CN114799797B - Anti-jamming brake assembling device - Google Patents
Anti-jamming brake assembling device Download PDFInfo
- Publication number
- CN114799797B CN114799797B CN202210488665.6A CN202210488665A CN114799797B CN 114799797 B CN114799797 B CN 114799797B CN 202210488665 A CN202210488665 A CN 202210488665A CN 114799797 B CN114799797 B CN 114799797B
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- pressing
- guide
- brake assembly
- lifting
- product
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The application provides an anti-jamming brake assembling device which comprises a tray mechanism, a lifting mechanism and a pressing mechanism, wherein the tray mechanism comprises a tray, a product supporting seat and two limiting blocks; the lifting mechanism comprises a lifting cylinder, a cylinder push rod and a pressing structure; the pressing mechanism comprises two pressing cylinders and two pressing blocks; when the product support is placed on the product support seat, the guide pins are inserted into the two pin holes of the product support, and the two mounting holes of the calipers are respectively aligned with the threaded holes of the guide pins, the pressing structure is used for pressing the top of the calipers under the driving of the lifting cylinder, and the two limiting blocks press the outer rotation stopping surfaces of the guide pins on the corresponding sides under the pressing action of the pressing blocks on the corresponding sides. The application provides an anti-jamming brake assembling device, which is characterized in that a connecting bolt is screwed up at the beginning of a torque gun, a guide pin cannot displace under the limiting action of a limiting block and a caliper, the center distance of the guide pin is effectively ensured, the brake processing sliding resistance is in a qualified range, and the processing quality of a brake product is effectively ensured.
Description
Technical Field
The application relates to the technical field of brake product processing, in particular to an anti-jamming brake assembly device.
Background
In the tightening process of the connecting bolt of the calipers and the bracket, the guide pin is stressed on the side surface of the calipers, so that the guide pin is shifted to cause the interference between the out-of-tolerance center distance of the guide pin and the pin hole of the bracket, the friction between the pin hole of the bracket and the guide pin is increased, and therefore, the shift of the guide pin in the tightening process is required to be solved, and the following main considerations are taken: 1. the stress of the guide pin in the screwing process is reduced, and the displacement of the guide pin in the screwing process is limited.
Disclosure of Invention
The embodiment of the application provides an anti-jamming brake assembly device, which aims to solve the technical problem that in the brake assembly process in the related art, due to the fact that the guide pin is stressed on the side surface of a caliper, the guide pin is translated to cause the interference between the guide pin center distance and a bracket pin hole after the guide pin center distance is out of tolerance, friction between the bracket pin hole and the guide pin is increased, and the sliding resistance of a brake product which is finally processed is out of tolerance.
The application provides an anti-jamming brake assembly device, which comprises:
the tray mechanism comprises a tray, a product supporting seat fixed in the middle of the tray and two limiting blocks, wherein the two limiting blocks are respectively fixed on one side of the product supporting seat and extend above one side of the product supporting seat;
the lifting mechanism comprises a lifting cylinder, a cylinder push rod in driving connection with the lifting cylinder and a pressing structure fixedly connected with the end part of the cylinder push rod;
the pressing mechanism comprises two pressing cylinders and pressing blocks which are in driving connection with the two pressing cylinders;
when the product support is placed on the product support seat, guide pins are inserted into two pin holes of the product support, and two mounting holes of the calipers are respectively aligned with threaded holes of one guide pin, the pressing structure is used for pressing the top of the calipers under the driving of the lifting cylinder, and the two limiting blocks are used for pressing the outer rotation stopping surfaces of the guide pins on the corresponding sides under the pressing action of the pressing blocks on the corresponding sides.
In some embodiments, the product support is threadably secured to a central portion of the tray.
In some embodiments, the two limiting blocks are arranged on the product fixing base through a limiting block base.
In some embodiments, the two stopper bases are movably fixed on the product fixing base through a guide rod.
In some embodiments, guide rod springs are sleeved on the two guide rods, and the springs are abutted between the base of the limiting block and the outer side face of the product fixing seat.
In some embodiments, the end of the cylinder push rod is fixed to the middle of the pressing structure through a flange.
In some embodiments, the two pressing cylinders are both fixed on the pressing structure through a cylinder mounting seat.
In some embodiments, the lifting mechanism further comprises lifting guide rods arranged at two sides of the cylinder push rod, and the pressing structure is slidably connected to the two lifting guide rods.
In some embodiments, guide sleeves are arranged on the two lifting guide rods.
In some embodiments, the pressing block has a recess, and is matched with the guide rod protruding from the base of the limiting block.
The technical scheme provided by the application has the beneficial effects that:
the embodiment of the application provides an anti-jamming brake assembly device, which is characterized in that a pressing mechanism is additionally arranged, when a tray mechanism drives a bracket and calipers to move below a lifting mechanism, a lifting cylinder pushes a pressing structure to move downwards to press calipers, two pressing cylinders drive pressing blocks to push a limiting block to press a guide pin outer rotation stopping surface on the corresponding side, a torque gun starts to screw a connecting bolt, the guide pin cannot displace under the limiting action of the limiting block and the calipers, the center distance of the guide pin is effectively ensured, the brake processing sliding resistance is in a qualified range, and the processing quality of a brake product is ensured.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an anti-jamming brake assembly device according to an embodiment of the present application;
FIG. 2 is a front view of an anti-jamming brake assembly according to an embodiment of the present application;
FIG. 3 is a schematic diagram illustrating another perspective structure of an anti-jamming brake assembly device according to an embodiment of the present application;
fig. 4 is a schematic partial structure diagram of an anti-jamming brake assembly device according to an embodiment of the application.
In the figure: 1. a tray; 2. a product supporting seat; 3. a limiting block; 4. a guide rod; 5. a limiting block base; 6. a compacting cylinder; 7. a cylinder mounting seat; 8. briquetting; 9. a lifting cylinder; 10. a cylinder push rod; 11. a pressing structure; 12. lifting guide rods; 13. a guide sleeve; 14. a bracket; 15. a caliper; 16. a guide pin; 17. and (5) connecting bolts.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The brake comprises a support 14 and a clamp 15, wherein two pin holes are formed in the support 14 and used for inserting guide pins 16, two mounting holes are formed in the clamp 15, threaded holes are formed in the front end of the guide pins 16, the support 14 and the clamp 15 are connected through the guide pins 16, the two guide pins 16 are required to be respectively inserted into the two pin holes of the support 14 in the first step, the clamp 15 is not placed on the support 14 any more, the two mounting holes of the clamp 15 are located in the threaded holes of the guide pins 16, a connecting bolt 17 is screwed between the mounting holes of the clamp 15 in the mounting holes of the guide pins 16 through a torque gun, a brake product is finally assembled, after the connecting bolt 17 is installed, the center distance of each guide pin 16 of a chain is required to be guaranteed, and the clamp 15 and the support 14 can slide freely.
However, in the prior art, during the process of tightening the connecting bolt 17 by the torque gun, due to the friction example of the thread of the connecting bolt 17, the guide pin 16 rotates clockwise along with the connecting bolt 17, after the inner rotation stopping surfaces of the stopping surfaces on both sides of the guide pin 16 contact the rotation stopping surfaces of the caliper 15, the guide pin 16 does not rotate clockwise any more due to the reaction example of the caliper 15, but under the tightening action of the connecting bolt 17, the guide pin 16 is tightened and rotates anticlockwise, the final center distance of the guide pin 16 changes greatly, the guide pin 16 shifts, the caliper 15 and the bracket 14 cannot slide flexibly, and the sliding resistance of the processed brake product is out of tolerance.
In view of this, the application provides an anti-jamming brake assembly device, in order to solve the problem that in the screwing process of the connecting bolt 17, the guide pin 16 cannot rotate clockwise together with the screw friction of the connecting bolt 17 under the rotation stopping action of the inner side caliper 15, so that the guide pin 16 shifts in position and the center distance is out of tolerance, and the final brake product cannot slide flexibly between the bracket 14 and the caliper 15, and the slip resistance is out of tolerance, please refer to fig. 1-3, which comprises a tray mechanism, a lifting mechanism and a pressing mechanism, wherein the tray mechanism comprises a tray 1, a product supporting seat 2 fixed in the middle of the tray 1, and two limiting blocks 3, and the two limiting blocks 3 are respectively fixed on one side of the product supporting seat 2 and extend above one side of the product supporting seat 2; the lifting mechanism comprises a lifting cylinder 9, a cylinder push rod 10 in driving connection with the lifting cylinder 9, and a pressing structure 11 fixedly connected with the end part of the cylinder push rod 10; the pressing mechanism comprises two pressing cylinders 6 and pressing blocks 8 in driving connection with the two pressing cylinders 6; when the product support 14 is placed on the product support seat 2, the guide pins 16 are inserted into two pin holes of the product support 14, and two mounting holes of the caliper 15 are aligned with threaded holes of one guide pin 16 respectively, the pressing structure 11 is used for pressing the top of the caliper 15 under the driving of the lifting cylinder 9, and the two limiting blocks 3 are used for pressing the outer rotation stopping surfaces of the guide pins 16 on the corresponding sides under the pressing action of the pressing blocks 8 on the corresponding sides.
The embodiment of the application provides an anti-jamming brake assembly device, because a pressing mechanism is additionally arranged, when a tray mechanism drives a bracket 14 and a clamp caliper 15 to move below a lifting mechanism, a lifting cylinder 9 pushes a pressing structure 11 to move downwards to press a clamp caliper 15, two pressing cylinders 6 drive a pressing block 8 to push a limiting block 3 to press a guide pin 16 outer rotation stopping surface on the corresponding side, a torque gun starts to screw a connecting bolt 17, the guide pin 16 cannot displace under the drive of the screw friction force of the connecting bolt 17 along with the screwing of the connecting bolt 17 under the rotation stopping limiting effect of the limiting block 3 and the clamp caliper 15, the center distance of the guide pin 16 is effectively ensured, the brake processing sliding resistance is in a qualified range, and the processing quality of a brake product is ensured.
In one embodiment, referring to fig. 4, the product support stand is used to support a bracket 14 and a caliper 15 placed on the bracket 14.
In an embodiment, please refer to fig. 4, the product supporting frame is detachably mounted on the tray 1, so as to be suitable for assembling requirements of brake products of different sizes.
In an embodiment, referring to fig. 4, the product supporting base 2 is fixed to the middle portion of the tray 1 by a screw connection.
In one embodiment, the tray 1 is adapted to move under the self-contained machine of both the lifting mechanism and the hold down mechanism to assemble the bracket 14 and the caliper 15.
In an embodiment, please refer to fig. 4, both the limiting blocks 3 are mounted on one side of the product supporting base 2.
In an embodiment, please refer to fig. 4, the two limiting blocks 3 are elastically mounted on one side of the product supporting seat 2, so as to press the outer rotation stopping surfaces of the two guide pins 16 under the pressing action of the pressing block 8, and automatically keep away from the guide pins 16 on the corresponding side when the two pressing cylinders 6 are away from each other, thereby having an automatic resetting effect and being convenient for taking out the processed brake product.
In a more specific embodiment, please refer to fig. 4, the two limiting blocks 3 are elastically mounted on the fixing seats of the limiting blocks 3, and the two fixing seats of the limiting blocks 3 are mounted on two sides of the product supporting seat 2.
In a more specific embodiment, referring to fig. 4, the two limiting blocks 3 are elastically connected to the product supporting base 2 through a guide rod 4, and springs are sleeved on the outer periphery of the guide rod 4 and abut against the fixing base of the limiting block 3 and the outer side surface of the product supporting base 2. Before tightening the connecting bolt 17, the two pressing blocks 8 press the corresponding side limiting blocks 3 under the inward pushing action of the pressing cylinder 6 in driving connection with the pressing blocks, the limiting blocks 3 press the outer rotation stopping surfaces of the corresponding side guide rods 4, the guide rods 4 are stopped at two sides under the rotation stopping action of the limiting blocks 3 and the rotation stopping action of the calipers 15, the two sides are driven into the installation holes of the calipers 15 and the threaded holes of the guide pins 16 through the torque gun, after the connecting bolt 17 is installed, the two pressing cylinders 6 drive the pressing blocks 8 in driving connection with the two pressing blocks to move in the direction away from a brake product, the two limiting blocks 3 are separated from the pressing action of the corresponding side pressing blocks 8, move in the direction away from the product supporting seat 2 under the elastic action of springs between the limiting block base 5 and the product supporting seat 2, and are separated from the pressing contact of the outer rotation stopping surfaces of the guide pins 16 on the corresponding side, and the product is conveniently taken out.
In one embodiment, the pressing block 8 has a recess, which is matched with the guide rod 4 protruding from the base 5 of the opposite limiting block.
In one embodiment, the bottom surface of the pressing structure 11 is used to press the caliper 15 and the bracket 14.
In an embodiment, the bottom end of the cylinder push rod 10 is fixed to the middle part of the pressing structure 11 through a flange.
In an embodiment, a groove is formed in the middle of the pressing structure 11, and the flange plate is clamped in the groove.
In an embodiment, both the pressing cylinders 6 are fixed on the pressing structure 11 through the cylinder mounting seat 7.
In an embodiment, the lifting mechanism further includes lifting guide rods 12 disposed at two sides of the cylinder push rod 10, the pressing structure 11 is slidably connected to the lifting guide rods 12, and the lifting guide rods 12 start a stable sliding guiding function for lifting movement of the pressing structure 11.
In an embodiment, the two lifting guide rods 12 are provided with a lifting guide rod 12 guide sleeve 13, and the guide sleeve 13 and the lifting cylinder 9 are fixed on the machine equipment.
In the description of the present application, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present application and simplifying the description, and are not indicative or implying that the apparatus or element in question must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present application. Unless specifically stated or limited otherwise, the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
It should be noted that in the present application, relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The foregoing is only a specific embodiment of the application to enable those skilled in the art to understand or practice the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An anti-stiction brake assembly device, comprising:
the tray mechanism comprises a tray, a product supporting seat fixed in the middle of the tray and two limiting blocks, wherein the two limiting blocks are respectively fixed on one side of the product supporting seat and extend above one side of the product supporting seat;
the lifting mechanism comprises a lifting cylinder, a cylinder push rod in driving connection with the lifting cylinder and a pressing structure fixedly connected with the end part of the cylinder push rod;
the pressing mechanism comprises two pressing cylinders and pressing blocks which are in driving connection with the two pressing cylinders;
when the product support is placed on the product support seat, guide pins are inserted into two pin holes of the product support, and two mounting holes of the calipers are respectively aligned with threaded holes of one guide pin, the pressing structure is used for pressing the top of the calipers under the driving of the lifting cylinder, the two limiting blocks are used for pressing the outer rotation stopping surfaces of the guide pins on the corresponding sides under the pressing action of the pressing blocks on the corresponding sides, and the guide pins are limited between the limiting blocks and the calipers.
2. The anti-stiction brake assembly apparatus of claim 1 wherein the product support is threadably secured to a central portion of the tray.
3. The anti-stiction brake assembly apparatus of claim 1 wherein both of the stop blocks are mounted to the product support base by stop block mounts.
4. The anti-stiction brake assembly apparatus according to claim 3, wherein two of the stopper bases are movably secured to the product support base by guide rods.
5. The anti-sticking brake assembly device according to claim 4, wherein guide rod springs are sleeved on the two guide rods, and the springs are abutted between the limiting block base and the outer side surface of the product supporting seat.
6. The anti-sticking brake assembly according to claim 1, wherein an end portion of said cylinder pushrod is fixed to a middle portion of said pressing structure by a flange.
7. The anti-stiction brake assembly apparatus of claim 6 wherein both of the hold down cylinders are secured to the hold down structure by cylinder mounts.
8. The anti-sticking brake assembly device according to claim 1, wherein the lifting mechanism further comprises lifting guide rods arranged at two sides of the cylinder push rod, and the pressing structure is slidably connected to the two lifting guide rods.
9. The anti-sticking brake assembly equipment of claim 8, wherein guide sleeves are arranged on both lifting guide rods.
10. The anti-stiction brake assembly apparatus according to claim 4 wherein the press block has a recess to mate with the guide rod protruding beyond the stop block base.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210488665.6A CN114799797B (en) | 2022-05-06 | 2022-05-06 | Anti-jamming brake assembling device |
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CN202210488665.6A CN114799797B (en) | 2022-05-06 | 2022-05-06 | Anti-jamming brake assembling device |
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CN114799797A CN114799797A (en) | 2022-07-29 |
CN114799797B true CN114799797B (en) | 2023-09-01 |
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CN202210488665.6A Active CN114799797B (en) | 2022-05-06 | 2022-05-06 | Anti-jamming brake assembling device |
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CN210115670U (en) * | 2019-05-21 | 2020-02-28 | 北京汽车股份有限公司 | Automatic mistake proofing assembly fixture of guide pin axle |
CN211387610U (en) * | 2019-11-18 | 2020-09-01 | 武汉晟创自动化工程有限公司 | Automatic tightening workbench for assembling clamp supports |
CN112571011A (en) * | 2020-12-06 | 2021-03-30 | 嘉兴盛鼎机械有限公司 | Automatic connection equipment for brake air chamber clamp |
CN215699537U (en) * | 2021-06-29 | 2022-02-01 | 采埃孚汽车系统(武汉)有限公司 | Floating clamping mechanism and caliper assembling equipment |
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