CN114789982A - Double-station flange barrel filling machine and filling method - Google Patents
Double-station flange barrel filling machine and filling method Download PDFInfo
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- CN114789982A CN114789982A CN202210400575.7A CN202210400575A CN114789982A CN 114789982 A CN114789982 A CN 114789982A CN 202210400575 A CN202210400575 A CN 202210400575A CN 114789982 A CN114789982 A CN 114789982A
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- barrel
- clamping
- flange
- cover
- iron hoop
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- 238000000034 method Methods 0.000 title claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 158
- 229910052742 iron Inorganic materials 0.000 claims abstract description 79
- 230000007306 turnover Effects 0.000 claims abstract description 54
- 230000000712 assembly Effects 0.000 claims description 48
- 238000000429 assembly Methods 0.000 claims description 48
- 230000008602 contraction Effects 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims 1
- 238000005429 filling process Methods 0.000 abstract description 5
- 230000009977 dual effect Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 18
- 230000007246 mechanism Effects 0.000 description 10
- 230000001174 ascending effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B7/00—Hand- or power-operated devices for opening closed containers
- B67B7/14—Hand- or power-operated devices for opening closed containers for removing tightly-fitting lids or covers, e.g. of shoe-polish tins, by gripping and rotating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses a double-station flange barrel filling machine and a filling method, which solve the problem of low efficiency of a flange barrel opening mode manually in a flange barrel filling process and can be used for continuous operation. A dual station flange drum filling machine comprising: a frame (10); the two identification devices (20) are transversely arranged on the rack (10) side by side and are used for identifying the barrel cover of the flange barrel below and the structural characteristics of the turnover handle on the barrel cover; the cover screwing device (30) is positioned in the rack (10) and is used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device (30) can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail; a filling gun (40) located within the frame (10) and movable in lateral, longitudinal and vertical directions along a rail or track.
Description
Technical Field
The invention relates to the field of intelligent processing, in particular to a double-station flange barrel filling machine and a double-station flange barrel filling method.
Background
The existing flange barrel filling machine adopts single-station manual operation to open and close the cover, so that the working efficiency is low.
Disclosure of Invention
The embodiment of the invention aims to solve the technical problem of providing a double-station flange barrel filling machine and a filling method, solving the problem of low efficiency caused by the adoption of a mode of manually opening a flange barrel in the flange barrel filling process, and being capable of continuously operating.
A dual station flange drum filler comprising:
a frame (10);
the two identification devices (20) are transversely arranged on the rack (10) side by side and are used for identifying the barrel cover of the flange barrel below and the structural characteristics of the turnover handle on the barrel cover;
the cover screwing device (30) is positioned in the rack (10) and is used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device (30) can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail;
a filling gun (40) located within the frame (10) and movable in lateral, longitudinal and vertical directions along a rail or track.
A dual station flange drum filler comprising:
a frame (10);
the identification device (20) is transversely movably arranged on the rack (10) and is used for identifying the barrel cover of the flange barrel below and the structural characteristics of the turnover handle on the barrel cover;
the cover screwing device (30) is positioned in the rack (10) and is used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device (30) can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail;
a filling gun (40) located within the frame (10) and movable in lateral, longitudinal and vertical directions along a rail or track.
Optionally, the capping device (30) comprises:
the flange barrel clamping device comprises a rotary disc (31), more than three first clamping components (311) are arranged in the circumferential direction of the rotary disc (31), and the first clamping components (311) can move towards the center of the rotary disc (31) to clamp a barrel cover and an iron hoop of the flange barrel;
a deflection driving member (32) which is rotationally connected to the turntable (31) and can rotate around the center of the turntable (31) relative to the turntable (31);
the overturning driving part (33) is rotationally connected to the deflecting driving part (32), the distance between the overturning driving part (33) and the center of the rotating disc (31) is equal to the distance between the overturning driving part and the center of the rotating disc (31) when the barrel cover is clamped by the first clamping assembly (311), and the overturning driving part (33) is positioned between two adjacent first clamping assemblies (311).
The number of the first clamping assemblies (311) is three, and the first clamping assemblies are distributed in a regular triangle or can be distributed in an isosceles triangle manner;
the second clamping assemblies (312) are arranged between two adjacent first clamping assemblies (311) at intervals and are different from the positions of the overturning driving pieces (33); the inward contraction amplitude of the second clamping component (312) is smaller than the inward contraction amplitude of the first clamping component (311), or the position of the second clamping component (312) is fixed, and the distance from the center of the rotary disc (31) is larger than the distance from the center of the rotary disc (31) when the barrel cover is clamped by the first clamping component (311).
The first clamping assembly (311) comprises a first clamping block (3111) and a second clamping block (3112), wherein the first clamping block (3111) is used for clamping the iron hoop, and the second clamping block (3112) is used for clamping the barrel cover.
The first clamping block (3111) of one of the first clamping assemblies (311) is provided with an anti-slip structure, so that the first clamping block and the iron hoop cannot slide mutually after being clamped, and the first clamping blocks (3111) of the other first clamping assemblies (311) are of a plane connection structure.
The second clamping assembly (312) comprises a third clamping block (3121), the third clamping block (3121) is correspondingly arranged at the outer side of the iron hoop, and the iron hoop can be supported by the third clamping block (3121) after being opened.
The technical problem to be solved by the embodiment of the invention is to provide a double-station flange barrel filling method, which can realize double-station continuous filling processing, save working time and improve working efficiency.
A double-station flange barrel filling method comprises the following steps:
conveying two flange barrels to be canned to the lower parts of the two identification devices (20);
identifying a first flange barrel below by using a first identification device, and determining the position of the first flange barrel and the position of a turnover handle; identifying a second flange barrel below by using a second identification device, and determining the position of the second flange barrel and the direction of the turnover handle; or a recognition device (20) capable of moving transversely is utilized to sequentially recognize the flange barrels of the two stations;
operating the cap screwing device (30) to move to the position above the first flanged barrel, and opening the barrel cover of the first flanged barrel;
operating a filling gun (40) to move to the position above the first flange barrel, then performing downward filling on the first flange barrel, and moving upward and moving away after the completion;
operating the cover screwing device (30) to close the cover of the first flanged drum and release the cover;
operating the cover screwing device (30) to move above the second flange barrel, and opening the barrel cover of the second flange barrel;
operating a filling gun (40) to move to the position above the second flange barrel, then performing downward filling on the second flange barrel, and after the completion, moving upward and moving away;
operating the cover screwing device (30) to close the cover of the second flange barrel and release the cover;
and circulating to fill the third flange barrel and the fourth flange barrel.
The opening of the lid of the first flanged drum comprises:
rotating the turntable (31) to enable the orientation of the overturning driving piece (33) to be the same as that of the overturning handle of the first flange barrel;
controlling the first clamping assembly (311) to clamp the iron hoop and the barrel cover of the first flange barrel;
controlling the deflection driving piece (32) to enable the overturning driving piece (33) to cut into a space between the overturning handle and the iron hoop;
the overturning driving piece (33) is controlled to rotate outwards so as to open the overturning handle.
The bung that closes first flange bucket includes:
controlling the first clamping assembly (311) to clamp the iron hoop and the barrel cover of the first flanged barrel and enable the iron hoop to be inwardly folded around the barrel cover;
controlling the overturning driving piece (33) to rotate inwards so as to enable the overturning handle to be folded towards the iron hoop;
and controlling the deflection driving piece (32) to enable the overturning driving piece (33) to be disengaged from the space between the overturning handle and the iron hoop.
The double-station flange barrel filling machine and the filling method provided by the invention solve the problem of low efficiency caused by the mode of manually opening the flange barrel in the flange barrel filling process, and can continuously operate.
Drawings
FIG. 1 is a schematic view of a closed state of a flanged drum;
FIG. 2 is a schematic view of an open state of a flanged drum;
fig. 3 is a schematic structural diagram of a filling machine provided by the present invention;
FIG. 4 is a schematic structural diagram of a cap screwing device provided by the present invention;
FIG. 5 is a schematic view of the flip drive;
fig. 6 is a schematic structural view of the turnover driving member.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1-2, the flange barrel is an open packaging barrel, the bottom of the flange barrel is a barrel body 91, the upper part of the flange barrel is a barrel cover 92, the barrel body 91 and the barrel cover 92 are fixed through an annular iron hoop 93, and the iron hoop 93 is locked through a turning handle 94. Because the flip handle 94 is difficult to operate and typically only manually opens and closes, it is inefficient and operator injury due to the relatively high flexibility of the flip handle 94. In addition, when toxic and harmful materials need to be filled, the health of operators is inevitably injured by manual operation, and great safety problems are caused.
As shown in fig. 3 to 6, an embodiment of the present invention provides a dual-station flange drum filling machine, including:
a frame 10, which is of a frame type structure and is used for providing support for the whole filling machine;
two identification devices 20, which are transversely arranged on the rack 10 side by side, are used for identifying the structural characteristics of the barrel cover of the flange barrel below and the turnover handle 94 on the barrel cover so as to determine the orientation of the turnover handle 94 relative to the center of the whole flange barrel;
the cover screwing device 30 is positioned in the rack 10 and used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device 30 can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail;
the filling gun 40, located within the frame 10, is movable in lateral, longitudinal and vertical directions along rails or tracks.
In this embodiment, it is also possible to use a recognition device 20, which recognition device 20 can be moved laterally between two stations in order to recognize the features of the objects below two stations laterally side by side.
Alternatively, the capping device 30 comprises:
the rotary plate 31 can rotate, more than three first clamping components 311 are arranged on the circumferential direction of the rotary plate 31, and the first clamping components 311 can move towards the center of the rotary plate 31 so as to clamp the barrel cover and the iron hoop of the flange barrel;
a deflection driving member 32 rotatably connected to the turntable 31 and capable of rotating around the center of the turntable 31 relative to the turntable 31;
and the overturning driving member 33 is rotatably connected to the deflection driving member 32, the distance between the overturning driving member 33 and the center of the rotating disc 31 is equal to the distance between the overturning driving member 33 and the center of the rotating disc 31 when the first clamping assemblies 311 clamp the barrel cover, and the overturning driving member 33 is positioned between two adjacent first clamping assemblies 311.
The number of the first clamping assemblies 311 is three, and the first clamping assemblies are distributed in a regular triangle or in an isosceles triangle.
Also included is a second clamping assembly 312, which has two, is arranged at an interval between two adjacent first clamping assemblies 311, and is different from the position of the turnover driving member 33; the inward contraction amplitude of the second clamping component 312 is smaller than the inward contraction amplitude of the first clamping component 311, or the position of the second clamping component 312 is fixed, and the distance from the center of the turntable 31 is greater than the distance from the center of the turntable 31 when the first clamping component 311 clamps the drum cover.
The second clamp assembly 312 can provide correction during opening of the iron hoop, so that the iron hoop is arranged closer to a circle after being opened, and the iron hoop is prevented from being opened in an off-center manner due to excessive force on one side.
The first clamping assembly 311 includes a first clamping block 3111 and a second clamping block 3112, wherein the first clamping block 3111 is used for clamping the iron hoop, and the second clamping block 3112 is used for clamping the barrel cover.
The first block 3111 of one of the first clamping assemblies 311 is provided with a slip-preventing structure, so that the first block 3111 of the other first clamping assembly 311 does not slide with the iron hoop after being clamped, and the first blocks 3111 of the other first clamping assembly 311 are in a plane connection structure.
The second clamping assembly 312 includes a third clamping block 3121, and the third clamping block 3121 is correspondingly disposed at an outer side of the iron hoop and can be supported by the third clamping block 3121 when the iron hoop is opened.
The embodiment of the invention also provides a double-station flange barrel filling method, which comprises the following steps:
conveying two flange barrels to be canned to the lower parts of the two identification devices 20;
identifying a first flange barrel below by using a first identification device, and determining the position of the first flange barrel and the position of a turnover handle; identifying a second flange barrel below by using a second identification device, and determining the position of the second flange barrel and the position of the turnover handle; or the same identification device 20 can be adopted to transversely move to sequentially identify the flange barrels of the two stations;
operating the cap screwing device 30 to move above the first flange barrel, and opening the barrel cover of the first flange barrel;
operating the filling gun 40 to move to the position above the first flange barrel, then descending to fill the first flange barrel, and ascending and moving away after the completion;
operating the cover screwing device 30 to close and release the cover of the first flange barrel;
operating the cap screwing device 30 to move above the second flange barrel, and opening the barrel cover of the second flange barrel;
operating the filling gun 40 to move to the position above the second flange barrel, then descending to fill the second flange barrel, ascending after the completion and moving away;
operating the cover screwing device 30 to close and release the cover of the second flange barrel;
and filling the third flange barrel and the fourth flange barrel in the circulation.
Opening a lid of a first flanged drum, comprising:
rotating the turntable 31 to make the orientation of the turnover driving member 33 the same as that of the turnover handle of the first flanged drum;
controlling a first clamping component 311 to clamp the iron hoop and the barrel cover of the first flanged barrel;
controlling the deflection driving member 32 to cut the turnover driving member 33 between the turnover handle and the iron hoop;
the turnover driving member 33 is controlled to rotate outward to open the turnover handle.
A lid for closing a first flanged drum, comprising:
controlling the first clamping component 311 to clamp the iron hoop and the barrel cover of the first flange barrel and to inwards fold the iron hoop around the barrel cover;
controlling the turning driving piece 33 to rotate inwards so as to lead the turning handle to be folded towards the iron hoop;
the deflection driving member 32 is controlled to disengage the turnover driving member 33 from between the turnover handle and the iron hoop.
The double-station flange barrel filling machine and the filling method provided by the invention solve the problem of low efficiency caused by the mode of manually opening the flange barrel in the flange barrel filling process, and can continuously operate.
As shown in fig. 3-6, an embodiment of the present invention provides a flange drum filling machine, including:
a frame 10;
the identification device 20 is arranged on the rack 10 and is used for identifying the barrel cover of the flange barrel below and the structural characteristics of the turnover handle on the barrel cover;
the cover screwing device 30 is positioned in the rack 10 and used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device 30 can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail;
the filling gun 40, located within the frame 10, is movable in lateral, longitudinal and vertical directions along rails or tracks.
Alternatively, the capping device 30 comprises:
the rotary plate 31 can rotate, more than three first clamping components 311 are arranged on the circumferential direction of the rotary plate 31, and the first clamping components 311 can move towards the center of the rotary plate 31 so as to clamp the barrel cover and the iron hoop of the flange barrel;
a deflection driving member 32 rotatably connected to the turntable 31 and capable of rotating around the center of the turntable 31 relative to the turntable 31;
the overturning driving member 33 is rotatably connected to the deflecting driving member 32, and the distance between the overturning driving member 33 and the center of the rotating disc 31 is equal to the distance between the first clamping assemblies 311 and the center of the rotating disc 31 when the drum cover is clamped, and the overturning driving member 33 is located between two adjacent first clamping assemblies 311.
The number of the first clamping assemblies 311 is three, and the first clamping assemblies are distributed in a regular triangle or in an isosceles triangle;
also included is a second clamping assembly 312, which has two, is arranged at an interval between two adjacent first clamping assemblies 311, and is different from the position of the turnover driving member 33; the inward contraction amplitude of the second clamping component 312 is smaller than the inward contraction amplitude of the first clamping component 311, or the position of the second clamping component 312 is fixed, and the distance from the center of the turntable 31 is greater than the distance from the center of the turntable 31 when the first clamping component 311 clamps the drum cover.
The first clamping assembly 311 includes a first clamping block 3111 and a second clamping block 3112, wherein the first clamping block 3111 is used for clamping the iron hoop, and the second clamping block 3112 is used for clamping the barrel cover.
The first block 3111 of one of the first clamping assemblies 311 is provided with a slip-proof structure, so that the first block 3111 of the other first clamping assembly 311 does not slip with the iron hoop after being clamped, and the first blocks 3111 of the other first clamping assembly 311 are in a plane connection structure.
First centre gripping subassembly 311 still includes telescopic cylinder and fixed plate, and telescopic cylinder is connected with the fixed plate to the radial motion of control fixed plate, first clamp splice 3111 and second clamp splice 3112 are connected on the fixed plate.
The second clamping assembly 312 includes a third clamping block 3121, and the third clamping block 3121 is correspondingly disposed at an outer side of the iron hoop and can be supported by the third clamping block 3121 when the iron hoop is opened.
The deflection driving piece 32 is of a disc structure, and driving teeth are connected to the deflection driving piece 32 and driven through a gear; preferably, the location of the drive teeth is remote from the location of the tumble drive 33.
Upset driving piece 33, including the returning face plate, the returning face plate is connected on deflection driving piece 32 through the pivot, is equipped with the wedge on the returning face plate and cuts into the piece for cut into under the drive of deflection driving piece 32 between upset handle and the hoop, the wedge cuts into the outside of piece and is equipped with the elastic pressure board, and the elastic pressure board cuts into and remains the clearance between the piece in order to allow the upset handle to arrange in between the two with the wedge, and the elastic pressure board has and presses the precompression that cuts into a one side to the wedge.
The flange barrel filling machine provided by the invention solves the problem of low efficiency caused by the mode of manually opening the flange barrel in the flange barrel filling process, and can continuously operate.
As shown in fig. 3 to 6, an embodiment of the present invention provides a cap screwing device 30 for opening and closing a lid of a flanged drum, including:
the hanging seat 34, the hanging seat 34 can move on the horizontal plane and the vertical plane under the drive of the horizontal and vertical movement mechanism;
the rotating disc 31 is rotatably connected to the hanging seat 34, and more than three first clamping assemblies 311 are arranged in the circumferential direction of the rotating disc 31, and the first clamping assemblies 311 can move towards the center of the rotating disc 31 to clamp the barrel cover and the iron hoop of the flange barrel;
a deflection driving member 32 rotatably connected to the turntable 31 and capable of rotating around the center of the turntable 31 relative to the turntable 31;
the overturning driving member 33 is rotatably connected to the deflecting driving member 32, and the distance between the overturning driving member 33 and the center of the rotating disc 31 is equal to the distance between the first clamping assemblies 311 and the center of the rotating disc 31 when the drum cover is clamped, and the overturning driving member 33 is located between two adjacent first clamping assemblies 311.
Alternatively, the rotating disc 31 is provided with a driving gear, and the hanging seat 34 is provided with a first driving mechanism capable of driving the driving gear to rotate.
The number of the first clamping assemblies 311 is three, and the first clamping assemblies are distributed in a regular triangle or in an isosceles triangle;
also included is a second clamping assembly 312, which has two, is arranged at an interval between two adjacent first clamping assemblies 311, and is different from the position of the turnover driving member 33; the inward contraction amplitude of the second clamping component 312 is smaller than the inward contraction amplitude of the first clamping component 311, or the position of the second clamping component 312 is fixed, and the distance from the center of the turntable 31 is greater than the distance from the center of the turntable 31 when the first clamping component 311 clamps the drum cover.
The second clamp assembly 312 can provide correction during opening of the iron hoop, so that the iron hoop is arranged closer to a circle after being opened, and the iron hoop is prevented from being opened in an off-center manner due to excessive force on one side.
The first clamping assembly 311 includes a first clamping block 3111 and a second clamping block 3112, wherein the first clamping block 3111 is used for clamping the iron hoop, and the second clamping block 3112 is used for clamping the barrel cover.
The first block 3111 of one of the first clamping assemblies 311 is provided with a slip-preventing structure, so that the first block 3111 of the other first clamping assembly 311 does not slide with the iron hoop after being clamped, and the first blocks 3111 of the other first clamping assembly 311 are in a plane connection structure. The anti-slip structure can position the iron hoop at the connecting position, so that the radial position of the iron hoop at the position is fixed, and the radial positions of the iron hoops at other positions are correspondingly and adaptively adjusted.
First centre gripping subassembly 311 still includes telescopic cylinder and fixed plate, and telescopic cylinder is connected with the fixed plate to the radial motion of control fixed plate, first clamp splice 3111 and second clamp splice 3112 are connected on the fixed plate.
The second clamping assembly 312 includes a third clamping block 3121, and the third clamping block 3121 is correspondingly disposed at an outer side of the iron hoop and can be supported by the third clamping block 3121 when the iron hoop is opened.
The deflection driving piece 32 is of a disc structure, and driving teeth are connected to the deflection driving piece 32 and driven through a gear; preferably, the location of the drive teeth is remote from the location of the tumble drive 33.
The turnover driving part 33 comprises a turnover plate 331, the turnover plate 331 is connected to the deflection driving part 32 through a rotating shaft, a wedge-shaped cut-in part 332 is arranged on the turnover plate 331 and used for being cut into between the turnover handle and the iron hoop under the driving of the deflection driving part 32, an elastic pressing plate 333 is arranged on the outer side of the wedge-shaped cut-in part 332, a gap is reserved between the elastic pressing plate 333 and the wedge-shaped cut-in part 332 to allow the turnover handle to be placed between the turnover handle and the iron hoop, and the elastic pressing plate 333 has pre-pressure pressing towards one side of the wedge-shaped cut-in part 332.
The invention also provides a filling machine, which comprises the capping device 30 and can also comprise other necessary structures and components.
The invention provides a cap screwing device and a filling machine using the same, which solve the problem of automatically opening and closing a barrel cover of a flange barrel.
As shown in fig. 3 to 6, an embodiment of the present invention provides a clamping assembly for clamping a hoop and a barrel cover of a flanged barrel, including:
the barrel cover comprises a first clamping block 3111, a second clamping block 3112, a telescopic driving mechanism and a fixing plate, wherein the first clamping block 3111 is used for clamping an iron hoop, the second clamping block 3112 is used for clamping the barrel cover, and the first clamping block 3111 and the second clamping block 3112 are connected to the fixing plate; the telescopic driving mechanism is connected with the fixing plate to control the movement of the fixing plate, or to control the first clamping block 3111 and the second clamping block 3112 to move relative to the fixing plate. The position of the fixing plate can be fixed, and the first clamping block 3111 and the second clamping block 3112 are controlled to move relative to the fixing plate only by the telescopic driving mechanism; the fixing plate can also be driven by the telescopic driving mechanism to move, so as to drive the first clamping block 3111 and the second clamping block 3112 to move.
The telescopic driving mechanism is a telescopic cylinder or an electromagnetic spring.
The front end of the first block 3111 has a V-shaped nip.
The V-shaped clamp opening of the first clamp block 3111 is provided with a non-slip structure, such as a tip, a protrusion, a sawtooth structure, etc.
The front end of the second block 3112 has a plane abutment block.
The fixed plate is connected with the telescopic cylinder through a guide plate.
A first spring is further disposed between the first clamping block 3111 and the fixing plate.
A second spring is further disposed between the second block 3112 and the fixing plate.
A guide shaft is arranged between the telescopic cylinder and the fixed plate.
The height of the second block 3112 relative to the stationary plate is greater than the height of the first block 3111 relative to the stationary plate.
The clamping assembly provided by the invention can be used for clamping the iron hoop and the barrel cover of the flange barrel.
As shown in fig. 3-6, an embodiment of the present invention provides a device capable of ensuring opening and in-situ closing of a flanged drum hoop, comprising:
the rotary table 31 is provided with three first clamping assemblies 311 which are arranged in a regular triangle shape in the circumferential direction of the rotary table 31, and the first clamping assemblies 311 can move towards the center of the rotary table 31 so as to clamp the barrel cover and the iron hoop of the flange barrel;
a deflection driving member 32 rotatably connected to the turntable 31 and capable of rotating around the center of the turntable 31 relative to the turntable 31;
the overturning driving part 33 is rotationally connected to the deflecting driving part 32, and the distance between the overturning driving part 33 and the center of the rotating disc 31 is equal to the distance between the first clamping component 311 and the center of the rotating disc 31 when the barrel cover is clamped;
two second clamping assemblies 312 are further arranged on the turntable 31, the inward contraction amplitude of the second clamping assemblies 312 is smaller than the inward contraction amplitude of the first clamping assemblies 311, or the positions of the second clamping assemblies 312 are fixed, and the distance between the second clamping assemblies 312 and the center of the turntable 31 is larger than the distance between the first clamping assemblies 311 and the center of the turntable 31 when the cover is clamped by the cover;
the turnover driving member 33 and the two second clamping assemblies 312 are triangular, and the turnover driving member 33 and the two second clamping assemblies 312 are arranged between the three first clamping assemblies 311 at intervals;
one of the first clamping assemblies 311 is in anti-slip structure and is abutted against the iron hoop, and the second clamping assembly 312 and the other first clamping assemblies 311 are in slidable structure and are abutted against the iron hoop.
The first clamping assembly 311 includes a first clamping block 3111 and a second clamping block 3112, wherein the first clamping block 3111 is used for clamping the iron hoop, and the second clamping block 3112 is used for clamping the barrel cover.
The first block 3111 of one of the first clamping assemblies 311 is provided with a slip-preventing structure, so that the first block 3111 of the other first clamping assembly 311 does not slide with the iron hoop after being clamped, and the first blocks 3111 of the other first clamping assembly 311 are in a plane connection structure.
First centre gripping subassembly 311 still includes telescopic cylinder and fixed plate, and telescopic cylinder is connected with the fixed plate to the radial motion of control fixed plate, first clamp splice 3111 and second clamp splice 3112 are connected on the fixed plate.
The second clamping assembly 312 includes a third clamping block 3121, and the third clamping block 3121 is correspondingly disposed at an outer side of the iron hoop, and can be supported by the third clamping block 3121 when the iron hoop is opened.
The deflection driving piece 32 is of a disc structure, and driving teeth are connected to the deflection driving piece 32 and driven through a gear; preferably, the location of the drive teeth is remote from the location of the tumble drive 33.
The overturning driving part 33 comprises an overturning plate 331, the overturning plate 331 is connected to the deflecting driving part 32 through a rotating shaft, a wedge-shaped incision part 332 is arranged on the overturning plate 331 and used for being incised between the overturning handle and the iron hoop under the driving of the deflecting driving part 32, an elastic pressing plate 333 is arranged on the outer side of the wedge-shaped incision part 332, a gap is reserved between the elastic pressing plate 333 and the wedge-shaped incision part 332 to allow the overturning handle to be placed between the overturning handle and the iron hoop, and the elastic pressing plate 333 has pre-pressure pressing towards one side of the wedge-shaped incision part 332.
The device capable of ensuring the opening and in-situ closing of the flange barrel iron hoop can keep the flange barrel iron hoop and one clamping assembly to be mutually positioned after the flange barrel iron hoop is opened, so that the flange barrel iron hoop can be reset when the barrel cover is closed.
As shown in fig. 3 to 6, an embodiment of the present invention provides a turnover driving member 33, which includes a turnover plate 331 and a driving mechanism 335 for driving the turnover plate 331, wherein the turnover plate 331 has a rotating shaft, one end of the turnover plate 331 away from the rotating shaft is provided with a wedge-shaped cutting member 332 arranged vertically, an outer side of the wedge-shaped cutting member 332 is provided with an elastic pressing plate 333, a gap is reserved between the elastic pressing plate 333 and the wedge-shaped cutting member 332 to allow a turnover handle to be placed therebetween, and the elastic pressing plate 333 has a pre-pressing force pressing against one side of the wedge-shaped cutting member 332.
Further comprising: a fixing plate 334 for fixing the turning plate 331, the turning plate 331 being rotatably connected to the fixing plate 334; the driving mechanism 335 is disposed on the fixing plate 334.
The driving mechanism 335 comprises a gear set 3351, a driving rod 3352 and an air cylinder 3353, wherein the air cylinder is rotationally connected with an eccentric shaft on the gear through the driving rod, and the gear set is connected with the overturning plate through a rotating shaft.
The gear set comprises a large gear and a small gear, the large gear is engaged with the small gear, the driving rod is rotatably connected to the large gear, and the small gear is connected with the turnover plate 331 through a rotating shaft.
The wedge angle of the wedge-shaped incision 332 points in the direction of the axis of rotation.
The flipping panel 331 is arranged horizontally and the wedge-shaped cut-in 332 is placed below the flipping panel 331.
The elastic pressing plate 333 is connected to a rotating shaft provided on the flipping plate 331, and a torsion spring is provided on the rotating shaft to provide a pre-tightening torque to the elastic pressing plate 333.
The elastic pressing plate 333 is connected to a rotating shaft provided on the reversing plate 331, and a tension spring is provided on the reversing plate 331 to be connected to one end of the elastic pressing plate 333.
The turnover driving member 33 provided by the invention can be cut into a space between a turnover handle of a flange barrel and an iron hoop so as to open the turnover handle, and the turnover handle can be reset by using the elastic pressing plate 333 when the turnover handle is closed.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show several embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A double-station flange barrel filling machine is characterized by comprising:
a frame (10);
the two identification devices (20) are transversely arranged on the rack (10) side by side and are used for identifying the barrel cover of the flange barrel below and the structural characteristics of the turnover handle on the barrel cover;
the cover screwing device (30) is positioned in the rack (10) and is used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device (30) can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail;
a filling gun (40) located within the frame (10) and movable in lateral, longitudinal and vertical directions along a rail or track.
2. A duplex position flange bucket liquid filling machine which characterized in that includes:
a frame (10);
the identification device (20) is transversely movably arranged on the rack (10) and is used for identifying the barrel cover of the flange barrel below and the structural characteristics of the turnover handle on the barrel cover;
the cover screwing device (30) is positioned in the rack (10) and is used for clamping a barrel cover and an iron hoop of the flange barrel and opening a turnover handle on the barrel cover, and the cover screwing device (30) can move in the transverse direction, the longitudinal direction and the vertical direction along a track or a guide rail;
a filling gun (40) located within the frame (10) and movable in lateral, longitudinal and vertical directions along a rail or track.
3. The filling machine as claimed in claim 1 or 2,
the capping device (30) comprises:
the flange barrel clamping device comprises a rotary disc (31), more than three first clamping components (311) are arranged in the circumferential direction of the rotary disc (31), and the first clamping components (311) can move towards the center of the rotary disc (31) to clamp a barrel cover and an iron hoop of the flange barrel;
a deflection driving member (32) which is rotationally connected to the turntable (31) and can rotate around the center of the turntable (31) relative to the turntable (31);
the overturning driving part (33) is rotationally connected to the deflecting driving part (32), the distance between the overturning driving part (33) and the center of the rotating disc (31) is equal to the distance between the overturning driving part and the center of the rotating disc (31) when the barrel cover is clamped by the first clamping assembly (311), and the overturning driving part (33) is positioned between two adjacent first clamping assemblies (311).
4. The filling machine as claimed in claim 3,
the number of the first clamping assemblies (311) is three, and the first clamping assemblies are distributed in a regular triangle manner or can be distributed in an isosceles triangle manner;
the second clamping assemblies (312) are arranged between two adjacent first clamping assemblies (311) at intervals and are different from the position of the overturning driving piece (33); the inward contraction amplitude of the second clamping component (312) is smaller than the inward contraction amplitude of the first clamping component (311), or the position of the second clamping component (312) is fixed, and the distance from the center of the rotary disc (31) is larger than the distance from the center of the rotary disc (31) when the barrel cover is clamped by the first clamping component (311).
5. The filling machine as claimed in claim 3,
the first clamping assembly (311) comprises a first clamping block (3111) and a second clamping block (3112), wherein the first clamping block (3111) is used for clamping the iron hoop, and the second clamping block (3112) is used for clamping the barrel cover.
6. The filling machine as defined in claim 5,
the first clamping block (3111) of one of the first clamping assemblies (311) is provided with an anti-slip structure, so that the first clamping block and the iron hoop cannot slide mutually after being clamped, and the first clamping blocks (3111) of the other first clamping assemblies (311) are of a plane connection structure.
7. The filling machine as claimed in claim 4,
the second clamping assembly (312) comprises a third clamping block (3121), the third clamping block (3121) is correspondingly arranged at the outer side of the iron hoop, and the iron hoop can be supported by the third clamping block (3121) after being opened.
8. A double-station flange barrel filling method comprises the following steps:
conveying two flange barrels to be canned to the lower parts of the two identification devices (20);
identifying a first flange barrel below by using a first identification device, and determining the position of the first flange barrel and the position of a turnover handle; identifying a second flange barrel below by using a second identification device, and determining the position of the second flange barrel and the direction of the turnover handle; or a recognition device (20) capable of moving transversely is utilized to sequentially recognize the flange barrels of the two stations;
operating the cover screwing device (30) to move above the first flange barrel, and opening the barrel cover of the first flange barrel;
operating a filling gun (40) to move to the position above the first flange barrel, then performing downward filling on the first flange barrel, and moving upward and moving away after the completion;
operating the cover screwing device (30) to close the cover of the first flanged drum and release the cover;
operating the cover screwing device (30) to move above the second flange barrel, and opening the barrel cover of the second flange barrel;
operating a filling gun (40) to move to the position above the second flange barrel, then performing downward filling on the second flange barrel, and moving upward and moving away after the completion;
operating the cover screwing device (30) to close the cover of the second flange barrel and release the cover;
and filling the third flange barrel and the fourth flange barrel in the circulation.
9. The filling method according to claim 8,
the opening of the lid of the first flanged drum comprises:
rotating the turntable (31) to enable the orientation of the overturning driving piece (33) to be the same as the orientation of the overturning handle of the first flange barrel;
controlling the first clamping assembly (311) to clamp the iron hoop and the barrel cover of the first flange barrel;
controlling the deflection driving piece (32) to enable the overturning driving piece (33) to cut into a space between the overturning handle and the iron hoop;
the overturning driving piece (33) is controlled to rotate outwards so as to open the overturning handle.
10. The filling method according to claim 8,
the bung that closes first flange bucket includes:
controlling the first clamping assembly (311) to clamp the iron hoop and the barrel cover of the first flange barrel and enable the iron hoop to be inwards folded around the barrel cover;
controlling the overturning driving piece (33) to rotate inwards so as to enable the overturning handle to be folded towards the iron hoop;
and controlling the deflection driving piece (32) to enable the overturning driving piece (33) to be separated from the overturning handle and the iron hoop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210400575.7A CN114789982B (en) | 2022-04-16 | 2022-04-16 | Double-station flange barrel filling machine and filling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210400575.7A CN114789982B (en) | 2022-04-16 | 2022-04-16 | Double-station flange barrel filling machine and filling method |
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| CN114789982A true CN114789982A (en) | 2022-07-26 |
| CN114789982B CN114789982B (en) | 2024-04-12 |
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| CN113086927A (en) * | 2021-06-07 | 2021-07-09 | 江苏尚纯自动化技术有限公司 | Single-filling multi-barrel weighing device |
| CN113929044A (en) * | 2021-10-07 | 2022-01-14 | 展一智能科技(东台)有限公司 | Single-machine double-station filling system |
| CN215973879U (en) * | 2021-10-16 | 2022-03-08 | 冠礼控制科技（上海）有限公司 | 200L barrel automatic conveying line equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60183385A (en) * | 1984-03-01 | 1985-09-18 | 富士写真フイルム株式会社 | Automatic detachable system of thermos cover |
| US5048259A (en) * | 1989-10-31 | 1991-09-17 | Fried. Krupp Gmbh | Apparatus for installing or removing a lid from a standard barrel |
| CN104229694A (en) * | 2014-08-13 | 2014-12-24 | 长春北方化工灌装设备有限公司 | Flexible screw claw tool, visual guidance covering device and covering method |
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| CN215973879U (en) * | 2021-10-16 | 2022-03-08 | 冠礼控制科技（上海）有限公司 | 200L barrel automatic conveying line equipment |
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| Publication number | Publication date |
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| CN114789982B (en) | 2024-04-12 |
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Effective date of registration: 20240320 Address after: 215000 No. 12 Linjiang Road, Suzhou Industrial Park, Jiangsu Province Applicant after: Zhanyi Intelligent Technology (Suzhou) Co.,Ltd. Country or region after: China Address before: 224200 China Europe Industrial Park, Dongtai Economic Development Zone, Yancheng City, Jiangsu Province Applicant before: Zhanyi Intelligent Technology (Dongtai) Co.,Ltd. Country or region before: China |
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