Clamping device is used in production and processing of wear-resisting foundry goods |
| CN213673637U (en) * | 2020-12-03 | 2021-07-13 | 禹州明旭铸业科技有限公司 | Grinding and cleaning integrated device for production of conical broken steel castings |
| CN113070738B (en) * | 2021-03-31 | 2022-11-25 | 山西伟航法兰股份有限公司 | Manufacturing and machining process of stainless steel flange |
| CN216463580U (en) * | 2021-11-10 | 2022-05-10 | 昆山沃尔宸精密机械有限公司 | Die casting surface treatment device adaptive to different workpiece shapes |
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