CN107838722A - A kind of multi-station clamp for micro part processing - Google Patents
A kind of multi-station clamp for micro part processing Download PDFInfo
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- CN107838722A CN107838722A CN201711277737.8A CN201711277737A CN107838722A CN 107838722 A CN107838722 A CN 107838722A CN 201711277737 A CN201711277737 A CN 201711277737A CN 107838722 A CN107838722 A CN 107838722A
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- 230000007246 mechanism Effects 0.000 claims abstract description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
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- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明涉及一种用于微小型零件加工的多工位夹具,包含基座、设置在基座下方可置于机床工作台T型槽内的T型块、连接基座和T型块的固定螺栓、设置在基座上端且贯穿两侧的凹槽、两组设置在基座上端且沿凹槽长度方向间隔放置的装夹工位组;每组所述装夹工位组均包括设置在凹槽两侧且与微小型零件形状对应的装夹工位;所述凹槽内在每组装夹工位组之间均设置有锁紧机构;本发明一次能装夹多个微小型零件,且装拆快捷、定位精度高,从而提高了工作效率和加工质量,降低了生产成本和废品率。
The invention relates to a multi-station fixture for processing micro-small parts, which comprises a base, a T-shaped block arranged under the base and can be placed in a T-shaped slot of a machine tool workbench, a connecting base and a fixation of the T-shaped block Bolts, grooves arranged on the upper end of the base and running through both sides, two sets of clamping station groups arranged on the upper end of the base and placed at intervals along the length direction of the groove; each set of clamping station groups includes There are clamping stations on both sides of the groove and corresponding to the shape of the miniature parts; a locking mechanism is provided between each assembly clamping station group in the groove; the present invention can clamp multiple miniature parts at one time, Moreover, the assembly and disassembly are fast and the positioning accuracy is high, thereby improving work efficiency and processing quality, and reducing production cost and scrap rate.
Description
技术领域technical field
本发明涉及机床夹具领域,特指一种用于微小型零件加工的多工位夹具。The invention relates to the field of machine tool fixtures, in particular to a multi-station fixture used for processing micro-small parts.
背景技术Background technique
机床夹具是机床上用于装夹工件和引导刀具的一种装置,其中准确定位工件是其主要作用,其次在机床和刀具之间有正确的位置,不干扰加工且能使工件在某个方向夹紧固定;目前常规的夹具有平口钳、压板、卡盘等,但由于微小型零件结构小巧、加工余量不大、精度要求高,在采用上述常规夹具时,容易因为定位精度不够造成废品率高,且一次只能加工一件工件,导致加工效率低下、生产成本提高。Machine tool fixture is a device on the machine tool for clamping the workpiece and guiding the tool. Accurate positioning of the workpiece is its main function. Secondly, there is a correct position between the machine tool and the tool, which does not interfere with the processing and can make the workpiece in a certain direction. Clamping and fixing; the current conventional clamps include vise, pressure plate, chuck, etc., but due to the small structure of the micro-miniature parts, small machining allowance, and high precision requirements, when using the above-mentioned conventional clamps, it is easy to cause waste products due to insufficient positioning accuracy The efficiency is high, and only one workpiece can be processed at a time, resulting in low processing efficiency and increased production costs.
发明内容Contents of the invention
本发明目的是为了克服现有技术的不足而提供一种用于微小型零件加工的多工位夹具,一次能装夹多个微小型零件,且装拆快捷、定位精度高,从而能提高工作效率,降低生产成本和废品率。The object of the present invention is to provide a multi-station fixture for processing micro-miniature parts in order to overcome the deficiencies of the prior art, which can clamp a plurality of micro-miniature parts at one time, and is quick to assemble and disassemble, and has high positioning accuracy, thereby improving work efficiency. Efficiency, reduce production cost and scrap rate.
为达到上述目的,本发明采用的技术方案是:一种用于微小型零件加工的多工位夹具,包含基座、设置在基座下方可置于机床工作台T型槽内的T型块、连接基座和T型块的固定螺栓、设置在基座上端且贯穿两侧的凹槽、两组设置在基座上端且沿凹槽长度方向间隔放置的装夹工位组;每组所述装夹工位组均包括设置在凹槽两侧且与微小型零件形状对应的装夹工位;所述凹槽内在每组装夹工位组之间均设置有锁紧机构;所述锁紧机构包括两块可向对应装夹工位偏移的变形块、设置在两块变形块之间通过锁紧螺栓与基座螺纹连接的压块;所述压块的截面呈上宽下窄的梯形,变形块均设置有与压块配合的斜面。In order to achieve the above object, the technical solution adopted by the present invention is: a multi-station fixture for processing micro-small parts, including a base, a T-shaped block arranged under the base and placed in a T-shaped slot of the machine tool table , the fixing bolts connecting the base and the T-block, the grooves set on the upper end of the base and running through both sides, two sets of clamping stations set on the upper end of the base and placed at intervals along the length direction of the groove; The above-mentioned clamping station groups all include clamping stations arranged on both sides of the groove and corresponding to the shape of the miniature parts; a locking mechanism is provided between each assembly clamping station group in the groove; the described The locking mechanism includes two deformation blocks that can be shifted to the corresponding clamping station, and a pressure block that is set between the two deformation blocks and is screwed to the base through locking bolts; the cross section of the pressure block is wide at the top and wide at the bottom Narrow trapezoidal shape, deformation blocks are all provided with slopes matching with pressing blocks.
优选的,所述凹槽的底部两侧分别设置有竖直放置的长条槽;所述变形块包括竖直设置在长条槽内且下端与长条槽底部连接的弹性片、设置在凹槽内与弹性片上端连接的锁紧块。Preferably, both sides of the bottom of the groove are provided with vertically placed long grooves; The locking block connected with the upper end of the elastic piece in the groove.
优选的,所述锁紧块、弹性片和基座为一体成型。Preferably, the locking block, the elastic piece and the base are integrally formed.
优选的,所述基座的上端中部设置有方槽;所述方槽的底部设置有通孔;所述固定螺栓穿过通孔与T型块螺纹连接。Preferably, a square slot is provided in the middle of the upper end of the base; a through hole is provided in the bottom of the square slot; the fixing bolt is screwed to the T-block through the through hole.
优选的,两组所述装夹工位组分别对称设置在方槽的两侧。Preferably, two sets of clamping stations are arranged symmetrically on both sides of the square groove.
优选的,所述基座的两侧还分别设置有固定槽。Preferably, fixing grooves are respectively provided on both sides of the base.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明所述的用于微小型零件加工的多工位夹具一次能装夹多个微小型零件,且装拆快捷、定位精度高,从而提高了工作效率和加工质量,降低了生产成本和废品率。The multi-station fixture for processing micro-miniature parts described in the present invention can clamp a plurality of micro-miniature parts at one time, and has fast assembly and disassembly and high positioning accuracy, thereby improving work efficiency and processing quality, and reducing production costs and waste products Rate.
附图说明Description of drawings
下面结合附图对本发明技术方案作进一步说明:Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
附图1为本发明所述的用于微小型零件加工的多工位夹具的结构示意图;Accompanying drawing 1 is the structural schematic diagram of the multi-station fixture that is used for micro-miniature part processing according to the present invention;
附图2为本发明所述的用于微小型零件加工的多工位夹具的爆炸图;Accompanying drawing 2 is the exploded view of the multi-station fixture that is used for micro-miniature part processing according to the present invention;
附图3为本发明中基座和变形块一体成型结构示意图;Accompanying drawing 3 is the schematic diagram of the integral molding structure of the base and the deformation block in the present invention;
附图4为本发明所述的用于微小型零件加工的多工位夹具的工作示意图;Accompanying drawing 4 is the working schematic diagram of the multi-station fixture that is used for micro-miniature part processing according to the present invention;
附图5为图4中A处的局部放大图。Accompanying drawing 5 is the partial enlarged view of A place in Fig. 4.
其中:1、基座;11、装夹工位;12、方槽;13、通孔;14、固定槽;15、长条槽;16、凹槽;2、压块;3、锁紧螺栓;4、T型块;5、固定螺栓;6、变形块;61、锁紧块;62、弹性片;7、工件;8、机床工作台。Among them: 1. Base; 11. Clamping station; 12. Square groove; 13. Through hole; 14. Fixed groove; 15. Long groove; 16. Groove; 2. Press block; 3. Locking bolt ; 4, T-shaped block; 5, fixing bolt; 6, deformation block; 61, locking block; 62, elastic piece; 7, workpiece; 8, machine tool table.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图1-5为本发明所述的用于微小型零件加工的多工位夹具,包含基座1、设置在基座1下方可置于机床工作台8中T型槽内的T型块4、连接基座1和T型块4的固定螺栓5、设置在基座1上端且贯穿两侧的凹槽16、两组设置在基座1上端且沿凹槽16长度方向间隔放置的装夹工位组;每组所述装夹工位组均包括设置在凹槽16两侧且与微小型零件形状对应的装夹工位11;所述凹槽16内在每组装夹工位组之间均设置有锁紧机构;所述锁紧机构包括两块可向对应装夹工位11偏移的变形块6、设置在两块变形块6之间通过锁紧螺栓3与基座1螺纹连接的压块2;所述压块2的截面呈上宽下窄的梯形,变形块6均设置有与压块2配合的斜面。Accompanying drawing 1-5 is the multi-station fixture that is used for the processing of miniature parts described in the present invention, comprises base 1, is arranged under base 1 and can be placed in the T-shaped block in the T-shaped slot of machine table 8 4. The fixing bolts 5 connecting the base 1 and the T-shaped block 4, the grooves 16 arranged on the upper end of the base 1 and running through both sides, two sets of devices arranged on the upper end of the base 1 and placed at intervals along the length direction of the groove 16 Clamping station group; each group of said clamping station group includes clamping stations 11 arranged on both sides of the groove 16 and corresponding to the shape of the miniature parts; Locking mechanisms are provided between them; the locking mechanism includes two deformation blocks 6 that can be shifted to the corresponding clamping station 11, and is arranged between the two deformation blocks 6 through the threaded locking bolt 3 and the base 1. Connected pressing block 2; the section of the pressing block 2 is trapezoidal with a wide top and a narrow bottom, and the deformation blocks 6 are all provided with slopes that cooperate with the pressing block 2.
进一步,所述凹槽16的底部两侧分别设置有竖直放置的长条槽15;所述变形块6包括竖直设置在长条槽15内且下端与长条槽15底部连接的弹性片62、设置在凹槽16内与弹性片62上端连接的锁紧块61,通过弹性片62可使锁紧块61快速复位,便于安装工件7。Further, both sides of the bottom of the groove 16 are respectively provided with vertically placed elongated grooves 15; 62. The locking block 61 arranged in the groove 16 and connected to the upper end of the elastic sheet 62 can quickly reset the locking block 61 through the elastic sheet 62 to facilitate the installation of the workpiece 7 .
进一步,所述锁紧块61、弹性片62和基座1为通过线切割一体成型,不仅降低夹具成本,且便于控制锁紧块与工件之间的缝隙,及稍微变形就能压住工件,从而精度更高,拆装方便。Further, the locking block 61, the elastic sheet 62 and the base 1 are integrally formed by wire cutting, which not only reduces the cost of the fixture, but also facilitates the control of the gap between the locking block and the workpiece, and can press the workpiece with a slight deformation. Therefore, the precision is higher and the disassembly and assembly are convenient.
进一步,所述基座1的上端中部设置有方槽12;所述方槽12的底部设置有通孔13;所述固定螺栓5穿过通孔13与T型块4螺纹连接,便于松紧固定螺栓5,调节基座1的位置,且由于方槽设置在基座的上端中部,使得基座1受力更均匀,固定更牢靠。Further, the middle part of the upper end of the base 1 is provided with a square groove 12; the bottom of the square groove 12 is provided with a through hole 13; the fixing bolt 5 is threaded through the through hole 13 and the T-shaped block 4, which is convenient for loosening and fixing The bolt 5 adjusts the position of the base 1, and because the square groove is arranged in the middle of the upper end of the base, the force on the base 1 is more uniform and the fixation is more secure.
进一步,两组所述装夹工位组分别对称设置在方槽12的两侧,使得夹具结构更加紧凑,重量更小,其中装夹工位组不限两组,也可以设置四组、六组等,且分别对称设置在方槽12的两侧,这都属于本方案的保护范围。Further, the two sets of clamping station groups are respectively arranged symmetrically on both sides of the square groove 12, so that the fixture structure is more compact and the weight is smaller. Among them, the clamping station groups are not limited to two groups, and four or six groups can also be set. group, etc., and are arranged symmetrically on both sides of the square groove 12 respectively, which all belong to the protection scope of this scheme.
进一步,所述基座1的两侧还分别设置有固定槽14,便于通过机床压板进一步固定基座1,防止基座1在加工过程中发生偏移,影响加工精度。Further, the two sides of the base 1 are respectively provided with fixing grooves 14, which are convenient for further fixing the base 1 through the press plate of the machine tool, so as to prevent the base 1 from shifting during processing and affect the processing accuracy.
工作时:1、将T型块4置于机床工作台8的T型槽内,通过固定螺栓5将基座1初步固定在机床工作台8上,也可以在利用压板压住基座1两侧的固定槽14,进一步固定基座1,使得固定更加牢靠;When working: 1. Place the T-shaped block 4 in the T-shaped groove of the machine tool workbench 8, and initially fix the base 1 on the machine tool workbench 8 through the fixing bolt 5, or use the pressure plate to press the base 1 two times. The fixing groove 14 on the side further fixes the base 1, making the fixing more secure;
2、打表找正基座1并最终固定,使基座1符合机床加工要求,根据工件7的形状和结构分别加工出相应的装夹工位11,能减少夹具的重复定位误差,提高加工精度;2. Make a watch to align the base 1 and finally fix it, so that the base 1 meets the machining requirements of the machine tool, and process the corresponding clamping stations 11 according to the shape and structure of the workpiece 7, which can reduce the repeated positioning error of the fixture and improve the processing efficiency. precision;
3、分别将四个工件7置于装夹工位11内(装夹工位11的三个侧面和底面分别与工件7贴合,从而装夹可靠,定位精准),利用扳手分别旋紧两个锁紧螺栓3,使压块2向下运动,压迫两侧的变形块6分别向两侧变形(朝装夹工位11偏移),通过变形块6的侧面夹紧工件7,使得工件7分别固定于装夹工位11内;3. Place the four workpieces 7 in the clamping station 11 respectively (the three sides and the bottom surface of the clamping station 11 are respectively attached to the workpiece 7, so that the clamping is reliable and the positioning is accurate), and the wrench is used to tighten the two respectively. A locking bolt 3 is used to move the pressing block 2 downward, and the deforming blocks 6 on both sides are pressed to deform to both sides (offset toward the clamping station 11), and the workpiece 7 is clamped by the side of the deforming block 6, so that the workpiece 7 are respectively fixed in the clamping station 11;
4、开始依次加工四个工件7;4. Start to process four workpieces 7 in sequence;
5、旋松两个锁紧螺栓3,使压块2不再压迫变形块6,取出四个已加工工件7;5. Unscrew the two locking bolts 3, so that the pressing block 2 no longer presses the deformed block 6, and takes out four processed workpieces 7;
6、重复上述步骤3-5,直至批量完成所有工件7加工。6. Repeat the above steps 3-5 until all workpieces 7 are processed in batches.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明所述的用于微小型零件加工的多工位夹具一次能装夹多个微小型零件,且装拆快捷、定位精度高,从而提高了工作效率和加工质量,降低了生产成本和废品率。The multi-station fixture for processing micro-miniature parts described in the present invention can clamp a plurality of micro-miniature parts at one time, and has fast assembly and disassembly and high positioning accuracy, thereby improving work efficiency and processing quality, and reducing production costs and waste products Rate.
以上仅是本发明的具体应用范例,对本发明的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本发明权利保护范围之内。The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (6)
- A kind of 1. multi-station clamp for micro part processing, it is characterised in that:Comprising pedestal, be arranged on can under pedestal Be placed in platen T-slot T-shaped piece, connection pedestal and T-shaped piece of fixing bolt, be arranged on pedestal upper end and through two The groove of side, two groups be arranged on pedestal upper end and the clamping station group being spaced apart along groove length direction;Clamping described in every group Station group includes being arranged on groove both sides and clamping station corresponding with micro part shape;In every assembling in the groove Retaining mechanism is provided between folder station group;The retaining mechanism includes two pieces can be to the deformation of corresponding clamping station skew Block, it is arranged on the briquetting being connected between two pieces of deformation blocks by clamping screw with base thread;Present width in the section of the briquetting Under it is narrow trapezoidal, deformation block is provided with the inclined-plane coordinated with briquetting.
- 2. the multi-station clamp according to claim 1 for micro part processing, it is characterised in that:The groove Two bottom sides are respectively arranged with the strip grooves placed vertically;The deformation block includes being vertically arranged in strip grooves and lower end and length The flexure strip of bar trench bottom connection, it is arranged on the latch segment being connected in groove with flexure strip upper end.
- 3. the multi-station clamp according to claim 2 for micro part processing, it is characterised in that:The locking Block, flexure strip and pedestal are formed in one.
- 4. the multi-station clamp for being used for micro part processing according to claim 1 or 2 or 3, it is characterised in that:It is described The upper center of pedestal is provided with square groove;The bottom of the square groove is provided with through hole;The fixing bolt passes through through hole and T-shaped piece Threaded connection.
- 5. the multi-station clamp according to claim 4 for micro part processing, it is characterised in that:Dress described in two groups Folder station group is symmetrically arranged at the both sides of square groove.
- 6. the multi-station clamp according to claim 5 for micro part processing, it is characterised in that:The pedestal Both sides are also respectively provided with fixing groove.
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| CN201711277737.8A CN107838722A (en) | 2017-12-06 | 2017-12-06 | A kind of multi-station clamp for micro part processing |
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| CN109048423A (en) * | 2018-09-11 | 2018-12-21 | 无锡市航鹄精密机械有限公司 | A kind of parts processing tooling of multistation |
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| CN110385462A (en) * | 2019-08-26 | 2019-10-29 | 强胜精密机械(苏州)有限公司 | A kind of outer circle part abnormity positioning drilling tool fixture and clamping method |
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| CN112496813A (en) * | 2020-12-22 | 2021-03-16 | 合肥皖液液压元件有限公司 | Four-axis hydraulic multi-station integrated tool |
| CN113199420A (en) * | 2021-05-10 | 2021-08-03 | 苏州必思实精密机械有限公司 | Part machining accurate positioning clamp holder capable of being used in batches |
| CN115502743A (en) * | 2022-09-20 | 2022-12-23 | 西安艾力特电子实业有限公司 | Multi-station clamp and clamping method |
| CN115890530A (en) * | 2022-12-20 | 2023-04-04 | 东莞市旭锐精密科技有限公司 | Sinking and floating clamp fixture for current needle |
| CN116079443A (en) * | 2022-12-06 | 2023-05-09 | 苏州工业园区德研福机械设备有限公司 | A multi-station tooling for CNC machining of metal parts for new energy vehicles |
| CN116214219A (en) * | 2022-11-18 | 2023-06-06 | 广汽本田汽车有限公司 | A kind of automobile model clamping device and clamping method |
| CN116690264A (en) * | 2023-08-09 | 2023-09-05 | 杭州鄂达精密机电科技有限公司 | Integrated multi-surface punching clamp platform |
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| CN111098252A (en) * | 2020-01-07 | 2020-05-05 | 大连理工大学 | A height-adjustable micro-miniature frame assembly combination fixture |
| CN111098252B (en) * | 2020-01-07 | 2021-05-11 | 大连理工大学 | A height-adjustable micro-miniature frame assembly combination fixture |
| CN112496813B (en) * | 2020-12-22 | 2022-03-11 | 合肥皖液液压元件有限公司 | Four-axis hydraulic multi-station integrated tool |
| CN112496813A (en) * | 2020-12-22 | 2021-03-16 | 合肥皖液液压元件有限公司 | Four-axis hydraulic multi-station integrated tool |
| CN113199420A (en) * | 2021-05-10 | 2021-08-03 | 苏州必思实精密机械有限公司 | Part machining accurate positioning clamp holder capable of being used in batches |
| CN115502743A (en) * | 2022-09-20 | 2022-12-23 | 西安艾力特电子实业有限公司 | Multi-station clamp and clamping method |
| CN116214219A (en) * | 2022-11-18 | 2023-06-06 | 广汽本田汽车有限公司 | A kind of automobile model clamping device and clamping method |
| CN116079443A (en) * | 2022-12-06 | 2023-05-09 | 苏州工业园区德研福机械设备有限公司 | A multi-station tooling for CNC machining of metal parts for new energy vehicles |
| CN115890530A (en) * | 2022-12-20 | 2023-04-04 | 东莞市旭锐精密科技有限公司 | Sinking and floating clamp fixture for current needle |
| CN116690264A (en) * | 2023-08-09 | 2023-09-05 | 杭州鄂达精密机电科技有限公司 | Integrated multi-surface punching clamp platform |
| CN116690264B (en) * | 2023-08-09 | 2023-10-31 | 杭州鄂达精密机电科技有限公司 | Integrated multi-surface punching clamp platform |
| CN117020712A (en) * | 2023-10-08 | 2023-11-10 | 苏州昊信精密科技有限公司 | Clamping jig for machining metal parts and application method thereof |
| CN117020712B (en) * | 2023-10-08 | 2023-12-19 | 苏州昊信精密科技有限公司 | Clamping jig for machining metal parts and application method thereof |
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