CN114789876B - Automatic conveying system for ring detection materials - Google Patents
Automatic conveying system for ring detection materials Download PDFInfo
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- CN114789876B CN114789876B CN202210571966.5A CN202210571966A CN114789876B CN 114789876 B CN114789876 B CN 114789876B CN 202210571966 A CN202210571966 A CN 202210571966A CN 114789876 B CN114789876 B CN 114789876B
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- baffle
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- 239000000463 material Substances 0.000 title claims abstract description 68
- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 230000000903 blocking effect Effects 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 43
- 230000007246 mechanism Effects 0.000 claims description 30
- 239000003638 chemical reducing agent Substances 0.000 claims description 20
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/46—Means for holding or retaining the loads in fixed position on the load-carriers, e.g. magnetic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/261—Accumulating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Abstract
The invention discloses an automatic conveying system for ring detection materials, which comprises a chain plate conveyor, a storage device, a ring automatic feeding device, a blocking device, a ring supporting device, a clamping auxiliary device, a ring rotating device and a discharging auxiliary device, wherein the storage device and the ring automatic feeding device are arranged at the end part of the chain plate conveyor, the blocking device is arranged corresponding to the ring automatic feeding device, and the ring supporting device, the clamping auxiliary device, the ring rotating device and the discharging auxiliary device are all arranged on the chain plate conveyor; the ring conveying device can convey ring pieces in batches, can keep an upright state and automatically perform circumferential movement in the conveying process, is convenient for detection personnel to comprehensively detect the ring pieces, has reliable work, less personnel configuration and high safety, reduces the labor intensity of staff and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of ring conveying, in particular to an automatic conveying system for ring detection materials.
Background
With the rapid development of rail transit, the quality of wheels plays a vital role in the safe running of vehicles. Particularly, under the condition that the speed of the train is generally increased at present, the comprehensive quality inspection of the train is realized, the accident potential is eliminated, and the train is an important problem which is commonly spotlighted in all countries in the world.
At present, a guide groove inspection mode is commonly utilized for ring product detection, the guide groove feeding and discharging are performed by adopting a cantilever crane manual hanging mode, the ring product needs to be manually pushed after entering the guide groove so as to realize the movement of blanks in the guide groove, and various detections are completed in the guide groove, so that the problems of high labor intensity, high safety risk, multiple personnel configuration, low working efficiency and the like exist in the feeding and conveying modes.
In view of the above drawbacks, the present inventors have finally achieved the present invention through long-time studies and practices.
Disclosure of Invention
In order to solve the technical defects, the technical scheme adopted by the invention is that the automatic conveying system for the ring detection materials comprises a chain plate conveyor, a material storage device, a ring automatic feeding device, a material blocking device, a ring supporting device, a clamping auxiliary device, a ring rotating device and a discharging auxiliary device, wherein the material storage device and the ring automatic feeding device are arranged at the end part of the chain plate conveyor, the material blocking device is arranged corresponding to the ring automatic feeding device, and the ring supporting device, the clamping auxiliary device, the ring rotating device and the discharging auxiliary device are all arranged on the chain plate conveyor;
the material storage device is used for storing the ring pieces; the ring automatic feeding device is used for moving the ring on the storage device to the ring supporting device on the chain plate conveyor; the stop device is used for fixing the position of the ring piece on the ring piece automatic feeding device; the ring supporting device is used for conveying the ring on the chain plate conveyor; the clamping auxiliary device clamps the ring on the ring supporting device; the ring rotating device enables the ring on the ring supporting device to rotate; the unloading auxiliary device is used for unloading the ring from the ring supporting device.
Preferably, the storage device comprises a plurality of storage tanks, storage device electric pushing cylinders and storage device wheel type moving mechanisms, the ring piece is arranged in each storage tank, the storage device electric pushing cylinders are correspondingly and fixedly arranged in each storage tank, the storage device wheel type moving mechanisms are arranged at the bottoms of the storage tanks, and the storage device wheel type moving mechanisms move on the ground track.
Preferably, the automatic ring feeding device comprises a wheel type moving mechanism of the automatic ring feeding device, a rotary table, a speed reducer and a base of the automatic ring feeding device, wherein the wheel type moving mechanism of the automatic ring feeding device is fixedly arranged below the base of the automatic ring feeding device, the wheel type moving mechanism of the automatic ring feeding device moves on a ground track, gear teeth are arranged on one side edge of the rotary table, the rotary table is arranged on the base of the automatic ring feeding device, and the speed reducer is fixedly arranged on the base of the automatic ring feeding device and is in transmission connection with the rotary table through the gear teeth.
Preferably, the automatic ring feeding device base is provided with a first rotating shaft, a second rotating shaft, a first transmission gear, a second transmission gear, a first carrier roller and a second carrier roller, an output shaft of the speed reducer is coaxially connected with the first rotating shaft, the first transmission gear is sleeved with one end, close to the speed reducer, of the first rotating shaft, the first carrier roller is sleeved with the other end of the first rotating shaft, the second rotating shaft and the first rotating shaft are symmetrically arranged on two sides of the bottom of the rotary disc, the second transmission gear is sleeved with one end, close to the speed reducer, of the second rotating shaft, the second carrier roller is sleeved with the other end of the second rotating shaft, the first rotating shaft and the second rotating shaft are fixedly arranged on the automatic ring feeding device base through bearings, the first gear and the second gear are meshed with the gear teeth on the edge of the rotary disc, and the first carrier roller and the second carrier roller are contacted with the arc surface on the outer side of the rotary disc.
Preferably, the material blocking device comprises a baffle, a material blocking device base and a material blocking device wheel type moving mechanism, wherein the baffle is fixedly arranged on the material blocking device base, the material blocking device wheel type moving mechanism is fixed below the material blocking device base, and the material blocking device wheel type moving mechanism moves on a ground track.
Preferably, the ring supporting device comprises a ring supporting device base, a clamping baffle supporting shaft, a top hook, a clamping baffle reset spring, a top hook reset spring, a buffer spring, a carrier roller, a transmission shaft and a transmission gear, wherein the clamping baffle supporting shaft is fixedly arranged on the ring supporting device base, the clamping baffle is sleeved on the clamping baffle supporting shaft to realize the installation and the arrangement on the ring supporting device base, the end part of the clamping baffle is provided with a linear tooth slot, the top hook is correspondingly provided with the linear tooth slot in meshed connection, the ring supporting device base is provided with a plurality of carrier rollers at the bottom of the clamping baffle, the top hook is provided with the top hook reset spring, the top hook reset spring and the buffer spring are sleeved on the clamping baffle supporting shaft respectively, the transmission shaft is fixedly connected with one carrier roller, and the transmission gear is arranged at the end part of the transmission shaft.
Preferably, two clamping baffle support shafts are arranged, the two clamping baffle support shafts are symmetrically arranged on two sides of the clamping baffle, and the two ends corresponding to the clamping baffle are respectively provided with a top hook.
Preferably, the ring clamping auxiliary device comprises a clamping auxiliary device electric pushing cylinder and a clamping baffle pushing plate, wherein the clamping baffle pushing plate is arranged at the top of a pushing rod of the clamping auxiliary device electric pushing cylinder, and the clamping auxiliary device electric pushing cylinder is fixedly arranged on a protective guardrail of the chain plate conveyor.
Preferably, the ring rotating device comprises a rack, a rack supporting beam and an electric push rod of the ring rotating device, wherein the rack is fixedly arranged on the rack supporting beam, the rack supporting beam is fixedly connected with the electric push rod of the ring rotating device, the electric push rod of the ring rotating device is vertically and fixedly arranged on the ground at equal intervals, the rack can be meshed with the transmission gear and is connected with the transmission gear, and the electric push rod of the ring rotating device drives the rack supporting beam to reciprocate in the vertical direction.
Preferably, the chain plate conveyor is provided with an unlocking electric pushing cylinder corresponding to the top hook so as to unlock the top hook; the chain plate conveyor is provided with an emergency electric pushing cylinder corresponding to the clamping baffle plate so as to apply force to unlock the clamping baffle plate.
Compared with the prior art, the invention has the beneficial effects that: the ring conveying device can convey ring pieces in batches, can keep an upright state and automatically perform circumferential movement in the conveying process, is convenient for detection personnel to comprehensively detect the ring pieces, has reliable work, less personnel configuration and high safety, reduces the labor intensity of staff and improves the production efficiency.
Drawings
FIG. 1 is a schematic structural view of the automatic ring detection material conveying system;
FIG. 2 is a schematic diagram of the material storage device;
FIG. 3 is a schematic structural view of the ring automatic feeding device;
FIG. 4 is a schematic diagram of an exploded structure of the automated ring feeding device;
FIG. 5 is a schematic view of the structure of the dam device;
FIG. 6 is a schematic view of the ring support;
FIG. 7 is a schematic view of the structure of the clamping assistance device;
FIG. 8 is a schematic diagram of automated feeding of rings;
FIG. 9 is a schematic view of the ring rotator;
FIG. 10 is a rotational schematic of the ring;
fig. 11 is a schematic structural view of the discharge assisting device.
The figures represent the numbers:
1-a ring; 2-loading cantilever crane; 3-a material storage device; 4-a material blocking device; 5-ground; 6-a protective guard; 7-unloading cantilever crane; 8-a backup plate of a discharging area; 9-a third electric pushing cylinder; 10-a fourth electric pushing cylinder; 11-a chain conveyor; 12-ring automatic feeding device; 13-a first track; 14-a second track; 16-backing plate of feeding area; 31-an electric pushing cylinder of the material storage device; 32-a storage device wheel type moving mechanism; 34-a storage tank; 41-baffle; 42-a dam device base; 43-striker wheel movement mechanism; 91-a first electric push cylinder; 92-a second electric push cylinder; 121-a turntable; 122-speed reducer; 123-a second gear; 124-ring automated loading device base; 125-wheel type moving mechanism of automatic feeding device of ring piece; 126-a first bearing pair; 127-a second drive shaft; 128-a second idler; 129-second bearing pairs; 130-a first idler; 131-a first drive shaft. 132-a first gear; 171-a third idler; 172-a second idler; 173-a first idler; 174-a first clamp stop return spring; 175-a first clamping flap support shaft; 176-a first top hook; 177-a first top hook return spring; 178-a first buffer spring; 179-clamping a baffle; 180-a transmission gear; 181-gear transmission shafts; 182-a second top hook; 183-a second top hook return spring; 184-a second buffer spring; 185-a second clamping flap support shaft; 186-fourth idler; 187-second clamp flap return spring. 188-fifth idler; 189-sixth idlers; 190-ring support device base; 191-clamping a baffle push plate; 192-auxiliary clamping device electric pushing cylinder; 201-a rack; 202-ring rotating device electric push rod; 203-rack support beams.
Detailed Description
The above and further technical features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.
Example 1
As shown in fig. 1, fig. 1 is a schematic structural diagram of the automatic ring detection material conveying system;
the automatic ring detection material conveying system comprises a ring 1, a ground 5, a chain plate conveyor 11, a feeding area backup plate 16, a discharging area backup plate 8, a feeding cantilever crane 2, a discharging cantilever crane 7, a storage device 3, a ring automatic feeding device 12, a stop device 4, a ring supporting device, a clamping auxiliary device, a ring rotating device and a discharging auxiliary device.
The material storage device 3 is used for completing the zero-time storage task of the ring piece to be fed; the ring automatic feeding device 12 is used for completing a ring automatic feeding task; the stop device 4 is used for avoiding the ring piece from being separated from the ring piece automatic feeding device in the feeding process; the ring supporting device is used for supporting the ring and clamping the ring properly; the clamping auxiliary device is used for assisting in completing a ring clamping task; the ring rotating device is used for completing the circumferential rotating task of the ring; the discharging auxiliary device is used for assisting in completing the task of discharging the ring.
Specifically, the ring 1 is placed on the ground 5 and leans against on the backup plate 16 of the feeding area, the feeding cantilever crane 2 and the discharging cantilever crane 7 are installed on the ground 5, the stock device 3, the ring automatic feeding device 12 and the stop device 4 are all arranged on the ground 5 and can all move along the track on the ground 5, the ring supporting device is installed above the 11 chain plates of the chain plate conveyor, the ring clamping auxiliary device and the discharging auxiliary device are fixedly installed inside the protection guardrails 6 of the chain plate conveyor, and the ring rotating device is fixedly installed in the gap between the chain plate conveyor chain plates and the protection guardrails 6.
The invention has high degree of automation, the ring piece can automatically perform circumferential movement in the conveying process, the work is reliable, the personnel configuration is less, the safety is high, the labor intensity of the staff is reduced, and the production efficiency is improved.
Example two
As shown in fig. 2, fig. 2 is a schematic structural diagram of the stock device.
The material storage device 3 comprises a plurality of material storage tanks 34, material storage device electric pushing cylinders 31 and material storage device wheel type moving mechanisms 32, wherein the material storage device electric pushing cylinders 31 are correspondingly and fixedly arranged inside the material storage tanks 34, grooves are formed in the bottoms of the material storage tanks 34, the material storage device wheel type moving mechanisms 32 are arranged at the bottoms of the material storage tanks 34, and the material storage device wheel type moving mechanisms 32 can move on ground tracks. When the electric pushing cylinder 31 of the stock device acts, the push rod of the electric pushing cylinder 31 of the stock device acts on the ring member in the stock tank 34, and the ring member rolls, so that the ring member can be pushed out of the stock tank 34.
Specifically, as shown in fig. 3 and fig. 4, fig. 3 is a schematic structural diagram of the ring automatic feeding device; fig. 4 is an exploded schematic view of the automatic feeding device for the ring.
The ring automatic feeding device 12 comprises a ring automatic feeding device wheel type moving mechanism 125, a rotary disc 121, a speed reducer 122 and a ring automatic feeding device base 124, wherein the ring automatic feeding device wheel type moving mechanism 125 is fixedly arranged below the ring automatic feeding device base 124, the ring automatic feeding device wheel type moving mechanism 125 can move on a ground track, gear teeth are arranged on one side edge of the rotary disc 121, the rotary disc 121 is arranged above the ring automatic feeding device base 124, and the speed reducer 122 is fixedly arranged above the ring automatic feeding device base and is in transmission connection with the rotary disc 121 through the gear teeth.
Specifically, the automatic ring feeding device base 124 is provided with a first rotating shaft 131, a second rotating shaft 127, a first transmission gear 132, a second transmission gear 123, a first carrier roller 130 and a second carrier roller 128, an output shaft of the speed reducer 122 is coaxially connected with the first rotating shaft 131, the first transmission gear 132 is sleeved on one end of the first rotating shaft 131, which is close to the speed reducer 122, the first carrier roller 130 is sleeved on the other end of the first rotating shaft 131, the second rotating shaft 127 and the first rotating shaft 131 are symmetrically arranged on two sides of the bottom of the rotary disc 121, the second transmission gear 123 is sleeved on one end of the second rotating shaft 127, which is close to the speed reducer 122, the second carrier roller 128 is sleeved on the other end of the second rotating shaft 127, the first rotating shaft 131 and the second rotating shaft 127 are fixedly arranged on the automatic ring feeding device base 124 through bearings, the first gear 132 and the second gear 123 are meshed with the edge of the rotary disc 121, and the first carrier roller 130 and the second carrier roller 121 are in contact with the outer side of the rotary disc 121. When the speed reducer 122 acts, the output shaft of the speed reducer 122 drives the first transmission gear 132 to rotate, so as to drive the turntable 121 to rotate.
Example III
As shown in fig. 5, fig. 5 is a schematic structural view of the dam device; the stop device comprises a baffle 41, a stop device base 42 and a stop device wheel type moving mechanism 43, wherein the baffle 41 is fixedly arranged above the stop device base 42, the stop device wheel type moving mechanism 43 is fixed below the stop device base 42, and the stop device wheel type moving mechanism 43 can move on a ground track.
Example IV
As shown in fig. 6, fig. 6 is a schematic view of the ring support device; the ring support device comprises a ring support device base 190, a clamping baffle 179, a clamping baffle support shaft, a top hook, a clamping baffle reset spring, a top hook reset spring, a buffer spring, a carrier roller, a transmission shaft 181 and a transmission gear 180, wherein the clamping baffle support shaft is fixedly arranged on the ring support device base 190, the clamping baffle 179 is sleeved on the clamping baffle support shaft to realize the installation arrangement on the ring support device base 190, the end part of the clamping baffle 179 is provided with a linear tooth slot, the top hook is correspondingly provided with the linear tooth slot in meshed connection, the ring support device base 190 is provided with a plurality of carrier rollers at the bottom of the clamping baffle 179, the top hook is provided with the top hook reset spring, the top hook reset spring and the buffer spring are sleeved on the clamping baffle support shaft, the top hook reset spring and the buffer spring are respectively arranged on two sides of the clamping baffle 179, the transmission shaft 181 is fixedly connected with the carrier roller, and the transmission gear 180 is arranged on the end part of the transmission shaft 181.
The clamping baffle support shafts are two, and the first clamping baffle support shaft 175 and the second clamping baffle support shaft 185 are symmetrically arranged on two sides of the clamping baffle 179. A first top hook 176 and a second top hook 182 are respectively disposed at two ends of the clamping damper 179, a first clamping damper return spring 174, a second clamping damper return spring 187, a first buffer spring 178 and a second buffer spring 184 are respectively disposed corresponding to the first clamping damper support shaft 175 and the second clamping damper support shaft 185, and a first top hook return spring 177 and a second top hook return spring 183 are respectively disposed corresponding to the first top hook 176 and the second top hook 182.
The idlers include a first idler 173, a second idler 172, a third idler 171, a fourth idler 186, a fifth idler 188, and a sixth idler 189.
The top hook is generally set to be a U-shaped strip-shaped plate, the top hook is fixedly arranged on the ring supporting device base 190 through a rotating shaft, the top hook reset spring is sleeved on the rotating shaft through a torque spring, one end of the top hook is fixedly clamped with the linear tooth groove, the other end of the top hook corresponds to the discharging auxiliary device, the top hook rotates around the rotating shaft through the fact that the discharging auxiliary device abuts against the end portion of the top hook, and therefore the end portion of the top hook is separated from the linear tooth groove to be in a clamping state, and locking is released.
Specifically, the clamping baffle 179 is sleeved on the first clamping baffle support shaft 175 and the second clamping baffle support shaft 185, the first clamping baffle support shaft 175 and the second clamping baffle support shaft 185 are symmetrically arranged at two ends of the ring support device base 190, and the elongated shafts at two ends of the clamping baffle 179 are close to the first top hook 176 and one side of the second top hook 182 are respectively provided with a tooth slot, so that the first top hook 176 and the second top hook 182 are meshed with each other.
Each carrier roller is symmetrically installed inside the base 190 through a bearing, the first top hook 176 and the second top hook 182 are both arranged on the outer sides of two ends of the base 190 of the ring supporting device, the first top hook return spring 177 and the second top hook return spring 183 are symmetrically arranged on the outer sides of two ends of the base 190 and fixedly connected with the two top hooks, the first buffer spring 178 and the first top hook return spring 174 are sleeved on the first clamping baffle supporting shaft 175, the second buffer spring 184 and the second top hook return spring sleeve 183 are arranged on the second clamping baffle supporting shaft 185, the transmission gear 180 is fixedly installed on the transmission shaft 181, and the gear transmission shaft 181 and the sixth carrier roller 189 are coaxially installed.
Specifically, when an external force acts on the outer side of the clamping damper 179, the clamping damper 179 can move along the first clamping damper supporting shaft 175 and the second clamping damper supporting shaft 185 to compress the first clamping damper return spring 174 and the second clamping damper return spring 187, and at this time, the first top hook 176 and the second top hook 182 lock the two ends of the clamping damper 179, so that the clamping damper bullet 179 is returned to the initial position due to the elastic force of the spring when the external force is removed, thereby realizing the clamping function. The six idler rollers can rotate along respective axes, and when the transmission gear 180 works, the transmission shaft 181 is driven to rotate, so that the sixth idler roller 189 is driven to rotate. If an external force acts on the first top hook 176 and the second top hook 182, the two top hooks rotate along the respective axes to a small extent, at this time, the first top hook return spring 174 and the second top hook return spring 187 are stretched, the two top hooks no longer clamp the clamping baffle plate, and due to the elastic force of the first top hook return spring 177 and the second top hook return spring 183, the clamping baffle plate 179 is sprung back to the initial position, so as to realize a loosening function, and due to the existence of the first buffer spring 178 and the second buffer spring 184, the clamping baffle plate 179 does not collide with the ring support device base 190, and is removed as an external force for the first top hook 176 and the second top hook 182, and due to the elastic force of the first top hook return spring 177 and the second top hook return spring 183, the two top hooks are sprung back to the initial position.
Example five
FIG. 7 is a schematic view of the ring clamping aid, as shown in FIG. 7; the ring clamping auxiliary device comprises a clamping auxiliary device electric pushing cylinder 192 and a clamping baffle pushing plate 191, wherein the clamping baffle pushing plate 191 is arranged at the top of a push rod of the clamping auxiliary device electric pushing cylinder 192, and the clamping auxiliary device electric pushing cylinder 192 is fixedly arranged inside the protective guard 6 of the chain plate conveyor.
Specifically, the clamping damper push rod 191 is capable of reciprocating under the action of the clamping assisting device electric push cylinder 192, thereby acting on the clamping damper 179 to provide an external force to the clamping damper 179 to assist in clamping the ring.
The working flow of the automatic ring material conveying system will be described in detail with reference to fig. 1, 2, 3, 4, 5, 6, 7 and 8. When the feeding is ready, the feeding cantilever crane 2 conveys the ring 1 into the material storage device 3, the material storage device 3 moves towards the direction of the chain plate conveyor 11 when the material storage is completed, the material storage device 3 stops when moving to a proper position, the chain plate conveyor 11 drives the ring supporting device to move, and the ring supporting device moves into a working space of the ring auxiliary clamping device to stop. At this time, the ring automatic feeding device 12 and the stop device 4 move on the first rail 13 toward the position of the chain plate conveyor 11, when the ring automatic feeding device 12 and the stop device 4 move to the proper positions, the gap between the turntable 121 on the ring automatic feeding device 12 and the baffle 41 on the stop device 4 can be properly adjusted according to the height of the ring, and after each device reaches the working position, the ring 1 to be fed is pushed onto the turntable 121 by the action of the electric pushing cylinder 31 of the storage device from the storage groove 34, and the ring 1 contacted with the turntable 121 cannot be overturned due to the bottom rail of the turntable 122 and the existence of the baffle 41.
Specifically, when the ring 1 is pushed onto the turntable by the stock groove 34, the speed reducer 122 above the base 121 of the automatic ring feeding device acts to drive the turntable 121 to rotate, so as to provide power for the ring 1 to roll at the bottom of the turntable 121, the ring 1 starts to roll, when the ring 1 moves to the tail end of the bottom track of the turntable 121, the ring 1 contacts with the baffle 41 on the stock groove, the speed reducer 122 continues to work to drive the turntable 121 to rotate, the ring 1 does not continue to roll forward due to the obstruction of the baffle 41, but moves downward due to the contact of the baffle 41, at this time, the center of gravity of the ring 1 gradually moves downward, during the downward movement of the ring 1, the ring 1 contacts with the fourth carrier roller 186 first, then contacts with the fifth carrier roller 188 and the sixth carrier roller as the ring 1 gradually moves downward, and the ring 171 finally locates at the bottom of the third carrier roller 189. At this time, the ring clamping auxiliary device starts to work, the clamping baffle push plate 191 moves forward, and acts on the clamping baffle 179 to provide power for the clamping baffle push plate, so that the clamping baffle 179 moves a certain distance along the first clamping baffle support shaft 175 and the second clamping baffle support shaft 185, the first clamping baffle return spring 174 and the second clamping baffle return spring 187 are compressed by the clamping baffle 179, and meanwhile, the first top hook 176 and the second top hook 182 lock the clamping baffle 179, and due to the self-locking effect, the clamping baffle 179 cannot rebound, so that the feeding ring 1 is properly clamped. Each device cooperates, thereby completing the automatic feeding action of the ring.
Example six
As shown in fig. 9, fig. 9 is a schematic view of the ring rotating device; the ring rotating device comprises a rack 201, a rack supporting beam 203 and ring rotating device electric push rods 202, wherein the rack 201 is fixedly installed on the rack supporting beam 203, the rack supporting beam 203 is fixedly connected with the ring rotating device electric push rods 202, the ring rotating device electric push rods 202 are vertically and fixedly installed on the ground at equal intervals, the rack 201 can be meshed with the transmission gear 180, and the ring rotating device electric push rods 202 can reciprocate in the vertical direction, so that the rack 201 is driven to move in the vertical direction.
With reference to fig. 6, 9 and 10; the automatic rotation process of the ring member will be described in detail. The electric push rod 202 of the ring rotating device drives the rack 201 to lift upwards in the vertical direction and contact with the transmission gear 180 on the ring supporting device, at this time, the electric push rod 202 of the ring rotating device stops acting, and as the chain plate conveyor 11 drives the ring supporting device to move, the transmission gear 180 and the rack 201 are meshed, the transmission gear 180 is mounted on the transmission shaft 181, and the transmission shaft 181 is coaxially mounted with the sixth carrier roller 189, so that the sixth carrier roller 189 is driven to rotate, and as the ring contacts with the third carrier roller 171 and the sixth carrier roller 189, the ring on the ring supporting device is finally enabled to rotate circumferentially, and the rotating action of the ring is completed. Because the ring piece rotates circumferentially, all positions of the ring piece can be detected, and the detection accuracy and reliability are improved.
As shown in fig. 11, fig. 11 is a schematic structural view of the discharge assisting device. The discharging auxiliary device comprises a first electric pushing cylinder 91, a second electric pushing cylinder 92, a third electric pushing cylinder 9 and a fourth electric pushing cylinder 10, wherein the first electric pushing cylinder 91 and the second electric pushing cylinder 92 are fixedly installed inside the guardrail 6 on one side of the conveyor, and the third electric pushing cylinder 9 and the fourth electric pushing cylinder 10 are fixedly installed inside the guardrail 6 on the other side of the conveyor.
The ring unloading process will be described in detail with reference to fig. 1, 6 and 11. The first electric pushing cylinder 91 and the second electric pushing cylinder 92 act on the first top hook 176 and the second top hook 182 respectively, so that the first top hook 176 and the second top hook 182 rotate within a small range, are separated from the clamping baffle 179, and do not lock the clamping baffle any more, at this time, under the action of the first clamping baffle return spring 174 and the second clamping baffle return spring 187, the clamping baffle 179 is rebounded to the initial position, so that the ring is not clamped any more, and when the first electric pushing cylinder 91 and the second electric pushing cylinder 92 do not act on the first top hook 176 and the second top hook 182 any more, the first top hook 176 and the second top hook 182 return to the initial position due to the existence of the first top hook return spring 177 and the second top hook return spring 183. Due to the presence of the first and second buffer springs 178, 184, the loosened clamping bar 179 does not collide with the base 190 of the ring support, thereby protecting the clamping bar 179. If the first clamping baffle return spring 174 and the second clamping baffle return spring 187 do not rebound the clamping baffle 179 to the initial positions, the third electric pushing cylinder 9 and the fourth electric pushing cylinder 10 respectively act on two ends of the clamping baffle 179 to push the clamping baffle back to the initial positions, and after the clamping effect of the clamping baffle on the ring member disappears, the detected ring member is conveyed to the unloading area by the unloading cantilever crane 7 to lean on the unloading area backup plate 8, so that the unloading action is completed.
The chain plate conveyor 11 is provided with unlocking electric pushing cylinders corresponding to the top hooks, namely the first electric pushing cylinder 91 and the second electric pushing cylinder 92, so as to realize unlocking operation of the top hooks; the chain plate conveyor 11 is provided with emergency electric pushing cylinders corresponding to the clamping baffle plates, namely the third electric pushing cylinder 9 and the fourth electric pushing cylinder 10, so as to apply force to unlock the clamping baffle plates, and avoid unlocking failure of the clamping baffle plates 179 caused by incapacity of working of springs.
The foregoing description of the preferred embodiment of the invention is merely illustrative of the invention and is not intended to be limiting. It will be appreciated by persons skilled in the art that many variations, modifications, and even equivalents may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (10)
1. The automatic ring detection material conveying system is characterized by comprising a chain plate conveyor, a storage device, a ring automatic feeding device, a blocking device, a ring supporting device, a clamping auxiliary device, a ring rotating device and a discharging auxiliary device, wherein the storage device and the ring automatic feeding device are arranged at the end part of the chain plate conveyor, the blocking device is arranged corresponding to the ring automatic feeding device, and the ring supporting device, the clamping auxiliary device, the ring rotating device and the discharging auxiliary device are all arranged on the chain plate conveyor;
the material storage device is used for storing the ring pieces; the ring automatic feeding device is used for moving the ring on the storage device to the ring supporting device on the chain plate conveyor; the stop device is used for fixing the position of the ring piece on the ring piece automatic feeding device; the ring supporting device is used for conveying the ring on the chain plate conveyor; the clamping auxiliary device clamps the ring on the ring supporting device; the ring rotating device enables the ring on the ring supporting device to rotate; the unloading auxiliary device is used for unloading the ring from the ring supporting device.
2. The automatic ring detection material conveying system according to claim 1, wherein the material storage device comprises a plurality of material storage tanks, material storage device electric pushing cylinders and material storage device wheel type moving mechanisms, the ring is arranged in each material storage tank, the material storage device electric pushing cylinders are correspondingly and fixedly arranged in each material storage tank, the material storage device wheel type moving mechanisms are arranged at the bottoms of the material storage tanks, and the material storage device wheel type moving mechanisms move on ground tracks.
3. The automatic ring detection material conveying system according to claim 1, wherein the automatic ring feeding device comprises a ring automatic feeding device wheel type moving mechanism, a rotary table, a speed reducer and a ring automatic feeding device base, the automatic ring feeding device wheel type moving mechanism is fixedly arranged below the automatic ring feeding device base, the automatic ring feeding device wheel type moving mechanism moves on a ground track, gear teeth are arranged on one side edge of the rotary table, the rotary table is arranged on the automatic ring feeding device base, and the speed reducer is fixedly arranged on the automatic ring feeding device base and is in transmission connection with the rotary table through the gear teeth.
4. The automatic ring detection material conveying system according to claim 3, wherein the ring automatic feeding device base is provided with a first rotating shaft, a second rotating shaft, a first gear, a second gear, a first carrier roller and a second carrier roller, an output shaft of the speed reducer is coaxially connected with the first rotating shaft, the first gear is sleeved at one end, close to the speed reducer, of the first rotating shaft, the first carrier roller is sleeved at the other end of the first rotating shaft, the second rotating shaft and the first rotating shaft are symmetrically arranged at two sides of the bottom of the turntable, the second gear is sleeved at one end, close to the speed reducer, of the second rotating shaft, the second carrier roller is sleeved at the other end of the second rotating shaft, the first rotating shaft and the second rotating shaft are fixedly arranged on the ring automatic feeding device base through bearings, the first gear and the second gear are meshed with the edge of the turntable, and the first carrier roller and the second carrier roller are in contact with the circular arc gear teeth on the outer side of the turntable.
5. The automatic ring detection material conveying system according to claim 1, wherein the material blocking device comprises a baffle plate, a material blocking device base and a material blocking device wheel type moving mechanism, the baffle plate is fixedly arranged on the material blocking device base, the material blocking device wheel type moving mechanism is fixed below the material blocking device base, and the material blocking device wheel type moving mechanism moves on a ground track.
6. The automatic conveying system for loop detection materials according to claim 1, wherein the loop supporting device comprises a loop supporting device base, a clamping baffle supporting shaft, a top hook, a clamping baffle return spring, a top hook return spring, a buffer spring, a carrier roller, a transmission shaft and a transmission gear, the clamping baffle supporting shaft is fixedly arranged on the loop supporting device base, the clamping baffle is sleeved on the clamping baffle supporting shaft so as to realize the installation arrangement on the loop supporting device base, the end part of the clamping baffle is provided with a linear tooth slot, the top hook is correspondingly provided with the linear tooth slot for engagement connection, the loop supporting device base is provided with a plurality of carrier rollers at the bottom of the clamping baffle, the top hook is provided with the top hook return spring, the top hook return spring and the buffer spring are sleeved on the clamping baffle supporting shaft, the top hook return spring and the buffer spring are respectively arranged on two sides of the clamping baffle, the transmission shaft is fixedly connected with one carrier roller, and the transmission gear is arranged at the end part of the transmission shaft.
7. The automatic loop detection material conveying system according to claim 6, wherein two clamping baffle support shafts are symmetrically arranged on two sides of the clamping baffle, and two top hooks are arranged on two ends of the clamping baffle respectively.
8. The loop detection material automatic conveying system according to claim 6, wherein the loop clamping auxiliary device comprises a clamping auxiliary device electric pushing cylinder and a clamping baffle pushing plate, the clamping baffle pushing plate is arranged on the top of a pushing rod of the clamping auxiliary device electric pushing cylinder, and the clamping auxiliary device electric pushing cylinder is fixedly arranged on a protective guardrail of the chain plate conveyor.
9. The automatic loop detection material conveying system according to claim 6, wherein the loop rotating device comprises a rack, a rack supporting beam and an electrical loop rotating device push rod, the rack is fixedly arranged on the rack supporting beam, the rack supporting beam is fixedly connected with the electrical loop rotating device push rod, the electrical loop rotating device push rod is vertically and fixedly arranged on the ground at equal intervals, the rack can be meshed with the transmission gear, and the electrical loop rotating device push rod drives the rack supporting beam to reciprocate in the vertical direction.
10. The automatic loop detecting material conveying system according to claim 6, wherein the chain plate conveyor is provided with an unlocking electric pushing cylinder corresponding to the top hook so as to unlock the top hook; the chain plate conveyor is provided with an emergency electric pushing cylinder corresponding to the clamping baffle plate so as to apply force to unlock the clamping baffle plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210571966.5A CN114789876B (en) | 2022-05-23 | 2022-05-23 | Automatic conveying system for ring detection materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210571966.5A CN114789876B (en) | 2022-05-23 | 2022-05-23 | Automatic conveying system for ring detection materials |
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| CN114789876B true CN114789876B (en) | 2023-10-31 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106241205A (en) * | 2016-10-01 | 2016-12-21 | 天津中天车轮制造有限公司 | A kind of wheel hub delivering sorting equipment |
| CN107512528A (en) * | 2017-09-21 | 2017-12-26 | 湖州南浔德奥机械设备有限公司 | A kind of band lattice chain transfer |
| CN110116894A (en) * | 2019-05-20 | 2019-08-13 | 集瑞联合重工有限公司 | Tire conveying device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6497321B2 (en) * | 2001-03-09 | 2002-12-24 | Hartness International, Inc. | Apparatus for diverting a stream of articles |
| US9682828B2 (en) * | 2015-05-07 | 2017-06-20 | Illinois Tool Works Inc. | Accumulation device and transfer device for same |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106241205A (en) * | 2016-10-01 | 2016-12-21 | 天津中天车轮制造有限公司 | A kind of wheel hub delivering sorting equipment |
| CN107512528A (en) * | 2017-09-21 | 2017-12-26 | 湖州南浔德奥机械设备有限公司 | A kind of band lattice chain transfer |
| CN110116894A (en) * | 2019-05-20 | 2019-08-13 | 集瑞联合重工有限公司 | Tire conveying device |
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