CN114770319A - Wear-resisting type ring flange production processingequipment - Google Patents
Wear-resisting type ring flange production processingequipment Download PDFInfo
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- CN114770319A CN114770319A CN202210408771.9A CN202210408771A CN114770319A CN 114770319 A CN114770319 A CN 114770319A CN 202210408771 A CN202210408771 A CN 202210408771A CN 114770319 A CN114770319 A CN 114770319A
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- clamping
- flange plate
- rod
- support frame
- processing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000004140 cleaning Methods 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims description 50
- 238000003754 machining Methods 0.000 claims description 24
- 238000003780 insertion Methods 0.000 claims description 18
- 230000037431 insertion Effects 0.000 claims description 18
- 238000007664 blowing Methods 0.000 claims description 13
- 238000000227 grinding Methods 0.000 claims description 10
- 239000002699 waste material Substances 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 230000035515 penetration Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D71/00—Filing or rasping tools; Securing arrangements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0032—Arrangements for preventing or isolating vibrations in parts of the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/06—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/14—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by liquid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a wear-resistant flange plate production and processing device which comprises a workbench, a main motor, a rotary support frame, N processing mechanisms, M cleaning mechanisms and a clamping mechanism, wherein N is more than or equal to 1, M is more than or equal to 0, and N, M is an integer; a portal frame is arranged on the upper end surface of the workbench; the main motor is fixed above the central position of the portal frame, and the output end of the main motor downwards penetrates through the portal frame and is connected with the rotating shaft; the center position of the rotating support frame is connected to the front end of the rotating shaft and is driven by the main motor to rotate around the axis of the rotating shaft; the rotary support frame is provided with L sliding chutes with upper and lower openings, and the L sliding chutes are distributed in a centrosymmetric manner; the processing mechanism and the cleaning mechanism respectively move back and forth along the sliding groove, the clamping mechanism is arranged on the workbench and can clamp at least one flange plate to be processed, and the flange plate is processed by matching with the processing mechanism and the cleaning mechanism. The invention can process a plurality of flange plates and can process the same flange plate for a plurality of times.
Description
Technical Field
The invention belongs to the technical field of flange processing equipment, and particularly relates to a production and processing device for a wear-resistant flange plate.
Background
The flange plate connection is that two pipelines, pipe fittings or equipment are respectively fixed on a flange plate, a flange pad is arranged between the two flange plates and is fastened together by bolts to finish connection or other connection modes are used, the flange plates are already arranged on the existing pipe fittings and equipment, and the existing pipe fittings and equipment also belong to flange connection, the flange connection is an important connection mode for pipeline construction, and the flange connection is convenient to use and can bear larger pressure.
In the production process of the existing flange, the machining precision is poor, the machining efficiency is low, the cost is high, the abrasion resistance of the connecting surface of the flange is poor, the flange is easy to crack, leakage can occur in case of serious condition, and potential safety hazards exist; meanwhile, the installation position is easy to deviate along with the increase of the service time, so that the connection effect of the flange is influenced. Therefore, a production and processing device for the wear-resistant flange plate is provided.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a device for producing and processing a wear-resistant flange plate.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a wear-resistant flange plate production and processing device comprises a workbench, a main motor, a rotary supporting frame, N processing mechanisms, M cleaning mechanisms and a clamping mechanism, wherein N is more than or equal to 1, M is more than or equal to 0, and N, M is an integer; a portal frame is arranged on the upper end surface of the workbench; the main motor is fixed above the central position of the portal frame, and the output end of the main motor downwards penetrates through the portal frame and is connected with a rotating shaft; the center position of the rotating support frame is connected to the front end of the rotating shaft and is driven by the main motor to rotate around the axis of the rotating shaft; the rotary support frame is provided with L sliding chutes with upper and lower openings, and the L sliding chutes are distributed in a centrosymmetric manner, wherein L is more than or equal to 1 and is an integer; the processing mechanism and the cleaning mechanism respectively move back and forth along the sliding groove, the clamping mechanism is arranged on the workbench and can clamp at least one flange plate to be processed, and the flange plate is processed by matching with the processing mechanism and the cleaning mechanism.
Furthermore, the rotary support frame is in a long strip plate shape, the rotary shaft penetrates through the center of the rotary support frame, and the fixing bolt is positioned on the side end face of the rotary support frame for fixing; the long-strip-shaped rotating support frame is provided with two sliding grooves, and the rotating support frame is provided with scales with the central position as a starting point.
Further, the processing mechanism comprises a moving cylinder, a rotating motor and a processing cutter; the movable cylinder is arranged on the outer side of the rotary support frame, an output rod of the movable cylinder penetrates through the side wall of the rotary support frame and extends into a corresponding sliding chute, and a sleeve cylinder of the movable cylinder is connected with the bottom of the rotating motor to drive the rotating motor to horizontally move along the inner wall of the sliding chute; the rotation motor is located the rotation support frame top, and its output runs through the spout perpendicularly and is connected with the processing cutter to it is rotatory round the axle center of rotating the motor to drive the processing cutter, conveniently polishes the side of ring flange, so that reach the purpose of polishing the ring flange. Specifically, the lower half part of the machining tool is a grinding tool bit.
In order to meet different requirements of machining, the machining mechanism further comprises a plurality of replaceable tool bits, the front ends of the tool bits are provided with polishing blades, the rear ends of the tool bits are provided with connecting columns, the overlapping positions of the connecting columns and the mounting grooves in the side wall of the upper half part of the machining tool are provided with limiting holes, limiting rods are inserted into the limiting holes, the connecting columns are connected with the mounting grooves, and the mounting grooves face the rotating center of the machining mechanism to ensure that the mounting grooves face the side face of the flange plate; in order to be more stable, positioning rods are further arranged on the outer sides of the connecting columns and are matched with the positioning holes on the outer sides of the mounting grooves one by one; after taking the gag lever post out from spacing downthehole, spliced pole and mounting groove are not hard up, can change after taking out the tool bit, change the back that finishes insert spacing downthehole portion again with the gag lever post and fix spliced pole and mounting groove, spliced pole installation locating lever all around with make the tool bit carry out polishing work in the pivoted more stable, avoid the during operation emergence of situations such as not hard up or displacement to appear.
Specifically, the types of the grinding blades at the front ends of the cutter heads comprise files, milling cutters and blade cutters.
Further, the cleaning mechanism comprises a moving cylinder, a rotating motor and cleaning bristles; the movable cylinder is arranged on the outer side of the rotary support frame, an output rod of the movable cylinder penetrates through the side wall of the rotary support frame and extends into a corresponding chute, and a sleeve cylinder of the movable cylinder is connected with the bottom of the rotating motor to drive the rotating motor to horizontally move along the inner wall of the chute; the rotating motor is positioned above the rotating support frame, and the output end of the rotating motor vertically penetrates through the sliding groove to be connected with the cleaning bristles, so that the cleaning bristles are driven to rotate around the axis of the rotating motor. The cleaning mechanism is installed or not and the number of the cleaning mechanisms is selected according to requirements.
Furthermore, the cleaning mechanism further comprises air nozzles and an air blowing device, the air nozzles are arranged on the tube body where the cleaning bristles are located in rows and communicated with the air blowing device, and the air blowing device is arranged at the bottom of the cleaning bristles.
Furthermore, the clamping mechanism comprises a clamping seat, clamping insertion rods, a piston rod and a driving cylinder, the clamping insertion rods are arranged on the clamping seat, the clamping insertion rods are used for inserting into the middle round hole when the flange plate is clamped, the bottom ends of the four clamping insertion rods are located in corresponding slide rail grooves on the clamping seat, the four slide rail grooves are symmetrically arranged on the clamping seat, positioning rods are arranged at the intersection of the four slide rail grooves, a spring rod is arranged between each clamping insertion rod and the positioning rods, the fixed end of each spring rod is connected with the corresponding positioning rod, and the telescopic end of each spring rod is connected with the corresponding clamping insertion rod; the grip slipper bottom is connected with piston rod one end, and the piston rod other end with drive actuating cylinder and be connected, drive actuating cylinder and install on the workstation, when driving actuating cylinder and start and drive piston rod flexible, thereby the piston rod drives the grip slipper up-and-down motion and is close to the processing agency.
Furthermore, the clamping mechanism further comprises a pressing disc and a movable pressing disc, the pressing disc is arranged at the top of each clamping inserted rod, the pressing disc is positioned on the clamping inserted rod and close to the outer side of the flange plate, the pressing disc can be turned over to be in a state of being relatively vertical to the clamping inserted rod, and the flange plate, which is attached to the side surface of the clamping inserted rod in a folded state, of the pressing disc is fixed on the clamping seat when the pressing is not needed; the movable pressing plate is installed on the clamping seat through the electric push rod, under the pushing of the electric push rod, the movable pressing plate applies force to the lower surface of the flange plate, and then the upper surface of the flange plate is pushed to be close to the pressing plate.
In order to increase the stability of the lifting operation of the movable pressing disc under the driving of the electric push rod, a plurality of guide springs are arranged between the movable pressing disc and the clamping seat.
Further, the surface that is used for pushing down the ring flange on compressing tightly the dish is equipped with pressure sensor, thereby detects through pressure sensor and compresses tightly the dish and the magnitude of exerting force that the dish transmitted to the ring flange on through removing to compress tightly the extrusion force between the dish and the ring flange, when reaching or being greater than the set pressure value, then ensures to the ring flange centre gripping success, avoids causing the problem appearance of ring flange slippage, aversion because the centre gripping is not tight, also can effectively carry out the shock attenuation to the process of polishing simultaneously.
Furthermore, fixture still includes the waste material dish, and the waste material dish sets up and drives actuating cylinder top and with piston rod through-going department sealing connection, is convenient for collect the sweeps that the ring flange processing grinding dropped.
Has the advantages that: the invention has simple structure, can process a plurality of flange plates simultaneously, can process the same flange plate for a plurality of times, can continuously process the flange plates, effectively ensures the processing precision, improves the processing efficiency and has good damping effect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a rotary support frame according to the present invention;
FIG. 3 is a schematic view of a portion of the clamping mechanism of the present invention;
FIG. 4 is a schematic view of a tool tip configuration of the present invention;
fig. 5 is a perspective schematic view of the top structure of fig. 4.
In the figure, 1-a workbench and 11-a portal frame;
2-main motor, 21-rotating shaft, 22-fixing bolt;
3-rotating a support frame, 31-sliding chute and 32-graduation;
4-a processing mechanism, 41-a moving cylinder, 42-a rotating motor, 43-a processing cutter and 44-a cutter head;
411-output rod, 412-socket cylinder; 431-mounting groove, 432-positioning hole; 441-connecting column, 442-limiting hole, 443-limiting rod, 444-positioning rod;
5-a cleaning mechanism, 51-a moving cylinder, 52-a rotating motor, 53-cleaning bristles, 54-an air nozzle and 55-an air blowing device;
6-clamping mechanism, 61-clamping seat, 62-clamping inserted rod, 63-pressing disc, 64-moving pressing disc, 65-piston rod, 66-driving cylinder, 67-waste tray, 68-pressure sensor;
621-a slide rail groove, 622-a positioning rod, 623-a spring rod; 641-electric push rod, 642-guide spring.
Detailed Description
The invention is illustrated below with reference to specific examples. It will be understood by those skilled in the art that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention in any way.
A wear-resistant flange plate production and processing device is shown in figure 1 and comprises a workbench 1, a main motor 2, a rotary support frame 3, N processing mechanisms 4, M cleaning mechanisms 5 and a clamping mechanism 6, wherein N is more than or equal to 1, M is more than or equal to 0, and N, M is an integer. A portal frame 11 is arranged on the upper end face of the workbench 1; the main motor 2 is fixed above the central position of the portal frame 11, and the output end of the main motor 2 downwards penetrates through the portal frame 11 and is connected with a rotating shaft 21; the center position of the rotary support frame 3 is connected with the front end of the rotary shaft 21 and is driven by the main motor 2 to rotate around the axis of the rotary shaft 21; the rotary support frame 3 is provided with L sliding chutes 31 with upper and lower openings, the L sliding chutes 31 are distributed in a centrosymmetric manner, wherein L is more than or equal to 1, and L is an integer; the processing mechanism 4 and the cleaning mechanism 5 respectively move back and forth along the sliding groove 31, the clamping mechanism 6 is arranged on the workbench 1 and can clamp at least one flange plate to be processed, and the flange plate is matched with the processing mechanism 4 and the cleaning mechanism 5 to process the flange plate.
As shown in fig. 2, in the present embodiment, the rotating support frame 3 is in the form of a long plate, the rotating shaft 21 penetrates through the center of the rotating support frame 3, and the fixing bolt 22 is fixed at the side end surface of the rotating support frame 3; two slide grooves 31 are provided in the elongated plate-shaped rotating support frame 3, and a scale 32 starting from the center position of the rotating support frame 3 is provided.
As shown in fig. 1, the processing mechanism 4 includes a moving cylinder 41, a rotating motor 42, and a processing tool 43; the moving cylinder 41 is arranged outside the rotary support frame 3, an output rod 411 of the moving cylinder penetrates through the side wall of the rotary support frame 3 and extends into a corresponding chute 31, and a sleeve 412 of the moving cylinder 41 is connected with the bottom of the rotating motor 42 to drive the rotating motor 42 to horizontally move along the inner wall of the chute 31; the rotating motor 42 is located above the rotating support frame 3, and the output end of the rotating motor vertically penetrates through the sliding groove 31 to be connected with the machining tool 43, so that the machining tool 43 is driven to rotate around the axis of the rotating motor 42, the side face of the flange plate is conveniently polished, and the purpose of polishing the flange plate is achieved. Specifically, the lower half of the machining tool 43 is a grinding tip. As shown in fig. 4 and 5, in order to meet different requirements for machining, the machining tool further comprises a plurality of replaceable tool bits 44, a grinding blade is arranged at the front end of each tool bit 44, a connecting column 441 is arranged at the rear end of each tool bit 44, limiting holes 442 are formed in overlapping positions of the connecting column 441 and the mounting groove 431 on the upper half side wall of the machining tool 43, and limiting rods 443 are inserted into the limiting holes 442, so that the connecting column 441 and the mounting groove 431 are connected, and the mounting groove 431 faces the rotation center of the machining mechanism 4 to ensure that the mounting groove faces the side surface of the flange plate; for more stability, the outer side of the connecting column 441 is further provided with positioning rods 444 which are matched with the positioning holes 432 on the outer side of the mounting groove 431 one by one; after the limiting rod 443 is drawn out of the limiting hole 442, the connecting column 441 and the mounting groove 431 are loosened, the cutter head 44 can be replaced after being taken out, the limiting rod 443 is inserted into the limiting hole 442 again after the replacement is finished, the connecting column 441 and the mounting groove 431 are fixed, the positioning rods 444 arranged on the periphery of the connecting column 441 are more stable in rotation during the polishing work of the cutter head 44, and the situations of looseness or displacement and the like are avoided during the work. Specifically, the types of the grinding blades at the front end of the cutter head 44 include files, milling cutters, and opening cutters.
As shown in fig. 1, the cleaning mechanism 5 includes a moving cylinder 51, a rotating motor 52, cleaning bristles 53, an air nozzle 54, and an air blowing device 55; the moving cylinder 51 is arranged at the outer side of the rotating support frame 3, an output rod of the moving cylinder penetrates through the side wall of the rotating support frame 3 and extends into the corresponding sliding chute 31, and a sleeve cylinder of the moving cylinder 51 is connected with the bottom of the rotating motor 52 to drive the rotating motor 52 to horizontally move along the inner wall of the sliding chute 31; the rotating motor 52 is positioned above the rotating support frame 3, and the output end of the rotating motor vertically penetrates through the chute 31 to be connected with the cleaning bristles 53, so that the cleaning bristles 53 are driven to rotate around the axis of the rotating motor 52; the air nozzles 54 are arranged in rows on the tube body where the cleaning bristles 53 are located, and are communicated with an air blowing device 55, and the air blowing device 55 is arranged at the bottom of the cleaning bristles 53. The cleaning mechanism 5 is installed or not and the number of installations are selected as required.
As shown in fig. 1 and 3, the clamping mechanism 6 includes a clamping base 61, clamping insertion rods 62, a pressing plate 63, a movable pressing plate 64, a piston rod 65, a driving cylinder 66 and a waste material plate 67, the clamping insertion rods 62 are mounted on the clamping base 61, the clamping insertion rods 62 are used for inserting into the middle circular hole when clamping a flange plate, the bottom ends of the four clamping insertion rods 62 are located in corresponding slide rail grooves 621 on the clamping base 61, the four slide rail grooves 621 are symmetrically arranged on the clamping base 61, positioning rods 622 are arranged at the intersections of the four slide rail grooves 621, a spring rod 623 is arranged between each clamping insertion rod 62 and the positioning rod 622, the fixed end of the spring rod 623 is connected with the positioning rod 622, and the telescopic end of the spring rod 623 is connected with the clamping insertion rods 62; the top of each clamping inserted bar 62 is provided with a pressing disc 63, the pressing disc 63 is positioned on the clamping inserted bar 62 and close to the outer side of the flange plate, the pressing disc 63 can be turned over and positioned in a state of being relatively vertical to the clamping inserted bar 62, and the flange plate of the side surface of the clamping inserted bar 62 is attached to the clamping seat 61 in a folding state when the pressing is not needed; the movable pressing disc 64 is mounted on the clamping seat 61 through an electric push rod 641; preferably, in order to increase the stability of the ascending and descending operation of the movable pressing plate 64 driven by the electric push rod 641, a plurality of guide springs 642 are provided between the movable pressing plate 64 and the clamping base 61; under the pushing of the electric push rod 641, the movable pressing disc 64 applies force to the lower surface of the flange plate, the upper surface of the flange plate is pushed to be close to the pressing disc 63, the surface of the pressing disc 63, which is used for pressing the flange plate, is provided with the pressure sensor 68, the pressing force between the pressing disc 63 and the flange plate is detected through the pressure sensor 68, so that the magnitude of the applied force transmitted to the flange plate through the movable pressing disc 64 is measured, when the applied force reaches or exceeds a set pressure value, the flange plate is successfully clamped, the problems of flange plate slipping and displacement caused by untight clamping are solved, and meanwhile, the vibration of the polishing process can be effectively reduced; the bottom of the clamping seat 61 is connected with one end of a piston rod 65, the other end of the piston rod 65 is connected with a driving air cylinder 66, the driving air cylinder 66 is installed on the workbench 1, and when the driving air cylinder 66 is started and drives the piston rod 65 to stretch, the piston rod 65 drives the clamping seat 61 to move up and down so as to be close to the machining mechanism 4; the waste tray 67 sets up and drives the cylinder 66 top and with piston rod 65 through-going department sealing connection, is convenient for collect the sweeps that the ring flange processing grinding dropped.
The working principle of the invention is as follows:
(1) the clamping mechanism 6: one or more than one flange plates to be processed are placed on a clamping seat 61 of the clamping mechanism 6, the inner circle of the flange plates penetrates through a clamping inserted rod 62, and a pressing plate 63 is turned over to be in a state of being relatively vertical to the clamping inserted rod 62; the clamping plunger 62 moves along the rail slot 621 against the inner circumference of the flange under the action of the spring bar 623; the electric push rod 641 is used for lifting the position of the pressing disc 64 until the pressure sensor 68 below the pressing disc 63 meets the requirement of a set pressure value, and the pressing disc 64 is moved to stop, so that the flange plate is clamped; starting and driving the piston rod 65 by using the driving air cylinder 66, adjusting the clamping seat 61 to a processing station, and stopping the driving air cylinder 66;
(2) the processing mechanism 4: the moving cylinder 41 is used for driving the machining tool 43 to move to a machining station in the chute 31, and then the rotating motor 42 is started to drive the machining tool 43 to move around the machining tool; the flange plate can be machined, flange plates with different sizes can be machined by adjusting the position of the machining tool 43, and different positions on the flange plate can be machined; if other processing modes are needed, the driving air cylinder 66 of the clamping mechanism 6 is started again to drive and drive the piston rod 65 according to the needed tool bit 44 on the upper part of the processing tool 43 according to needs, and the clamping seat 61 is adjusted to a processing station; different machining tool bits can be utilized to machine the flange plate; finally, the main motor 2 is driven to rotate around the periphery of the flange plate for processing;
(3) if the cleaning mechanism 5 is installed, the movable cylinder 51 is used to drive the cleaning bristles 53 to move to the cleaning station in the chute 31, and then the rotary motor 52 is started to drive the cleaning bristles 53 to move around the cleaning mechanism 5; finally, the main motor 2 is driven to rotate around the periphery of the flange plate for demand; according to whether the air blowing device 55 is started or not, the air blowing device 55 is started, and air is blown from the air nozzles 54, so that the periphery of the flange plate is cleaned by blowing air;
(4) the waste material tray 67 of the worktable top 1 receives the waste chips dropped from the flange machining grinding.
Claims (10)
1. The wear-resistant flange plate production and processing device is characterized by comprising a workbench (1), a main motor (2), a rotary support frame (3), N processing mechanisms (4), M cleaning mechanisms (5) and a clamping mechanism (6), wherein N is more than or equal to 1, M is more than or equal to 0, and N, M is an integer; a portal frame (11) is arranged on the upper end surface of the workbench (1); the main motor (2) is fixed above the central position of the portal frame (11), and the output end of the main motor (2) downwards penetrates through the portal frame (11) and is connected with a rotating shaft (21); the center of the rotary support frame (3) is connected to the front end of the rotary shaft (21) and is driven by the main motor (2) to rotate around the axis of the rotary shaft (21); l sliding grooves (31) with upper and lower openings are formed in the rotary supporting frame (3), the L sliding grooves (31) are distributed in a centrosymmetric manner, wherein L is more than or equal to 1, and L is an integer; the processing mechanism (4) and the cleaning mechanism (5) move back and forth along the sliding groove (31) respectively, the clamping mechanism (6) is arranged on the workbench (1) and can clamp at least one flange plate to be processed, and the flange plate processing operation is carried out by matching with the processing mechanism (4) and the cleaning mechanism (5).
2. A wear-resistant flange plate production and processing device as claimed in claim 1, wherein the rotating support frame (3) is in the form of a long strip plate, the rotating shaft (21) penetrates through the center of the rotating support frame (3), and the fixing bolt (22) is positioned on the side end face of the rotating support frame (3) for fixing; two sliding grooves (31) are arranged on the long-strip-shaped rotating support frame (3), and scales (32) taking the center position of the rotating support frame (3) as a starting point are arranged on the rotating support frame.
3. A production and processing device for a wear-resistant flange plate as defined in claim 1, wherein said processing mechanism (4) comprises a moving cylinder (41), a rotating motor (42) and a processing tool (43); the movable air cylinder (41) is arranged on the outer side of the rotary support frame (3), an output rod (411) of the movable air cylinder penetrates through the side wall of the rotary support frame (3) and extends into a corresponding sliding groove (31), and a sleeve joint cylinder (412) of the movable air cylinder (41) is connected with the bottom of the rotating motor (42) to drive the rotating motor (42) to horizontally move along the inner wall of the sliding groove (31); the rotating motor (42) is positioned above the rotating support frame (3), and the output end of the rotating motor vertically penetrates through the sliding groove (31) to be connected with the machining tool (43), so that the machining tool (43) is driven to rotate around the axis of the rotating motor (42), the side face of the flange plate is conveniently polished, and the purpose of polishing the flange plate is achieved.
4. A wear-resistant flange plate production and processing device as claimed in claim 3, wherein the processing mechanism (4) further comprises a plurality of replaceable tool bits (44) to meet different processing requirements, the front end of each tool bit (44) is provided with a grinding blade, the rear end of each tool bit (44) is provided with a connecting column (441), the connecting column (441) and the mounting groove (431) on the upper half side wall of the processing tool (43) are respectively provided with a limiting hole (442) at the overlapping position, a limiting rod (443) is inserted into each limiting hole (442), so as to connect the connecting column (441) and the mounting groove (431), and the mounting groove (431) faces the rotation center of the processing mechanism (4) to ensure that the mounting groove faces the side surface of the flange plate; in order to be more stable, the outer side of the connecting column (441) is also provided with positioning rods (444) which are matched with the positioning holes (432) on the outer side of the mounting groove (431) one by one; after taking gag lever post (443) out from spacing hole (442), spliced pole (441) and mounting groove (431) are not hard up, can take out tool bit (44) back and change, it fixes spliced pole (441) and mounting groove (431) to insert gag lever post (443) again inside spacing hole (442) after the change finishes, spliced pole (441) locating lever (444) of installation all around with make tool bit (44) carry out the pivoted more stable in the work of polishing, the emergence of situations such as not hard up or displacement appears in the time of avoiding the work.
5. A production and processing device for a wear-resistant flange plate as defined in claim 1, wherein said cleaning mechanism (5) comprises a moving cylinder (51), a rotating motor (52) and cleaning bristles (53); the movable cylinder (51) is arranged on the outer side of the rotary support frame (3), an output rod of the movable cylinder penetrates through the side wall of the rotary support frame (3) and extends into the corresponding sliding chute (31), and a sleeve joint cylinder of the movable cylinder (51) is connected with the bottom of the rotating motor (52) to drive the rotating motor (52) to horizontally move along the inner wall of the sliding chute (31); the rotating motor (52) is positioned above the rotating support frame (3), and the output end of the rotating motor vertically penetrates through the sliding chute (31) to be connected with the cleaning bristles (53), so that the cleaning bristles (53) are driven to rotate around the axes of the rotating motors (52) (42); the cleaning mechanism (5) is installed or not and the number of the cleaning mechanisms is selected according to requirements.
6. A wear-resistant flange plate production and processing device as claimed in claim 5, wherein the cleaning mechanism (5) further comprises air nozzles (54) and air blowing devices (55), the air nozzles (54) are arranged in rows on the pipe body where the cleaning bristles (53) are located and communicated with the air blowing devices (55), and the air blowing devices (55) are arranged at the bottoms of the cleaning bristles (53).
7. A device for producing and processing a wear-resistant flange plate according to claim 1, wherein the clamping mechanism (6) comprises a clamping base (61), clamping insertion rods (62), a piston rod (65) and a driving cylinder (66), the clamping insertion rods (62) are mounted on the clamping base (61), the clamping insertion rods (62) are inserted into the middle circular hole when the flange plate is clamped, the bottom ends of the four clamping insertion rods (62) are located in corresponding slide rail grooves (621) on the clamping base (61), the four slide rail grooves (621) are symmetrically arranged on the clamping base (61), a positioning rod (622) is arranged at the intersection of the four slide rail grooves (621), a spring rod (623) is arranged between each clamping insertion rod (62) and the positioning rod (622), the fixed end of the spring rod (623) is connected with the positioning rod (622), and the telescopic end of the spring rod is connected with the clamping insertion rod (62); grip slipper (61) bottom is connected with piston rod (65) one end, and piston rod (65) other end with drive actuating cylinder (66) and be connected, drive actuating cylinder (66) and install on workstation (1), when driving actuating cylinder (66) and start and drive piston rod (65) flexible, thereby piston rod (65) drive grip slipper (61) up-and-down motion is close to processing agency (4).
8. A wear-resistant flange plate production and processing device as claimed in claim 7, wherein the clamping mechanism (6) further comprises a pressing plate (63) and a movable pressing plate (64), the pressing plate (63) is provided on the top of each clamping inserted rod (62), the pressing plate (63) is located on the clamping inserted rod (62) near the outer side of the flange plate and can be turned over to be in a state of being relatively perpendicular to the clamping inserted rod (62), and the side flange plate of the clamping inserted rod (62) is positioned on the clamping seat (61) in a state that the pressing plate (63) is folded to be attached to the clamping inserted rod (62) when pressing is not needed; the movable pressing disc (64) is arranged on the clamping seat (61) through the electric push rod (641), and under the pushing of the electric push rod (641), the movable pressing disc (64) applies force to the lower surface of the flange plate, so that the upper surface of the flange plate is pushed to be close to the pressing disc (63); a plurality of guide springs (642) are arranged between the movable pressing disc (64) and the clamping seat (61) so as to increase the stability of the lifting operation of the movable pressing disc (64) driven by the electric push rod (641).
9. A wear-resistant flange producing and processing apparatus as claimed in claim 8, wherein the surface of the pressing plate (63) for pressing the flange is provided with a pressure sensor (68), and the pressing force between the pressing plate (63) and the flange is detected by the pressure sensor (68) to measure the magnitude of the applied force transmitted to the flange by moving the pressing plate (64), and when the set pressure value is reached or exceeded, the clamping of the flange is ensured to be successful.
10. A wear-resistant flange plate production and processing device as claimed in any one of claims 7 to 9, wherein the clamping mechanism (6) further comprises a waste material tray (67), and the waste material tray (67) is disposed above the driving cylinder (66) and is hermetically connected with the penetration portion of the piston rod (65) so as to collect waste chips dropped from flange plate processing and grinding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210408771.9A CN114770319A (en) | 2022-04-19 | 2022-04-19 | Wear-resisting type ring flange production processingequipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210408771.9A CN114770319A (en) | 2022-04-19 | 2022-04-19 | Wear-resisting type ring flange production processingequipment |
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| Publication Number | Publication Date |
|---|---|
| CN114770319A true CN114770319A (en) | 2022-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210408771.9A Pending CN114770319A (en) | 2022-04-19 | 2022-04-19 | Wear-resisting type ring flange production processingequipment |
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| Country | Link |
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| CN (1) | CN114770319A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116985000A (en) * | 2023-09-22 | 2023-11-03 | 中铁城建集团第一工程有限公司 | Steel structure welding corrosion prevention equipment and construction process under high-temperature and high-humidity environment |
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| CN215700621U (en) * | 2021-09-08 | 2022-02-01 | 建湖县博奥液压机械制造有限公司 | Surface polishing equipment for flange plate machining |
| CN215847503U (en) * | 2021-07-19 | 2022-02-18 | 青岛德意安泰精密标准件有限公司 | Surface grinding device for hardware machining |
| CN215847493U (en) * | 2021-08-31 | 2022-02-18 | 大连信和科技有限公司 | A polisher for double-end is polished |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB750443A (en) * | 1953-10-16 | 1956-06-13 | Harden Tool & Gauge Company Lt | A new or improved fluid-operated vice |
| CN109465700A (en) * | 2018-11-20 | 2019-03-15 | 西安科技成果转化工程有限公司 | A kind of flange surface automatic sander |
| CN210998090U (en) * | 2019-11-29 | 2020-07-14 | 山西金正达金属制品有限公司 | Burnishing device is used in flange production |
| CN212287050U (en) * | 2020-04-02 | 2021-01-05 | 沈阳赫迪电力设备有限公司 | Flange is with fixed clamping device that polishes |
| CN214817767U (en) * | 2021-07-07 | 2021-11-23 | 合肥上成机械设备有限公司 | Numerical control grinding cutter with replaceable cutter head |
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| CN215847493U (en) * | 2021-08-31 | 2022-02-18 | 大连信和科技有限公司 | A polisher for double-end is polished |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116985000A (en) * | 2023-09-22 | 2023-11-03 | 中铁城建集团第一工程有限公司 | Steel structure welding corrosion prevention equipment and construction process under high-temperature and high-humidity environment |
| CN116985000B (en) * | 2023-09-22 | 2023-12-08 | 中铁城建集团第一工程有限公司 | Steel structure welding corrosion prevention equipment and construction process under high-temperature and high-humidity environment |
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