CN114794264B - Combined type flexible tea processing intelligent carding machine and application method thereof - Google Patents
Combined type flexible tea processing intelligent carding machine and application method thereof Download PDFInfo
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- CN114794264B CN114794264B CN202210269126.3A CN202210269126A CN114794264B CN 114794264 B CN114794264 B CN 114794264B CN 202210269126 A CN202210269126 A CN 202210269126A CN 114794264 B CN114794264 B CN 114794264B
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- grooved
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- pan
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Abstract
The invention discloses a compound flexible tea processing intelligent carding machine and a use method thereof, wherein the compound flexible tea processing intelligent carding machine comprises a row of grooved pans which do reciprocating motion, a turning pan with an opening is arranged in each grooved pan, a discharging groove is arranged at the bottom of each grooved pan, and a receiving hopper for receiving formed tea when the opening of each turning pan is turned over to be communicated with the corresponding discharging groove is arranged below each grooved pan; the bottom of the receiving hopper is provided with a conveying port, and a conveying belt is arranged below the receiving hopper; when the grooved pans in the row do reciprocating motion, a plurality of turning pans are linked to do synchronous unidirectional intermittent rotation; a feed box is arranged above the grooved pans in a row, a plurality of material openings are arranged at the bottom of the feed box, and each material opening corresponds to one pan turning; the material openings are opened or closed by baffle plates which are correspondingly provided with leakage grooves; the baffle plate is driven by the air cylinder to move left and right, and an angle sensor is arranged on a rotating shaft of the turning pot and is interlocked with the air cylinder. The carding machine integrates feeding, carding and feeding functions, has high integration level and can improve tea carding efficiency.
Description
Technical Field
The invention relates to tea product processing equipment, in particular to a compound intelligent strip tidying machine for processing flexible tea and a use method thereof.
Background
The existing tea carding machine mainly comprises a plurality of grooved pans which do reciprocating motion and an electric heating device positioned below the grooved pans, when the tea carding machine is used, fresh tea is placed in the grooved pans, the tea is heated and softened, and meanwhile, the tea is rolled and twisted into strips in the grooved pans due to the inertia effect. The technical problems are that: when feeding, the same amount of tea leaves are put into the grooved pans in rows manually; after tea carding and molding, the whole of the grooved pans in rows need to be turned outwards for 180 degrees, and the phenomenon of tea scattering and falling easily occurs in the process, so that the manual material receiving is inconvenient.
Disclosure of Invention
The invention aims to: the invention aims to provide a composite flexible tea processing intelligent strip tidying machine with high working efficiency, and a second aim of the invention is to provide a using method of the strip tidying machine.
The technical scheme is as follows: the invention relates to a compound flexible tea processing intelligent strip tidying machine, which comprises a row of groove pans which do reciprocating motion, wherein a turning pan with an opening is arranged in each groove pan, and a discharge groove is arranged at the bottom of each groove pan; a receiving hopper for receiving formed tea leaves when the opening of the turning pot is turned over to be communicated with the discharge groove is arranged below the row of groove pots; a feed box is arranged above the grooved pans in a row, a plurality of material openings are arranged at the bottom of the feed box, and each material opening corresponds to one pan turning; the plurality of material openings are opened or closed by the baffle plates correspondingly provided with the leakage grooves.
On the one hand, the manual feeding efficiency is low, and the tea leaves in each pot are difficult to ensure to be equal; according to the invention, synchronous feeding of a plurality of turners can be realized through the baffle plate, so that feeding uniformity of each trough pan is ensured, and meanwhile, feeding efficiency is improved. On the other hand, when the groove pot reciprocates, the turning pot in the groove pot is driven to reciprocate, and the turning pot rotates to further knead tea leaves, so that a better strip tidying effect is achieved; when the opening of the turning pot is turned over to be communicated with the discharge groove downwards, tea leaves formed by tidying strips are leaked into the receiving hopper below from the discharge groove, manual intervention is not needed in the discharging process, the tea leaves are not easy to scatter and fall off, and then workers can take out the formed tea leaves in the receiving hopper from the container. The tea carding machine integrates feeding, carding and feeding functions, and improves tea carding efficiency.
Further, a conveying port is arranged at the bottom of the receiving hopper, and a conveying belt is arranged below the receiving hopper. The formed tea leaves can fall from the conveying opening, and then can be conveyed out through the conveying belt, so that the material taking is more convenient.
Further, a crankshaft is rotatably arranged in the receiving hopper, a connecting rod is rotatably connected to the bent part of the crankshaft, the crankshaft is driven to rotate by a motor arranged on the receiving hopper, and the other end of the connecting rod pushes the plurality of grooved pans to do reciprocating motion.
Further, the crankshaft and the conveyer belt are driven by the same motor, and the strip tidying machine is less in driving and compact in structure.
Further, when the grooved pans in the row do reciprocating motion, the plurality of turning pans are linked to do synchronous unidirectional intermittent rotation. The synchronous rotation of the plurality of turners ensures the consistency of the quality of formed tea, and the intermittent rotation can prolong the material discharging time of the turners, thereby ensuring that the tea has enough time to finish the strip tidying.
Further, a driving disc is arranged at the end part of the rotating shaft of the turning pot, and a ratchet wheel and a gear are coaxially arranged on the driving disc in a rotating way; when the grooved pans in the row do reciprocating motion, the gears alternately walk on the toothed plates which are fixedly arranged in a bidirectional way, and the ratchet wheels are driven to alternately rotate in the bidirectional way; the ratchet wheel is matched with a pawl which is rotationally arranged on the outer side of the driving disc, so that the driving disc intermittently rotates in one direction; the rotating shafts of the plurality of turning pots are connected through a first transmission belt.
Further, a heating groove is formed in the inner wall of the receiving hopper, and an electric heating wire is arranged in the heating groove.
Further, the baffle plate is driven by the air cylinder to move left and right, and an angle sensor is arranged on a rotating shaft of the turning pot and is interlocked with the air cylinder. According to the technical scheme, the turning pan rotating angle is monitored through the angle sensor, and the automatic feeding is performed after the turning pan rotates for a circle, so that the working efficiency is further improved.
Further, the material opening is an inclined guide channel arranged along the incision direction of one end of the opening of the pot.
The invention also provides a use method of the intelligent strip tidying machine for processing the composite flexible tea, which comprises the following steps:
step one, adjusting preset parameters including the rotating speed of a motor, the power of an electric heating wire and the stroke parameters of a cylinder;
step two, pre-running, and starting the strip tidying machine after adjusting preset parameters;
detecting the temperature of the grooved pot and the turnover pot, and putting fresh tea leaves into a feed box after the temperature reaches the strip tidying temperature;
step four, receiving materials, namely placing a collecting container at the tail end of the conveying belt, receiving tea leaves subjected to first batch carding, detecting the tea leaves, and carrying out targeted carding if the carding is incomplete;
and fifthly, bagging, namely starting from the second batch of tea leaves sent out from the tail end of the conveying belt, and packaging and sealing.
The beneficial effects are that: compared with the prior art, the invention has the following remarkable advantages: the tea carding machine integrates feeding, carding and feeding functions, and improves tea carding efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the separation structure of the pan body mechanism and the platen;
FIG. 3 is an exploded view of FIG. 1;
FIG. 4 is a schematic view of the structure of the bin and baffle;
FIG. 5 is a schematic view of the bottom structure of the bin;
FIG. 6 is an enlarged view of part A of FIG. 5;
fig. 7 to 9 are schematic structural views of the trough pan at different angles;
FIGS. 10 and 11 are schematic views of the structure of the turndown pan from different angles;
FIG. 12 is a schematic diagram of a separation structure of a pan and a pan;
FIG. 13 is a schematic view of the structure of the platen;
FIGS. 14 and 15 are schematic views showing the assembly of the pan body mechanism with the platen at different viewing angles;
FIG. 16 is an enlarged view of portion B of FIG. 15;
FIGS. 17 and 18 are schematic views of the assembly between the headbox and the platen at different viewing angles;
FIG. 19 is an enlarged view of part C of FIG. 17;
FIGS. 20 to 22 are schematic views of the mating structure between the platen, conveyor belt, receiving hopper and chassis;
FIG. 23 is a disassembled view of FIG. 22;
FIG. 24 is a schematic view of the initial position of the pan;
fig. 25 is a schematic view of a discharge chute just plugged by turning over a pan.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 3, a compound flexible tea processing intelligent carding machine comprises a bottom frame 1 for supporting the whole carding machine, side installation pieces 2 are arranged on the front side and the rear side of the top of the bottom frame 1, a bedplate 3 is installed on the side installation pieces 2 through vertical beams, a hollowed-out part is arranged on the bedplate 3, a receiving hopper 27 is arranged below the hollowed-out part, the cross section of the receiving hopper 27 is in an inverted isosceles triangle shape, and a conveying port is arranged at the bottom of the receiving hopper 27. A conveyor belt 36 is provided on the chassis 1, the conveyor belt 36 being located below the receiving hopper 27. The pan body mechanism is arranged at the hollowed-out part of the bedplate 3 and is used for heating, deactivating enzymes and tidying tea. The receiving hopper 27 is provided with a reciprocating driving mechanism for driving the pan body mechanism to reciprocate left and right on the platen 3, and an electric heating device for heating tea leaves in the pan body mechanism. The tea leaves formed by the carding are discharged into the receiving hopper 27 from the pan body mechanism, and then fall onto the conveying belt 36 through the conveying port to be horizontally sent out. Furthermore, a feeding mechanism is mounted on the platen 3 and is positioned above the pan body mechanism for feeding the tea leaves in the pan body mechanism after the tea leaves in the pan body mechanism are discharged.
Specifically, as shown in fig. 7 to 13, the pan body mechanism includes a plurality of grooved pans 11 arranged side by side, the grooved pans 11 are fixed to each other, and the cross section of the grooved pans 11 is in a major arc shape. A supporting plate is respectively arranged at the left end and the right end of the grooved pot 11 in a row, and the two ends of the hollowed-out part of the bedplate 3 are provided with sinking grooves 20 which are used for being in sliding fit with the supporting plates, so that the pot body mechanism can move back and forth along the length direction of the bedplate 3. A discharge groove 15 is arranged at the bottom of the groove pot 11 along the axial direction. Each grooved pot 11 is rotatably nested with a turning pot 10, and the section of the turning pot 10 is also in a major arc shape. The two ends of the turning pan 10 are provided with a baffle plate 16 for preventing the tea leaves in the turning pan 10 from overflowing from the end parts. Since the cross sections of the turner 10 and the slotter 11 are both in a major arc shape, the turner 10 and the slotter 11 naturally form an opening, and the turner 10 cannot be separated from the opening along the radial direction of the slotter 11. The turning pot 10 turns over in the groove pot 11, and when the openings of the two are overlapped, the turning pot 10 can be charged. When the opening on the turning pan 10 is turned over to be communicated with the discharge groove 15 at the bottom of the groove pan 11, tea leaves in the turning pan 10 can be discharged into the receiving hopper 27 through the discharge groove 15.
As shown in fig. 20 and 21, the reciprocating drive mechanism includes a crankshaft 32 rotatably provided in the receiving hopper 27, a connecting rod 33 rotatably fitted to a curved portion of the crankshaft 32, and one end of the connecting rod 33 remote from the crankshaft 32 is rotatably connected to one of the pallets. A motor 30 is mounted on the outside of the receiving hopper 27, and the motor 30 is used to drive a crankshaft 32 to rotate. A power distribution cabinet 31 is also mounted on the receiving hopper 27 for supplying power to the motor 30. When the motor 30 works, the crankshaft 32 is driven to rotate, and the crankshaft 32 drives one supporting plate by using the connecting rod 33, so that the whole pot body mechanism is driven to reciprocate left and right. The electric heating device adopts an electric heating wire, a heating groove 28 is formed in the inner wall of the receiving hopper 27, the electric heating wire is arranged in the heating groove 28, and an electric cabinet 29 is arranged on the outer wall of the receiving hopper 27 and is used for supplying power to the electric heating wire. The heat generated after the electric heating wire is powered is upwards transferred to the groove pot 11, so that the tea leaves in the turning pot 10 are heated. In the embodiment, a layer of heat dissipation sleeve is sleeved on the electric heating wire. On the one hand, the heat dissipation sleeve can avoid the direct contact of the tea and the high-temperature electric heating wire in the process of sliding down. On the other hand, after the electric heating wire with the heat dissipation sleeve is arranged in the heating groove 28, a smooth inclined plane can be formed with the inner wall of the receiving hopper 27, so that tea discharged by the pan body mechanism can slide to the conveying port from top to bottom along the inner wall of the receiving hopper 27 under the action of gravity, and no clamping and accumulation can be caused.
As shown in fig. 14 to 16, side plates 14 are provided on both front and rear sides of the grooved pans 11 in a row, a rotary shaft 17 is fixed on the outer side of the enclosure plate 16, the turner pan 10 is rotatably connected with the side plates 14 through the rotary shaft 17 thereon, and the rotary shafts 17 on the adjacent two turner pans 10 are connected through a first transmission belt 18. The rotary shaft 17 of the leftmost side-turning pot 10 is fixedly provided with a driving disc 19, the driving disc 19 is coaxially and rotatably provided with a ratchet wheel 24 and a gear 23, specifically, the ratchet wheel 24 is coaxially and fixedly connected with the gear 23 through a fixed shaft, the ratchet wheel 24 is positioned at the inner side of the gear 23, the driving disc 19 is rotatably provided with a rotary shaft, and the end part of the rotary shaft is fixedly connected with the ratchet wheel 24. The driving disc 19 is rotatably provided with a pawl 21 cooperating with a ratchet wheel 24 via a swing shaft, and a gear 23 is engaged with a toothed plate 22 provided on the platen 3. The ratchet wheel 24 rotates synchronously with the gear wheel 23, and the rotation of the ratchet wheel 24 does not drive the driving disc 19 to rotate, and the rotation of the driving disc 19 is completely dependent on the cooperation between the ratchet wheel 24 and the pawl 21. In the process that the crankshaft 32 drives the pan body mechanism to move back and forth along the length direction of the platen 3 through the connecting rod 33, the gear 23 runs on the toothed plate 22 in a bidirectional alternate manner, the ratchet wheel 24 is driven to rotate in a bidirectional alternate manner, the ratchet wheel 24 is matched with the pawl 21, the driving disc 19 can only rotate in one direction, and finally the pan 10 can rotate in one direction. Moreover, since the rotating shafts 17 on the two adjacent turners 10 are connected through the first transmission member 18, each turner 10 can turn synchronously. Since the eccentric radius of the bent portion of the crankshaft 32 is small and the inclination angle of the connecting rod 33 is large, the movable stroke of the crankshaft 32 to drive the pan mechanism and the gear 23 is small. When the pot body mechanism moves towards one direction, the pot 10 is turned over by a small angle, and when the pot body mechanism returns towards the opposite direction, the pot 10 is turned over slowly, so that sufficient time is reserved for the opening on the pot 10 to turn over from overlapping with the opening on the pot 11 to be communicated with the discharge groove 15 at the bottom of the pot 11, and the tea leaves are ensured to be completely deactivated and tidied. Besides being used for installing the rotating shaft 17, the side plate 14 can also fill the gap between the grooved pot 11 and the receiving hopper 27, prevent heat released by the electric heating wires from being dissipated through the gap, and reduce the heating efficiency of the grooved pot 11 and the turnover pot 10.
As shown in fig. 20, 22 and 23, the conveyor belt 36 is provided with conveyor rollers 35 at both ends, the conveyor rollers 35 being rotatably provided on the side mounting member 2, one of the conveyor rollers 35 being connected to one end of the crankshaft 32 exposing the receiving hopper 27 through the second belt 34. In the process of rotating the crankshaft 32, one of the conveying rollers 35 is driven to rotate by the second transmission belt 34, the two conveying rollers 35 are matched with the conveying belt 36, tea discharged from a conveying port at the bottom of the receiving hopper 27 is conveyed out, and workers only need to receive the well-tidied tea at the end part of the conveying belt 36 without manually discharging.
As shown in fig. 1 to 6, the feeding mechanism comprises a feed box 4 arranged on a platen 3 through a bracket 13, wherein a plurality of strip-shaped material openings are equidistantly formed in the bottom of the feed box 4, and each material opening corresponds to one pot turning 10. The baffle 6 is slidably inserted into the feed box 4 through a bottom groove 5 formed in the bottom of the feed box 4, a plurality of leaking grooves 12 are correspondingly formed in the baffle 6 at equal intervals, and the baffle 6 is used for opening or closing a feed opening. In the embodiment, the material opening is an inclined passage 9 arranged along the incision direction of one end of the opening of the pot 11.
As shown in fig. 17 to 19, a piston rod 7 is connected to the end of the shutter 6, and the piston rod 7 is driven by a cylinder 8 to move the shutter 6 left and right. The rotating shaft 17 of the rightmost side-turning pan 10 is provided with an angle sensor 25, the side edge of the bedplate 3 is provided with a track 26 which is in sliding fit with the angle sensor 25, and the angle sensor 25 is interlocked with the air cylinder 8. The right end of the bedplate 3 is provided with a main control box 37, and the electric control box 29, the angle sensor 25 and the power distribution cabinet 31 are all in signal connection with the main control box 37.
As shown in fig. 24 and 25, the angle sensor 25 monitors the rotation range of the rotating shaft 17, and every 360 ° is a monitoring period, in one monitoring period, if the rotating shaft 17 rotates from the position shown in fig. 25 to the position shown in fig. 24, an opening command is sent to the air cylinder 8, the air cylinder 8 drives the baffle 6 to slide for a small distance, the drain groove 12 on the baffle 6 is aligned with the material opening at the bottom of the material box 4, and the tea leaves in the material box 4 are discharged into the pan 10. After reaching the position shown in fig. 24, a closing instruction is sent, and the air cylinder 8 drives the baffle 6 to reset, so that the material opening at the bottom of the material box 4 is blocked by the baffle 6. The baffle 6 is kept blocking the throat all the time during the rotation of the spindle 17 from the position shown in fig. 24 to the position shown in fig. 25.
In this embodiment, the rotation range of the rotating shaft 17 is automatically detected by using the angle sensor 25, and the cylinder 8 is controlled according to the rotation range of the rotating shaft 17, so as to realize automatic feeding. The rotational speed of the motor 30, the heating power of the electric heater wire and the movement stroke of the cylinder 8 are controlled by means of a master control box 37, respectively.
The use method of the strip tidying machine provided by the invention comprises the following steps:
step one, adjusting preset parameters including the rotating speed of a motor 30, the power of an electric heating wire and the stroke parameter of a cylinder 8;
step two, pre-running, and starting the strip tidying machine through the main control box 37 after the preset parameters are adjusted;
detecting the temperature of the grooved pot 11 and the turnover pot 10, and putting fresh tea leaves into the feed box 4 after the temperature reaches the strip tidying temperature;
step four, receiving materials, namely placing a collecting container at the end part of the conveying belt 36, and receiving tea leaves subjected to first batch of strip, wherein the timing of feeding the tea leaves into the feed box 4 is uncertain, so that the tea leaves subjected to first batch of strip treatment have the problem of insufficient strip treatment period, the first batch of tea leaves sent out by the conveying belt 36 need to be detected, and if the strip treatment is incomplete, the first batch of tea leaves need to be subjected to targeted strip treatment by manual strip treatment or by utilizing the existing strip treatment machine;
and fifthly, bagging, namely starting from the second batch of tea leaves sent out from the end part of the conveying belt 36, and packaging and sealing.
The carding machine integrates feeding, carding and feeding functions, has high integration level, can greatly save labor and time cost, and improves tea carding efficiency.
Claims (7)
1. The utility model provides a compound flexible tealeaves processing intelligence reason strip machine, includes that the groove pot (11) of reciprocating motion is made to the row, its characterized in that: a turning pot (10) with an opening is arranged in the grooved pot (11), and a discharge groove (15) is arranged at the bottom of the grooved pot (11); a receiving hopper (27) for receiving formed tea leaves is arranged below the row of grooved pans (11) when the opening of the turning pan (10) is turned over to be communicated with the discharge groove (15); a feed box (4) is arranged above the grooved pans (11) in a row, a plurality of material openings are arranged at the bottom of the feed box (4), and each material opening corresponds to one pan turning (10); the material openings are opened or closed through baffle plates (6) which are correspondingly provided with leakage grooves (12);
the groove pots (11) are arranged side by side, the groove pots (11) are mutually fixed, and the section of the groove pot (11) is in a major arc shape; each grooved pot (11) is rotatably nested with a turning pot (10), and the section of the turning pot (10) is also in a major arc shape; two ends of the turning pot (10) are provided with a surrounding baffle disc (16);
a crankshaft (32) is rotationally arranged on the receiving hopper (27), a connecting rod (33) is rotationally connected to the bending part of the crankshaft (32), the crankshaft (32) is driven to rotate by a motor (30) arranged on the receiving hopper (27), and the other end of the connecting rod (33) pushes a plurality of grooved pans (11) to do reciprocating motion;
when the grooved pans (11) in the row do reciprocating motion, the plurality of turning pans (10) are linked to do synchronous unidirectional intermittent rotation;
the intelligent strip tidying machine for the composite flexible tea processing further comprises a bottom frame (1) for supporting the whole strip tidying machine, side mounting pieces (2) are arranged on the front side and the rear side of the top of the bottom frame (1), a bedplate (3) is mounted on the side mounting pieces (2) through vertical beams, a hollowed-out part is arranged on the bedplate (3), and a receiving hopper (27) is arranged below the hollowed-out part;
side plates (14) are arranged on the front side and the rear side of the grooved pans (11) in a row, a rotating shaft (17) is fixed on the outer side of the enclosing baffle plate (16), the turning pans (10) are rotationally connected with the side plates (14) through the rotating shafts (17) on the enclosing baffle plate, and the rotating shafts (17) on the two adjacent turning pans (10) are connected through a first driving belt (18); a driving disc (19) is fixedly arranged on a rotating shaft (17) of the leftmost side turning pot (10), a ratchet wheel (24) and a gear (23) are coaxially and rotatably arranged on the driving disc (19), the ratchet wheel (24) is coaxially and fixedly connected with the gear (23) through a fixed shaft, the ratchet wheel (24) is positioned at the inner side of the gear (23), a rotating shaft is rotatably arranged on the driving disc (19), and the end part of the rotating shaft is fixedly connected with the ratchet wheel (24); a pawl (21) matched with a ratchet wheel (24) is rotatably arranged on the driving disc (19) through a swing shaft, and a gear (23) is meshed with a toothed plate (22) arranged on the bedplate (3);
when the grooved pans (11) in the row do reciprocating motion, the gears (23) alternately walk on the toothed plates (22) which are fixedly arranged in a bidirectional way, and the ratchet wheels (24) are driven to alternately rotate in the bidirectional way; the ratchet wheel (24) is matched with a pawl (21) which is rotatably arranged on the outer side of the driving disc (19) to enable the driving disc (19) to rotate intermittently in one direction.
2. The intelligent strip tidying machine for processing composite flexible tea leaves as claimed in claim 1, wherein: the bottom of the receiving hopper (27) is provided with a conveying port, and a conveying belt (36) is arranged below the receiving hopper (27).
3. The intelligent strip tidying machine for processing composite flexible tea leaves as claimed in claim 2, wherein: the crankshaft (32) and the conveyor belt (36) are driven by the same motor (30).
4. A composite flexible tea processing intelligent carding machine according to claim 3, wherein: a heating groove (28) is arranged on the inner wall of the receiving hopper (27), and an electric heating wire is arranged in the heating groove (28).
5. A composite flexible tea processing intelligent carding machine as claimed in claim 4, wherein: the baffle (6) is driven by the air cylinder (8) to move left and right, the rotating shaft (17) of the rightmost side-turning pot (10) is provided with an angle sensor (25), and the angle sensor (25) is interlocked with the air cylinder (8).
6. The intelligent strip tidying machine for processing composite flexible tea leaves as claimed in claim 1, wherein: the material opening is an inclined passage (9) arranged along the incision direction of one end of the opening of the groove pot (11).
7. A method of tea carding using the intelligent carding machine for processing flexible tea according to claim 5, characterized in that: the method comprises the following steps:
step one, adjusting preset parameters including the rotating speed of a motor (30), the power of an electric heating wire and the stroke parameters of a cylinder (8);
step two, pre-running, and starting the strip tidying machine after adjusting preset parameters;
detecting the temperature of the grooved pot (11) and the turnover pot (10), and after the temperature reaches the strip tidying temperature, putting fresh tea leaves into the feed box (4);
step four, receiving materials, namely placing a collecting container at the tail end of a conveying belt (36), receiving tea leaves subjected to first batch carding, detecting the tea leaves, and carrying out targeted carding if the carding is incomplete;
and fifthly, bagging, namely starting from the second batch of tea leaves sent out from the tail end of the conveying belt (36), and packaging and sealing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210269126.3A CN114794264B (en) | 2022-03-18 | 2022-03-18 | Combined type flexible tea processing intelligent carding machine and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210269126.3A CN114794264B (en) | 2022-03-18 | 2022-03-18 | Combined type flexible tea processing intelligent carding machine and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114794264A CN114794264A (en) | 2022-07-29 |
| CN114794264B true CN114794264B (en) | 2023-10-13 |
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| Title |
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| Optimization design of tea carding machine parameters based on ant colony algorithm.;Li Bing等;Transactions of the Chinese Society of Agricultural Engineering;第27卷(第10期);79-82 * |
| 卷曲红茶手工炒制技术要领;刘海洋等;农业技术与装备(第11期);84-85+87 * |
| 茅山长青绿茶机制技术要点;刘海洋;福建茶叶;第42卷(第7期);17-18 * |
| 茶叶自动杀青理条机新型传动机构设计;牛石从等;农机化研究;第33卷(第2期);58-61 * |
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