CN114799799B - Full-automatic equipment - Google Patents

Full-automatic equipment Download PDF

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Publication number
CN114799799B
CN114799799B CN202210540742.8A CN202210540742A CN114799799B CN 114799799 B CN114799799 B CN 114799799B CN 202210540742 A CN202210540742 A CN 202210540742A CN 114799799 B CN114799799 B CN 114799799B
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China
Prior art keywords
feeding
station
frame
discharging
moving device
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CN202210540742.8A
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CN114799799A (en
Inventor
林浩俊
胡聪
潘永毅
李善东
陆智勇
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Xiangshan Port Senior Technical School
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Xiangshan Port Senior Technical School
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Publication of CN114799799A publication Critical patent/CN114799799A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The application discloses full-automatic assembly equipment, which comprises a workbench, and a detection device, a feeding mechanism, a transposition mechanism, a feeding mechanism and an assembly mechanism which are arranged on the workbench; the feeding mechanism is suitable for conveying the wiring part to be assembled to the lower part of the assembling mechanism through the detecting device and the transposition mechanism in sequence; the feeding mechanism is suitable for feeding the screws into the assembling mechanism; the assembling mechanism is suitable for assembling the screw fed by the feeding mechanism and the wiring part fed by the feeding mechanism. The beneficial effects of this application: the automatic assembling process of the wiring terminal can be realized through the feeding mechanism, the feeding mechanism and the assembling mechanism, and the assembling efficiency and the assembling quality of the wiring terminal can be effectively improved according to the detecting device and the transposition mechanism.

Description

Full-automatic equipment
Technical Field
The application relates to the field of hardware production, in particular to full-automatic assembling equipment for a wiring terminal.
Background
A terminal is a fitting for electrical connection, by means of which a wire can be connected to an electrical device.
As shown in fig. 1 and 2, a conventional terminal is schematically shown, and the terminal mainly includes a terminal portion 100 and a screw 200. When the wire connecting part 100 is used, the wire connecting part 100 is fixedly arranged on an electrical device, and then the wire can extend into the wire connecting part 100 through the end part, so that the wire connecting part is screwed with the screw threads of the wire connecting part 100 through the screw 200, the wire is fixedly connected, and the circuit is conducted.
In the conventional terminal, the assembly of the wire connection part 100 and the screw 200 by screwing is required to be completed. The conventional method is to perform vibration feeding on the wire connection part 100 and the screw 200 through vibration plates, and then screwing. However, when the wire connecting portion 100 is subjected to vibration feeding, since the overall structure of the wire connecting portion 100 is a rectangular hexagon, particularly a square, the assembly surface is prone to inaccuracy during vibration feeding, and thus the wire connecting portion needs to be recovered into the vibration plate for re-feeding, or a manual correction mode is adopted, so that the efficiency of the whole assembly production process is reduced.
Disclosure of Invention
One of the purposes of the application is to provide a full-automatic assembly device capable of improving production efficiency of a wiring terminal.
In order to achieve at least one of the above objects, the technical scheme adopted in the application is as follows: a full-automatic assembly device comprises a workbench, a detection device, a feeding mechanism, a transposition mechanism, a feeding mechanism and an assembly mechanism; the workbench is sequentially provided with a detection station, an adjustment station and an assembly station; the feeding mechanism is arranged on the workbench and is suitable for feeding the wiring part to be assembled to the assembling station through the detecting station and the adjusting station in sequence; the feeding mechanism is arranged above the assembling station and is suitable for feeding screws to the assembling station; the detection device is arranged at the detection station and is suitable for detecting the upward end face of the wiring part for feeding the feeding mechanism; the transposition mechanism is arranged at the adjusting station and is suitable for carrying out transposition adjustment on the wiring part on the feeding mechanism according to the detection result of the detection device, so that when the wiring part is fed to the assembling station, the end surface of the wiring part provided with the threaded hole faces upwards; the assembly mechanism is arranged at the assembly station and is suitable for assembling the screw fed by the feeding mechanism with the wiring part fed by the feeding mechanism, so that the required wiring terminal is obtained.
Preferably, the feeding mechanism comprises a vibration feeding disc, a first feeding part, a second feeding part and a feeding part; the feeding part is arranged on an extension plate connected with the output end of the first feeding part; the vibration feeding disc is suitable for sequentially feeding the wiring parts to be assembled to the feeding part; the first feeding part is suitable for driving the extension plate to drive the feeding part to pass through the detection station to the adjustment station; the second feeding part is suitable for feeding the wiring part with the transposition adjustment to the assembly station along the material guide plate arranged on the workbench, and simultaneously discharging the wiring terminal with the assembly station with the assembly completed, thereby realizing an automatic feeding process.
Preferably, the transposition mechanism comprises a guide rail plate, a plurality of pairs of overturning assemblies and a material ejection device; the extending plate is suitable for sliding along a chute arranged on the guide rail plate under the driving of the first feeding part, and the feeding part is connected with the chute through a rotating structure, so that the feeding part is suitable for driving the wiring part to be assembled to deflect in the process of sliding along the chute; the two turnover assemblies of each pair are symmetrically arranged on two sides of the extending direction of the guide rail plate, so that the turnover assemblies of each pair are matched with each other to turn over the wiring part to be assembled in the feeding part, one pair of turnover assemblies is suitable for driving the wiring part to be assembled on the feeding part to turn over 180 degrees, and the other turnover assemblies are suitable for driving the wiring part to be assembled on the feeding part to turn over 90 degrees; the material ejection device is arranged at the tail end of the guide rail plate and is suitable for ejecting the wiring part after transposition to the material guide plate from the material feeding part.
Preferably, the feeding component comprises a U-shaped feeding frame and a supporting part which are rotatably arranged on the extension plate, a spherical feeding cavity is arranged in the feeding frame, and a wiring part to be assembled is suitable for being placed in the feeding cavity and inscribed with the inner wall of the feeding cavity; the feeding cavity is communicated with the side wall of the feeding frame; the overturning assembly is suitable for overturning the wiring part in the feeding cavity through the feeding frame; the rotary structure comprises a gear and a plurality of sections of rack segments, the gear is arranged at the lower part of the feeding frame, the rack segments are arranged on the side wall of the chute and correspond to the positions of each pair of overturning assemblies, so that the wire connecting parts to be assembled are driven to deflect through the meshing of the gear and the rack segments in the process that the feeding parts slide along the chute; the supporting part is slidably mounted on the lower part of the feeding frame, the upper end face of the supporting part is suitable for supporting the lower end face of the wiring part placed in the feeding cavity, a plurality of grooves are formed in the lower end of the sliding groove, the grooves correspond to the positions of the turnover components, so that when the supporting part is matched with the grooves to release the support of the wiring part in the feeding cavity, and the turnover components can turn over the wiring part conveniently.
Preferably, the plurality of rack segments comprises at least three first rack segments and one second rack segment; the second rack section is arranged at the tail end of the chute; in the process that the feeding component slides along the sliding chute, the feeding component is suitable for being sequentially meshed with each first rack section through the gear so as to drive the wiring part to be assembled to sequentially deflect by 90 degrees; the feeding component is suitable for being meshed with the second rack section through the gear, so that an opening of the feeding frame is driven to face a guide groove arranged on the guide plate, and the jacking device can jack a wiring part which is subjected to transposition adjustment to the guide groove conveniently.
Preferably, the overturning assembly comprises a first rotating device, a guide sleeve and a pressing rod, the pressing rod is in spline connection with the output end of the first rotating device, the guide sleeve is fixedly arranged, a traction groove is formed in the inner wall of the guide sleeve, and the pressing rod is suitable for being matched with the traction groove through a guide block arranged on the side wall; when the wiring part to be assembled in the feeding frame needs to be overturned, the pressing rod is suitable for being driven by the rotation of the first rotating device to approach the wiring part and drive the wiring part to overturn to a required angle.
Preferably, the traction groove comprises two symmetrically arranged chute sections, and two ends of each chute section are respectively communicated through a first communication section and a second communication section along the circumferential direction; the first communication section is close to the guide rail plate, and a central angle corresponding to an axial projection line of the first communication section along the guide sleeve is alpha; when the guide block slides along one of the chute sections to the first communication section, the pressing rod is suitable for approaching the feeding frame; when the guide block slides along the chute section, the compression bar is suitable for compressing the end surface of the wiring part and driving the wiring part to overturn at an alpha angle; when the guide block slides along the other chute section to the second communication section, the pressing rod is far away from the feeding frame; the turnover assemblies are four pairs, wherein the central angle alpha corresponding to the first communication section in the guide sleeve on one pair of turnover assemblies is 180 degrees, so that the turnover assemblies are suitable for driving the wiring part to turn 180 degrees, and the central angles alpha corresponding to the first communication section in the guide sleeve on the other three pairs of turnover assemblies are 90 degrees, so that the turnover assemblies are suitable for driving the wiring part to turn 90 degrees.
Preferably, the feeding mechanism comprises a vibration feeding disc, a fixing frame, a fifth moving device and a feeding pipe; the fixing frame is fixedly arranged above the assembling station through a supporting frame, the fifth moving device is arranged on one side of the fixing frame, a feeding plate is slidably arranged at the output end of the fifth moving device, a feeding groove and a pin rod are respectively arranged at two ends of the feeding plate, and the pin rod is matched with a guide groove arranged at the top of the fixing frame, so that the feeding plate is driven by the fifth moving device to move transversely and simultaneously move longitudinally; the fixing frame is provided with a feeding hole, the upper end of the feeding pipe is communicated with the feeding hole, and the lower end of the feeding pipe is connected with the assembling mechanism; the vibration charging tray is suitable for feeding the screw to the charging chute, so that the fifth moving device drives the charging plate to drive the screw to move until the screw moves to the charging hole to be charged to the assembling mechanism along the charging pipe for assembling.
Preferably, the assembly mechanism comprises a supporting seat, a sixth moving device, a seventh moving device, a second rotating device and a discharging part; the seventh moving device is vertically and fixedly arranged on the supporting frame, the supporting seat is connected with the output end of the seventh moving device, the sixth moving device is vertically arranged on the supporting seat, the second rotating device is vertically connected with the output end of the sixth moving device, the discharging part is fixedly arranged below the supporting seat and is positioned right above the assembling station, and the feeding mechanism is suitable for feeding screws to be assembled to the discharging part; the seventh moving device is suitable for driving the discharging part to vertically move so as to be close to or far away from the assembling station; the sixth moving device is suitable for driving the second rotating device to vertically move, so that the output end of the second rotating device is matched with the screw in the discharging part through the screwing part, and further the screwing part drives the screw to be screwed with the wiring part of the assembling station under the driving of the second rotating device, and therefore the assembling of the wiring terminal is completed.
Preferably, the discharging component comprises a discharging frame, a pair of sliding blocks and a pair of springs; the material placing frame is fixed on the supporting seat, a sliding cavity is formed in the material placing frame, the sliding blocks are symmetrically and slidably arranged in the sliding cavity, the sliding blocks are elastically connected with the material placing frame through the springs, and a material placing cavity for placing screws is formed between the two sliding blocks in a matched mode; one side of the discharging frame is provided with a discharging hole communicated with the discharging cavity, and the feeding mechanism is suitable for feeding screws into the discharging cavity along the discharging hole; the screwing part is suitable for vertically extending into the discharging cavity to be matched with a screw to be assembled, and when the screwing part moves downwards to screw the screw, the screwing part is suitable for driving the sliding block to move, so that the size of the discharging cavity is enlarged to be larger than that of the screw, and the discharging cavity is separated from the screw after assembly under the driving of the seventh moving device, so that the subsequent discharging is facilitated.
Compared with the prior art, the beneficial effect of this application lies in:
(1) This application is through setting up detection device and transposition mechanism to detection device can detect the wiring portion that feeding mechanism carried, so that when the wiring portion that feeding mechanism carried does not satisfy the equipment demand, transposition mechanism can realize the transposition regulation to wiring portion according to detection device's signal, with the terminal surface up that is provided with the screw hole on guaranteeing the wiring portion, and then realizes that all wiring portions all can assemble with the screw and obtain required binding post.
(2) The automatic assembling process of the wiring terminal can be realized through the feeding mechanism, the feeding mechanism and the assembling mechanism, and the assembling efficiency and the assembling quality of the wiring terminal can be effectively improved according to the detecting device and the transposition mechanism.
Drawings
Fig. 1 is a schematic structural diagram of a conventional connecting terminal.
Fig. 2 is a schematic structural view of a connection portion of a conventional connection terminal.
Fig. 3 is a schematic structural view of a connection part of the connection terminal in the present invention.
Fig. 4 is a schematic view of the present invention with the end faces of the connection portions facing upward.
Fig. 5 is a schematic diagram of the overall structure of the present invention.
Fig. 6 is a schematic top view of the present invention.
Fig. 7 is a schematic structural view of a conveying mechanism in the present invention.
Fig. 8 is an enlarged schematic view of the invention at a portion a in fig. 7.
Fig. 9 is a schematic structural view of a feeding member in the present invention.
Fig. 10 is a schematic view showing a state of the feeding member carrying connection portion in the present invention.
FIG. 11 is a schematic diagram of the cooperation of the feeding mechanism and the guide plate in the present invention.
FIG. 12 is a schematic diagram of a indexing mechanism according to the present invention.
Fig. 13 is a schematic structural view of a rail plate according to the present invention.
Fig. 14 is a schematic view showing an exploded view of the flip assembly according to the present invention.
Fig. 15 is a schematic view of the inner structure of the guide sleeve in the present invention.
Fig. 16 is a schematic view of an axial projection structure of the guide sleeve in the present invention.
FIG. 17 is a schematic diagram showing the cooperation between the indexing mechanism and the feeding member according to the present invention.
FIG. 18 is a partial cross-sectional view of the indexing mechanism of the present invention indexing the wire portions in the feed member.
Fig. 19 is an exploded view of the feeding mechanism according to the present invention.
Fig. 20 is a schematic diagram showing a partial state of a feeding mechanism for screw feeding according to the present invention.
Fig. 21 is a schematic diagram II of a partial state of the feeding mechanism for screw feeding according to the present invention.
Fig. 22 is a schematic structural view of an assembly mechanism in the present invention.
Fig. 23 is a schematic view showing an exploded state of the discharging part in the present invention.
FIG. 24 is a partial schematic view of the assembly of the screw in the blanking member and the connection portion on the guide plate according to the present invention.
In the figure: the wiring part 100, the screw 200, the first end face 110, the second end face 120, the third end face 130, the fourth end face 140, the fifth end face 150, the sixth end face 160, the through hole 161, the workbench 300, the mounting plate 301, the guide plate 302, the guide groove 3020, the supporting frame 303, the detection station 310, the adjustment station 320, the assembly station 330, the blanking station 340, the vibration feeding tray 400, the feeding port 410, the feeding mechanism 5, the feeding part 51, the feeding frame 511, the feeding cavity 5110, the connecting sleeve 5111, the gear 512, the supporting part 513, the straight rod section 5131, the supporting table 5132, the first moving device 52, the second moving device 53, the extension plate 531, the mounting groove 5310, the third moving device 54, the fourth moving device 55, the feeding plate 551, the feeding groove 5510, the transposition mechanism 6, the fixing base 601, the guide rail plate 61 the slide groove 610, the first rack segment 6101, the groove 6102, the second rack segment 6103, the flip assembly 62, the first rotating device 621, the guide sleeve 622, the chute segment 6221, the first communication segment 6222, the second communication segment 6223, the pressing rod 623, the guide block 6230, the ejector 63, the feeding mechanism 7, the fixing frame 71, the feeding hole 710, the fifth moving device 72, the feeding plate 73, the feeding groove 731, the pin 732, the cover 74, the limit groove 741, the guide groove 742, the feeding pipe 75, the assembling mechanism 8, the support 81, the sixth moving device 82, the second rotating device 83, the screwing part 831, the pressing segment 8310, the discharging part 84, the discharging frame 841, the discharging hole 8410, the sliding chamber 8411, the positioning sleeve 8412, the slide 842, the discharging chamber 8420, the pressing groove 8421, the positioning rod 8422, the spring 843, and the detecting device 9.
Detailed Description
The present application will be further described with reference to the specific embodiments, and it should be noted that, on the premise of no conflict, new embodiments may be formed by any combination of the embodiments or technical features described below.
In the description of the present application, it should be noted that, for the azimuth terms such as terms "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, it is merely for convenience of describing the present application and simplifying the description, and it is not to be construed as limiting the specific protection scope of the present application that the device or element referred to must have a specific azimuth configuration and operation, as indicated or implied.
It should be noted that the terms "first," "second," and the like in the description and in the claims of the present application are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order.
Fig. 1 is a schematic structural view of a conventional connecting terminal. As shown in fig. 2, the connection part 100 of the connection terminal has six end surfaces in total, namely, a first end surface 110 for screw connection with the screw 200, a second end surface 120 opposite to the first end surface 110, and a third end surface 130, a fourth end surface 140, a fifth end surface 150 and a sixth end surface 160 adjacent to the first end surface 110.
It can be understood that, as shown in fig. 2, the wire connection portion 100 is formed by bending a rectangular strip, so that the sixth end face 160 and the second end face 120 of the wire connection portion 100 have the same structure, which is inconvenient for subsequent detection and identification.
As shown in fig. 3, in order to facilitate the subsequent detection and recognition, the strip may be first punched before the bending of the wire connecting portion 100, so as to ensure that the sixth end face 160 and the second end face 120 of the wire connecting portion 100 obtained after the bending have different structures.
It will be appreciated that the stamping location may be on the second end face 120 or the sixth end face 160, but that the stamping location is provided on the sixth end face 160 in view of the subsequent need for wire compaction by the second end face 120. The shape of the punch is various, and in order to facilitate the punching and reduce the cost, the through hole 161 may be punched in the sixth end surface 160. Meanwhile, in order to facilitate subsequent position recognition, the position of the through hole 161 cannot be located at the very center of the sixth end surface 160, preferably near one side of the first end surface 110, so that the orientation of the first end surface 110 can be recognized quickly.
In order to complete the assembly of the wiring portion 100 and the screw 200, one of the preferred embodiments of the present application, as shown in fig. 5 to 24, is a fully automatic assembly device, which includes a workbench 300, a detection device 9, a feeding mechanism 5, a transposition mechanism 6, a feeding mechanism 7 and an assembly mechanism 8. The workbench 300 is arranged at the top of the frame, and a detection station 310, an adjustment station 320 and an assembly station 330 are transversely and sequentially arranged on the workbench 300; the feeding mechanism 5 is arranged on the workbench 300, and the feeding mechanism 5 can sequentially feed the wire connection part 100 to be assembled to the assembling station 330 through the detecting station 310 and the adjusting station 320; the feeding mechanism 7 is disposed above the assembling station 330, and the feeding mechanism 7 can feed the screws 200 to be assembled to the assembling station 330. The detecting device 9 is disposed at the detecting station 310, and when the feeding mechanism 5 conveys the wire connection portion 100 to be assembled through the detecting station 310, the detecting device 9 can detect an upward end face of the wire connection portion 100 to be assembled. The transposition mechanism 6 is disposed at the adjusting station 320, and the transposition mechanism 6 can perform transposition adjustment on the to-be-assembled wire connection portion 100 passing through the adjusting station 320 according to the detection result of the detection device 9, so that when the wire connection portion 100 is fed to the assembling station 330, the first end face 110 of the to-be-assembled wire connection portion 100 provided with the threaded hole faces upwards, so as to facilitate the subsequent assembling process. The assembling mechanism 8 is disposed at the assembling station 330, and the assembling mechanism 8 can assemble the screw 200 to be assembled fed by the feeding mechanism 7 with the wire connection portion 100 to be assembled fed by the feeding mechanism 5, thereby obtaining the required wire connection terminal.
In this embodiment, as shown in fig. 5 and 7, the mounting plate 301 is fixedly mounted on the side of the detection station 310 of the workbench 300, and the detection device 9 is fixedly mounted on the mounting plate 301, so that the detection device 9 is located directly above the detection station 310, and the detection end of the detection device 9 faces downward, so that the upward end faces of all the wire connection portions 100 to be assembled passing through the detection station 310 can be detected.
It will be appreciated that the detecting device 9 may detect the upward end face of the wire connection portion 100 in various manners, and there are conventional visual detection and acoustic wave detection, so the detecting device 9 may be an image capturing device or an acoustic wave generating device.
In one embodiment of the present application, as shown in fig. 5 to 11, the feeding mechanism 5 includes a vibration feeding tray 400, a first feeding portion, a second feeding portion, and a feeding member 51. The first feeding portion is transversely arranged, an extension plate 531 is arranged at the output end of the first feeding portion, and the feeding component 51 is mounted on the extension plate 531, so that the feeding component 51 can move transversely in a reciprocating mode under the driving of the first feeding portion, and the feeding component 51 reaches the tail end of the adjusting station 320 through the detecting station 310. The vibration feeding tray 400 is arranged at the side part of the workbench 300, a plurality of wiring parts 100 to be assembled are placed in the vibration feeding tray 400, so that the vibration feeding tray 400 can sequentially arrange the wiring parts 100 to be assembled onto the feeding component 51 through the feeding ports 410, the wiring parts 100 which are fed onto the feeding component 51 pass through the detection station 310 to the adjustment station 320 through the first feeding part, after the adjustment station 320 completes transposition adjustment through the transposition mechanism 6, the second feeding part can feed the wiring parts 100 which complete transposition adjustment to the assembly station 330 along the material guide plate 302 arranged on the workbench 300, and meanwhile, the second feeding part can also carry out blanking on the wiring terminals which are assembled by the assembly station 330, so that an automatic feeding process is realized.
It will be appreciated that, due to the long lateral distance from the inspection station 310 to the assembly station 330 on the table 300, the feeding accuracy may be reduced if only a single feeding portion is used for feeding. So this application divide into two parts with the pay-off process and go on, and one part carries out the pay-off through first pay-off portion, and another part carries out the pay-off through second pay-off portion to can effectually improve the pay-off precision, can also improve packaging efficiency simultaneously.
In this embodiment, as shown in fig. 5 to 7, the first feeding portion includes a first moving device 52 and a second moving device 53, the first moving device 52 is transversely and fixedly mounted on the workbench 300, the second moving device 53 is transversely and slidably mounted on the workbench 300, the second moving device 53 is connected to an output end of the first moving device 52, and the extension board 531 is disposed at an output end of the second moving device 53. The first moving device 52 drives the feeding member 51 to perform long-distance coarse movement by driving the second moving device 53, and the second moving device 53 is used for driving the feeding member 51 to perform short-distance fine movement.
It can be understood that when the feeding member 51 is located at the adjustment station 320 and performs transposition adjustment by the transposition mechanism 6, the transposition mechanism 6 has a high requirement on the position accuracy of the feeding member 51, so that during feeding of the feeding member 51, the first moving device 52 can drive the feeding member 51 to perform long-distance rapid coarse movement to a position close to the position to be transposed in the adjustment station 320, and then the first moving device 52 stops driving, and the second moving device 53 continues to drive the feeding member 51 to perform short-distance and slow fine movement until the feeding member 51 completely reaches the position to be transposed required in the adjustment station 320.
In this embodiment, as shown in fig. 5 to 7 and 11, the workbench 300 is further provided with a blanking station 340 at one lateral side of the assembly station 330. The workbench 300 is transversely provided with a guide plate 302 at the position of the assembly station 330, one end of the guide plate 302 is close to the tail end of the adjustment station 320, the other end of the guide plate 302 is close to the blanking station 340, the upper end face of the guide plate 302 is transversely provided with a guide groove 3020 penetrating through the assembly station 330, the width dimension of the guide groove 3020 is matched with the dimension of the wiring part 100, two ends of the guide groove 3020 are respectively communicated with the adjustment station 320 and the blanking station 340, and accordingly the transposition mechanism 6 can push the wiring part 100 after transposition to the end of the guide groove 3020. The second feeding part is arranged at the side part of the material guiding plate 302 and comprises a third moving device 54 and a fourth moving device 55, the third moving device 54 is transversely arranged at the side part of the material guiding plate 302 in parallel, the fourth moving device 55 is longitudinally arranged at the third moving device 54, and the output end of the fourth moving device 55 is connected with a feeding plate 551; the third moving device 54 can drive the fourth moving device 55 and the feeding plate 551 to move transversely and reciprocally parallel to the material guiding plate 302, the fourth moving device 55 can drive the feeding plate 551 to move longitudinally perpendicular to the material guiding plate 302, so that the feeding plate 551 can feed the wire connection part 100 positioned at the end part of the material guiding groove 3020 to the assembling station 330, and meanwhile, the feeding plate 551 can also feed the wire connection terminal assembled by the assembling station 330 to the blanking station 340.
Specifically, as shown in fig. 11, two ends of one side of the feeding plate 551, which is close to the feeding plate 302, are provided with feeding grooves 5510 which are matched with the wire connection part 100 in size, and the distance between the two feeding grooves 5510 is exactly equal to the distance from the end part of the feeding groove 3020 to the assembling station 330; while the depth of the guide channel 3020 on the guide plate 302 is smaller than the height of the wire connection part 100.
The specific working process of the second feeding part is as follows:
(1) The index mechanism 6 pushes the index completed wire portion 100 to the end of the guide chute 3020 near the end of the adjustment station 320.
(2) The third moving device 54 drives the fourth moving device 55 and the feeding plate 551 to move to one side of the feeding plate 302 close to the adjusting station 320, so as to ensure that two feeding grooves 5510 on the feeding plate 551 are exactly opposite to the wire connection portion 100 which is assembled on the assembling station 330 and the wire connection portion 100 to be assembled which is placed at the end of the guiding groove 3020.
(3) The fourth moving device 55 drives the feeding plate 551 to move longitudinally until the two feeding grooves 5510 are respectively clamped with the wire connection portion 100 which is assembled on the assembling station 330 and the wire connection portion 100 to be assembled which is placed at the end part of the guide groove 3020.
(4) The third moving device 54 drives the fourth moving device 55 and the feeding plate 551 to move to a side of the material guiding plate 302 close to the blanking station 340, so that the feeding plate 551 feeds the wire connection portion 100 to be assembled to the assembling station 330, and simultaneously blanking the wire connection terminal assembled on the assembling station 330 to the blanking station 340.
(5) The feeding plate 551 is kept stationary, so that the feeding plate 551 limits the wire connection portion 100 to be assembled at the assembling station 330 through the feeding groove 5510, thereby facilitating the assembling mechanism 8 to assemble the screw 200 with the limited wire connection portion 100.
(6) The fourth moving device 55 drives the feeding plate 551 to longitudinally reset and move until the feeding groove 5510 is separated from the wire connection part 100 which is assembled. And then the automatic cycle assembly process of the wiring terminal can be completed by cycling the above processes.
When the vibration loading tray 400 loads the wire connection portion 100 to be assembled onto the feeding member 51, the wire connection portion 100 faces the upper end face as shown in fig. 4.
I.e., six end faces of the wire connection portion 100 may all face upward, and each end face has four different orientations. When the wire connection portion 100 is assembled with the screw 200, the first end face 110 of the wire connection portion 100 with the threaded hole is only required to face upwards, and the specific orientation of the first end face 110 when facing upwards is not required to be considered.
Thus, when the wire connecting portion 100 is fed to the feeding member 51, the following three cases exist in the upward end face thereof:
(1) When the first end face 110 is directed upward, no indexing adjustment of the wire connection 100 is required when passing through the adjustment station 320.
(2) The second end 120 opposite to the first end 110 faces upward, so that when the wire connection part 100 passes through the adjusting station 320, the first end 110 can be turned upward by only turning the wire connection part 100 by 180 degrees, and the deflection angle of the wire connection part 100 is not required or is arbitrarily adjusted.
(3) Any one of the third end surface 130, the fourth end surface 140, the fifth end surface 150 and the sixth end surface 160 adjacent to the first end surface 110 faces upward, and when the wire connection part 100 passes through the adjusting station, the wire connection part 100 needs to be turned by 90 degrees, and meanwhile, needs to be horizontally deflected, and the specific deflection angle is influenced by the orientation of the upward end surface.
To satisfy the above-described index adjustment of the wire connection portion 100, one embodiment of the present application, as shown in fig. 12 to 18, includes a rail plate 61, a plurality of pairs of flipping assemblies 62, and a liftout device 63. The guide rail plate 61 is transversely arranged at the adjusting station 320, and a chute 610 is arranged on the guide rail plate 61. The extension board 531 may drive the feeding component 51 to slide along the chute 610 under the driving of the first feeding portion, so that the feeding component 51 drives the wire connecting portion 100 to be assembled to deflect through a rotating structure between the feeding component and the chute 610. The two turnover assemblies 62 of each pair are symmetrically arranged at two sides of the extending direction of the guide rail plate 61, so that the turnover assemblies 62 of each pair are matched with each other to turn over the wire connection part 100 to be assembled in the feeding part 51; and one pair of turnover assemblies 62 can drive the wire connection part 100 to be assembled on the feeding part 51 to turn 180 degrees, and the other pairs of turnover assemblies 62 can drive the wire connection part 100 to be assembled on the feeding part 51 to turn 90 degrees. The ejector 63 is disposed at the end of the guide rail 61, and the ejector 63 can eject the wire connection part 100 after the transposition from the feeding member 51 to the guide groove 3020 on the guide rail 302.
In this embodiment, as shown in fig. 7, 11 and 12, the guide plate 302 and the guide rail plate 61 are arranged in a laterally offset manner, and an opening facing the guide rail plate 61 is formed at one end of the guide rail 3020 near the guide rail plate 61, and the opening is opposite to the ejector 63, so that the ejector 63 can eject the wire connection portion 100 out of the feeding member 51 and enter the guide rail 3020 along the opening.
In the present embodiment, as shown in fig. 8 to 10, in order to facilitate the operation of the index mechanism 6 on the wire connection portion 100 placed on the feeding member 51, a preferable structure of the feeding member 51 is provided. The feeding member 51 comprises a U-shaped feeding frame 511 and a supporting portion 513, a spherical feeding cavity 5110 is arranged in the feeding frame 511, and the wire connecting portion 100 to be assembled can be placed in the feeding cavity 5110 in an inscribed manner; the feed chamber 5110 communicates with all three sidewalls of the feed frame 511. The lower extreme of pay-off frame 511 is provided with adapter sleeve 5111, is provided with the mounting groove 5310 that is slightly greater than pay-off frame 511 rotation size on the extension board 531 simultaneously, and pay-off frame 511 passes through adapter sleeve 5111 rotation to be installed in mounting groove 5310. The end of the connecting sleeve 5111 extending out of the lower end surface of the extension plate 531 is provided with a gear 512, and the supporting part 513 is slidably installed at the bottom of the feeding cavity 5110.
It can be appreciated that the detection station 310 is disposed at one end of the guide rail plate 61 near the first feeding portion, and the vibration feeding tray 400 performs feeding at the detection station 310. Therefore, when the feeding member 51 is receiving, the opening of the feeding frame 511 is facing the feeding opening 410 of the vibration feeding tray 400, so that the vibration feeding tray 400 can feed the wire connecting portion 100 to be assembled into the feeding cavity 5110, at this time, the upper end face of the supporting portion 513 is flush with the bottom end of the feeding opening 410, and when the wire connecting portion 100 is fed into the feeding cavity 5110, the lower end face of the wire connecting portion 100 can abut against the upper end face of the supporting portion 513, so as to ensure that the wire connecting portion 100 in the feeding cavity 5110 is stable through the supporting portion 513 in the feeding process of the feeding member 51.
Meanwhile, in the sliding process of the feeding frame 511 along the sliding chute 610, multiple deflection can be performed, and the angle of each deflection is an integral multiple of 90 degrees, so that when the feeding frame 511 moves to a to-be-turned area of any pair of turning assemblies 62, the feeding frame 511 is provided with two opposite side end faces respectively opposite to the two turning assemblies 62 in the position area, and the turning assemblies 62 can conveniently penetrate through the feeding frame 511 to turn the wiring part 100 in the feeding cavity 5110.
In the present embodiment, the structure of the supporting portion 513 is various, including but not limited to the following two:
structure one: the supporting portion 513 includes a straight rod section 5131 and a supporting table 5132, the straight rod section 5131 is fixedly connected in the connecting sleeve 5111, and the upper end of the straight rod section 5131 is elastically connected to the lower end of the supporting table 5132 through an elastic member. In a natural state, the upper end surface of the support table 5132 is flush with the bottom end of the feeding port 410, so that when the wire connection portion 100 is fed into the feeding cavity 5110, the upper end surface of the support table 5132 abuts against the lower end surface of the wire connection portion 100. When the overturning assembly 62 overturns the wire connecting portion 100, the wire connecting portion 100 can elastically press the supporting table 5132 downwards, so that the wire connecting portion 100 can be overturned smoothly.
And (2) a structure II: as shown in fig. 9, 13 and 18, a sliding hole for communicating the feeding cavity 5110 with the outside is provided in the connection sleeve 5111; the supporting portion 513 includes a supporting table 5132 and a straight rod segment 5131 which are fixedly connected, and the supporting portion 513 is slidably mounted in the sliding hole through the straight rod segment 5131. Thus, when the feeding member 51 slides along the chute 610 or performs feeding, the straight rod section 5131 abuts against the bottom of the chute 610 through the lower end to ensure that the upper end face of the support table 5132 is flush with the lower end face of the feeding opening 410. Meanwhile, a plurality of grooves 6102 are formed on the bottom end surface of the sliding groove 610 on the guide rail plate 61, the specific number of the grooves 6102 is the same as the number of pairs of the flipping components 62, and each groove 6102 is correspondingly located in the region to be flipped of each flipping component 62. When the feeding member 51 moves into the region to be turned, the straight bar section 5131 moves the support table 5132 downward to be spaced from the bottom end of the wire connection part 100 by the engagement with the groove 6102, so as to ensure that the wire connection part 100 has a sufficient spacing region for turning.
In this embodiment, as shown in fig. 13 and 18, one side of the chute 610 is provided with a plurality of spaced rack segments, and the feeding frame 511 is engaged with the rack segments through the gear 512 to form a rotating structure. The rack segments are offset from the corresponding areas to be flipped for each pair of flipping assemblies 62 so that the horizontal deflection adjustment is completed before the feeding member 51 delivers the wire section 100 to be assembled to the desired area to be flipped.
It will be appreciated that there are a variety of ways of adjusting the indexing of the wire connection 100, one preferred way of adjusting is: the flipping assembly 62 can only flip the wire section 100 in one direction; meanwhile, the rotating structure can only drive the wire connection part 100 to perform unidirectional deflection.
Thus, for the case where any one of the third end face 130, the fourth end face 140, the fifth end face 150, and the sixth end face 160 adjacent to the first end face 110 faces upward, the wire connection portion 100 may need to be subjected to four angular deflection cases of 0 °, 90 °, 180 °, and 270 °.
In this embodiment, as shown in fig. 12, 13 and 17, the above-described manner of adjusting the transposition of the wiring portion 100 is satisfied. The multi-section rack section comprises at least three first rack sections 6101 and one second rack section 6103 which are arranged at intervals; the engagement length of each first rack segment 6101 and the gear 512 is one quarter of the circumference of the gear 512, that is, when the gear 512 engages with the first rack segment 6101 of each segment, the feeding frame 511 drives the connection portion 100 to rotate by 90 °. The second rack segment 6103 is disposed at the end of the chute 610, and the engagement length of the second rack segment 6103 corresponding to the gear 512 depends on the position of the guide plate 302. If the guide plate 302 approaches the feeding side of the vibratory feeding tray 400 relative to the guide plate 61, the meshing length of the second rack segment 6103 corresponding to the gear 512 is one fourth of the circumference, i.e. the feeding frame 511 is exactly horizontally deflected by 360 ° after passing through the second rack segment 6103, so as to ensure that the opening of the feeding frame is opposite to the guide groove 3020 on the guide plate 302; if the guide plate 302 is far away from the feeding side of the vibratory feeding tray 400 relative to the guide plate 61, the meshing length of the second rack segment 6103 corresponding to the gear 512 is three-quarters of the circumference, so as to ensure that the opening of the feeding frame 511 can be opposite to the guide groove 3020 on the guide plate 302 after passing through the second rack segment 6103; and the ejection device 63 can conveniently eject the wiring part 100 which is subjected to transposition adjustment in the feeding frame 511 to the feeding cavity 5110 through the expansion and contraction of the output end to the guide chute 3020.
Meanwhile, the turnover assemblies 62 have five pairs, the turnover assemblies 62 of each pair are arranged at intervals, and each pair of turnover assemblies 62 can turn over the wiring part 100 in the region to be turned over, which is correspondingly arranged on the chute 610.
In one embodiment of the present application, as shown in fig. 12, 14-18, the flip assembly 62 includes a first rotating device 621, a guide sleeve 622, and a plunger 623. The first rotating device 621 is fixedly installed on the table 300; the guide sleeve 622 is fixedly arranged on a fixed seat 601 arranged on the workbench 300, and a traction groove is formed in the inner wall of the guide sleeve 622; the pressing rod 623 passes through the guide sleeve 622 to be in spline connection with the output end of the first rotating device 621, and meanwhile, the pressing rod 623 is matched with the traction groove through a guide block 6230 arranged on the side wall. When the wire connection part 100 to be assembled in the feeding frame 511 needs to be turned, the first rotating device 621 can rotate to drive the pressing rod 623 to rotate, and the pressing rod 623 can approach and clamp the wire connection part 100 to turn to a required angle through the cooperation of the guide block 6230 and the traction groove in the rotating process.
In this embodiment, as shown in fig. 15 and 16, the traction groove includes two symmetrically arranged chute sections 6221, and both ends of the two chute sections 6221 are respectively communicated through a first communication section 6222 and a second communication section 6223 in the circumferential direction; wherein the first communication section 6222 is adjacent to the guide rail plate 61, and a central angle corresponding to an axial projection line of the first communication section 6222 along the guide sleeve 622 is α.
It will be appreciated from the foregoing that the flipping assembly 62 is required to drive the wire portion 100 to flip 90 ° or 180 °; and when 90 ° overturning is performed, the wire connection portion 100 may need to perform four angular deflection conditions of 0 °, 90 °, 180 ° and 270 °, so that among the five pairs of overturning assemblies 62, the circumferential angle α corresponding to the first communication section 6222 in the guide sleeve 622 on one pair of overturning assemblies 62 is 180 °, and the central angle α corresponding to the first communication section 6222 in the guide sleeve 622 on the other four pairs of overturning assemblies 62 is 90 °.
The operation of the flipping assembly 62:
initially, the end of the lever 623 is away from the rail plate 61 and at this time the guide block 6230 on the lever 623 is located within the second communication segment 6223.
When the feeding part 51 conveys the wiring part 100 which needs to be subjected to transposition adjustment to a corresponding area to be overturned along the chute; the first rotating device 621 is started to drive the pressing rod 623 to rotate unidirectionally, and during the rotation of the pressing rod 623, the guide block 6230 can slide along the second communicating section 6223 to the end of one of the chute sections 6221 and continue to slide along the chute section 6221 towards the first communicating section 6222. In this process, the pressing rod 623 also moves in the axial direction of the guide sleeve 622 while rotating until the end of the pressing rod 623 makes pressing contact with the end face of the wire connecting portion 100 facing the region to be turned. The two pressing bars 623 of each pair may be clamped by pressing opposite side end surfaces of the wire connection part 100.
Subsequently, the presser bar 623 continues the unidirectional rotation of the guide block 6230 along the first communication segment 6222. Because of the circumferential arrangement of the first communication section 6222, the pressure lever 623 only performs a circumferential rotation without an axial movement during this process, so that the clamped connection portion 100 can be turned over by an angle corresponding to the central angle α of the first communication section 6222.
Finally, the presser bar 623 continues to rotate unidirectionally, so that the guide block 6230 slides along the other chute section 6221 towards the second communication section 6223. In this process, the pressing lever 623 may also move in the axial direction of the guide sleeve 622 while rotating to be away from the feeding frame 511 on the guide rail plate 61, thereby releasing the clamping of the wire connection part 100 to facilitate the subsequent re-conveyance of the wire connection part 100.
It will be appreciated that in order to avoid rigid contact between the presser bar 623 and the wire connection portion 100, the end portion of the presser bar 623 may be made of an elastic material.
For ease of understanding, the working process of the indexing mechanism 6 may be briefly described as follows:
for convenience of description, the mounting positions of the flipping assemblies 62 may be specifically set, for example, four pairs of flipping assemblies 62 for 90 ° flipping are arranged at intervals on one side of the guide rail plate 61 near the first feeding portion, and the required horizontal deflection angles corresponding to each pair of flipping assemblies 62 arranged in sequence are 0 °, 90 °, 180 ° and 270 ° in sequence. And a pair of flipping units 62 for 180 degree flipping are disposed at a distance from one side of the rail plate 61 near the second feeding portion.
(1) The detecting device 9 can detect the upward end face of the wire connection part 100 fed into the feeding chamber 5110.
(2) If the upward end surface of the wire connection portion 100 placed in the feeding cavity 5110 is just the first end surface 110, the overturning assembly 62 is not started, so that the first feeding portion drives the feeding frame 511 and the placed wire connection portion 100 through the extension plate 531, when the first feeding portion slides to the right front of the material ejection device 63 along the chute 610, the opening of the feeding frame 511 is opposite to the opening of the material guide groove 3020 on the material guide plate 302 after the feeding frame 511 is deflected by a certain angle, and the output end of the material ejection device 63 can penetrate through the feeding frame 511 to push the wire connection portion 100 in the feeding cavity 5110 into the material guide groove 3020.
(3) If the upward end surface of the wire connection portion 100 disposed in the feeding cavity 5110 is the second end surface 120, the first feeding portion drives the feeding frame 511 and the disposed wire connection portion 100 through the extension plate 531, and slides along the chute 610 to the region corresponding to the to-be-turned region of the last pair of turning assemblies 62. The pair of flip elements 62 is thereby actuated to flip the wire section 100 unidirectionally 180 ° by the presser bar 623 to ensure that the flipped first end face 110 of the wire section 100 faces upward. The first feeding section then continues to convey the feeding member 51 to the position of the ejector 63 to effect the wire section 100 to be pushed to the guide plate 302.
(4) If the upward end face of the wire connection part 100 placed in the feeding cavity 5110 is any one of the third end face 130, the fourth end face 140, the fifth end face 150 and the sixth end face 160 adjacent to the first end face 110, the detecting device 9 can continuously determine the position of the first end face 110 at the moment; i.e., the first end face 110 is oriented at an angle β relative to the direction of flip of the flip assembly 62. When β is 0 °, the first feeding portion drives the feeding frame 511 and the placed wire connection portion 100 to slide along the chute 610 to the region to be turned corresponding to the first pair of turning assemblies 62; when β is 90 °, the first feeding portion drives the feeding frame 511 and the placed connection portion 100, and slides along the chute 610 to the region to be turned corresponding to the second pair of turning assemblies 62, in this process, the feeding frame 511 is engaged with a section of the first rack segment 6101 to drive the connection portion 100 to deflect 90 ° horizontally, so that the value of the included angle β is 0 °; when β is 90 °, the first feeding portion drives the feeding frame 511 and the placed connection portion 100, and slides along the chute 610 to the region to be turned corresponding to the third pair of turning assemblies 62, in this process, the feeding frame 511 and the two first rack segments 6101 are engaged to drive the connection portion 100 to deflect 180 ° horizontally, so that the value of the included angle β is 0 °; when β is 270 °, the first feeding portion drives the feeding frame 511 and the placed wire connection portion 100, and slides along the chute 610 to the region to be turned corresponding to the fourth pair of turning assemblies 62, and in this process, the feeding frame 511 and the three first rack segments 6101 are engaged to drive the wire connection portion 100 to deflect horizontally 270 °, so that the value of the included angle β is 0 °. When the feeding frame 511 drives the wire connecting portion 100 to deflect and then locate in the corresponding region to be turned over, the corresponding turning component 62 is started to drive the wire connecting portion 100 to turn over by 90 ° unidirectionally through the pressing rod 623, so as to ensure that the first end face 110 of the turned wire connecting portion 100 faces upwards. The first feeding section then continues to convey the feeding member 51 to the position of the ejector 63 to effect the wire section 100 to be pushed to the guide plate 302.
In one embodiment of the present application, as shown in fig. 19 to 21, the feeding mechanism 7 includes a vibration feeding tray 400 for placing a plurality of screws, and a fixing frame 71, a fifth moving device 72, and a feeding pipe 75. The fixing frame 71 is fixedly installed above the assembling station 330 through the supporting frame 303, the top end of the fixing frame 71 is fixedly provided with the cover plate 74, and the cover plate 74 is provided with a limit groove 741 and an inclined guide groove 742. The fifth moving device 72 is mounted on one side of the fixed frame 71, the output end of the fifth moving device 72 is slidably mounted with a feeding plate 73, two ends of the feeding plate 73 are respectively provided with a U-shaped feeding groove 731 and a pin 732, the feeding groove 731 can be matched with the limit groove 741, and the pin 732 can be slidably matched with the guide groove 742. The fixing frame 71 is provided with the loading hole 710 corresponding to the end of the limit groove 741, the upper end of the loading pipe 75 is communicated with the loading hole 710, the lower end of the loading pipe 75 is connected with the assembly mechanism 8, the vibration loading disc 400 can be used for vibration loading of the screw 200 into the loading groove 731, so that the fifth moving device 72 can drive the loading plate 73 to drive the screw 200 to move along the limit groove 741 until the screw 200 moves to the position of the loading hole 710, the loading groove 731 is separated from the screw 200 through the cooperation of the pin 732 and the guide groove 742, and the screw 200 can fall to the assembly mechanism 8 along the loading pipe 75 to assemble the wiring terminal.
It will be appreciated that, as shown in fig. 20, one end of the limit groove 741 is provided with an opening, which is opposite to the loading opening 410 of the vibration loading tray 400. Initially, the loading plate 73 is right opposite to the loading opening 410 through the loading groove 731, and the depth of the loading groove 731 is equal to the height of the threaded section on the screw 200, so that when the vibration loading disc 400 loads the screw 200 into the loading groove 731 along the loading opening 410, the upper part of the screw 200 is located in the limit groove 741.
As shown in fig. 21, the fifth moving device 72 drives the feeding plate 73 to move towards the feeding hole 710, and in the process of transversely moving the feeding plate 73 towards the feeding hole 710, the feeding plate 73 further moves longitudinally through the cooperation of the pin 732 and the guide groove 742 until the feeding plate 73 moves to be level with the feeding hole 710, and at this time, the feeding groove 731 is just out of cooperation with the screw 200; meanwhile, in the process, the screw 200 is kept to move transversely until being located right above the feeding hole 710 through being matched with the limit groove 741, and is discharged into the assembly mechanism 8 along the feeding pipe 75 under the action of gravity after being out of being matched with the feeding groove 731 so as to facilitate the subsequent assembly of the wiring terminal.
In one embodiment of the present application, as shown in fig. 22 to 24, the assembly mechanism 8 includes a support base 81, a sixth moving device 82, a seventh moving device, a second rotating device 83, and a discharging member 84. The seventh moving device is vertically and fixedly installed on the supporting frame 303 (the inside is not shown, and may be disposed on the outside), the supporting seat 81 is connected with the output end of the seventh moving device, the sixth moving device 82 is vertically installed on the supporting seat 81, the second rotating device 83 is vertically connected with the output end of the sixth moving device 82, and the discharging component 84 is fixedly disposed below the supporting seat 81 and is located right above the assembling station 330. The feeding mechanism 7 can feed the screw 200 to be assembled into the discharging part 84. The seventh movement means may move the blanking member 84 vertically to be close to or away from the assembly station 330. When the discharging component 84 is close to the assembling station 330, the sixth moving device 82 can drive the second rotating device 83 to vertically move, so that the output end of the second rotating device 83 is matched with the screw 200 in the discharging component 84 through the screwing component 831, and further the screwing component 831 can drive the screw 200 to be screwed with the wire connection portion 100 located in the assembling station 330 under the rotation driving of the second rotating device 83, so that the assembling of the connecting terminal is completed.
In this embodiment, as shown in fig. 23 and 24, the discharge member 84 includes a discharge frame 841, a pair of sliders 842, and a pair of springs 843. The discharging frame 841 is fixed on the supporting seat 81, a sliding cavity 8411 is arranged in the discharging frame 841, sliding blocks 842 are symmetrically and slidably arranged in the sliding cavity 8411, the sliding blocks 842 are elastically connected with the discharging frame 841 through springs 843, and a discharging cavity 8420 for placing screws 200 is formed between the two sliding blocks 842 in a matching mode; one side of the discharge frame 841 is provided with a discharge hole 8410 communicated with the discharge cavity 8420, and the feeding mechanism 7 can be communicated with the discharge hole 8410 through the lower end of the feeding pipe 75, so that the feeding mechanism 7 can feed the screw 200 into the discharge cavity 8420 along the discharge hole 8410. The screwing part 831 can vertically extend into the discharging cavity 8420 to be matched with the screw 200 to be assembled, and when the screwing part 831 moves down to screw the screw 200, the screwing part 831 can drive the sliding block 842 to move horizontally, so that the size of the discharging cavity 8420 can be enlarged to be larger than that of the screw 200, and the discharging part 84 moves up to the discharging cavity 8420 to be separated from the assembled screw 200 under the drive of the seventh moving device, so that the subsequent discharging process is facilitated.
In this embodiment, as shown in fig. 23 and 24, the lower end of the screwing part 831 can be engaged with the cross groove at the top of the screw 200. The diameter of the upper section of the screwing part 831 is larger than that of the lower section, and meanwhile, a tapered extrusion groove 8421 is formed above the discharging cavity 8420 by the sliding block 842. Therefore, in the process of screwing the screwing part 831 downwards, the screwing part 831 can be continuously matched with the extrusion groove 8421 through the upper section, and the two sliding blocks 842 can move downwards along with the continuous screwing part 831 to horizontally move away from each other and stretch the spring 843, so that the size of the discharging cavity 8420 is ensured to be gradually enlarged to be larger than the maximum diameter size of the screw 200.
It should be understood that, in the present application, the first moving device 52, the second moving device 53, the third moving device 54, the fourth moving device 55, the first rotating device 621, the ejector device 63, the fifth moving device 72, the sixth moving device 82, the second rotating device 83, and the seventh moving device are all related art. Can be realized by adopting a motor, a pneumatic device or a hydraulic device, and can be selected according to actual needs by a person skilled in the art.
The foregoing has outlined the basic principles, main features and advantages of the present application. It will be appreciated by persons skilled in the art that the present application is not limited to the embodiments described above, and that the embodiments and descriptions described herein are merely illustrative of the principles of the present application, and that various changes and modifications may be made therein without departing from the spirit and scope of the application, which is defined by the appended claims. The scope of protection of the present application is defined by the appended claims and equivalents thereof.

Claims (7)

1. A fully automatic assembly apparatus, comprising:
the device comprises a workbench, a detection station, an adjustment station and an assembly station, wherein the workbench is provided with the detection station, the adjustment station and the assembly station;
the feeding mechanism is arranged on the workbench and is suitable for feeding the wiring part to be assembled to the assembling station through the detecting station and the adjusting station in sequence;
the feeding mechanism is arranged above the assembly station and is suitable for feeding screws to the assembly station;
the detection device is arranged at the detection station and is suitable for detecting the upward end face of the wiring part for feeding the feeding mechanism;
the transposition mechanism is arranged at the adjusting station and is suitable for carrying out transposition adjustment on the wiring part on the feeding mechanism according to the detection result of the detection device, so that the end surface of the wiring part, provided with the threaded hole, faces upwards; and
the assembling mechanism is arranged at the assembling station and is suitable for assembling the screws fed by the feeding mechanism with the wiring parts fed by the feeding mechanism;
the feeding mechanism comprises: the device comprises a vibration feeding disc, a first feeding part, a second feeding part and a feeding part; the feeding part is arranged on an extension plate connected with the output end of the first feeding part; the vibration feeding disc is suitable for sequentially feeding the wiring parts to be assembled to the feeding part; the first feeding part is suitable for driving the extension plate to drive the feeding part to pass through the detection station to the adjustment station; the second feeding part is suitable for feeding the wiring part with transposition adjustment to the assembling station along the material guide plate arranged on the workbench, and simultaneously discharging the wiring terminal with the assembling station assembled;
The transposition mechanism comprises a guide rail plate, a plurality of pairs of overturning assemblies and a material ejection device; the extension plate is suitable for sliding along a chute arranged on the guide rail plate under the drive of the first feeding part, and the feeding part and the chute are suitable for deflecting a wiring part to be assembled by driving a rotating structure; the two overturning assemblies of each pair are symmetrically arranged at two sides of the extending direction of the guide rail plate, so that the overturning assemblies of each pair are matched with each other to overturn the wiring part to be assembled in the feeding part; the material ejection device is arranged at the tail end of the guide rail plate and is suitable for ejecting the wiring part subjected to transposition out of the feeding part to the material guide plate;
the feeding part comprises a U-shaped feeding frame rotatably arranged on the extension plate and a supporting part slidably arranged at the lower part of the feeding frame; a spherical feeding cavity is arranged in the feeding frame, and a wiring part to be assembled is suitable for being placed in the feeding cavity and inscribed with the inner wall of the feeding cavity; the feeding cavity is communicated with the side wall of the feeding frame; the upper end face of the supporting part is suitable for supporting the lower end face of the wiring part placed in the feeding cavity; the lower end of the chute is provided with a plurality of grooves, the grooves correspond to the positions of the overturning assembly, so that when the supporting part is matched with the grooves to release the support of the wire connecting part in the feeding cavity, the overturning assembly is suitable for overturning the wire connecting part through the feeding frame; the rotary structure comprises a gear and a plurality of sections of rack segments, the gear is mounted at the lower part of the feeding frame, the rack segments are arranged on the side wall of the sliding groove and correspond to the position of the overturning assembly, so that the feeding component slides along the sliding groove, and the wire connecting part to be assembled is driven to deflect through the meshing of the gear and the rack segments.
2. The fully automatic assembly device of claim 1, wherein: the multi-section rack section comprises at least three first rack sections and one second rack section; the second rack section is arranged at the tail end of the chute; in the process that the feeding component slides along the sliding chute, the feeding component is suitable for being sequentially meshed with each first rack section through the gear so as to drive the wiring part to be assembled to sequentially deflect by 90 degrees; the feeding component is suitable for being meshed with the second rack section through the gear, so that the opening of the feeding frame is driven to face the material guide plate.
3. The fully automatic assembly device of claim 1, wherein: the turnover assembly comprises a first rotating device, a guide sleeve and a pressing rod, the pressing rod is in spline connection with the output end of the first rotating device, the guide sleeve is fixedly arranged, a traction groove is formed in the inner wall of the guide sleeve, and the pressing rod is suitable for being matched with the traction groove through a guide block arranged on the side wall; when the wiring part to be assembled in the feeding frame needs to be overturned, the pressing rod is suitable for being driven by the rotation of the first rotating device to approach and clamp the wiring part to overturn to a required angle.
4. A fully automated assembly device according to claim 3, wherein: the traction groove comprises two chute sections which are symmetrically arranged, and two ends of each chute section are respectively communicated through a first communication section and a second communication section along the circumferential direction; the first communication section is close to the guide rail plate, and a central angle corresponding to an axial projection line of the first communication section along the guide sleeve is alpha;
when the guide block slides along one of the chute sections to the first communication section, the pressing rod is suitable for approaching the feeding frame;
when the guide block slides along the chute section, the compression bar is suitable for compressing the end surface of the wiring part and driving the wiring part to overturn at an alpha angle;
when the guide block slides along the other chute section to the second communication section, the pressing rod is far away from the feeding frame.
5. The fully automatic assembly device of any one of claims 1-4, wherein: the feeding mechanism comprises a vibration feeding disc, a fixing frame, a fifth moving device and a feeding pipe; the fixing frame is fixedly arranged above the assembling station through a supporting frame, the fifth moving device is arranged on one side of the fixing frame, a feeding plate is slidably arranged at the output end of the fifth moving device, a feeding groove and a pin rod are respectively arranged at two ends of the feeding plate, and the pin rod is matched with a guide groove arranged at the top of the fixing frame, so that the feeding plate is driven by the fifth moving device to move transversely and simultaneously move longitudinally; the fixing frame is provided with a feeding hole, the upper end of the feeding pipe is communicated with the feeding hole, and the lower end of the feeding pipe is connected with the assembling mechanism; the vibration charging tray is suitable for feeding the screw to the charging chute, so that the fifth moving device drives the charging plate to drive the screw to move until the screw moves to the charging hole to be charged to the assembling mechanism along the charging pipe for assembling.
6. The fully automatic assembly device of claim 5, wherein: the assembly mechanism comprises a supporting seat, a sixth moving device, a seventh moving device, a second rotating device and a discharging part; the seventh moving device is vertically arranged on the supporting frame, the supporting seat is connected with the output end of the seventh moving device, the sixth moving device is vertically arranged on the supporting seat, the second rotating device is vertically connected with the output end of the sixth moving device, and the discharging part is fixedly arranged below the supporting seat; the feeding mechanism is suitable for feeding screws to be assembled to the discharging part, and the seventh moving device is suitable for driving the discharging part to vertically move to be close to or far away from the assembling station; the sixth moving device is suitable for driving the second rotating device to vertically move, so that the output end of the second rotating device is matched with the screw in the discharging part through the screwing part, and the screwing part drives the screw to be screwed with the wiring part of the assembling station under the driving of the second rotating device.
7. The fully automatic assembly device of claim 6, wherein: the discharging part comprises a discharging frame, a pair of sliding blocks and a pair of springs; the material placing frame is fixed on the supporting seat, a sliding cavity is formed in the material placing frame, the sliding blocks are symmetrically and elastically installed in the sliding cavity in a sliding mode, and a material placing cavity for placing screws is formed between the two sliding blocks in a matched mode; one side of the discharging frame is provided with a discharging hole communicated with the discharging cavity, and the feeding mechanism is suitable for feeding screws into the discharging cavity along the discharging hole; the screwing part is suitable for vertically extending into the discharging cavity to be matched with a screw to be assembled, and in the process that the screwing part moves downwards to screw the screw, the screwing part is suitable for driving the sliding block to horizontally move, so that the size of the discharging cavity is enlarged to be larger than that of the screw.
CN202210540742.8A 2022-05-17 2022-05-17 Full-automatic equipment Active CN114799799B (en)

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Application Number Priority Date Filing Date Title
CN202210540742.8A CN114799799B (en) 2022-05-17 2022-05-17 Full-automatic equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210540742.8A CN114799799B (en) 2022-05-17 2022-05-17 Full-automatic equipment

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Publication Number Publication Date
CN114799799A CN114799799A (en) 2022-07-29
CN114799799B true CN114799799B (en) 2023-05-09

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