CN114799954B - Five-axis quick-change fixture for large cold stamping automotive die inserts - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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Abstract
Description
技术领域technical field
本发明属于夹具技术领域,具体涉及一种用于大型冷冲压汽车模具镶块加工的五轴机快换夹具。The invention belongs to the technical field of clamps, and in particular relates to a five-axis machine quick-change clamp used for processing large-scale cold stamping automobile mold inserts.
背景技术Background technique
大型汽车冷冲压模具内部的功能镶块属于非标离散式加工方式,即每一个块都存在着属性差异,形状、大小、螺丝孔位、孔径、精度及加工要素均不同。对于此类功能性镶块不仅精度要求高,数量大,加工时间短,而且尺寸大形状复杂,加工起来比较困难,存在反复更换工件装夹定位问题。因此导致在五轴机加工前的装夹、定位就特别困难,耗时耗力,还容易发生夹具加工干涉现象。The functional inserts inside the large automobile cold stamping die belong to the non-standard discrete processing method, that is, each block has different attributes, and the shape, size, screw hole position, hole diameter, precision and processing elements are different. For such functional inserts, not only have high precision requirements, large quantity, short processing time, but also large size and complex shape, making it difficult to process, and there is a problem of repeated workpiece clamping and positioning. Therefore, the clamping and positioning before the five-axis machining is particularly difficult, time-consuming and labor-intensive, and the phenomenon of fixture processing interference is prone to occur.
现有市场上的的夹具都不是很匹配,都为钳口夹紧式,不好定位,特别是对于异形轮廓的镶块,无法实现高稳定性、高精度的夹紧。都在线上装夹耗时耗力。因此夹具有很多限制型,会导致五轴的加工稼动率过低,加工成本上升的现象。The existing clamps on the market are not very matched, they are all jaw clamping type, which is not easy to locate, especially for inserts with special-shaped contours, high stability and high precision clamping cannot be achieved. All online clamping is time-consuming and labor-intensive. Therefore, the clamp has many restrictive types, which will lead to the phenomenon that the machining utilization rate of the five-axis is too low and the machining cost will increase.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于大型冷冲压汽车模具镶块加工的五轴机快换夹具,一方面能够达成镶块与夹具之间的精准定位,另一方面能够实现夹具与五轴机之间的快速更换,提升加工精度以及加工效率,降低加工成本。The purpose of the present invention is to provide a five-axis machine quick-change fixture for large-scale cold stamping automobile mold insert processing, which can achieve precise positioning between the insert and the fixture on the one hand, and realize the fixture and the five-axis machine on the other hand. The quick replacement between them can improve the processing accuracy and processing efficiency, and reduce the processing cost.
本发明的技术方案为:The technical scheme of the present invention is:
一种用于大型冷冲压汽车模具镶块加工的五轴机快换夹具,包括用于与五轴机床连接的底座,底座上螺纹连接有锁紧机构,快换板通过与其螺纹连接的定位锁紧钉与锁紧机构实现快速装配及分离;A five-axis machine quick-change fixture used for processing large-scale cold stamping automobile mold inserts, comprising a base for connecting with a five-axis machine tool, a locking mechanism is threadedly connected to the base, and a quick-change plate is threadedly connected with the positioning lock Fast assembly and separation of the nail and locking mechanism;
所述锁紧机构包括夹座本体,所述夹座本体的上端开设有容置槽,所述容置槽内装设有锁紧滑条组;夹座盖板与夹座本体螺栓连接并将锁紧滑条组限定在容置槽内;The locking mechanism includes a clamp base body, an accommodating groove is opened at the upper end of the clamp base body, and a locking slider group is installed in the accommodation groove; the clamp base cover is bolted to the clamp base body and locks the The tight slider group is limited in the accommodating groove;
所述锁紧滑条组包括锁紧件、第一传动件以及第二传动件;所述锁紧件及第二传动件一端均具有V型凸起面,另一端均具有斜面;所述第一传动件一端具有平面,另一端具有V型凸起面;The locking slider group includes a locking member, a first transmission member and a second transmission member; one end of the locking member and the second transmission member has a V-shaped convex surface, and the other end has an inclined surface; the first One end of a transmission member has a flat surface, and the other end has a V-shaped convex surface;
所述第一传动件的V型凸起面与两个第二传动件的斜面配合,所述两个第二传动件的V型凸起面分别与两个锁紧件的斜面配合;所述第一传动件的平面与顶丝配合,顶丝螺纹连接在夹座本体内;The V-shaped convex surfaces of the first transmission part are matched with the inclined surfaces of the two second transmission parts, and the V-shaped convex surfaces of the two second transmission parts are respectively matched with the inclined surfaces of the two locking parts; the The plane of the first transmission part is matched with the jack screw, and the jack screw is threadedly connected in the clamping seat body;
所述定位锁紧钉上设置有与锁紧件的V型凸起面相对应的卡槽。The positioning locking nail is provided with a clamping groove corresponding to the V-shaped convex surface of the locking piece.
进一步,所述锁紧滑条组上还设置有复位机构。Further, a reset mechanism is also provided on the locking slider group.
进一步,所述复位机构包括弹簧以及弹簧定位销,所述弹簧两端分别设置在同侧的两个在两个锁紧件内并通过弹簧定位销固定。Further, the reset mechanism includes a spring and a spring positioning pin, and two ends of the spring are respectively arranged on the same side in the two locking members and fixed by the spring positioning pin.
进一步,所述快换板为开设有复数条腰型槽,槽内设置有滑块且滑块上带有螺纹孔的板件或带有矩阵螺纹孔的板件。Further, the quick-change plate is a plate with a plurality of waist-shaped grooves, and a sliding block is arranged in the groove, and the sliding block is provided with a threaded hole or a board with a matrix of threaded holes.
采用上述技术方案的本发明能带来如下有益效果:The present invention that adopts above-mentioned technical scheme can bring following beneficial effect:
通过本发明提供的结构,一方面能够达成镶块与夹具之间的精准定位,另一方面能够实现夹具与五轴机之间的快速更换,提升加工精度以及加工效率,降低加工成本。Through the structure provided by the present invention, on the one hand, precise positioning between the insert and the fixture can be achieved;
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明的爆炸图。Figure 2 is an exploded view of the present invention.
图3为本发明锁紧滑条组的分解示意图。FIG. 3 is an exploded schematic view of the locking slider set of the present invention.
图4为本发明的快换夹具与功能镶块的连接示意图。FIG. 4 is a schematic diagram of the connection between the quick-change clamp of the present invention and the functional insert.
图中,1-底座,2-锁紧机构,3-快换板,4-定位锁紧钉,5-顶丝,21-夹座本体,22-锁紧滑条组,23-夹座盖板,211-容置槽,221-锁紧件,222-第一传动件,223-第二传动件。In the figure, 1-base, 2-locking mechanism, 3-quick change plate, 4-positioning locking pin, 5-top screw, 21-clamp body, 22-lock slide group, 23-clamp cover plate, 211-accommodating groove, 221-locking piece, 222-first transmission piece, 223-second transmission piece.
具体实施方式Detailed ways
如图1-3所示,一种用于大型冷冲压汽车模具镶块加工的五轴机快换夹具,其特征在于:包括用于与五轴机床连接的底座1,底座1上螺纹连接有锁紧机构2,快换板3通过与其螺纹连接的定位锁紧钉4与锁紧机构2实现快速装配及分离。As shown in Figure 1-3, a five-axis machine quick-change fixture for processing large-scale cold stamping automobile mold inserts is characterized in that: it includes a
其中,所述快换板3采用40Cr材质做调质处理,其在结构可以采用多种形式:如快换板3可以为开设有复数条腰型槽,腰型槽内设置有滑块且滑块上带有螺纹孔的板件,滑块设置在腰型槽的滑道内,模具镶块与滑块螺纹连接,依靠螺栓的紧固力使得模具镶块牢固的设置在快换板3上。Among them, the quick-
此外,快换板3还可以开设有矩阵螺纹孔,模具镶块与不同的螺纹孔连接,也能实现模具镶块在快换板3上的位置可调及精确定位;除前述的方式外,快换板3也可以是一个吸盘,通过磁力对模具镶块进行吸附。In addition, the quick-
所述锁紧机构2包括夹座本体21,所述夹座本体21的上端开设有容置槽211,该容置槽呈类工字型结构,其内装设有锁紧滑条组22;夹座盖板23与夹座本体21螺栓连接并将锁紧滑条组22限定在容置槽211内;其中,所述锁紧滑条组22包括锁紧件221、第一传动件222以及第二传动件223;所述锁紧件221及第二传动件223一端均具有V型凸起面,另一端均具有斜面;所述第一传动件222一端具有平面,另一端具有V型凸起面。The
所述第一传动件222的V型凸起面与两个第二传动件223的斜面配合,两个第二传动件223的斜面构成一个V型凹陷,第一传动件222的V型凸起面嵌置于V型凹陷内;所述第二传动件223的V型凸起面分别与两个锁紧件221的斜面配合;两个锁紧件221的斜面构成一个V型凹陷,第二传动件223的V型凸起面嵌置于V型凹陷内;所述第一传动件222的平面与顶丝5配合,顶丝5螺纹连接在夹座本体21内;当顶丝5旋进时,第一传动件222的V型凸起面发生位移,推动两个第二传动件223相背运动,而两个第二传动件223有分别推动与其配合的两个锁紧件221相背运动,又由于所述定位锁紧钉4上设置有与锁紧件221的V型凸起面相对应的卡槽,当定位锁紧钉4穿过夹座盖板23上的定位锁紧销钉孔置于容置槽211内时,锁紧件221的V型凸起面就会与卡槽进行锁固,达成快换板3与锁紧机构2间的快速固定;原则上,快换板3与锁紧机构2之间的分离只需旋出顶丝5,晃动快换板3即可实现,但是为了更好的实现分离过程,需要在锁紧滑条组22上设置复位机构,该复位机构包括弹簧以及弹簧定位销,所述弹簧两端分别设置在同侧的两个在两个锁紧件内并通过弹簧定位销固定;顶丝5旋进时,弹簧处于拉伸状态;顶丝5旋出时,拉力作用下,锁紧滑条组22归位;需要说明的是,顶丝5行程不宜过大,以半圈即可实现锁紧或松开动作为优选,但不以此为限,小行程可以使得操作更为便捷。The V-shaped convex surface of the
夹座盖板23上设有的定位锁紧销钉孔数量为四个,此四个孔是有区分的,分为定位孔组及辅助孔组两种,两组间的孔位相差10mm起到防反作用。其中定位孔组起到定位及锁紧作用;辅助孔组起到辅助夹紧作用。这样可以起到快速定位及夹紧作用,还能保证快换板不被装反。The number of positioning and locking pin holes provided on the
图4示出了镶块与快换夹具的连接关系示意图,由图中可以看出,由于快换板3上设置有复数条腰型槽,腰型槽内设置带有螺纹孔的滑块,通过调整滑块的位置,可以将不同规格的功能镶块锁附到快换板3上,实现正锁、反锁及夹持锁附。此外,更换工件时,仅需要松开顶丝5,更换已经在线下安装好镶块的快换板3组件即可;需要说明的是,加工基准即工件坐标系设置在辅助孔组的孔心及上表面上,以后都不用改变,这样可以实现高精度快换工件用,每次更换工件不用重新设计工件坐标系。Fig. 4 shows a schematic diagram of the connection relationship between the insert and the quick-change clamp. It can be seen from the figure that since the quick-
以上所述,仅为发明的较佳具体实施方式,并非是对本发明的限制,任何本领域技术人员在不脱离本发明的指引下,所作出的等效替换与修饰,均视为落入本发明的保护范围。The above is only the preferred embodiment of the invention, not a limitation of the present invention. Any equivalent replacement and modification made by those skilled in the art without departing from the guidance of the present invention are deemed to fall within the scope of the present invention. the scope of protection of the invention.
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TWI870216B (en) * | 2024-01-24 | 2025-01-11 | 固地威企業股份有限公司 | Automatic gap compensation vise positioning device |
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CN206084498U (en) * | 2016-10-27 | 2017-04-12 | 东江模具(深圳)有限公司 | Five quick -witted frock clamp |
CN206811543U (en) * | 2017-06-13 | 2017-12-29 | 重庆长安汽车股份有限公司 | A kind of clamp for machining of die insert |
CN207256077U (en) * | 2017-09-26 | 2018-04-20 | 歌尔科技有限公司 | Clamping jig |
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US8720874B2 (en) * | 2010-09-08 | 2014-05-13 | Kurt Manufacturing Company, Inc. | Ball actuated lock pin |
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CN205184297U (en) * | 2015-11-12 | 2016-04-27 | 金华市佛尔泰精密机械制造有限公司 | Two formula pneumatic cylinders are from locking clamp |
CN206084498U (en) * | 2016-10-27 | 2017-04-12 | 东江模具(深圳)有限公司 | Five quick -witted frock clamp |
CN206811543U (en) * | 2017-06-13 | 2017-12-29 | 重庆长安汽车股份有限公司 | A kind of clamp for machining of die insert |
CN207256077U (en) * | 2017-09-26 | 2018-04-20 | 歌尔科技有限公司 | Clamping jig |
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