CN114775340A - Subway track backing plate assembly with vibration and noise reduction function - Google Patents
Subway track backing plate assembly with vibration and noise reduction function Download PDFInfo
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- CN114775340A CN114775340A CN202210379337.2A CN202210379337A CN114775340A CN 114775340 A CN114775340 A CN 114775340A CN 202210379337 A CN202210379337 A CN 202210379337A CN 114775340 A CN114775340 A CN 114775340A
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- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
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- 230000000694 effects Effects 0.000 abstract description 10
- 230000003139 buffering effect Effects 0.000 abstract description 4
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- 239000004593 Epoxy Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/68—Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B19/00—Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B19/00—Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
- E01B19/003—Means for reducing the development or propagation of noise
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Abstract
本发明涉及一种具有减振降噪功能的地铁轨道垫板组件,包括轨道下垫板(1)、夹紧组件(2)、轨道上垫板(3),所述轨道下垫板(1)上开设有多个方槽(5)和滑槽(8),各方槽(5)内部设置有弧形弹片一(6),弧形弹片一(6)的顶部固定连接在轨道上垫板(3)的底部,所述轨道上垫板(3)的底部固定镶嵌有弧形弹片二(7),弧形弹片二(7)滑动连接于所述滑槽(8)内;所述轨道下垫板(1)顶部的两侧均设接有降噪吸音板(9),所述轨道上垫板(3)的顶部固定连接有橡胶垫板(10)。与现有技术相比,本发明由弧形弹片二和弧形弹片一通过轨道上垫板和橡胶垫板进行缓冲减振处理,再由降噪吸音板对噪音进行吸音降噪处理,减振降噪效果较好。
The invention relates to a subway track pad assembly with vibration and noise reduction functions, comprising a lower track pad (1), a clamping assembly (2), and an upper track pad (3), the lower track pad (1) ) is provided with a plurality of square grooves (5) and sliding grooves (8), each groove (5) is provided with an arc-shaped spring piece (6), and the top of the arc-shaped spring piece (6) is fixedly connected to the pad on the track The bottom of the plate (3), the bottom of the backing plate (3) on the track is fixedly inlaid with two arc-shaped elastic pieces (7), and the second arc-shaped elastic sheet (7) is slidably connected in the chute (8); the Noise reduction and sound-absorbing panels (9) are connected to both sides of the top of the lower track pad (1), and a rubber pad (10) is fixedly connected to the top of the track upper pad (3). Compared with the prior art, in the present invention, the second arc-shaped shrapnel and the first arc-shaped shrapnel are used for buffering and vibration-reducing treatment through the pad on the track and the rubber pad, and then the noise-absorbing and sound-absorbing plate is used for sound-absorbing and noise-reducing treatment to reduce vibration. The noise reduction effect is better.
Description
技术领域technical field
本发明涉及地铁轨道配件技术领域,尤其涉及一种具有减振降噪功能的地铁轨道垫板组件。The invention relates to the technical field of subway track accessories, in particular to a subway track backing plate assembly with vibration and noise reduction functions.
背景技术Background technique
轨道垫板是铁路轨道结构中的重要部件,安装在钢轨和混凝土轨枕之间,它的主要作用是缓冲车辆通过路轨时所产生的高速振动和冲击,保护路基和轨枕,并对信号系统进行电绝缘,但是现在的垫板容易老化,开孔处容易发生变形开裂,而且减震性和耐腐蚀性差,不能够长久使用,使用一段时间后需要拆卸重新更换,极大的浪费资源,并且现在的垫板不便于安装,增大了工作人员的工作量。The track pad is an important component in the railway track structure. It is installed between the steel rail and the concrete sleeper. Its main function is to buffer the high-speed vibration and impact generated when the vehicle passes the track, protect the roadbed and the sleeper, and provide electrical power to the signal system. Insulation, but the current backing plate is easy to age, easy to deform and crack at the opening, and has poor shock absorption and corrosion resistance, so it cannot be used for a long time. The backing plate is inconvenient to install, which increases the workload of the staff.
CN202010649352.5公开了一种具有减震降噪功能的轨道垫板,包括预埋垫板与防护机构,所述预埋垫板顶端设置有固定底座,所述固定底座内侧底端设置有轨道垫板,所述防护机构包括孔洞,所述孔洞的数量共开设有两个,两个所述孔洞分别开设于轨道垫板顶端表面两侧,所述孔洞内侧设置有防护内圈套,所述孔洞内侧表面开设有限位固定槽,所述防护内圈套外侧表面固定连接有限位固定块,所述限位固定块卡合限位固定槽内侧;本发明的有益效果是:通过设计了胶垫板,起到减震作用,而且胶垫板顶端加装了圆形凸块,留有间隙,起到缓冲作用,通过孔洞内侧加装了防护内圈套,防止压板固定螺栓穿过孔洞内侧后,对孔洞内侧造成磨损,出现变形开裂的现象。CN202010649352.5 discloses a track pad with shock absorption and noise reduction function, comprising a pre-embedded pad and a protection mechanism, the top of the embedded pad is provided with a fixed base, and the inner bottom end of the fixed base is provided with a track pad Plate, the protection mechanism includes holes, the number of the holes is two, the two holes are respectively opened on both sides of the top surface of the track pad, the inner side of the hole is provided with a protective inner ring, the inner side of the hole A limit fixing groove is set on the surface, the outer surface of the protective inner ring is fixedly connected with a limit fixing block, and the limit fixing block is engaged with the inner side of the limit fixing groove; the beneficial effects of the present invention are: by designing the rubber pad, the To shock absorption, and a circular bump is installed on the top of the rubber backing plate, leaving a gap to play a buffering role, and a protective inner ring is installed through the inner side of the hole to prevent the fixing bolt of the pressure plate from passing through the inner side of the hole. Causes wear and tear, and the phenomenon of deformation and cracking occurs.
但只通过垫板和橡胶垫进行减振,减振降噪效果较差,噪音容易对周围环境及乘客造成影响,不便于长期使用。However, only the cushion plate and rubber pad are used for vibration reduction, and the vibration reduction and noise reduction effect is poor, and the noise easily affects the surrounding environment and passengers, which is not convenient for long-term use.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了解决上述技术问题而提供一种具有减振降噪功能的地铁轨道垫板组件,解决了现有的地铁轨道垫板在使用过程中,只通过垫板和橡胶垫进行减振,减振降噪效果较差,噪音容易对周围环境及乘客造成影响的问题。The purpose of the present invention is to provide a subway track backing plate assembly with vibration and noise reduction functions in order to solve the above technical problems, which solves the problem that the existing subway track backing plate is only reduced by the backing plate and the rubber pad during use. The effect of vibration reduction and noise reduction is poor, and the noise easily affects the surrounding environment and passengers.
本发明的目的可以通过以下技术方案来实现:一种具有减振降噪功能的地铁轨道垫板组件,包括轨道下垫板,所述轨道下垫板顶部的两侧均固定安装有夹紧组件,所述轨道下垫板的顶部设置有轨道上垫板,所述轨道上垫板内腔的四角均设置有螺栓,所述轨道下垫板顶部的四角均开设有方槽,所述螺栓的底端贯穿轨道上垫板并螺纹连接在方槽的内部,所述方槽的内部设置有弧形弹片一,所述弧形弹片一的顶部固定连接在轨道上垫板的底部,所述轨道上垫板的底部固定镶嵌有弧形弹片二,所述轨道下垫板的顶部开设有与弧形弹片二滑动连接的滑槽,所述轨道下垫板顶部的两侧均焊接有降噪吸音板,所述轨道上垫板的顶部固定连接有橡胶垫板。The object of the present invention can be achieved by the following technical solutions: a subway track pad assembly with vibration and noise reduction functions, comprising a track lower pad, and clamping assemblies are fixedly installed on both sides of the top of the rail lower pad , the top of the lower track pad is provided with a track upper pad, the four corners of the inner cavity of the track upper pad are provided with bolts, and the four corners of the top of the track lower pad are provided with square grooves. The bottom end penetrates the backing plate on the track and is threadedly connected to the inside of the square groove. The inside of the square groove is provided with an arc-
作为本发明优选的,弧形弹片一和弧形弹片二呈互补设计,其中弧形弹片一的弦长b1和弓形高度h1,弧形弹片二的弦长b2和弓形高度h2,满足关系:b1<b2,h1>h2,b1=(1/3~2/3)b2;弧形弹片一的弧弹性为15kN/mm,弧形弹片二的弧弹性为10kN/mm。As preferred in the present invention, the first arc-shaped shrapnel and the second arc-shaped shrapnel are complementary designs, wherein the chord length b1 and the bow height h1 of the first arc-shaped shrapnel, and the chord length b2 and the bow height h2 of the second arc-shaped shrapnel, satisfy the relationship: b1 <b2,h1>h2,b1=(1/3~2/3)b2; the arc elasticity of the first arc shrapnel is 15kN/mm, and the arc elasticity of the second arc shrapnel is 10kN/mm.
作为本发明优选的,所述方槽内壁的底部固定连接有摩擦圈,所述摩擦圈的内壁与螺栓的表面接触。Preferably in the present invention, a friction ring is fixedly connected to the bottom of the inner wall of the square groove, and the inner wall of the friction ring is in contact with the surface of the bolt.
作为本发明优选的,所述轨道下垫板顶部的四角均开设有定位槽,所述轨道上垫板两侧的前端与后端均固定连接有与定位槽滑动连接的定位板。Preferably in the present invention, four corners of the top of the lower track pad are provided with positioning grooves, and the front and rear ends of both sides of the upper track pad are fixedly connected with positioning plates slidably connected to the positioning slots.
作为本发明优选的,所述弧形弹片二的底部固定连接有钢弹簧,采用磷化处理并涂镀环氧树脂以防腐,所述弹簧的底端固定连接在滑槽的内部。Preferably in the present invention, a steel spring is fixedly connected to the bottom of the second arc-shaped shrapnel, which is phosphating and epoxy-coated to prevent corrosion, and the bottom end of the spring is fixedly connected to the inside of the chute.
作为本发明优选的,所述轨道上垫板的底部固定连接有橡胶垫片,所述轨道上垫板由高强度金属材料制成。Preferably in the present invention, a rubber gasket is fixedly connected to the bottom of the backing plate on the rail, and the backing plate on the rail is made of a high-strength metal material.
作为本发明优选的,所述弹簧、弧形弹片二和弧形弹片一均由不锈钢材料制成,所述轨道上垫板的底部固定连接有耐腐蚀布套,所述耐腐蚀布套的底部固定连接在轨道下垫板的顶部。As a preferred option of the present invention, the spring, the second arc-shaped elastic piece and the first arc-shaped elastic piece are all made of stainless steel, the bottom of the backing plate on the track is fixedly connected with a corrosion-resistant cloth cover, and the bottom of the corrosion-resistant cloth cover is Fixed connection to the top of the track underpad.
作为本发明优选的,所述降噪吸音板选用市售淘粒多孔型材料的降噪吸音板,相比一般的聚酯吸声棉材料的降噪吸音板,所述降噪吸音板内部具有大量分布均匀的微小的孔隙,吸入内部的声波与孔隙间固体筋络发生发生摩擦,由于粘滞性与热传导效应,声能转化成热能而被消耗,从而起到更大程度的降噪作用。As a preferred option of the present invention, the noise-reducing sound-absorbing panel is a noise-reducing sound-absorbing panel made of commercially available granulated porous materials. There are a large number of evenly distributed tiny pores, and the sound waves sucked into the interior will rub against the solid tendons between the pores. Due to the viscosity and heat conduction effect, the sound energy is converted into heat energy and consumed, thus playing a greater degree of noise reduction.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明在上下垫板之间设计了两种不同结构的弹片,其中弧形弹片二长度长,且可在滑槽内移动,主要承担对轨道上垫板进行减振处理,弧形弹片一数量多,弧长短,主要起缓冲作用,分担弧形弹片二承受的冲击力,使弧形弹片二能快速恢复弹性,由弧形弹片二和弧形弹片一通过轨道上垫板和橡胶垫板进行缓冲减振处理,再由降噪吸音板对噪音进行吸音降噪处理,从而具备了减振降噪效果较好的优点,解决了现有的地铁轨道垫板在使用过程中,只通过垫板和橡胶垫进行减振,减振降噪效果较差,噪音容易对周围环境及乘客造成影响的问题。1. In the present invention, two types of shrapnel with different structures are designed between the upper and lower backing plates, among which the arc-shaped shrapnel is long in length and can move in the chute. The first is large in number and the arc length is short. It mainly acts as a buffer and shares the impact force of the second arc shrapnel, so that the second arc shrapnel can quickly recover its elasticity. The board is subjected to buffering and vibration reduction treatment, and then the noise reduction and sound-absorbing board is used for sound absorption and noise reduction treatment, which has the advantage of better vibration reduction and noise reduction effect, and solves the problem that the existing subway track pads only pass through during use. The cushion plate and rubber pad are used for vibration reduction, the vibration reduction and noise reduction effect is poor, and the noise easily affects the surrounding environment and passengers.
2、本发明通过设置摩擦圈,能够增加方槽与螺栓之间的摩擦力,提高了螺栓的稳定性。2. The present invention can increase the friction force between the square groove and the bolt by setting the friction ring, and improve the stability of the bolt.
3、本发明通过设置定位槽和定位板,能够对轨道上垫板进行限位,提高了轨道上垫板在使用时的稳定性。3. By setting the positioning groove and the positioning plate, the present invention can limit the position of the backing plate on the track, and improve the stability of the backing plate on the rail during use.
4、本发明通过设置弹簧,能够提高弧形弹片二的减振效果,同时提高弧形弹片二的使用寿命。4. The present invention can improve the damping effect of the second arc shrapnel by setting the spring, and at the same time improve the service life of the second arc shrapnel.
5、本发明通过设置橡胶垫片,能够对轨道上垫板的底部进行防护,避免了轨道上垫板的底部与轨道下垫板出现碰撞的现象。5. The invention can protect the bottom of the upper track pad by setting the rubber gasket, and avoid the phenomenon of collision between the bottom of the track upper pad and the track lower pad.
6、本发明通过设置耐腐蚀布套,能够对灰尘进行防护,避免了灰尘杂质容易对弧形弹片一造成磨损加快的现象。6. The present invention can protect the dust by setting the corrosion-resistant cloth cover, and avoid the phenomenon that the arc-shaped shrapnel is easily worn and accelerated by the dust and impurities.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明图1中A处放大结构图;Fig. 2 is the enlarged structure diagram of A place in Fig. 1 of the present invention;
图3为本发明结构轨道上垫板的主视剖面图;Fig. 3 is the front sectional view of the backing plate on the structural track of the present invention;
图4为本发明结构轨道下垫板的立体剖面图;Fig. 4 is the three-dimensional cross-sectional view of the lower backing plate of the structural track of the present invention;
图5为本发明结构轨道上垫板的俯视示意图。FIG. 5 is a schematic top view of the backing plate on the structural track of the present invention.
图中:1、轨道下垫板;2、夹紧组件;3、轨道上垫板;4、螺栓;5、方槽;6、弧形弹片一;7、弧形弹片二;8、滑槽;9、降噪吸音板;10、橡胶垫板;11、摩擦圈;12、定位槽;13、定位板;14、弹簧;15、橡胶垫片;16、耐腐蚀布套。In the figure: 1. Lower track plate; 2. Clamping component; 3. Track upper plate; 4. Bolt; 5. Square groove; 6. Arc shrapnel 1; ; 9. Noise reduction and sound-absorbing board; 10. Rubber backing plate; 11. Friction ring; 12. Positioning groove; 13. Positioning plate; 14. Spring; 15. Rubber gasket; 16. Corrosion-resistant cloth cover.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至图5所示,本发明提供的一种具有减振降噪功能的地铁轨道垫板组件,包括轨道下垫板1,轨道下垫板1顶部的两侧均固定安装有夹紧组件2,轨道下垫板1的顶部设置有轨道上垫板3,轨道上垫板3内腔的四角均设置有螺栓4,轨道下垫板1顶部的四角均开设有方槽5,螺栓4的底端贯穿轨道上垫板3并螺纹连接在方槽5的内部,方槽5的内部设置有弧形弹片一6,弧形弹片一6的顶部固定连接在轨道上垫板3的底部,轨道上垫板3的底部固定镶嵌有弧形弹片二7,轨道下垫板1的顶部开设有与弧形弹片二7滑动连接的滑槽8,轨道下垫板1顶部的两侧均焊接有降噪吸音板9(本实施例中选用市售淘粒多孔型材料的降噪吸音板),轨道上垫板3的顶部固定连接有橡胶垫板10。As shown in FIG. 1 to FIG. 5 , the present invention provides a subway track backing plate assembly with vibration and noise reduction functions, including a rail
其中弧形弹片一和弧形弹片二呈互补设计,其中弧形弹片一的弦长b1和弓形高度h1,弧形弹片二的弦长b2和弓形高度h2,满足关系:b1<b2,h1>h2,b1=(1/3~2/3)b2,在本实施例中b1=1/2b2;弧形弹片一的弧弹性为15kN/mm,弧形弹片二的弧弹性为10kN/mm。The arc-shaped
参考图2,方槽5内壁的底部固定连接有摩擦圈11,摩擦圈11的内壁与螺栓4的表面接触。Referring to FIG. 2 , a
作为本发明的一种技术优化方案,通过设置摩擦圈11,能够增加方槽5与螺栓4之间的摩擦力,提高了螺栓4的稳定性。As a technical optimization solution of the present invention, by arranging the
参考图2,轨道下垫板1顶部的四角均开设有定位槽12,轨道上垫板3两侧的前端与后端均固定连接有与定位槽12滑动连接的定位板13。Referring to FIG. 2 , four corners of the top of the
作为本发明的一种技术优化方案,通过设置定位槽12和定位板13,能够对轨道上垫板3进行限位,提高了轨道上垫板3在使用时的稳定性。As a technical optimization solution of the present invention, the
参考图3,弧形弹片二7的底部固定连接有弹簧14,弹簧14的底端固定连接在滑槽8的内部。Referring to FIG. 3 , a
作为本发明的一种技术优化方案,通过设置弹簧14,能够提高弧形弹片二7的减振效果,同时提高弧形弹片二7的使用寿命。As a technical optimization solution of the present invention, by arranging the
参考图3,轨道上垫板3的底部固定连接有橡胶垫片15,轨道上垫板3由高强度金属材料制成。Referring to FIG. 3 , a
作为本发明的一种技术优化方案,通过设置橡胶垫片15,能够对轨道上垫板3的底部进行防护,避免了轨道上垫板3的底部与轨道下垫板1出现碰撞的现象。As a technical optimization scheme of the present invention, by providing the
参考图2,弹簧14、弧形弹片二7和弧形弹片一6均由不锈钢材料制成,轨道上垫板3的底部固定连接有耐腐蚀布套16,耐腐蚀布套16的底部固定连接在轨道下垫板1的顶部。Referring to FIG. 2 , the
作为本发明的一种技术优化方案,通过设置耐腐蚀布套16,能够对灰尘进行防护,避免了灰尘杂质容易对弧形弹片一6造成磨损加快的现象。As a technical optimization scheme of the present invention, by providing the corrosion-
本发明的工作原理及使用流程:使用时,当车经过轨道时,轨道会对轨道上垫板3进行向下推动,弧形弹片二7对轨道上垫板3进行减振处理,同时弧形弹片一6能够通过螺栓4对轨道上垫板3进行缓冲防护,通过双层缓冲对轨道进行减振处理,同时降噪吸音板9能够对噪音进行吸音降噪处理,从而达到减振降噪效果较好的优点。The working principle and use process of the present invention: when in use, when the car passes the track, the track will push down the
综上所述:该具有减振降噪功能的地铁轨道垫板组件,由弧形弹片二7和弧形弹片一6通过轨道上垫板3和橡胶垫板10进行缓冲减振处理,再由降噪吸音板9对噪音进行吸音降噪处理,从而具备了减振降噪效果较好的优点,解决了现有的地铁轨道垫板在使用过程中,只通过垫板和橡胶垫进行减振,减振降噪效果较差,噪音容易对周围环境及乘客造成影响的问题。To sum up, the subway track backing plate assembly with vibration and noise reduction function is buffered and damped by the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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