CN114798869A - Electronic device assembling and pressure maintaining equipment - Google Patents

Electronic device assembling and pressure maintaining equipment Download PDF

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Publication number
CN114798869A
CN114798869A CN202210388813.7A CN202210388813A CN114798869A CN 114798869 A CN114798869 A CN 114798869A CN 202210388813 A CN202210388813 A CN 202210388813A CN 114798869 A CN114798869 A CN 114798869A
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China
Prior art keywords
pressure maintaining
driving
assembly
placing
clamping jaw
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CN202210388813.7A
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Chinese (zh)
Inventor
滕瑜龙
权福利
陶广胜
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Goertek Inc
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Goertek Inc
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Priority to CN202210388813.7A priority Critical patent/CN114798869A/en
Publication of CN114798869A publication Critical patent/CN114798869A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an electronic device assembling and pressure maintaining device which comprises a rack, and a feeding device, a taking and placing device, a first detection device, a second detection device, a transporting and loading device and a pressure maintaining device which are arranged on the rack, wherein the feeding device, the taking and placing device, the first detection device, the second detection device, the transporting and loading device and the pressure maintaining device are arranged on the rack; the feeding device comprises a feeding jig and a feeding driving mechanism, wherein the feeding jig is used for placing the shell and the battery; the transport device comprises a transport jig and a transport driving mechanism; the feeding driving mechanism drives the feeding jig to move to the picking and placing device, and the picking and placing device is used for picking and placing and conveying the battery to the first detection device for detection; the pick-and-place device is also used for clamping the shell and placing the shell in the transport jig, and the transport driving mechanism drives the transport jig to move the shell to the second detection device for detection; the taking and placing device is also used for assembling the battery and the shell into an assembly body in a butt joint mode; the fortune dress actuating mechanism drive fortune dress tool removes to the below of pressurizer and carries out the pressurize to the assembly body. The invention realizes the production intellectualization and automation of the electronic device, and improves the product yield and the production efficiency.

Description

Electronic device assembling and pressure maintaining equipment
Technical Field
The invention relates to the technical field of workshop equipment, in particular to electronic device assembling and pressure maintaining equipment.
Background
At present, an assembly process of a watch case and a battery and a pressure maintaining process in an electronic device such as a smart wearable watch are generally manually operated. The watchcase of operating personnel with the wrist-watch carries out manual equipment can cause the equipment precision to can't reach certain requirement to, the process of manual operation pressurize is unstable to the pressurize pressure of product, not only causes the product yield low, and influences production speed, reduces production efficiency, and artifical intensity of labour is big, seriously causes the waste of manpower resources, and there is the personal potential safety hazard.
Disclosure of Invention
The invention mainly aims to provide electronic device assembling and pressure maintaining equipment, and aims to solve the problems of low product yield, low production efficiency and the like caused by manual assembling and manual pressure maintaining of the conventional electronic device.
In order to achieve the above object, the present invention provides an electronic device assembling and pressure maintaining apparatus, wherein the electronic device includes a housing and a battery, the electronic device assembling and pressure maintaining apparatus includes a frame, and a feeding device, a taking and placing device, a first detecting device, a second detecting device, a transporting and loading device and a pressure maintaining device mounted on the frame;
the feeding device comprises a feeding jig and a feeding driving mechanism, and the feeding jig is used for placing the shell and the battery; the transporting and loading device comprises a transporting and loading jig and a transporting and loading driving mechanism;
the feeding driving mechanism drives the feeding jig with the shell and the battery placed on the feeding jig to move to the taking and placing device, and the taking and placing device is used for clamping the battery placed in the feeding jig and conveying the battery to the position above a first detection device so as to detect the battery through the first detection device; the taking and placing device is further used for clamping the shell placed in the feeding jig, conveying the shell and placing the shell in the transporting jig, and the transporting driving mechanism drives the transporting jig to move to the position below the second detection device so as to detect the shell through the second detection device; the taking and placing device is also used for butting the battery with a shell placed in the carrying and loading jig so as to assemble the shell and the battery into an assembly body; the conveying and loading driving mechanism drives the conveying and loading jig to move to the position below the pressure maintaining device, so that the pressure maintaining device maintains pressure of the assembly body.
Preferably, the taking and placing device comprises a first X-axis module, a mounting seat, a taking and placing assembly and a taking and placing driving mechanism, wherein the mounting seat is mounted on the first X-axis module, and the taking and placing driving mechanism is mounted on the mounting seat; first X axle module is used for the drive get and put the seat and remove to the removal along X, get and put actuating mechanism and be used for the drive get and put the subassembly and follow Z and go up and down, it includes suction nozzle and first clamping jaw to get the subassembly, it still is used for the drive to get and put actuating mechanism first clamping jaw clamp is got or is relaxed the casing, and is used for the drive the suction nozzle is absorb or is relaxed the battery.
Preferably, get and put actuating mechanism and include Z axle electric cylinder, crane and lift drive assembly, the Z axle electric cylinder is installed on the mount pad, the crane is installed on the Z axle electric cylinder, the lift drive assembly is installed on the crane and with first clamping jaw is connected, the Z axle electric cylinder is used for the drive the crane goes up and down, the lift drive assembly is used for the drive first clamping jaw is followed Z and is gone up and down and press from both sides and get or relax the casing.
Preferably, lift drive assembly includes lift cylinder and first clamping jaw cylinder, the lift cylinder is installed on the crane, first clamping jaw cylinder with the lift cylinder is connected, the lift cylinder is used for the drive first clamping jaw cylinder is followed Z and is gone up and down, first clamping jaw cylinder is used for the drive first clamping jaw clamp is got or is relaxed the casing.
Preferably, get and put actuating mechanism and still include R axle drive assembly and pressure regulating subassembly, R axle drive assembly with the pressure regulating subassembly is all installed on the crane and all with the suction nozzle is connected, R axle drive assembly is used for the drive the suction nozzle is to removing along R, the pressure regulating subassembly is used for supplying the suction nozzle is to floating along Z.
Preferably, the lifting frame comprises a first mounting plate and a second mounting plate positioned below the first mounting plate, the R-axis driving assembly comprises an R-axis motor and a connecting rod, and the pressure regulating assembly comprises a floating plate and a regulating rod;
the R-axis motor is mounted on the first mounting plate, the connecting rod penetrates through the second mounting plate and the floating plate and is connected with the second mounting plate and the floating plate through a bearing assembly, the upper end of the connecting rod is connected with the R-axis motor through a coupler, and the lower end of the connecting rod is connected with the suction nozzle;
the adjusting rod penetrates through the second mounting plate, the upper end of the adjusting rod is connected with the second mounting plate through a linear bearing, and the lower end of the adjusting rod is connected with the floating plate.
Preferably, the first detection device includes a first camera, a first light source and a first fixing plate, the first light source is installed above the first camera through the first fixing plate, and the first light source is formed with a first through hole facing the lens of the first camera.
Preferably, the second detection device comprises a second X-axis module, a second camera, a second light source and a second fixing plate, the second fixing plate is mounted on the second X-axis module, and the second X-axis module is configured to drive the second fixing plate to move along the X direction; the second camera and the second light source are arranged on the second fixing plate at intervals up and down, and a second through hole which is opposite to the lens of the second camera is formed in the second light source.
Preferably, a laser is further mounted on the second fixing plate, and the laser and the second camera are arranged at intervals.
Preferably, the feeding driving mechanism comprises a first Y-axis module, the feeding jig is mounted on the first Y-axis module, and the first Y-axis module is used for driving the feeding jig to move along the Y direction; the feeding jig is provided with a first placing groove used for placing the shell and a second placing groove used for placing the battery, and the first placing groove and the second placing groove are arranged at intervals.
Preferably, the transport and loading driving mechanism comprises a second Y-axis module, the transport and loading jig is mounted on the second Y-axis module, and the second Y-axis module is used for driving the transport and loading jig to move along the Y direction; the fortune dress tool is including placing platform, second clamping jaw cylinder and second clamping jaw, it has the third standing groove to place the platform, second clamping jaw cylinder is used for the drive the second clamping jaw presss from both sides tightly or relaxs to place in the third standing groove the casing or the assembly body.
Preferably, the pressure maintaining device comprises a third X-axis module, a pressure maintaining lifting driving member, a lifting seat and a pressure maintaining head, the pressure maintaining lifting driving piece is arranged on the third X-axis module, the lifting seat is arranged on the pressure maintaining lifting driving piece, the third X-axis module is used for driving the lifting seat to move along the X direction, the pressure maintaining lifting driving piece is used for driving the lifting seat to lift along the Z axis, the lifting seat comprises a first connecting plate and a second connecting plate which are arranged at intervals up and down, the pressure maintaining head is arranged at the bottom of the second connecting plate, the pressure maintaining device also comprises a first guide rod and a second guide rod, the first guide rod can slidably penetrate through the first connecting plate and is connected with the second connecting plate, the second guide rod can slidably penetrate through the second connecting plate and is connected with the pressure maintaining head, and a second pressure sensor is mounted on the second connecting plate.
Preferably, electron device equipment and pressurize equipment still includes discharge apparatus, discharge apparatus includes fourth X axle module, the lift driving piece of unloading and the subassembly of unloading, the lift driving piece of unloading is installed on the fourth X axle module, just fourth X axle module is used for the drive the lift driving piece of unloading is followed X and is removed to the removal, the lift driving piece of unloading is used for the drive the subassembly of unloading is followed Z and is gone up and down, the subassembly of unloading is including the clamping jaw of unloading and the clamping jaw cylinder of unloading, the clamping jaw cylinder of unloading is used for the drive the clamping jaw of unloading is got or is relaxed the assembly body.
Preferably, pressurize equipment still includes the conveyer belt of unloading and a plurality of recovery conveyer belt, the conveyer belt of unloading is close to discharge apparatus arranges, feed arrangement with discharge apparatus all corresponds and is provided with one the recovery conveyer belt.
Preferably, the taking and placing device, the second detecting device, the pressure maintaining device and the discharging device are sequentially arranged at intervals along the Y direction, the first detecting device and the second detecting device are arranged at intervals along the X direction, and the first detecting device is close to the feeding device.
According to the electronic device assembling and pressure maintaining equipment, the feeding device, the taking and placing device, the first detection device, the second detection device, the carrying device and the pressure maintaining device which are arranged on the rack work cooperatively, so that the automatic processes of feeding, detecting, assembling and pressure maintaining processes of a shell and a battery in an electronic device can be completed, production intelligence and automation are realized, the assembling precision of the shell and the battery and the stability of pressure maintaining pressure are ensured, the product yield is improved, the production beat is accelerated, the production speed and the production efficiency are improved, meanwhile, manual operation is replaced by intelligent operation, the labor intensity is reduced, manpower resources are saved, the potential safety hazard of a person is eliminated, and the equipment is safe and reliable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an assembling and pressure maintaining apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a feeding device in an assembling and pressure maintaining apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a take-and-place device of an assembling and pressure maintaining apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a first detecting device in an assembling and pressure maintaining apparatus according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a second detecting device in the assembling and pressure maintaining apparatus according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a transport device in the assembly and pressure maintaining apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a pressure maintaining device in an assembling and pressure maintaining apparatus according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a discharging device in the assembling and pressure maintaining apparatus according to an embodiment of the present invention.
The reference numbers illustrate:
Figure BDA0003594325180000051
Figure BDA0003594325180000061
the objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments will be described clearly and completely with reference to the drawings in the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
It should be noted that all the directional indications (such as up, down, left, right, front, and rear … …) in the present embodiment are only used to explain the relative positional relationship between the components, the movement, and the like in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indication is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The description of the orientations of "up", "down", "front", "rear", "left", "right", etc. in the present invention, with reference to the orientation shown in fig. 1, is merely for explaining the relative positional relationship between the respective components in the attitude shown in fig. 1, and if the particular attitude is changed, the directional indication is changed accordingly.
The invention provides an electronic device assembling and pressure maintaining device.
As shown in fig. 1 to 8, in an embodiment, the electronic device assembling and pressure holding apparatus may assemble and hold pressure for the electronic device. The electronic device includes a housing 200 and a battery, and it is understood that the electronic device may be a wearable device, such as a wearable watch, a smart watch, or other electronic devices that require assembly and pressure maintaining, including the housing 200 and the battery. In the embodiment, the electronic device is taken as an example of a smart watch, and the case 200 is a watch case of the smart watch.
In one embodiment, the electronic device assembling and pressure maintaining apparatus includes a frame 100, and a feeding device 10, a pick-and-place device 20, a first detecting device 30, a second detecting device 40, a carrying device 50, and a pressure maintaining device 60 mounted on the frame 100. The feeding device 10 comprises a feeding jig 11 and a feeding driving mechanism 12, wherein the feeding jig 11 is used for placing the shell 200 and the battery; the loading device 50 comprises a loading jig 51 and a loading driving mechanism 52; the feeding driving mechanism 12 drives the feeding jig 11 with the housing 200 and the battery placed thereon to move to the pick-and-place device 20, and the pick-and-place device 20 is used for picking up the battery placed in the feeding jig 11 and conveying the battery to the position above the first detection device 30 so as to detect the battery through the first detection device 30; the pick-and-place device 20 is further configured to pick up the housing 200 placed in the feeding jig 11, convey and place the housing 200 in the carrying jig 51, and the carrying driving mechanism 52 drives the carrying jig 51 to move to a position below the second detecting device 40, so as to detect the housing 200 through the second detecting device 40; the taking and placing device 20 is further configured to butt the battery with the casing 200 placed in the carrying and loading jig 51, so that the casing 200 and the battery are assembled into an assembly; the loading driving mechanism 52 drives the loading jig 51 to move to the lower side of the pressure maintaining device 60, so that the pressure maintaining device 60 maintains the pressure of the assembly body.
Specifically, in the production process of the electronic device, the housing 200 and the battery are firstly placed in the feeding jig 11, the feeding jig 11 is driven by the feeding driving assembly to move, so that the feeding jig 11 with the housing 200 and the battery placed therein is moved to the pick-and-place device 20, the pick-and-place device 20 picks up the battery and conveys the battery to the upper side of the first detection device 30, the first detection device 30 detects the battery, and the first detection device 30 is specifically used for detecting the placement position of the battery. The pick-and-place device 20 can also pick and place the housing 200 placed in the feeding jig 11, convey and place the housing 200 in the carrying and loading jig 51, the carrying and loading driving mechanism 52 drives the carrying and loading jig to move to the lower part of the second detection device 40, the second detection device 40 detects the housing 200, and the second detection device 40 is specifically used for detecting whether foreign matters exist in the housing 200. After the first detection device 30 and the second detection device 40 respectively detect the battery and the housing 200, since the pick-and-place device 20 always clamps the battery, the pick-and-place device 20 can butt the battery and the housing 200 placed in the carrying and loading jig 51, so as to assemble the housing 200 with the battery, the housing 200 and the battery become an assembly body after being assembled, and the assembly body is placed in the carrying and loading jig 51, thereby completing the automatic assembly process of the housing 200 and the battery. After the assembly is completed, the transport jig 51 placed with the assembly lifting is driven by the transport driving mechanism 52 again to move to the lower part of the pressure maintaining device 60, and the pressure maintaining device 60 maintains the pressure of the assembly body placed in the transport device 50 to complete the automatic pressure maintaining process.
It should be noted that the process of the taking and placing device 20 gripping the casing 200 placed in the feeding jig 11 and the process of the casing placed in the feeding jig 11 may be performed synchronously or sequentially. Preferably, the process of gripping the shell 200 placed in the feeding jig 11 and the process of gripping the watch case placed in the feeding jig 11 by the pick-and-place device 20 can be performed synchronously, so as to shorten the production time and improve the production efficiency.
This embodiment electronic device equipment and pressurize equipment is through setting up feed arrangement 10 on frame 100, get and put device 20, first detection device 30, second detection device 40, the collaborative work of carrying device and pressurizer 60, can accomplish the feeding of casing 200 and battery among the electronic device, detect, the automation process of equipment and pressurize process, realize production intellectuality and automation, guarantee the equipment precision of casing 200 and battery and the stability of pressurize pressure, thereby improve the product yield, and accelerate the production beat, improve production speed and production efficiency, and simultaneously, intelligent operation replaces manual operation, the intensity of manual labor has been alleviateed, manpower resources are saved, eliminate personal safety hidden danger, safety and reliability.
In an embodiment, the pick-and-place device 20 includes a first X-axis module 21, a mounting seat 22, a pick-and-place assembly, and a pick-and-place driving mechanism 23, wherein the mounting seat 22 is mounted on the first X-axis module 21, and the pick-and-place driving mechanism 23 is mounted on the mounting seat 22; the first X-axis module 21 is configured to drive the mounting base 22 to move along the X direction, the pick-and-place driving mechanism 23 is configured to drive the pick-and-place assembly to lift along the Z direction, the pick-and-place assembly includes a suction nozzle 25 and a first clamping jaw 26, and the pick-and-place driving mechanism 23 is further configured to drive the first clamping jaw 26 to clamp or release the housing 200, and is configured to drive the suction nozzle 25 to suck or release the battery.
In the present invention, the X direction is the front-rear direction shown in fig. 1, the Y direction is the left-right direction shown in fig. 1, and the Z direction is the up-down direction shown in fig. 1. The first X-axis module 21 drives the mounting base 22 to move along the X direction, that is, the first X-axis module 21 drives the mounting base 22 to move back and forth, so as to drive the pick-and-place driving mechanism 23 and the pick-and-place assembly to move along the X direction, and the pick-and-place driving mechanism 23 can drive the pick-and-place assembly to lift along the Z direction, so as to realize the up-and-down movement of the pick-and-place assembly. When the shell 200 and the battery need to be clamped, the mounting seat 22, the taking and placing driving mechanism 23 and the taking and placing assembly are driven to the upper side of the feeding jig 11 by the first X-axis module 21, then the taking and placing assembly is driven by the taking and placing driving mechanism 23 to descend to the shell 200 and the battery placed in the feeding jig 11, then the first clamping jaw 26 and the suction nozzle 25 are driven to clamp the shell 200 and suck the battery respectively, then the taking and placing driving mechanism 23 drives the taking and placing assembly to ascend, so that the shell 200 and the battery are driven to ascend through the first clamping jaw 26 and the suction nozzle 25 respectively and leave the feeding jig 11, and the taking process is completed. After the material is taken, the first X-axis module 21 drives the mounting seat 22, the taking and placing driving mechanism 23 and the taking and placing assembly to the position above the first detection device 30, so that the battery is arranged opposite to the first detection device 30, and the battery can be detected by the subsequent first detection device 30. Then, the watchcase is conveyed to the upper part of the carrying and loading jig 51 by the driving of the first X-axis module 21, and then the pick-and-place driving mechanism 23 drives the pick-and-place assembly to descend and drives the clamping jaws to loosen the watchcase, so that the watchcase is placed in the carrying and loading jig 51, and the discharging process is completed.
Further, get and put actuating mechanism 23 and include Z axle electric cylinder 231, crane 232 and lift drive assembly, Z axle electric cylinder 231 installs on mount pad 22, crane 232 installs on Z axle electric cylinder 231, lift drive assembly installs on crane 232 and is connected with first clamping jaw 26, Z axle electric cylinder 231 is used for driving crane 232 to go up and down, and lift drive assembly is used for driving first clamping jaw 26 to go up and down and press from both sides and get or relax casing 200 along Z.
Specifically, when the material needs to be taken, the Z-axis electric cylinder 231 drives the lifting frame 232 to descend along the Z direction, the lifting frame 232 drives the lifting driving assembly and the first clamping jaw 26 to descend to a certain height, then the lifting frame 232 stops descending temporarily, the lifting driving assembly drives the first clamping jaw 26 to continue descending to the shell 200 along the Z direction, and then the clamping jaw is driven to clamp the shell 200. After the shell 200 is clamped, the lifting driving assembly drives the first clamping jaw 26 to ascend along the Z direction, and then the Z-axis electric cylinder 231 drives the lifting frame 232 to ascend along the Z direction so as to drive the lifting driving assembly and the first clamping jaw 26 to ascend to a certain height through the lifting frame 232, and the material taking process is completed. It is understood that the discharging process is similar to the picking process, except that the first jaw 26 is lowered to the loading fixture 51 to drive the jaw to release the housing 200, so as to place the housing 200 in the loading fixture 51.
More specifically, the lifting driving assembly comprises a lifting cylinder 233 and a first clamping jaw cylinder 234, the lifting cylinder 233 is installed on the lifting frame 232, the first clamping jaw cylinder 234 is connected with the lifting cylinder 233, the lifting cylinder 233 is used for driving the first clamping jaw cylinder 234 to lift along the Z direction, and the first clamping jaw cylinder 234 is used for driving the first clamping jaw 26 to clamp or release the shell 200. The first clamping jaw air cylinder 234 is driven by the lifting air cylinder 233 to drive the first clamping jaw 26 to lift along the Z direction, so that the lifting process of the first clamping jaw 26 is realized, the first clamping jaw air cylinder 234 drives the first clamping jaw 26 to clamp or release the shell 200, and the material taking and placing process is further realized.
In an embodiment, the pick-and-place driving mechanism 23 further includes an R-axis driving component and a pressure regulating component, the R-axis driving component and the pressure regulating component are both installed on the lifting frame 232 and are both connected with the suction nozzle 25, the R-axis driving component is used for driving the suction nozzle 25 to move along the R direction, and the pressure regulating component is used for floating the suction nozzle 25 along the Z direction.
When the suction nozzle 25 sucks the battery and transports the battery to the upper side of the first detection device 30 through the first X-axis module 21, the mounting seat 22 and the pick-and-place driving mechanism 23, after the battery is inspected by the first detection device 30, if the reference position of the battery has a deviation, the suction nozzle 25 can be driven by the R-axis driving component to move along the R direction, so as to compensate the deviation. In the process of butt joint of the battery adsorbed on the suction nozzle 25 and the shell 200 placed in the carrying jig, the suction nozzle 25 drives the battery to press the shell 200 downwards, and when the pressure reaches a certain degree, the pressure regulating assembly can drive the suction nozzle 25 to float along the Z direction, so that the pressure stability when the suction nozzle 25 and the shell 200 are assembled is ensured, and the battery and the shell 200 are protected from being damaged.
Specifically, the lifting frame 232 comprises a first mounting plate 2321 and a second mounting plate 2322 positioned below the first mounting plate 2321, the R-axis driving assembly comprises an R-axis motor 235 and a connecting rod 236, and the pressure regulating assembly comprises a floating plate 237 and an adjusting rod 238; the R-axis motor 235 is mounted on the first mounting plate 2321, the connecting rod 236 penetrates through the second mounting plate 2322 and the floating plate 237, the connecting rod 236 is connected with the second mounting plate 2322 and the floating plate 237 through a bearing assembly 241, the upper end of the connecting rod 236 is connected with the R-axis motor 235 through a coupling 239, and the lower end of the connecting rod 236 is connected with the suction nozzle 25; the first pressure sensor 24 is mounted on the connecting rod 236, the adjusting rod 238 penetrates the second mounting plate 2322, the upper end of the adjusting rod 238 is connected to the second mounting plate 2322 through the linear bearing 240, and the lower end of the adjusting rod 238 is connected to the floating plate 237.
As shown in fig. 3, the first mounting plate 2321 and the second mounting plate 2322 are spaced up and down, the R-axis is mounted on the first mounting plate 2321, the upper end of the connecting rod 236 is connected to the R-axis motor 235 through the coupling 239, the lower end is connected to the suction nozzle 25, and the connecting rod 236 is connected to the second mounting plate 2322 and the floating plate 237 through the bearing assembly 241 for realizing the mobility of the connecting rod 236. When the battery adsorbed on the suction nozzle 25 is checked by the first detecting device 30, if the reference position of the battery is deviated, the R-axis motor 235 drives the connecting rod 236 to drive the suction nozzle 25 to move in the R direction through the connecting rod 236 to compensate for the deviation. In addition, in the process of docking the battery adsorbed on the suction nozzle 25 with the housing 200 placed in the carrying fixture, the suction nozzle 25 drives the battery to press down the housing 200, at this time, the first pressure sensor 24 senses the pressure, and after the pressure reaches a certain degree, the adjusting rod 238 is lifted and lowered along the Z direction relative to the second mounting plate 2322, so as to drive the floating plate 237 and the suction nozzle 25 to float along the Z direction, so as to ensure the pressure stability when the suction nozzle 25 is assembled with the housing 200, and protect the battery and the housing 200 from being damaged.
In one embodiment, as shown in fig. 4, the first detecting device 30 includes a first camera 31, a first light source 32 and a first fixing plate 33, the first light source 32 is mounted above the first camera 31 through the first fixing plate 33, and the first light source 32 is formed with a first through hole 321 disposed opposite to a lens of the first camera 31. It is understood that the electronic device assembling and pressure holding apparatus of the present invention has a PLC. In the working process, the first light source 32 emits light, the light can illuminate the battery through the first through hole 321, the first camera 31 shoots the battery and sends a shot picture to the PLC, information such as a two-dimensional code of the battery is contained in the shot picture, the PLC can read the two-dimensional code of the battery, the angular deviation and the displacement deviation of the battery relative to a reference position are calculated according to the shot picture, and the R-axis motor 235 is controlled to drive the connecting rod 236 according to the deviation information so as to compensate the angular deviation of the battery. Meanwhile, the PLC may also control the first X-axis module 21 and the loading driving mechanism 52 to compensate the displacement deviation of the battery by adjusting the position of the suction nozzle 25 and the position of the loading fixture 51.
In an embodiment, the second detecting device 40 includes a second X-axis module 41, a second camera 42, a second light source 43, and a second fixing plate 44, the second fixing plate 44 is mounted on the second X-axis module 41, and the second X-axis module 41 is configured to drive the second fixing plate 44 to move along the X direction; the second camera 42 and the second light source 43 are mounted on the second fixing plate 44 at an interval up and down, and the second light source 43 is formed with a second through hole 431 disposed opposite to the lens of the second camera 42.
When the carrying and loading driving mechanism 52 drives the carrying and loading jig 51 to move so as to transport the casing 200 to the lower part of the second detection device 40, the second X-axis module 41 drives the second fixing plate 44 to move along the X direction so as to drive the second camera 42 and the second light source 43 to be opposite to the watch case, the second light source 43 emits light, the light can illuminate the casing 200 through the second through hole 431, the second camera 42 shoots the casing 200 and sends the shot picture to the PLC to judge whether foreign matters exist in the casing 200, if no foreign matters exist, the casing 200 is proved to have assembly conditions, the casing 200 can be transported to the lower part of the pick-and-place device 20 through the carrying and loading jig 51 so as to assemble the casing 200 and the battery to form an assembly body.
In one embodiment, a laser 45 is also mounted on the second mounting plate 44, the laser 45 being spaced from the second camera 42. As shown in fig. 5, the laser 45 is disposed on the second fixing plate 44 near the bottom thereof, the second laser 45 is disposed on one side of the second camera 42, and when the housing 200 and the battery are assembled into an assembly, the laser 45 measures the height of the assembly to determine whether the height of the battery is acceptable. After the height of the battery is qualified, the second camera 42 takes a picture of the assembly again to determine whether the assembly of the housing 200 and the battery is qualified. After the assembly is qualified, the loading driving mechanism 52 drives the loading jig 51 to move, so that the assembly body is conveyed to the lower part of the pressure maintaining device 60, and the pressure of the assembly body is maintained through the pressure maintaining device 60 in the following process.
In one embodiment, the feeding driving mechanism 12 includes a first Y-axis module 121, the feeding jig 11 is mounted on the first Y-axis module 121, and the first Y-axis module 121 is configured to drive the feeding jig 11 to move along the Y direction; the feeding jig 11 has a first placing groove 111 for placing the case 200 and a second placing groove 112 for placing the battery, and the first placing groove 111 and the second placing groove 112 are arranged at intervals.
In the feeding process, the shell 200 and the battery to be assembled are respectively placed in the first placing groove 111 and the second placing groove 112 of the feeding jig 11, and then the feeding jig 11 is driven by the first Y-axis module 121 to move along the Y direction, so that the feeding jig 11 moves to the vicinity of the first detection device 30, and the battery is taken out from the second placing groove 112 and moved above the first detection device 30 by the subsequent taking and placing device 20, and then the battery is detected by the first detection device 30.
In one embodiment, the carrying driving mechanism 52 includes a second Y-axis module 521, the carrying jig 51 is mounted on the second Y-axis module 521, and the second Y-axis module 521 is used for driving the carrying jig 51 to move along the Y direction; the loading jig 51 comprises a placing table 511, a second clamping jaw air cylinder 513 and a second clamping jaw 514, wherein the placing table 511 is provided with a third placing groove 512, and the second clamping jaw air cylinder 513 is used for driving the second clamping jaw 514 to clamp or loosen the shell 200 or the assembly body placed in the third placing groove 512.
Before the housing 200 and the battery are not assembled, the second Y-axis module 521 may drive the handling jig 51 to the pick-and-place device 20, the pick-and-place device 20 places the housing 200 in the second placing groove 112, the second clamping jaw cylinder 513 drives the second clamping jaw 514 to clamp the housing 200, the housing 200 and the battery are assembled after passing the detection of the second detecting device 40, and at this time, the second clamping jaw 514 clamps the assembly body. After the detection of the second detecting device 40, the second Y-axis module 521 drives the loading jig 51 to move to the lower side of the pressure maintaining device 60 again, so that the pressure maintaining device 60 maintains the pressure of the assembly body. It can be understood that when the housing 200 or the assembly body needs to be taken out from the third placing groove 512, the second clamping jaw air cylinder 513 drives the second clamping jaw 514 to loosen the housing 200 or the assembly body.
In one embodiment, the pressure maintaining device 60 includes a third X-axis module 61, a pressure maintaining elevating driving member 62, lifting seat 63 and pressurize head 64, pressurize lifting drive 62 is installed on third X axle module 61, lifting seat 63 is installed on pressurize lifting drive 62, third X axle module 61 is used for driving lifting seat 63 along X to removing, pressurize lifting drive 62 is used for driving lifting seat 63 along Z to going up and down, lifting seat 63 includes first connecting plate 631 and the second connecting plate 632 that the interval set up from top to bottom, pressurize head 64 is installed in the bottom of second connecting plate 632, pressurizer 60 still includes first guide arm 65 and second guide arm 66, first guide arm 65 slidable runs through first connecting plate 631 and is connected with second connecting plate 632, second guide arm 66 slidable runs through second connecting plate 632 and is connected with pressurize head 64, install second pressure sensor 67 on the second connecting plate 632.
Specifically, pressurize lift driving piece 62 can adopt the cylinder among the prior art, after fortune dress device 50 transports the assembly body to pressurizer 60 below, third X axle module 61 can drive pressurize lift driving piece 62 and move along X to, just to the assembly body in order to adjust the position of pressurize head 64, pressurize lift driving piece 62 then drives lift seat 63 and descends, in order to drive pressurize head 64 and descend and push down the assembly body, and then carry out the pressurize to the assembly body, at this moment, second pressure sensor 67 response pressure, when pressure reaches preset pressurize pressure, pressurize lift driving piece 62 then no longer drives lift seat 63 and descends, in order to last preset time to the assembly body under preset pressurize pressure, after the pressurize is accomplished, then rise through pressurize lift driving piece 62 drive lift seat 63, make pressurize head 64 rise and leave the assembly body can. It can be understood that, when the holding pressure is greater than the preset holding pressure, the second guide rod 66 and the first guide rod 65 can slide upward relative to the lifting seat 63, so that the holding pressure head 64 can relatively rise, the overload pressure can be offset, the holding pressure can be ensured to be stable, and the assembly body can be protected from being damaged.
In an embodiment, the electronic device assembling and pressure maintaining device further includes a discharging device 70, the discharging device 70 includes a fourth X-axis module 71, a discharging lifting driving member 72 and a discharging assembly, the discharging lifting driving member 72 is installed on the fourth X-axis module 71, the fourth X-axis module 71 is used for driving the discharging lifting driving member 72 to move along the X direction, the discharging lifting driving member 72 is used for driving the discharging assembly to lift along the Z direction, the discharging assembly includes a discharging clamping jaw 73 and a discharging clamping jaw cylinder 74, and the discharging clamping jaw cylinder 74 is used for driving the discharging clamping jaw 73 to clamp or release the assembly body.
After the pressure maintaining process is completed, the loading and transporting driving mechanism 52 drives the loading and transporting jig 51 to move to the lower side of the unloading device 70 along the Y direction, the fourth X-axis module 71 in the unloading device 70 drives the unloading lifting driving piece 72 and the unloading assembly to move along the X direction, so that the unloading clamping jaws 73 are opposite to the assembly body, the unloading lifting driving piece 72 drives the unloading assembly to descend, so that the unloading clamping jaws 73 descend to the assembly body, and the unloading clamping jaw cylinders 74 drive the unloading clamping jaws 73 to clamp the assembly body, thereby realizing the unloading process.
Further, the pressure maintaining equipment further comprises an unloading conveyor belt 80 and a plurality of recovery conveyor belts 90, wherein the unloading conveyor belt 80 is arranged close to the unloading device 70, and the feeding device 10 and the unloading device 70 are correspondingly provided with one recovery conveyor belt 90. After the assembly body is got to the clamp of unloading, accessible fourth X axle module 71's drive transports the assembly body to the conveyer belt department of unloading to drive the clamping jaw 73 of unloading through unloading clamping jaw cylinder 74 and loosen the assembly body, so that the assembly body is transported to the conveyer belt of unloading on, transport the assembly body to next process by the conveyer belt of unloading, realize unloading fast and with the quick butt joint of next process. The recycling conveyor belt 90 can recycle defective products generated in each process, and the recycling conveyor belt 90 is placed at the feeding device 10 or the discharging device 70, so that the layout is reasonable, and interference to other devices and processes can be avoided.
As shown in fig. 1, in an embodiment, the pick-and-place device 20, the second detecting device 40, the pressure maintaining device 60, and the discharging device 70 are sequentially arranged at intervals along the Y direction, and the layout is reasonable, so that the carrying device 50 transports the housing 200 or the assembly body along the Y direction to the pick-and-place position, the second detecting position, the pressure maintaining device 60, or the discharging device 70. First detection device 30 and second detection device 40 are arranged along X to direction interval, and first detection device 30 is close to feed arrangement 10, and is rationally distributed, conveniently detects battery and casing 200 respectively through first detection device 30 and second detection device 40.
It should be noted that the first X-axis module 21, the second X-axis module 41, the third X-axis module 61, the fourth X-axis module 71, the first Y-axis module 121, the second Y-axis module 521, the laser 45, and the like in the electronic device assembling and pressure maintaining apparatus of the present invention can all adopt the prior art, and the details thereof are not repeated herein.
It can be understood that the feeding device 10, the taking and placing device 20, the first detecting device 30, the second detecting device 40, the transporting and loading device 50, the pressure maintaining device 60, the unloading device 70, the unloading conveyor 80 and the recycling conveyor 90 of the electronic device assembling and pressure maintaining apparatus of the present embodiment are all controlled by a PLC control system in the prior art, devices in the feeding device 10, the taking and placing device 20, the first detecting device 30, the second detecting device 40, the transporting and loading device 50, the pressure maintaining device 60, the unloading device 70, the unloading conveyor 80 and the recycling conveyor 90, which have driving and sensing functions, are all electrically connected with the PLC control system, so as to control the electronic device assembling and pressure maintaining apparatus to automatically operate through the PLC control system, complete fully automatic feeding, taking, transporting, detecting, pressure maintaining, unloading and recycling processes, the degree of automation is high, the production efficiency is greatly improved, reduce artifical intensity of labour and manufacturing cost, promote the automation level and the overall production efficiency of production lines such as intelligent wrist-watch, and processes such as equipment and pressurize can be accurate controlled, guarantees product quality when improving production efficiency, eliminates the potential safety hazard simultaneously.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (15)

1. An electronic device assembling and pressure maintaining device comprises a shell and a battery and is characterized by comprising a rack, and a feeding device, a taking and placing device, a first detection device, a second detection device, a transporting and loading device and a pressure maintaining device which are arranged on the rack;
the feeding device comprises a feeding jig and a feeding driving mechanism, and the feeding jig is used for placing the shell and the battery; the transporting and loading device comprises a transporting and loading jig and a transporting and loading driving mechanism;
the feeding driving mechanism drives the feeding jig with the shell and the battery placed on the feeding jig to move to the taking and placing device, and the taking and placing device is used for clamping the battery placed in the feeding jig and conveying the battery to the position above a first detection device so as to detect the battery through the first detection device; the taking and placing device is further used for clamping the shell placed in the feeding jig, conveying the shell and placing the shell in the transporting jig, and the transporting driving mechanism drives the transporting jig to move to the position below the second detection device so as to detect the shell through the second detection device; the taking and placing device is also used for butting the battery with a shell placed in the carrying and loading jig so as to assemble the shell and the battery into an assembly body; the conveying and loading driving mechanism drives the conveying and loading jig to move to the position below the pressure maintaining device, so that the pressure maintaining device maintains pressure of the assembly body.
2. The electronic device assembling and pressure maintaining apparatus of claim 1, wherein the pick-and-place device comprises a first X-axis module, a mount, a pick-and-place assembly, and a pick-and-place driving mechanism, the mount being mounted on the first X-axis module, the pick-and-place driving mechanism being mounted on the mount; first X axle module is used for the drive get and put the seat and remove to the removal along X, get and put actuating mechanism and be used for the drive get and put the subassembly and follow Z and go up and down, it includes suction nozzle and first clamping jaw to get the subassembly, it still is used for the drive to get and put actuating mechanism first clamping jaw clamp is got or is relaxed the casing, and is used for the drive the suction nozzle is absorb or is relaxed the battery.
3. The electronic device assembling and pressure maintaining device according to claim 2, wherein the pick-and-place driving mechanism includes a Z-axis electric cylinder, a lifting frame, and a lifting driving assembly, the Z-axis electric cylinder is mounted on the mounting base, the lifting frame is mounted on the Z-axis electric cylinder, the lifting driving assembly is mounted on the lifting frame and connected to the first clamping jaw, the Z-axis electric cylinder is used for driving the lifting frame to lift, and the lifting driving assembly is used for driving the first clamping jaw to lift along the Z direction and clamp or release the housing.
4. The electronic device assembling and pressure maintaining apparatus of claim 3, wherein the lifting driving assembly comprises a lifting cylinder and a first clamping jaw cylinder, the lifting cylinder is installed on the lifting frame, the first clamping jaw cylinder is connected to the lifting cylinder, the lifting cylinder is used for driving the first clamping jaw cylinder to lift along the Z direction, and the first clamping jaw cylinder is used for driving the first clamping jaw to clamp or release the housing.
5. The electronic device assembling and pressure maintaining apparatus of claim 3, wherein the pick-and-place driving mechanism further comprises an R-axis driving assembly and a pressure regulating assembly, the R-axis driving assembly and the pressure regulating assembly are both mounted on the lifting frame and are both connected to the suction nozzle, the R-axis driving assembly is configured to drive the suction nozzle to move along the R direction, and the pressure regulating assembly is configured to allow the suction nozzle to float along the Z direction.
6. The electronic device assembling and pressure maintaining apparatus of claim 5, wherein the lift frame includes a first mounting plate and a second mounting plate located below the first mounting plate, the R-axis driving assembly includes an R-axis motor and a connecting rod, and the pressure regulating assembly includes a floating plate and an adjusting rod;
the R-axis motor is mounted on the first mounting plate, the connecting rod penetrates through the second mounting plate and the floating plate and is connected with the second mounting plate and the floating plate through a bearing assembly, the upper end of the connecting rod is connected with the R-axis motor through a coupler, and the lower end of the connecting rod is connected with the suction nozzle;
the adjusting rod penetrates through the second mounting plate, the upper end of the adjusting rod is connected with the second mounting plate through a linear bearing, and the lower end of the adjusting rod is connected with the floating plate.
7. The electronic device assembling and pressure holding apparatus according to any one of claims 1 to 6, wherein the first detection means includes a first camera, a first light source, and a first fixing plate, the first light source is mounted above the first camera through the first fixing plate, and the first light source is formed with a first through hole disposed to face a lens of the first camera.
8. The electronic device assembling and pressure holding apparatus of any one of claims 1 to 6, wherein the second detecting device comprises a second X-axis module, a second camera, a second light source, and a second fixing plate, the second fixing plate is mounted on the second X-axis module, and the second X-axis module is configured to drive the second fixing plate to move in the X-direction; the second camera and the second light source are arranged on the second fixing plate at intervals up and down, and a second through hole which is opposite to the lens of the second camera is formed in the second light source.
9. The electronic device assembling and pressure holding apparatus as claimed in claim 8, wherein a laser is further mounted on the second fixing plate, the laser being arranged at a distance from the second camera.
10. The electronic device assembling and pressure maintaining apparatus of any one of claims 1 to 6, wherein the feeding driving mechanism comprises a first Y-axis module, the feeding jig is mounted on the first Y-axis module, and the first Y-axis module is used for driving the feeding jig to move along a Y direction; the feeding jig is provided with a first placing groove used for placing the shell and a second placing groove used for placing the battery, and the first placing groove and the second placing groove are arranged at intervals.
11. The electronic device assembling and pressure maintaining apparatus of any one of claims 1 to 6, wherein the carrier driving mechanism comprises a second Y-axis module, the carrier jig is mounted on the second Y-axis module, and the second Y-axis module is used for driving the carrier jig to move along the Y direction; the fortune dress tool is including placing platform, second clamping jaw cylinder and second clamping jaw, it has the third standing groove to place the platform, second clamping jaw cylinder is used for the drive the second clamping jaw presss from both sides tightly or relaxs to place in the third standing groove the casing or the assembly body.
12. The electronic device assembling and pressure maintaining apparatus according to any one of claims 1 to 6, wherein the pressure maintaining device comprises a third X-axis module, a pressure maintaining lift driving member, a lift seat and a pressure maintaining head, the pressure maintaining lift driving member is mounted on the third X-axis module, the lift seat is mounted on the pressure maintaining lift driving member, the third X-axis module is used for driving the lift seat to move in the X direction, the pressure maintaining lift driving member is used for driving the lift seat to lift along the Z axis, the lift seat comprises a first connecting plate and a second connecting plate which are arranged at an interval up and down, the pressure maintaining head is mounted at the bottom of the second connecting plate, the pressure maintaining device further comprises a first guide rod and a second guide rod, the first guide rod slidably penetrates through the first connecting plate and is connected with the second connecting plate, the second guide rod slidably penetrates through the second connecting plate and is connected with the pressure maintaining head, and a second pressure sensor is arranged on the second connecting plate.
13. The electronic device assembling and pressure maintaining device according to any one of claims 1 to 6, further comprising a discharging device, wherein the discharging device comprises a fourth X-axis module, a discharging lifting driving member and a discharging assembly, the discharging lifting driving member is mounted on the fourth X-axis module, the fourth X-axis module is used for driving the discharging lifting driving member to move in the X direction, the discharging lifting driving member is used for driving the discharging assembly to lift in the Z direction, the discharging assembly comprises a discharging clamping jaw and a discharging clamping jaw cylinder, and the discharging clamping jaw cylinder is used for driving the discharging clamping jaw to clamp or release the assembly body.
14. The electronic device assembling and pressure holding apparatus as claimed in claim 13, further comprising a discharge conveyor disposed near the discharge device and a plurality of recovery conveyors, wherein one recovery conveyor is provided for each of the feed device and the discharge device.
15. The electronic device assembling and pressure holding apparatus as claimed in claim 13, wherein the pick-and-place device, the second detecting device, the pressure holding device, and the discharging device are sequentially arranged at intervals in a Y-direction, the first detecting device and the second detecting device are arranged at intervals in an X-direction, and the first detecting device is close to the feeding device.
CN202210388813.7A 2022-04-13 2022-04-13 Electronic device assembling and pressure maintaining equipment Pending CN114798869A (en)

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CN115494888A (en) * 2022-11-17 2022-12-20 歌尔股份有限公司 Pressure maintaining method and device and pressure maintaining equipment

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CN205852184U (en) * 2016-07-29 2017-01-04 昆山杰士德精密工业有限公司 Watch cell and the assembling equipment of shell
CN213340460U (en) * 2020-10-30 2021-06-01 歌尔科技有限公司 Automatic battery mounting equipment
CN113695886A (en) * 2021-08-26 2021-11-26 兰万松 Charger assembly production equipment, assembly method and intelligent industrial control equipment
CN113909861A (en) * 2021-10-28 2022-01-11 歌尔科技有限公司 Battery installation pressurize equipment

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Publication number Priority date Publication date Assignee Title
CN205237459U (en) * 2015-12-18 2016-05-18 深圳市明信测试设备有限公司 Battery equipment pressing mechanism
CN205852184U (en) * 2016-07-29 2017-01-04 昆山杰士德精密工业有限公司 Watch cell and the assembling equipment of shell
CN213340460U (en) * 2020-10-30 2021-06-01 歌尔科技有限公司 Automatic battery mounting equipment
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115351754A (en) * 2022-10-20 2022-11-18 歌尔股份有限公司 Lens assembling equipment
CN115494888A (en) * 2022-11-17 2022-12-20 歌尔股份有限公司 Pressure maintaining method and device and pressure maintaining equipment

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