CN114775357A - A construction method for the upper layer of steel slag asphalt mixture - Google Patents
A construction method for the upper layer of steel slag asphalt mixture Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
- E01C7/182—Aggregate or filler materials, except those according to E01C7/26
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C7/00—Coherent pavings made in situ
- E01C7/08—Coherent pavings made in situ made of road-metal and binders
- E01C7/18—Coherent pavings made in situ made of road-metal and binders of road-metal and bituminous binders
- E01C7/185—Isolating, separating or connecting intermediate layers, e.g. adhesive layers; Transmission of shearing force in horizontal intermediate planes, e.g. by protrusions
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Abstract
Description
技术领域technical field
本发明属于路面施工技术领域,具体涉及一种钢渣沥青混合料上面层的施工方法。The invention belongs to the technical field of road construction, and particularly relates to a construction method for the upper layer of a steel slag asphalt mixture.
背景技术Background technique
近年来,沥青混凝土面层因具有表面平整、耐磨性好、无接缝、施工期端和维修方便等优点,在我国公路中得到广泛应用,但随着交通量的日益增加,沥青老化、路面开裂,严重制约道路的安全运行。In recent years, the asphalt concrete surface layer has been widely used in my country's highways due to its advantages of smooth surface, good wear resistance, no joints, construction period and convenient maintenance. However, with the increasing traffic volume, asphalt aging, The cracking of the road surface seriously restricts the safe operation of the road.
沥青作为一种粘弹性材料,其相对分子量较低且分布范围较宽,对温度的敏感性较强,高温时变软发粘,低温时变脆易裂,且耐疲劳性能较差,这在一定程度上制约了沥青的发展。基于此,需要向沥青中加入一些添加材料组成沥青混合料,以改善沥青上面层存在的老化、路面开裂等问题。As a viscoelastic material, asphalt has low relative molecular weight and wide distribution range, and is highly sensitive to temperature. It becomes soft and sticky at high temperature, brittle and easy to crack at low temperature, and has poor fatigue resistance. To a certain extent, it restricts the development of asphalt. Based on this, it is necessary to add some additive materials to the asphalt to form an asphalt mixture to improve the problems of aging and pavement cracking in the upper layer of the asphalt.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种钢渣沥青混合料上面层的施工方法,以解决沥青上面层存在的老化、路面开裂等问题。The purpose of the present invention is to provide a construction method for the upper layer of the steel slag asphalt mixture, so as to solve the problems of aging and road cracking existing in the asphalt upper layer.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种钢渣沥青混合料上面层的施工方法,所述施工方法包括以下步骤:施工材料准备、中面层验收、粘层施工、钢沥青混合料的拌合、钢渣沥青混合料的运输、钢渣沥青混合料的摊铺、钢渣沥青混合料的碾压、施工缝设置及处理、检查验收;其中,钢渣沥青混合料的碾压包括初压、复压及终压,初压和复压的碾压速度为4-5km/h,终压的碾压速度为2-3km/h。A construction method for an upper layer of a steel slag asphalt mixture, the construction method comprising the following steps: preparation of construction materials, acceptance of a middle surface layer, construction of a sticky layer, mixing of the steel slag asphalt mixture, transportation of the steel slag asphalt mixture, and steel slag asphalt Paving of mixture, rolling of steel slag asphalt mixture, setting and treatment of construction joints, inspection and acceptance; among them, rolling of steel slag asphalt mixture includes initial pressing, re-pressing and final pressing, and rolling of initial and re-pressing The speed is 4-5km/h, and the final crushing speed is 2-3km/h.
可选地,粘层施工步骤具体为:Optionally, the adhesive layer construction steps are as follows:
先对中面层表面进行清洗,待表面干燥后,在表面进行沥青洒布,沥青为SBS改性乳化沥青,洒布量为0.4-0.6kg/m2。First, clean the surface of the middle surface layer, and after the surface is dry, spray asphalt on the surface.
可选地,钢沥青混合料的拌合的步骤中,先进行湿拌,再进行干拌,其中湿拌的时间为50-55s,干拌的时间为10-15s。Optionally, in the mixing step of the steel asphalt mixture, wet mixing is performed first, and then dry mixing is performed, wherein the wet mixing time is 50-55s, and the dry mixing time is 10-15s.
可选地,钢渣沥青混合料的摊铺步骤中,采用单机整幅摊铺施工,摊铺机采用自动找平方式,采用非接触式平衡梁的方式控制沥青结构层的高程和厚度;摊铺机开始作业之前对其熨平板进行预热,预热后的熨平板温度介于100℃与150℃之间。Optionally, in the paving step of the steel slag asphalt mixture, a single machine is used for whole-width paving construction, the paver adopts an automatic leveling method, and a non-contact balance beam method is used to control the elevation and thickness of the asphalt structural layer; The screed is preheated before starting work, the temperature of the preheated screed is between 100°C and 150°C.
可选地,钢渣沥青混合料的摊铺步骤中,摊铺速度为1-3m/min。Optionally, in the paving step of the steel slag asphalt mixture, the paving speed is 1-3 m/min.
可选地,钢渣沥青混合料的摊铺步骤中,松铺系数为1.2-1.3,松铺厚度为4.8-5.0cm;摊铺时,沥青路面的施工温度大于10℃。Optionally, in the paving step of the steel slag asphalt mixture, the loose paving coefficient is 1.2-1.3, and the loose paving thickness is 4.8-5.0 cm; during paving, the construction temperature of the asphalt pavement is greater than 10°C.
可选地,钢渣沥青混合料的碾压步骤中,碾压时采用错轮碾压,两个碾压轮迹之间按照重叠25-35cm进行控制。Optionally, in the rolling step of the steel slag asphalt mixture, staggered wheel rolling is used during rolling, and the overlap between the two rolling wheel tracks is controlled by 25-35 cm.
可选地,初压和复压的碾压方式均为紧跟在摊铺机后进行碾压,碾压遍数均为4-5遍,终压的碾压方式为静压收光直至消除轮迹,碾压遍数为1。Optionally, the rolling methods of initial pressing and re-pressing are followed by rolling after the paver, and the number of rolling times is 4-5 times. Wheel track, the number of rolling times is 1.
可选地,施工缝设置及处理步骤中,在当天施工完成温度未完全降低前,人工采用风镐对摊铺材料的末端进行刨除找齐,使得横向接缝方向与铺筑方向垂直,且上下层之间的横向接缝至少错开1m;横向接缝处的碾压操作具体为:先用双钢轮压路机进行横向碾压,碾压时压路机处于已压实的混合料层上,伸入新铺层的宽度为12-18cm,然后每压一遍向新铺混合料移动15-20cm,直至全部在新铺层上为止,再进行纵向碾压。Optionally, in the construction joint setting and processing steps, before the temperature is not completely lowered after the construction is completed on the day, the end of the paving material is manually removed and aligned with an air pick, so that the transverse joint direction is perpendicular to the paving direction, and the upper and lower layers are The transverse joints between them shall be staggered by at least 1m; the rolling operation at the transverse joints is as follows: firstly, the double-drum road roller is used for transverse rolling. During the rolling, the road roller is on the compacted mixture layer and extends into the new pavement. The width of the layer is 12-18cm, and then move 15-20cm to the new laying mixture every time it is pressed, until it is all on the new laying layer, and then carry out longitudinal rolling.
可选地,所述施工方法还包括路面防污染处理和交通管制及开放交通,其中,路面防污染处理步骤中,上坡道采用混凝土硬化,在坡道处铺设彩条布,安排水车对车辆轮胎进行冲洗,上坡口处的进出车辆均采用油布包裹车底;交通管制及开放交通步骤具体为,对已完成的沥青结构层进行封闭交通,已施工的路面禁止一切超载车辆通行,待路面温度低于50℃后方可开放交通。Optionally, the construction method further includes road surface anti-pollution treatment, traffic control and open traffic, wherein, in the road surface anti-pollution treatment step, concrete is used to harden the upper ramp, colored strips are laid on the ramp, and waterwheels are arranged to The tires of the vehicle are washed, and the vehicles entering and exiting the uphill slope are wrapped with oil cloth; the traffic control and traffic opening steps are as follows: the completed asphalt structure layer is closed for traffic, and all overloaded vehicles are prohibited from the road that has been constructed. Traffic can be opened only when the road surface temperature is lower than 50°C.
有益效果:Beneficial effects:
本发明的钢渣沥青混合料上面层的施工方法,具有施工工艺简单、施工效率高的特点,同时,本发明上面层采用的钢渣沥青混合料的粘结力、抗剪强度以及沥青路面的抗老化、耐磨性能等均较普通碎石混合料有一定程度的提升,有效地改善公路服役水平。The construction method for the upper layer of the steel slag asphalt mixture of the present invention has the characteristics of simple construction process and high construction efficiency. Compared with ordinary crushed stone mixture, its wear resistance and wear resistance are improved to a certain extent, which can effectively improve the service level of highways.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. in:
图1为本发明根据实施例提供的钢渣沥青混合料上面层的施工方法的工艺流程图。1 is a process flow diagram of a construction method for an upper layer of a steel slag asphalt mixture according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.
下面将结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the embodiments. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
本发明提出了一种钢渣沥青混合料上面层的施工方法,旨在沥青上面层存在的老化、路面开裂等问题。The invention proposes a construction method for the upper layer of the steel slag asphalt mixture, aiming at the problems of aging, road cracking and the like existing in the asphalt upper layer.
钢渣在公路工程中的应用,不仅能够降低公路建养对石料的需求,减少天然石料的开采,改善大规模开山采石造成的生态环境破坏,而且其具有较低的压碎值、粗糙的表面特性、与沥青良好的粘附性,钢渣沥青混合料的粘结力、抗剪强度以及沥青路面的抗老化、耐磨性能等均较普通碎石混合料有一定程度的提升,可以有效改善公路服役水平。The application of steel slag in highway engineering can not only reduce the demand for stone materials for highway construction and maintenance, reduce the mining of natural stone, and improve the ecological environment damage caused by large-scale quarrying, but also has a low crushing value and rough surface. Characteristics, good adhesion with asphalt, cohesive force, shear strength of steel slag asphalt mixture, and anti-aging and wear resistance of asphalt pavement are all improved to a certain extent compared with ordinary crushed stone mixture, which can effectively improve highways. service level.
本发明施工之前进行试验段施工,试验段施工分为钢渣沥青混合料的试拌合试铺两个阶段,其中,根据各种机械的施工能力相匹配的原则,确定合理的施工机械型号、数量和组合方式,通过试拌确定拌合机的操作方式,比如上料速度、拌合数量、拌合时间和拌合温度等;同时验证钢渣沥青混合料的配合比设计和沥青混合料材料指标,决定正式生产用的钢渣矿料配合比和油石比。通过试铺确定摊铺机的操作方式、摊铺温度、摊铺速度、初步振捣夯实的方法和强度、自动找平方式等;确定碾压机具的选择、组合、碾压顺序、碾压温度、碾压速度、碾压遍数;确定适宜的松铺系数;通过马歇尔试验确定矿料间隙率、空隙率、沥青饱和度、毛体积密度、稳定度和流值。确定拌合站额定的正常产能与现场施工进度是否相互匹配。根据试验段施工可以确各项技术参数,以指导大面积施工。The construction of the test section is carried out before the construction of the present invention, and the construction of the test section is divided into two stages of trial mixing and trial paving of the steel slag asphalt mixture. Among them, according to the principle of matching the construction capabilities of various machinery, the reasonable type and quantity of construction machinery are determined. The operation mode of the mixer, such as feeding speed, mixing quantity, mixing time and mixing temperature, etc., is determined by trial mixing; at the same time, the mixing ratio design of the steel slag asphalt mixture and the material index of the asphalt mixture are verified. Determine the mix ratio of steel slag and mineral material and the ratio of oil and stone for formal production. Determine the operation mode of the paver, the paving temperature, the paving speed, the method and strength of the initial vibration and compaction, the automatic leveling method, etc. through the trial paving; determine the selection, combination, rolling sequence, rolling temperature, Rolling speed and rolling times; determine the appropriate loose paving coefficient; determine the mineral material gap ratio, porosity, asphalt saturation, gross bulk density, stability and flow value by Marshall test. Determine whether the rated normal production capacity of the mixing plant matches the construction progress on site. According to the construction of the test section, various technical parameters can be determined to guide the large-scale construction.
如图1所示的施工流程示意图,本发明的施工方法包括以下步骤:施工材料准备、中面层验收、粘层施工、钢沥青混合料的拌合、钢渣沥青混合料的运输、钢渣沥青混合料的摊铺、钢渣沥青混合料的碾压、施工缝设置及处理、检查验收、路面防污染处理、交通管制及开放交通,下面具体介绍各个施工步骤。As shown in the schematic diagram of the construction process shown in Figure 1, the construction method of the present invention comprises the following steps: preparation of construction materials, acceptance of the middle surface layer, construction of the adhesive layer, mixing of the steel-asphalt mixture, transportation of the steel-slag-asphalt mixture, and mixing of the steel-slag-asphalt mixture Paving of materials, rolling of steel slag asphalt mixture, setting and treatment of construction joints, inspection and acceptance, anti-pollution treatment of pavement, traffic control and open traffic, the following describes each construction step in detail.
本发明施工之前进行施工准备,主要是准备钢渣沥青材料和中面层验收,其中,材料准备包括:(1)沥青,沥青路面抗滑磨耗层采用SBS改性乳化沥青,施工前,试验对SBS改性乳化沥青的材料性能进行检测,其性能指标须满足表1的要求。The present invention conducts construction preparations before construction, mainly preparing steel slag asphalt materials and the acceptance of the mid-surface layer, wherein the material preparations include: (1) Asphalt, the anti-slip and wear layer of the asphalt pavement adopts SBS modified emulsified asphalt. The material properties of modified emulsified asphalt are tested, and its performance indicators must meet the requirements of Table 1.
表1SBS改性乳化沥青的质量要求Table 1 Quality requirements of SBS modified emulsified asphalt
需要说明的是,在施工过程中定期取样检验产品质量,发现离析等质量不符要求的SBS改性乳化沥青不得使用。It should be noted that during the construction process, regular samples are taken to check the product quality, and SBS modified emulsified asphalt that is found to be segregated and other quality does not meet the requirements shall not be used.
(2)钢渣粗集料,钢渣粗集料应洁净、干燥、无杂质;表面尽可能致密,允许有少许蜂窝状孔隙。钢渣沥青混合料中用钢渣粗集料的游离氧化钙含量应不大于3%;钢渣沥青混合料中用钢渣粗集料的浸水膨胀率应不大于1.8%。钢渣粗集料的规格如表2所示。(2) Steel slag coarse aggregate, steel slag coarse aggregate should be clean, dry and free of impurities; the surface should be as dense as possible, with a few honeycomb pores allowed. The content of free calcium oxide in the steel slag coarse aggregate used in the steel slag asphalt mixture should not exceed 3%; the water swelling rate of the steel slag coarse aggregate used in the steel slag asphalt mixture should not exceed 1.8%. The specifications of the steel slag coarse aggregate are shown in Table 2.
表2钢渣粗集料的规格Table 2 Specifications of steel slag coarse aggregate
钢渣粗集料水洗法0.075mm以下颗粒含量不大于2%,质量技术指标如表3所示。The content of particles below 0.075mm in the steel slag coarse aggregate water washing method is not more than 2%, and the quality and technical indicators are shown in Table 3.
表3钢渣粗集料的质量技术指标Table 3 Quality and technical indicators of steel slag coarse aggregate
(3)细集料,采用0-3mm机制砂,洁净、干燥,经检测其质量符合表4和表5的技术要求。(3) Fine aggregate, using 0-3mm machine-made sand, clean and dry, and its quality meets the technical requirements in Table 4 and Table 5 after testing.
表4细集料的质量技术要求Table 4 Quality and technical requirements for fine aggregates
表5钢渣沥青混合料用细集料规格Table 5 Specifications of fine aggregate for steel slag asphalt mixture
(4)填料,采用石灰岩经磨细得到的矿粉,矿粉干燥、洁净,其质量符合表6的技术要求。(4) The filler is made of ore powder obtained by grinding limestone. The ore powder is dry and clean, and its quality meets the technical requirements in Table 6.
表6填料矿粉的质量技术要求Table 6 Quality and technical requirements of filler mineral powder
为了提高沥青混合料的抗水损害能力,矿粉中加入混合料总重的1.3±0.3%的生石灰粉或水泥,不得使用回收粉代替矿粉作为填料。In order to improve the water damage resistance of the asphalt mixture, 1.3±0.3% of the total weight of the mixture is added with quicklime powder or cement, and the recycled powder shall not be used as a filler instead of the mineral powder.
(5)纤维稳定剂,沥青混合料所使用的纤维稳定剂为松散的絮状木质素纤维,木质素纤维采用针叶类木材为原料制造,木质纤维素的掺加量为沥青混合料质量的0.3%,其质量技术要求满足表7的技术要求。(5) Fiber stabilizer, the fiber stabilizer used in the asphalt mixture is loose flocculent lignin fibers, the lignin fibers are made from coniferous wood as raw materials, and the amount of lignocellulose added is 10% of the quality of the asphalt mixture 0.3%, its quality technical requirements meet the technical requirements in Table 7.
表7木质素絮状纤维的技术要求Table 7 Technical requirements for lignin floc fibers
钢渣沥青混合料在马歇尔设计、混合料水稳定性设计、混合料高低温稳定性检验和施工性能检验,具体应满足表8的技术标准。The steel slag asphalt mixture should meet the technical standards in Table 8 in Marshall design, mixture water stability design, mixture high and low temperature stability inspection and construction performance inspection.
表8钢渣沥青混合料的技术标准Table 8 Technical standards for steel slag asphalt mixture
钢渣沥青混合料试件的体积膨胀率不超过1.5%,若超过,则钢渣需要进行陈化处理,直至满足要求后方可使用。The volume expansion rate of the steel slag asphalt mixture sample does not exceed 1.5%. If it exceeds, the steel slag needs to be aged until it meets the requirements before it can be used.
钢渣沥青混合料的目标配比如表9所示,此外,最佳沥青含量为5.5%,外掺纤维含量为0.3%,空隙率为3.5%,毛体积相对密度为2.891,理论最大相对密度为2.997。The target ratio of steel slag asphalt mixture is shown in Table 9. In addition, the optimal asphalt content is 5.5%, the content of external fiber is 0.3%, the void ratio is 3.5%, the gross volume relative density is 2.891, and the theoretical maximum relative density is 2.997. .
表9钢渣沥青混合料上面层目标配合比Table 9 Target mix ratio of upper layer of steel slag asphalt mixture
进一步地,对间歇式拌和机,从二次筛分后进入热料仓的材料取样进行筛分,确定各热料仓的材料比例和矿粉的用料比例,使矿料合成级配接近目标配合比,供拌和机控制室使用。同时选择适宜的振动筛孔尺寸和安装角度,使各热料仓的供料大体平衡。取目标配合比最佳沥青用量进行马歇尔试验和试拌,通过室内试验及从拌和机取样试验综合确定生产配合比,见表10所示,此外,最佳沥青含量为5.34%,外掺纤维含量为0.3%,空隙率为3.5%,毛体积相对密度为2.892,理论最大相对密度为2.998。Further, for the batch mixer, the material that enters the hot silo after secondary screening is sampled for screening, and the material ratio of each hot silo and the proportion of mineral powder used are determined, so that the synthetic gradation of mineral materials is close to the target. Mixing ratio for use in mixer control room. At the same time, select the appropriate size and installation angle of the vibrating screen, so that the feeding of each hot silo is generally balanced. Take the optimum asphalt content of the target mix ratio for Marshall test and trial mix, and comprehensively determine the production mix ratio through indoor tests and sampling tests from the mixer, as shown in Table 10. In addition, the optimal asphalt content is 5.34%, and the content of external fiber is 5.34%. It is 0.3%, the porosity is 3.5%, the relative density of gross volume is 2.892, and the theoretical maximum relative density is 2.998.
表10钢渣沥青混合料的生产配合比Table 10 Production mix ratio of steel slag asphalt mixture
本发明具体实施例中,按照设计及规范要求,对中面层压实度、纵断高程、平整度、横坡、渗水系数等各项技术指标进行逐项检查,钻芯检测留下的孔洞提前用同等材料分层填充压实,交验结果合格。In the specific embodiment of the present invention, according to the design and specification requirements, various technical indicators such as mid-surface layer compaction, longitudinal elevation, flatness, transverse slope, and water seepage coefficient are checked item by item, and the holes left by the drill core are detected. Fill and compact with the same material in layers in advance, and the inspection results are qualified.
本发明具体实施例中,粘层施工步骤具体为:先对中面层表面进行清洗和冲洗,待表面干燥后,在表面采用智能沥青洒布车进行沥青洒布,沥青为SBS改性乳化沥青,洒布量为0.4-0.6kg/m2(比如0.4kg/m2、0.5kg/m2、0.6kg/m2以及任意两端点值之间的任意区间值)。需要说明的是,待中面层表面干燥后进行验收,验收合格后方可进行粘层洒布。In the specific embodiment of the present invention, the construction steps of the sticky layer are as follows: firstly, the surface of the middle surface layer is cleaned and rinsed, and after the surface is dried, an intelligent asphalt distributor is used to distribute the asphalt on the surface, and the asphalt is SBS modified emulsified asphalt , the spraying amount is 0.4-0.6kg/m 2 (such as 0.4kg/m 2 , 0.5kg/m 2 , 0.6kg/m 2 and any interval value between any two end points). It should be noted that the inspection and acceptance shall be carried out after the surface of the middle surface layer is dry, and the sticky layer can be sprinkled only after the acceptance is passed.
洒布时车速及喷洒量应保持稳定,沥青洒布车在整个宽度内喷洒应均匀,在路缘石侧面及其它不易喷洒的部位等应用刷子进行人工涂刷。When spraying, the vehicle speed and spraying amount should be kept stable. The asphalt sprayer should spray evenly in the entire width. Manual brushing should be done with a brush on the side of the curb and other parts that are not easy to spray.
气温低于10℃时或路面潮湿时,不进行洒布粘层沥青;粘层油宜在当天洒布,待乳化沥青破乳、水分蒸发完成,紧跟着摊铺沥青层,确保粘层不受污染。When the temperature is lower than 10℃ or when the road surface is wet, the sticky layer asphalt should not be spread; the sticky layer oil should be spread on the same day. Infected.
需要说明的是,若粘层洒布前对路缘石防护不到位,造成部分路缘石污染,为此,首先将沥青洒布车喷头侧面挡板降低,防止向侧面喷洒污染路缘石,其次是加强防护措施,洒布前采用塑料布对路缘石进行覆盖包裹。It should be noted that if the protection of the curb stones is not in place before the sticky layer is sprayed, some curb stones will be polluted. For this reason, the side baffle of the sprinkler head of the asphalt sprayer should be lowered first to prevent the curb stones from being sprayed to the side, followed by strengthening. Protective measures, cover and wrap the curb with plastic sheeting before spraying.
本发明具体实施例中,钢沥青混合料的拌合步骤中,选用HQLBQ4000型拌合设备,其额定产能为320t/h。钢渣沥青混合料生产时,实际生产效率不得大于拌合站而定最大生产效率的50%。上料之前提前将料堆在竖向高度上进行削减,以减少装载机在底部铲料时粗骨料大幅滑落离析。In the specific embodiment of the present invention, in the mixing step of the steel asphalt mixture, HQLBQ4000 type mixing equipment is selected, and its rated production capacity is 320t/h. During the production of steel slag asphalt mixture, the actual production efficiency shall not be greater than 50% of the maximum production efficiency determined by the mixing station. Before loading, cut the pile at the vertical height in advance to reduce the coarse aggregate slipping and segregation when the loader shovels the material at the bottom.
钢沥青混合料的拌合的步骤中,先进行湿拌,再进行干拌,其中湿拌时间为50-55s(比如50s、51s、52s、53s、54s、55s以及任意两端点值之间的任意区间值),干拌时间为10-15s(比如10s、11s、12s、13s、14s、15s以及任意两端点值之间的任意区间值)。可选地,每锅料拌合时间设定为70s,其中湿拌时间为55s,干拌时间为15s。钢渣沥青混合料应拌合均匀,所用矿料颗粒应全部裹覆沥青混合料,无花白料,无粗细料离析和结团现象。In the mixing step of the steel asphalt mixture, wet mixing is carried out first, and then dry mixing is carried out, wherein the wet mixing time is 50-55s (such as 50s, 51s, 52s, 53s, 54s, 55s and any value between the two ends. Any interval value), the dry mixing time is 10-15s (such as 10s, 11s, 12s, 13s, 14s, 15s and any interval value between any two end points). Optionally, the mixing time of each pot is set to 70s, wherein the wet mixing time is 55s and the dry mixing time is 15s. The steel slag asphalt mixture should be mixed evenly, and the ore particles used should be completely covered with the asphalt mixture, without any white material, no segregation and agglomeration of coarse and fine materials.
钢渣沥青混合料的运输中,运输车每次使用前必须清扫干净,为防止沥青混合料与车厢板粘结,在车厢内侧均匀涂刷植物油型隔离剂。采用数字显示插入式热电偶温度计检测(1车1检)沥青混合料的出厂温度和运到现场的温度,插入深度大于150mm。运料车的侧面中部设专用检测孔,孔口距车厢底面约300mm。In the transportation of steel slag asphalt mixture, the transport vehicle must be cleaned before each use. In order to prevent the asphalt mixture from sticking to the carriage board, the inside of the carriage is evenly coated with a vegetable oil-based release agent. The digital display plug-in thermocouple thermometer is used to detect (1 vehicle, 1 inspection) the delivery temperature of the asphalt mixture and the temperature delivered to the site, and the insertion depth is greater than 150mm. There is a special detection hole in the middle of the side of the material transporter, and the hole is about 300mm from the bottom of the carriage.
拌合机向运输车放料时,为减少混合料的离析现象,尽量缩短出料口至车厢的下料距离,可选为50cm。进一步地,运料车四周采用全封闭式保温措施,顶部采用覆盖篷布和棉被的保温、防雨、防污染的措施。When the mixer discharges the material to the transport vehicle, in order to reduce the segregation of the mixture, the distance from the discharge port to the carriage should be shortened as much as possible, which can be selected as 50cm. Further, fully enclosed thermal insulation measures are adopted around the material transporter, and measures for thermal insulation, rain protection and pollution prevention are adopted covering tarpaulins and quilts on the top.
确保沥青混合料运输车的运量较拌合能力和摊铺速度有所富余,摊铺机前方至少有7辆运料车等候卸料,使得摊铺机连续均匀不间断地进行铺筑。每辆运料车到现场后均测量混合料的温度,若温度低于摊铺温度,则混合料作废料处理,已结块或已遭雨淋的混合料也作废料处理。Make sure that the transport capacity of the asphalt mixture transporter is more than the mixing capacity and paving speed. There are at least 7 transporters waiting for unloading in front of the paver, so that the paver can pave continuously, evenly and uninterruptedly. After each truck arrives at the site, the temperature of the mixture is measured. If the temperature is lower than the paving temperature, the mixture is treated as waste, and the agglomerated or rained mixture is also treated as waste.
需要说明的是,连续摊铺过程中,运料车在摊铺机前10-30cm(比如10cm、20cm、30cm以及任意两端点值之间的区间值)处停住,不得撞击摊铺机。卸料过程中运料车挂空挡,靠摊铺机推动前进,以保证摊铺处的路面的平整度。It should be noted that during the continuous paving process, the material transporter should stop at 10-30cm in front of the paver (such as 10cm, 20cm, 30cm and the interval value between any two end points), and must not hit the paver. During the unloading process, the transporter is in neutral gear and is pushed forward by the paver to ensure the smoothness of the pavement.
进一步地,定期采用高压水枪对运输车辆底盘进行冲洗,以避免个别运输车底盘清理不彻底,有泥土掉落造成污染。Further, high-pressure water guns are regularly used to wash the chassis of transport vehicles to avoid incomplete cleaning of the chassis of individual transport vehicles and pollution caused by soil falling.
钢渣沥青混合料的摊铺步骤中,选用中大DT2360摊铺机施工,摊铺宽度为18.75m,采用单机整幅摊铺施工,摊铺机采用自动找平方式,采用非接触式平衡梁的方式控制沥青结构层的高程和厚度,根据结构层的厚度调整相对高差。In the paving step of the steel slag asphalt mixture, Zhongda DT2360 paver is used for construction, the paving width is 18.75m, and the single machine is used for the whole-width paving construction. The paver adopts the automatic leveling method and the non-contact balance beam method. Control the elevation and thickness of the asphalt structural layer, and adjust the relative height difference according to the thickness of the structural layer.
摊铺机开始作业之前对其熨平板进行预热,预热后的熨平板温度介于100℃与150℃之间。钢渣沥青混合料的摊铺缓慢、均匀、连续不断地进行,摊铺过程中不得随意变换或中途停顿,其中,摊铺速度为1-3m/min(比如1m/min、2m/min、3m/min以及任意两端点值之间的区间值)。The screed is preheated before the paver starts to work, and the preheated screed temperature is between 100°C and 150°C. The paving of the steel slag asphalt mixture is carried out slowly, uniformly and continuously, and the paving process shall not be arbitrarily changed or paused in the middle. min and the interval value between any two endpoints).
钢渣沥青混合料的摊铺步骤中,松铺系数为1.2-1.3(比如1.2、1.3以及任意两端点值之间的任意区间值),松铺厚度为4.8-5.0cm(比如4.8cm、4.9cm、5.0cm以及任意两端点值之间的任意区间值);优选地,施工时,松铺系数为1.2,松铺厚度为4.8cm。摊铺时,沥青路面的施工温度大于10℃,且处于持续升温的过程中施工,气温低于10℃时不得进行沥青路面的摊铺。In the paving step of steel slag asphalt mixture, the loose paving coefficient is 1.2-1.3 (such as 1.2, 1.3 and any interval value between any two end points), and the loose paving thickness is 4.8-5.0cm (such as 4.8cm, 4.9cm) , 5.0cm and any interval value between any two end points); preferably, during construction, the loose lay coefficient is 1.2, and the loose lay thickness is 4.8cm. When paving, the construction temperature of the asphalt pavement is higher than 10℃, and the construction is in the process of continuous heating. When the temperature is lower than 10℃, the asphalt pavement shall not be paved.
摊铺机调整到最佳工作状态,调好螺旋输送器及双联料位器,并使料门开度、链板送料器的速度和螺旋布料器的转速相匹配。螺旋输送器内混合料表面以高于螺旋输送器的2/3为宜(即混合料应保持在输送转动轴以上),使熨平板的档板前混合料的高度在全宽范围内保持一致,避免摊铺层出现离析现象。Adjust the paver to the best working state, adjust the screw conveyor and the double material level device, and make the opening of the material door, the speed of the chain plate feeder and the speed of the screw distributor match. The surface of the mixture in the screw conveyor is preferably higher than 2/3 of the screw conveyor (that is, the mixture should be kept above the conveying rotation axis), so that the height of the mixture in front of the baffle of the screed remains consistent within the full width. Avoid segregation in the paving layer.
需要说明的是,摊铺工作面人员走动频繁,没有安排人员技术补坑点,后续大面积施工减少作业人员在工作面走动,安排人员整形、补料。It should be noted that the personnel on the paving face move frequently, and no technical personnel are arranged to fill the pits. The subsequent large-scale construction reduces the movement of operators on the face, and arranges personnel to reshape and replenish materials.
钢渣沥青混合料的碾压中,压路机在开始碾压之前,提前在铺设的彩条布上进行喷水行驶,消除钢轮上的尘土和水锈。碾压时,压路机进行匀速碾压,碾压过程中紧跟慢压、先低后高、高频低幅、匀速少水;碾压时采用错轮碾压,两个碾压轮迹之间按照重叠25-35cm(比如25cm、28cm、30cm、32cm、35cm以及任意两端点值之间的任意区间值)进行控制,优选地,碾压时,两个碾压轮迹之间按照重叠30cm进行控制。In the rolling of steel slag asphalt mixture, the road roller sprays water on the laid color strip cloth in advance to eliminate the dust and rust on the steel wheel before starting the rolling. When rolling, the road roller is rolled at a uniform speed. During the rolling process, it is followed by slow pressing, first low and then high, high frequency and low amplitude, and uniform speed and less water; during rolling, staggered wheel rolling is used, and the gap between the two rolling wheel tracks is Control according to the overlap of 25-35cm (such as 25cm, 28cm, 30cm, 32cm, 35cm and any interval value between any two end points), preferably, when rolling, the two rolling tracks are overlapped by 30cm. control.
钢渣沥青混合料的碾压包括初压、复压及终压,初压和复压的碾压速度为4-5km/h(比如4km/h、5km/h以及任意两端点值之间的区间值),终压的碾压速度为2-3km/h(比如2km/h、3km/h以及任意两端点值之间的区间值)。可选地,碾压设备选用PK6200型双钢轮压路机5台(14吨),小型振动压路机1台(3.5t),采用两种碾压组合,具体碾压工艺如表11和表12所示,其中,施工过程的碾压方式及具体碾压遍数可以根据试验段的成果来确定。The rolling compaction of steel slag asphalt mixture includes initial compaction, re compaction and final compaction, and the rolling speed of initial compaction and re compaction is 4-5km/h (such as 4km/h, 5km/h and the interval between any two end points) value), the final rolling speed is 2-3km/h (such as 2km/h, 3km/h and the interval value between any two end points). Optionally, five PK6200 double-drum rollers (14 tons) and one small vibratory roller (3.5t) are used as the rolling equipment, and two kinds of rolling combinations are used. The specific rolling process is shown in Table 11 and Table 12. , among which, the rolling method and the specific rolling times during the construction process can be determined according to the results of the test section.
表11碾压组合方式一Table 11 Combination method one of rolling
表12碾压组合方式二Table 12 Rolling Combination Mode 2
需要说明的是,碾压时,碾压机应紧跟摊铺机进行碾压,碾压机折返时应阶梯形停机。碾压从外向内、从低向高碾压。振动压路机应先起步后起振,先停振后停机。It should be noted that when rolling, the rolling machine should follow the paver for rolling, and the rolling machine should be stopped in a step-like manner when it is turned back. Rolling rolls from outside to inside, from low to high. The vibratory roller should start first and then start vibrating, and stop vibrating first and then stop.
进一步地,路边缘采用小型振动压路机补充碾压,为了保证边部压实度,14t双钢轮压路机沿路缘石边部进行振动压实。钢渣沥青混合料在各个阶段的施工温度如表13所示。Further, small vibratory rollers are used to supplement the rolling of the road edge. In order to ensure the compaction of the edge, a 14t double-drum roller is vibrated and compacted along the edge of the curb. The construction temperature of the steel slag asphalt mixture at each stage is shown in Table 13.
表13热拌沥青混合料的施工温度Table 13 Construction temperature of hot mix asphalt
施工缝设置及处理步骤中,由于工作中断或当天工作结束,摊铺材料的末端已经冷却,应做成一道横向接缝,为保证接缝处粘结,避免产生孔洞,横向接缝避免采用切割机进行切割,在当天施工完成温度未完全降低前,人工采用风镐对摊铺材料的末端进行刨除找齐,使得横向接缝方向与铺筑方向垂直,严禁采用斜接缝。In the setting and processing steps of construction joints, due to the interruption of work or the end of the work of the day, the end of the paving material has cooled, and a horizontal joint should be made. Before the temperature is completely lowered after the construction is completed on the same day, the end of the paving material is manually removed and aligned with an air pick, so that the transverse joint direction is perpendicular to the paving direction, and the use of miter joints is strictly prohibited.
进一步地,上下层之间的横向接缝至少错开1m,下次摊铺前在末端垂直边缘涂刷适量粘层沥青,并调整平板高度,为碾压留出预留量。Further, the horizontal joints between the upper and lower layers should be staggered by at least 1m. Before the next paving, apply an appropriate amount of sticky asphalt on the vertical edge of the end, and adjust the height of the slab to leave a reserve for rolling.
先用双钢轮压路机进行横向碾压,碾压时压路机处于已压实的混合料层上,伸入新铺层的宽度为12-18cm(比如12cm、14cm、16cm、18cm以及任意两端点值之间的任意区间值),优选地,碾压时,压路机伸入新铺层的宽度为15cm。然后每压一遍向新铺混合料移动15-20cm(比如15cm、16cm、17cm、18cm、19cm、20cm以及任意两端点值之间的任意区间值),直至全部在新铺层上为止,再进行纵向碾压。横向接缝碾压时前进静压后退振动,避免前进开振造成接缝处下凹引起接缝处的平整度偏差。First, use a double-drum road roller for lateral rolling. When rolling, the road roller is on the compacted mixture layer, and the width of the new layer is 12-18cm (such as 12cm, 14cm, 16cm, 18cm and any point value at both ends). Any interval value between), preferably, when rolling, the width of the road roller extending into the new layer is 15cm. Then move 15-20cm (such as 15cm, 16cm, 17cm, 18cm, 19cm, 20cm and any interval value between any two end points) to the newly laid mixture every time it is pressed, until it is all on the new layer, and then proceed Rolled vertically. When the transverse joint is rolled, the forward static pressure will vibrate backward, so as to avoid the deviation of the flatness of the joint caused by the depression of the joint caused by the forward vibration.
检查验收步骤中,主要是检测松浦系数、平整度及压实度,其中,试验段按照20米一个断面的频率测量松铺系数,每个断面测量4个点,测量摊铺前、松铺后与成型后的高程,然后计算松铺系数。试验段采用1.22的松铺系数进行摊铺,实测平均松铺厚度为4.9cm,平均压实厚度为4.1cm,计算得到松铺系数为1.2,验收合格。施工过程中必须随时用6m直尺检测接缝及构造物的连接处平整度,发现不合格的地方及时修整。正常路段的平整度采用连续式平整度仪测定。上面层现场压实度采用空隙率与压实度双指标进行控制,要求压实度大于98%。同时按现场极值空隙率为3.5-6.5%、平均值为4-6%的要求补充作为现场压实控制指标,最大理论密度的压实度不得小于94%,渗水系数不大于80ml/min。采用钻芯法进行沥青混合料压实度的检测。In the inspection and acceptance step, it is mainly to detect the Songpu coefficient, flatness and compaction. Among them, the loose paving coefficient is measured according to the frequency of a section of 20 meters in the test section, and each section is measured at 4 points, before and after paving. With the height after forming, then calculate the loose paving coefficient. The test section was paved with a loose paving coefficient of 1.22. The measured average loose paving thickness was 4.9 cm, and the average compaction thickness was 4.1 cm. The calculated loose paving coefficient was 1.2, and the acceptance was qualified. During the construction process, the flatness of the joints and the joints of the structures must be checked at any time with a 6m ruler, and the unqualified places should be repaired in time. The smoothness of normal road sections is measured by a continuous smoothness meter. The on-site compaction degree of the upper layer is controlled by the dual indicators of void ratio and compaction degree, and the compaction degree is required to be greater than 98%. At the same time, according to the requirements of the site extreme void ratio of 3.5-6.5% and the average value of 4-6% as the on-site compaction control index, the compaction degree of the maximum theoretical density shall not be less than 94%, and the water permeability coefficient shall not be greater than 80ml/min. The core-drilling method is used to test the compaction of the asphalt mixture.
路面防污染处理步骤中,上坡道采用混凝土硬化,在坡道处铺设彩条布,安排水车对车辆轮胎进行冲洗,避免车辆带入泥团直接进入摊铺现场。上坡口处的进出车辆均采用油布包裹车底,避免车辆漏油对路面造成污染。In the anti-pollution treatment of the road surface, concrete is used to harden the upper slope, and colored strips are laid on the slope. All vehicles entering and exiting the uphill slope are wrapped with tarpaulins to avoid the pollution of the road surface caused by vehicle oil leakage.
交通管制及开放交通步骤具体为,对已完成的沥青结构层进行封闭交通,已施工的路面禁止一切超载车辆通行,待路面温度低于50℃后方可开放交通。The specific steps for traffic control and traffic opening are to close traffic on the completed asphalt structure layer, prohibit all overloaded vehicles from passing on the pavement that has been constructed, and open traffic only when the road surface temperature is lower than 50°C.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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