CN114797159A - Berry liquid extraction device and extraction method capable of achieving quick discharging - Google Patents
Berry liquid extraction device and extraction method capable of achieving quick discharging Download PDFInfo
- Publication number
- CN114797159A CN114797159A CN202210250150.2A CN202210250150A CN114797159A CN 114797159 A CN114797159 A CN 114797159A CN 202210250150 A CN202210250150 A CN 202210250150A CN 114797159 A CN114797159 A CN 114797159A
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- liquid outlet
- outlet pipe
- tank body
- filter
- extraction
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- 239000007788 liquid Substances 0.000 title claims abstract description 93
- 238000000605 extraction Methods 0.000 title claims abstract description 57
- 235000021028 berry Nutrition 0.000 title claims abstract description 31
- 238000007599 discharging Methods 0.000 title claims abstract description 21
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 19
- 238000001914 filtration Methods 0.000 claims abstract description 18
- 238000007790 scraping Methods 0.000 claims abstract description 11
- 238000002386 leaching Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000011148 porous material Substances 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 4
- 240000000950 Hippophae rhamnoides Species 0.000 abstract description 2
- 235000003145 Hippophae rhamnoides Nutrition 0.000 abstract description 2
- 240000006079 Schisandra chinensis Species 0.000 abstract description 2
- 235000008422 Schisandra chinensis Nutrition 0.000 abstract description 2
- 238000005119 centrifugation Methods 0.000 abstract description 2
- 235000015459 Lycium barbarum Nutrition 0.000 abstract 2
- 244000241838 Lycium barbarum Species 0.000 abstract 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 1
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 1
- 241000759833 Cornus officinalis Species 0.000 abstract 1
- 244000082204 Phyllostachys viridis Species 0.000 abstract 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 1
- 239000011425 bamboo Substances 0.000 abstract 1
- 230000002572 peristaltic effect Effects 0.000 description 5
- 239000003814 drug Substances 0.000 description 4
- 235000017784 Mespilus germanica Nutrition 0.000 description 3
- 244000182216 Mimusops elengi Species 0.000 description 3
- 235000000560 Mimusops elengi Nutrition 0.000 description 3
- 235000007837 Vangueria infausta Nutrition 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229930002877 anthocyanin Natural products 0.000 description 2
- 235000010208 anthocyanin Nutrition 0.000 description 2
- 239000004410 anthocyanin Substances 0.000 description 2
- 150000004636 anthocyanins Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 229940126680 traditional chinese medicines Drugs 0.000 description 2
- 240000005662 Aronia melanocarpa Species 0.000 description 1
- 235000007425 Aronia melanocarpa Nutrition 0.000 description 1
- 240000006766 Cornus mas Species 0.000 description 1
- 241000169546 Lycium ruthenicum Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Apparatus For Making Beverages (AREA)
Abstract
The invention discloses a berry liquid extraction device and method capable of discharging quickly, which comprises a tank body, a lower end enclosure, a filter screen, a liquid outlet pipe I and a liquid outlet device; the liquid outlet device comprises a rotatable filter drum and a liquid outlet pipe II, wherein the filter drum is vertically arranged in the tank body, so that a scraping surface and a filtering surface are formed in the tank body, the lower end of the filter drum is connected with the liquid outlet pipe II, and the liquid outlet pipe II extends out of the tank body. This extraction element's play liquid device strain a section of thick bamboo and form naturally and scrape face and filtering surface, the scraping face does benefit to and breaks through the pomace layer that forms all around, make the extraction juice at other positions easily collect the filtering surface at the scraping face back and filter out, do benefit to the pomace of filtering surface adhesion and drop because of friction, centrifugation or impact are automatic, the filter speed of leaching liquid has been improved, the condition of pomace jam filter screen in the extraction process has been stopped, this extraction method is applicable to the extraction of this kind of berry raw materials such as matrimony vine, cornus officinalis, schisandra chinensis, seabuckthorn, black matrimony vine.
Description
Technical Field
The invention belongs to the field of traditional Chinese medicine processing or berry processing, and particularly relates to a berry juice extraction device and an extraction method capable of discharging materials rapidly.
Background
A pulp liquid extractor/extraction kettle is a common processing device in the field of traditional Chinese medicine extraction.
Traditional Chinese medicines are generally subjected to crushing and solvent extraction processes, and as traditional Chinese medicines, particularly branch and leaf medicines and root and stem medicines contain a large amount of cellulose or lignin, a loose filter layer is formed after extraction is finished, and an extracting solution is relatively easy to discharge; however, for berry raw materials such as medlar and the like, because the pomace is soft and rotten after heating and leaching and has no skeleton tissue, the medlar pomace is easy to be adsorbed on a filter screen by using a traditional extraction kettle, so that blockage and difficult juice discharge are caused.
The invention patent with the publication number of CN211972186U discloses a device for extracting anthocyanin from black chokeberry juice, which comprises a box body, wherein a squeezing cavity, an extraction cavity and a collection cavity are sequentially formed in the box body from top to bottom, an air cylinder is fixedly mounted at the upper end of the box body, a piston rod of the air cylinder extends into the squeezing cavity, a pressing plate is fixedly connected to the top end of the piston rod of the air cylinder, the squeezing cavity is communicated with the extraction cavity, a sieve plate is arranged between the squeezing cavity and the extraction cavity, a group of hidden grooves are formed in the box body and close to the bottom of the sieve plate, the sealing plate is in sliding connection with the hidden grooves, the pressing plate is driven to press down by controlling the work of the air cylinder, and the sieve plate is matched for coaction, so that berries are conveniently squeezed, and the extraction efficiency of anthocyanin is improved in an auxiliary manner. This device directly drops into berries to the surface of sieve when using and directly squeezes, has and squeezes inefficiency, and it is poor to extract the effect, the easy problem of blockking up of sieve.
The invention patent with the publication number of CN214019294U discloses a squeezing type high-efficiency deslagging extraction equipment set, which comprises an extraction tank, a peristaltic pump, a filter and a feeding container, wherein the extraction tank and the peristaltic pump are positioned on the same horizontal line, the filter and the feeding container are positioned above the extraction tank, a discharge pipe communicated with the extraction tank is inserted into one side of the outer wall of the bottom of the extraction tank, one end of the discharge pipe, which is far away from the extraction tank, is inserted into a feed inlet of the peristaltic pump, a solvent pipe is inserted into the position, which is close to the top, of the outer wall of one side of the extraction tank, and a material pipe is inserted into one side of the outer wall of the bottom of the filter. The peristaltic pump of this device can realize fluidic high efficiency pump sending, and the internal loop of material can be realized to the cooperation of peristaltic pump and stirring frame moreover, prevents to draw the in-process solid material and sinks, is favorable to improving the efficiency that berry drawed. Although the device can improve the extraction effect of the berry raw materials, the problems of overlong extraction time, large equipment investment and easy blockage of a circulating extraction pipeline still exist.
Disclosure of Invention
In order to solve the problems, the application provides a berry juice extraction device and an extraction method capable of rapidly discharging.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a berry liquid extraction device capable of discharging rapidly comprises a tank body, an openable lower end socket, a filter screen, a liquid outlet pipe I and a liquid outlet device;
the filter screen is arranged above the lower end enclosure and fixed on the inner wall of the tank body, and the liquid outlet pipe I is positioned on the lower side of the filter screen;
the liquid outlet device comprises a rotatable filter cylinder and a liquid outlet pipe II, the filter cylinder is vertically arranged in the tank body, a gap is reserved between the filter cylinder and the tank body, so that a scraping surface and a filtering surface are formed in the tank body, and the cross section of the filter cylinder is any one of a circle, an oval, a triangle, a square, a straight line and a polygonal star;
the lower end of the filter cylinder is connected with a liquid outlet pipe II, and the liquid outlet pipe II extends out of the tank body.
As an improvement of the technical scheme, the liquid outlet device further comprises a motor, a rotating shaft and a supporting component;
the lower part of the liquid outlet device is movably connected with the supporting component and is driven to rotate by a motor arranged on the upper part of the tank body, the lower end of the filter cylinder is connected with a liquid outlet pipe II, and the liquid outlet pipe II extends out of the tank body and is communicated with the liquid outlet pipe I.
As an improvement of the above technical solution, the support assembly comprises a support body and a support plate arranged thereon;
the support body is arranged above the filter screen and fixed on the inner wall of the tank body;
the support plate is provided with a hole, and the liquid outlet pipe II is communicated with the lower end of the filter cylinder through the support plate.
As an improvement of the technical scheme, the outer wall of the tank body is sleeved with a heat-insulating jacket.
As an improvement of the technical scheme, the filter screen is in a frustum shape.
The invention also provides a berry juice extraction method with quick discharging, which is applied to the berry juice extraction device with quick discharging, and the method comprises the following steps
S1, performing heat preservation and extraction on berries;
s2, after leaching, the liquid outlet device is started to enable the filter cylinder to rotate, the liquid outlet pipe II connected with the filter cylinder is opened again, when the liquid outlet pipe II does not flow out of the liquid, the liquid outlet pipe I connected with the filter screen is opened again, and discharging operation is completed after the liquid outlet pipe I does not flow out of the liquid.
As an improvement of the technical scheme, the mode of starting the liquid outlet device to rotate the filter cartridge comprises the following steps:
and starting a motor of the liquid outlet device to drive the filter cylinder to rotate.
The invention has the following beneficial effects:
1) the extraction device is provided with the liquid outlet device, a filter cylinder of the liquid outlet device naturally forms a scraping surface and a filtering surface, and the scraping surface is favorable for breaking a pomace layer formed around, so that the leaching juice of other parts is easy to collect on the filtering surface on the back of the scraping surface and is filtered out;
2) the liquid outlet device can rotate, so that the scraping surface, the filtering surface and the rotating direction of the filter cylinder are distributed in a tangent line manner, the fruit residues attached to the surface of the filtering surface can fall off automatically due to friction, centrifugation or impact, and the filtering speed of the leaching solution is improved;
3) the liquid outlet devices are vertically distributed in the tank body, the filtering surface of the liquid outlet devices cannot form fruit residue accumulation, the problem that the filtering surface is easy to block is solved, the filtering area is effectively increased, and the filtering speed of the leaching liquid is enhanced;
4) the extraction method avoids the situation that the fruit residues are compacted on the surface of the filter screen and blocked in the extraction process, can improve the extraction efficiency by nearly 2 times, and is very suitable for extracting such berry raw materials as medlar, dogwood, schisandra, sea-buckthorn, lycium ruthenicum and the like.
Drawings
The invention will be further described with reference to the accompanying drawings and specific embodiments,
FIG. 1 is a schematic structural diagram of example 1 of the present application;
FIG. 2 is a schematic structural diagram of embodiment 2 of the present application;
FIGS. 3-9 are schematic transverse cross-sectional views of the filter cartridge of example 3;
in the figure:
1-tank body; 2-lower end enclosure; 3, filtering by using a filter screen; 4-liquid outlet pipe I; 5-a liquid outlet device; 6-a filter cartridge; 7-liquid outlet pipe II; 8, a motor; 9-a rotating shaft; 10-a support; 11-support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper side", "lower side", "upper end", "both ends", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "communicating" are to be construed broadly and can include, for example, fixed and removable connections; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Example 1
Referring to fig. 1, this embodiment shows a berry liquid extraction element of quick ejection of compact, including jar body 1, lower head 2 that can open, filter screen 3, drain pipe I4 and play liquid device 5, wherein:
the filter screen 3 is arranged above the lower end enclosure 2 and fixed on the inner wall of the tank body 1, and the liquid outlet pipe I4 is positioned at the lower side of the filter screen 3;
the liquid outlet device 5 comprises a rotatable filter cartridge 6 and a liquid outlet pipe II7 positioned at the lower end of the filter cartridge 6, the filter cartridge 6 is vertically arranged in the tank body 1, and a gap is reserved between the filter cartridge 6 and the tank body 1, so that an outer scraping surface and an inner filtering surface are formed in the tank body 1, and referring to fig. 3-9, the cross section of the filter cartridge 6 can be any one of a circle, an oval, a triangle, a square, a straight line, a polygonal star or other suitable shapes;
the lower end of the filter cylinder 6 is communicated with a liquid outlet pipe II7, and the liquid outlet pipe II7 extends out of the tank body 1.
Example 2
Referring to fig. 2, this embodiment shows a berry liquid extraction element of quick ejection of compact, including jar body 1, lower head 2 that can open, filter screen 3, drain pipe I4 and play liquid device 5, wherein:
the filter screen 3 is arranged above the lower end enclosure 2 and fixed on the inner wall of the tank body 1, the filter screen 3 is in a frustum shape, and the liquid outlet pipe I4 is positioned at the lower side of the filter screen 3;
the liquid outlet device 5 comprises a filter cartridge 6, a liquid outlet pipe II7, a motor 8, a rotating shaft 9 and a supporting assembly, wherein the filter cartridge 6 is fixed on the rotating shaft 9 and vertically arranged at the central position in the tank body 1, and a gap is reserved between the filter cartridge 6 and the inner wall of the tank body 1, so that a scraping surface and a filtering surface are formed in the tank body 1, and referring to fig. 3-9, the cross section of the filter cartridge 6 is any one of a circle, an oval, a triangle, a square, a straight line and a polygonal star; the lower end of the filter cylinder 6 is connected with a liquid outlet pipe II7, and a liquid outlet pipe II7 extends out of the tank body 1; the lower part of the filter cylinder 6 is in active connection with the supporting component and is driven to rotate by a stepless speed regulating motor 8 arranged on the upper part of the tank body 1, the lower end of the filter cylinder 6 is connected with a liquid outlet pipe II7, and a liquid outlet pipe II7 extends out of the tank body 1 and is communicated with a liquid outlet pipe I4.
In another embodiment, the support assembly comprises a support body 10 and a support plate 11 disposed thereon; the support body 10 is arranged above the filter screen 3 and fixed on the inner wall of the tank body 1; the supporting plate 11 is provided with a pore, and the liquid outlet pipe II7 is communicated with the lower end of the filter cartridge 6 through the pore on the supporting plate 11.
In another embodiment, the outer wall of the tank body 1 is sleeved with a heat-insulating jacket.
Example 3
This embodiment provides a berry juice extraction method with fast discharging, which is applied to the berry juice extraction device with fast discharging described in any one of the above embodiments, and the method includes the following steps
S1, performing heat preservation and extraction on berries;
s2, after leaching, the liquid outlet device 5 is started to enable the filter cartridge 6 to rotate, the liquid outlet pipe II7 connected with the filter cartridge 6 is opened again, when the liquid outlet pipe II7 does not flow out the liquid any more, the liquid outlet pipe I4 connected with the filter screen 3 is opened again, and discharging operation is completed after the liquid outlet pipe I4 does not flow out the liquid any more.
The manner of starting the liquid outlet device 5 to rotate the filter cartridge 6 includes:
an active type and a passive type;
particularly, after a motor 8 of the liquid outlet device 5 is started, the active rapid discharging extraction kettle drives the filter cylinder 6 to rotate, and the pomace attached to the surface of the filter cylinder 6 is rapidly separated by utilizing friction, impact, centrifugal force and the like, and the pomace layer formed on the surface of the filter cylinder 6 is stirred and scattered, so that the leaching juice is favorably collected to the back of the filter cylinder 6 to be filtered, and then is extracted through a liquid outlet pipe II 7;
the passive rapid discharging extraction kettle can be driven by a manual filter cylinder 6 to rotate.
It should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a berry liquid extraction element of quick ejection of compact, includes jar body (1), lower head (2) that can open, filter screen (3), drain pipe I (4) and play liquid device (5), its characterized in that:
the filter screen (3) is arranged above the lower end enclosure (2) and fixed on the inner wall of the tank body (1), and the liquid outlet pipe I (4) is positioned on the lower side of the filter screen (3);
the liquid outlet device (5) comprises a filter cylinder (6) and a liquid outlet pipe II (7), the filter cylinder (6) is vertically arranged in the tank body (1), a gap is reserved between the filter cylinder and the tank body (1), so that a scraping surface and a filtering surface are formed in the tank body (1), and the cross section of the filter cylinder (6) is any one of circular, elliptic, triangular, square, straight-line and polygonal star-shaped;
the lower end of the filter cylinder (6) is connected with a liquid outlet pipe II (7), and the liquid outlet pipe II (7) extends out of the tank body (1).
2. The berry juice extraction device with quick discharging according to claim 1, characterized in that:
the liquid outlet device (5) also comprises a motor (8), a rotating shaft (9) and a supporting component;
the lower part of the liquid outlet device (5) is movably connected with the supporting component and is driven to rotate by a motor (8) arranged on the upper part of the tank body (1), the lower end of the filter cylinder (6) is connected with a liquid outlet pipe II (7), and the liquid outlet pipe II (7) extends out of the tank body (1) and is communicated with a liquid outlet pipe I (4).
3. The berry juice extraction device with quick discharging according to claim 2, characterized in that:
the supporting component comprises a supporting body (10) and a supporting plate (11) arranged on the supporting body;
the support body (10) is arranged above the filter screen (3) and is fixed on the inner wall of the tank body (1);
a pore is arranged on the supporting plate (11), and the liquid outlet pipe II (7) is communicated with the lower end of the filter cylinder (6) through the supporting plate (11).
4. A quick-discharge berry juice extraction device according to claim 1 or 2, characterized in that:
the outer wall of the tank body (1) is sleeved with a heat-insulating jacket.
5. The berry juice extraction device with quick discharging according to claim 4, characterized in that:
the filter screen (3) is frustum-shaped.
6. A berry juice extraction method with quick discharging is applied to the berry juice extraction device with quick discharging of any one of claims 1 to 5, and is characterized in that: the method comprises the following steps
S1, performing heat preservation and extraction on berries;
s2, after leaching, the liquid outlet device (5) is started to enable the filter cylinder (6) to rotate, the liquid outlet pipe II (7) connected with the filter cylinder (6) is opened again, when the liquid outlet pipe II (7) does not flow out of the liquid, the liquid outlet pipe I (4) connected with the filter screen (3) is opened again, and discharging operation is completed after the liquid outlet pipe I (4) does not flow out of the liquid.
7. The fast-discharging berry juice extraction method according to claim 6, characterized in that:
the mode of starting the liquid outlet device (5) to rotate the filter cartridge (6) comprises the following steps:
and starting a motor (8) of the liquid outlet device (5) to drive the filter cylinder (6) to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210250150.2A CN114797159A (en) | 2022-03-14 | 2022-03-14 | Berry liquid extraction device and extraction method capable of achieving quick discharging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210250150.2A CN114797159A (en) | 2022-03-14 | 2022-03-14 | Berry liquid extraction device and extraction method capable of achieving quick discharging |
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| Publication Number | Publication Date |
|---|---|
| CN114797159A true CN114797159A (en) | 2022-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210250150.2A Pending CN114797159A (en) | 2022-03-14 | 2022-03-14 | Berry liquid extraction device and extraction method capable of achieving quick discharging |
Country Status (1)
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| CN (1) | CN114797159A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115531913A (en) * | 2022-09-23 | 2022-12-30 | 福建润百祥茶业有限公司 | Preparation device and method of tea extract |
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