CN114769824A - Intelligent welding manipulator for flood prevention metal net - Google Patents

Intelligent welding manipulator for flood prevention metal net Download PDF

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Publication number
CN114769824A
CN114769824A CN202210510709.0A CN202210510709A CN114769824A CN 114769824 A CN114769824 A CN 114769824A CN 202210510709 A CN202210510709 A CN 202210510709A CN 114769824 A CN114769824 A CN 114769824A
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CN
China
Prior art keywords
steel wire
rod
pressing
transverse steel
flood prevention
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Granted
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CN202210510709.0A
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Chinese (zh)
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CN114769824B (en
Inventor
刘许光
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Guangdong Jianxu Industrial Co ltd
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Guangdong Jianxu Industrial Co ltd
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Priority to CN202210510709.0A priority Critical patent/CN114769824B/en
Publication of CN114769824A publication Critical patent/CN114769824A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/02Pressure butt welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/22Nets, wire fabrics or the like

Abstract

The invention discloses an intelligent flood prevention metal mesh welding manipulator which comprises a frame body and a reciprocating driving piece arranged on the frame body, wherein the output end of the reciprocating driving piece is provided with a plurality of upper electrode blocks in parallel, the frame body is fixedly connected with a plurality of lower electrode blocks in parallel, the upper electrode blocks and the lower electrode blocks are in one-to-one correspondence from top to bottom to form a welding mechanism, the intelligent flood prevention metal mesh welding manipulator also comprises a pressing piece unit, the pressing piece unit comprises a plurality of pairs of elastic pieces connected with the output end of the reciprocating driving piece, and each elastic piece is provided with a pressing piece used for pressing a welded workpiece; according to the invention, by arranging the pressing piece, in the process that the reciprocating driving piece drives the upper electrode block to gradually approach the lower electrode block, the pressing piece preferably and gradually compresses the transverse steel wire, and the pressing piece presses the transverse steel wire from the transverse two sides of the upper electrode block, so that the pressing area of the transverse steel wire is increased, the effect of tightly attaching the transverse steel wire and the longitudinal steel wire is better, the gap between the transverse steel wire and the longitudinal steel wire is eliminated, and the problem of insufficient welding is avoided.

Description

Intelligent welding manipulator for flood prevention metal net
Technical Field
The invention relates to the technical field related to metal mesh welding, in particular to an intelligent flood prevention metal mesh welding manipulator.
Background
The welding equipment of metal net is mainly a row welding machine, the welding principle of the row welding machine is resistance welding, the resistance welding is a method of pressing a workpiece to be welded between two electrodes, applying current, and utilizing the resistance heat effect generated by the current flowing through the contact surface and the adjacent area of the workpiece to heat and melt or plastically combine the workpiece to form metal. The row welding machine can weld multiple points or one row at one time because the welding electrode is a square electrode and the upper electrode and the lower electrode are in plane contact.
The metal mesh is mainly formed by welding and combining a plurality of steel wires which are crossed transversely and longitudinally, usually, a plurality of steel wires which are longitudinally arranged are conveyed forwards in an intermittent conveying mode, the transversely arranged steel wires are placed on the longitudinally arranged steel wires by utilizing the interval, and then the intersection of the transversely and longitudinally arranged steel wires is pressed and welded by a row welding machine.
If the notice number is CN106984741B, the notice day is 2018, 11 years and 16 days, an automatic gang welding machine relates to the technical field of silk screen welding devices. The automatic row welding machine comprises a rack, wherein a warp wire feeding mechanism, a weft wire feeding mechanism, a row welding mechanism and a conveying mechanism are arranged on the rack, the warp wire feeding mechanism and the weft wire feeding mechanism are both matched and connected with the row welding mechanism, and the conveying mechanism is matched with the row welding mechanism; the weft feeding mechanism comprises a feeding mechanism, a guide post, blades and a driving mechanism, wherein the blades and the driving mechanism are arranged at the left end and the right end in the guide post, the first driving mechanism for the blade to rotate is arranged on the guide post, a weft guide groove is arranged on the guide post, a magnet is arranged below the weft guide groove, and a guide plate is further arranged below a sliding plate of the row welding mechanism. The invention not only improves the feeding speed of the weft, but also improves the accuracy of the weft falling to the welding pole position on the welding table.
The shortcoming of prior art lies in, the metal mesh is welded by upper and lower electrode block after violently indulging the steel wire interlude overlap joint, and violently indulge the steel wire and alternate lapped area of contact less, and the steel wire has certain elasticity, lead to violently indulge to have the part between the steel wire to have the clearance, and upper and lower electrode block is from violently indulging the vertical malleation of steel wire cross point department to the suppression of steel wire, the less unable effectual clearance that has the part to exist of elimination of its suppression area between violently indulging the steel wire, lead to violently indulge the problem that appears the rosin joint between the steel wire.
Disclosure of Invention
The invention aims to provide an intelligent flood prevention metal mesh welding manipulator, which solves the technical problems in the related art.
In order to achieve the above purpose, the invention provides the following technical scheme: the utility model provides a flood prevention metal mesh intelligent welding manipulator, includes the support body and sets up the reciprocating drive spare on the support body, the reciprocating drive spare output is equipped with a plurality of last electrode blocks side by side, the rigid coupling has a plurality of electrode blocks down on the support body side by side, go up the electrode block with the one-to-one is in order to form welding mechanism about the electrode block down, still includes casting die unit, casting die unit includes the many pairs of elastic component of being connected with the reciprocating drive spare output, every all be equipped with on the elastic component and be used for compressing tightly the casting die of being welded the piece.
The elastic part comprises a loop bar connected with the output end of the reciprocating driving part, an inserted bar is vertically arranged in the loop bar in a sliding manner, the pressing part is arranged at the lower end of the inserted bar, and a first spring is vertically arranged between the upper end of the inserted bar and the loop bar.
In the above, a counter weight is slidably arranged in the loop bar, and the counter weight is connected with the upper end of the first elasticity.
In the above, the upper end of the loop bar is provided with a first electromagnet, the counterweight block is provided with a second electromagnet, and the first spring is connected with a pressure detection mechanism.
The pressing piece comprises a pressing block fixedly connected with the lower end of the inserted rod, a plurality of pressing rods are inserted in the bottom surface of the pressing block in a sliding and inserting mode in parallel, and a second spring is connected between the pressing block and the upper end of each pressing rod.
Foretell, by welding workpiece by horizontal steel wire and vertical steel wire after alternately through weld forming, the axial direction of horizontal steel wire is perpendicular with the moving direction after being welded workpiece shaping, every the moving direction of vertical steel wire is the same with the moving direction after being welded workpiece shaping, just vertical steel wire process electrode block upper surface middle part down, be equipped with flourishing workbin on the support body, horizontal steel wire holds in flourishing workbin, horizontal steel wire is carried to electrode block position directly over by the defeated material mechanism who sets up in flourishing workbin bottom.
The feed bin is characterized in that a discharge port is formed in the bottom surface of the feed bin, a limiting part is arranged at the discharge port, the feed conveying mechanism is rotatably arranged on a shaft lever of the frame body, a plurality of feed conveying rods are fixedly connected in parallel in the length direction of the shaft lever, one ends of the feed conveying rods, close to the discharge port, are provided with ejector blocks, and the other ends of the feed conveying rods are located under the upper electrode block.
The frame body is provided with a plurality of pin shafts in parallel, each pin shaft is located between the adjacent lower electrode blocks, each pin shaft is rotatably provided with a material blocking rod, and a first torsion spring is connected between the material blocking rods and the frame body.
As mentioned above, the shaft lever is fixedly connected with a gear, a second torsion spring is connected between the frame body and the gear, a rack is installed at the output end of the reciprocating driving piece, the gear is matched with the rack in a meshing manner, and the contact time of the pressing rod and the transverse steel wire is earlier than the time of meshing the rack and the gear.
Foretell, the locating part is including sliding the gag lever post of locating on the discharge gate upper wall, just hold the workbin with be connected with the third spring between the gag lever post one end, be equipped with the limiting plate on the discharge gate lower wall, during initial state, the gag lever post other end with distance between the limiting plate is less than the diameter of horizontal steel wire.
The invention has the beneficial effects that: through setting up the casting die, the in-process that is close to electrode block down gradually at reciprocating drive spare drive last electrode block, casting die preferred compresses tightly horizontal steel wire gradually, and casting die is exerted pressure to horizontal steel wire from the horizontal both sides of last electrode block, has increased the suppression area to horizontal steel wire, it is better to make horizontal steel wire and vertical steel wire hug closely the effect, thereby eliminated and violently indulged the clearance that has some existence between the steel wire, the problem of rosin joint is avoided appearing.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1 is a schematic perspective view of an intelligent flood prevention metal mesh welding manipulator according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a rear view plane of an intelligent flood prevention metal mesh welding manipulator provided by the embodiment of the invention;
FIG. 3 is a schematic structural diagram of an initial working condition section of a pressing piece unit of the flood prevention metal mesh intelligent welding manipulator provided by the embodiment of the invention;
FIG. 4 is a schematic structural diagram of a working condition section of a pressing piece unit of the flood prevention metal mesh intelligent welding manipulator provided by the embodiment of the invention;
FIG. 5 is a schematic structural diagram of an initial working condition section of a material conveying mechanism of the flood prevention metal mesh intelligent welding manipulator, provided by the embodiment of the invention;
FIG. 6 is a schematic structural diagram of a section of a working condition of a material conveying mechanism of the flood prevention metal mesh intelligent welding manipulator, provided by the embodiment of the invention;
fig. 7 is an enlarged schematic view of a portion a of fig. 6.
Description of the reference numerals:
1. a frame body; 10. a material containing box; 11. a discharge port; 12. a stopper; 120. a limiting rod; 121. a limiting plate; 13. a pin shaft; 14. a material blocking rod; 2. a reciprocating drive member; 3. an upper electrode block; 4. a lower electrode block; 5. a pressing member unit; 50. an elastic member; 500. a loop bar; 501. inserting a rod; 51. applying a pressing piece; 510. pressing a block; 511. applying a pressure rod; 52. a counterweight block; 53. a first electromagnet; 54. a second electromagnet; 6. a material conveying mechanism; 60. a shaft lever; 61. a material conveying rod; 62. a top block; 63. a gear; 64. a rack; 7. a transverse steel wire; 8. longitudinal steel wires.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 7, an intelligent flood prevention metal mesh welding manipulator according to an embodiment of the present invention includes a frame body 1 and a reciprocating driving member 2 disposed on the frame body 1 (the reciprocating driving member 2 may be a cam reciprocating mechanism, an air cylinder, a hydraulic cylinder, or other mechanism with a reciprocating function, and the mechanism with the reciprocating function is common knowledge in the art and is not described herein in detail), wherein a plurality of upper electrode blocks 3 are disposed at an output end of the reciprocating driving member 2 in parallel, a plurality of lower electrode blocks 4 are fixedly connected to the frame body 1 in parallel, the upper electrode blocks 3 and the lower electrode blocks 4 correspond to each other one by one to form a welding mechanism, and further includes a pressing member unit 5, the pressing member unit 5 includes a plurality of pairs of elastic members 50 connected to an output end of the reciprocating driving member 2, each elastic member 50 is provided with a pressing member 51 for pressing a workpiece to be welded, in the initial state, the pressing member 51 is positioned lower in height than the upper electrode block 3.
Specifically, in the actual production, the intermittent transportation of the longitudinal steel wire 8 is performed by an intermittent transportation mechanism, the intermittent transportation mechanism includes a geneva mechanism, a link mechanism, an incomplete gear mechanism, etc., which is not described in detail in the prior art, when the transportation of the longitudinal steel wire 8 is suspended at the intermittent place, one transverse steel wire 7 is transported between the upper electrode block 3 and the lower electrode block 4 by a mechanism special for transporting the transverse steel wire 7, and the transverse steel wire 7 is basically contacted with the longitudinal steel wire 8, but it is not excluded that the steel wire has local bending due to elasticity, so that a gap appears between the transverse steel wires, then the output end of the reciprocating driving member 2 moves downwards, and drives the upper electrode block 3 and the elastic member 50 to move towards the lower electrode block 4, because the position of the pressing member 51 is lower than the position of the upper electrode block 3 in the initial state, the pressing member 51 preferentially contacts the transverse steel wire 7, and gradually pressing the transverse steel wires 7 positioned at the two sides of the lower electrode block 4, so that the transverse steel wires 7 positioned between the upper electrode block 4 and the lower electrode block 4 can be bent by a certain radian, even if the transverse steel wires 7 are bent and deformed, the bending amplitude is small, after the pressing, the transverse steel wires 7 can be better in complete contact with the longitudinal steel wires 8, gaps are avoided, and after the pressing by the pressing piece 51, the stability of the welding of the transverse steel wires 7 and the longitudinal steel wires 8 can be ensured, then the pressing piece 51 cannot move downwards continuously after the pressing of the transverse steel wires 7 due to the obstruction of the transverse steel wires 7, at the moment, the pressing piece 51 reversely acts on the elastic piece 50, so that the elastic piece 50 is compressed, the upper electrode block 3 can move downwards continuously, thus the pressing piece 51 preferentially presses and pastes the transverse steel wires 7 on the longitudinal steel wires 8, and the upper electrode block 3 can be matched with the lower electrode block 4 after contacting the transverse steel wires 7, and (4) performing welding processing on the intersection of the transverse steel wire 7 and the longitudinal steel wire 8.
In the embodiment of the invention, by arranging the pressing piece 51, in the process that the reciprocating driving piece 2 drives the upper electrode block 3 to gradually approach the lower electrode block 4, the pressing piece 51 preferably and gradually presses the transverse steel wire 7, and the pressing piece 51 presses the transverse steel wire 7 from the transverse two sides of the upper electrode block 3, so that the pressing area of the transverse steel wire 7 is increased, the effect of tightly attaching the transverse steel wire 7 and the longitudinal steel wire 8 is better, a gap between the transverse steel wire and the longitudinal steel wire is eliminated, and the problem of insufficient welding is avoided.
Preferably, the elastic element 50 comprises a loop bar 500 connected with the output end of the reciprocating driving element 2, an inserted bar 501 is vertically arranged in the loop bar 500 in a sliding manner, the pressing element 51 is arranged at the lower end of the inserted bar 501, and a first spring is vertically arranged between the upper end of the inserted bar 501 and the loop bar 500; specifically, the insert rod 501 can vertically slide in the loop bar 500, and can generate a guiding effect when the pressing piece 51 presses the transverse steel wire 7, so that the position deviation of the pressing piece 51 is avoided, the transverse steel wire 7 is driven to deviate together when the pressing piece 51 is pressed, the mesh size of the welded metal mesh is uneven, after the pressing piece 51 is contacted with the transverse steel wire 7, the upper electrode block 3 cannot be moved downwards continuously, the insert rod 501 can move upwards in the loop bar 500 due to the reverse acting force of the transverse steel wire 7 on the pressing piece 51, the insert rod 501 extrudes the first spring, the pressure of the pressing piece 51 on the transverse steel wire 7 is exerted by the resilience of the first spring, and the transverse steel wire 7 to be welded is pressed.
The pressure applied by the pressing member 51 to the transverse steel wire 7 in the intelligent flood prevention metal mesh welding manipulator provided by the embodiment of the invention is from the rebound force generated when the first spring is extruded, so that the rebound force generated by the first spring is increased along with the extrusion of the first spring, the pressure applied by the pressing member 51 to the transverse steel wire 7 is increased, but in practice, the steel wire is subjected to elastic deformation (the elastic deformation is the elastic deformation generated by the pressing member 51 when the transverse steel wire 7 is welded, the elastic deformation does not enable the two ends of the transverse steel wire 7 to be incapable of being contacted with the longitudinal steel wire 8 at the edge of the metal mesh, and the required force is different when the transverse steel wire 7 and the longitudinal steel wire 8 are welded without performing false welding in advance, and the elastic deformation of the transverse steel wire 7 mentioned below is the same, and the needed force is different along with the increase of the rebound force of the first spring, the elastic deformation volume of some steel wires also can increase gradually, so just can make the crooked radian of the horizontal steel wire 7 that is in between the upper and lower electrode block 4 bigger and bigger, such condition can lead to the linear distance at horizontal steel wire 7 both ends to shorten, can appear the unable and vertical steel wire 8 contact that is in the metal mesh edge in both ends of horizontal steel wire 7, consequently need apply different pressure to the horizontal steel wire 7 of difference, in order to guarantee that the welding of horizontal steel wire 7 and vertical steel wire 8 can normally go on, and weld fashioned metal mesh can not appear quality problems (like rosin joint, the unable and vertical steel wire 8 contact that is in the metal mesh edge in horizontal steel wire 7 both ends, etc.).
Further, a balancing weight 52 is slidably arranged in the loop bar 500, and the balancing weight 52 is connected with the first elastic upper end; specifically, because the welding of the metal nets of each specification is mass production, according to the steel wires used by the metal nets of different specifications, the force required by the steel wire for generating elastic deformation is firstly determined, then the counterweight block 52 with matched weight is configured, the gravity of the counterweight block 52 generates downward pressure on the first spring, so that the first spring is compressed, initially, the pressing piece 51 is farthest away from the loop bar 500, thus after the pressing piece 51 presses the transverse steel wire 7, the pressing piece 51 cannot move downwards continuously, the insertion rod 501 moves upwards in the loop bar 500 in a reverse action manner, and at the moment, the pressure given to the transverse steel wire 7 by the pressing piece 51 is applied by the counterforce of the compressed first spring, after the insertion rod 501 moves upwards in the loop bar 500, the counterweight block 52 is driven to move upwards synchronously by the first spring, the compression amount of the first spring is kept unchanged due to the constant weight of the counterweight block 52, and the counterweight block cannot be limited at the top in the process of moving upwards relative to the loop bar 500, the pressing member 51 applies a constant pressure to the transverse wire 7, thereby avoiding the problem of an increasing curvature of the transverse wire 7 in the portion between the upper and lower electrode blocks 4.
Preferably, a first electromagnet 53 is arranged at the upper end of the loop bar 500, a second electromagnet 54 is arranged in the counterweight block 52, and the first spring is connected with a pressure detection mechanism; specifically, when welding different specifications metal mesh, need to change the balancing weight 52 of different weight, this kind of mode is too troublesome, be unfavorable for improving metal mesh welding shaping efficiency, and because some errors exist like frictional force, the gravity of balancing weight 52 is difficult to maintain invariable, so the power that will weld the steel wire that different metal mesh used and take place elastic deformation is input in pressure detection mechanism (pressure detection mechanism is pressure sensor, pressure sensor is known in the art general knowledge, do not do too much repeated here), like this when using different horizontal steel wires 7, the pressure that balancing weight 52 applyed to first spring is preferred to be set for well, first electro-magnet 53 and second electro-magnet 54 let in the electric current of different size or direction, in order to produce the magnetic force of attracting or repelling, thereby realize the gravity of control balancing weight 52.
When the force required by the elastic deformation of the transverse steel wire 7 is greater than the gravity of the counterweight block 52, the gravity of the counterweight block 52 needs to be increased, and at this time, the first electromagnet 53 and the second electromagnet 54 are both energized with current to generate magnetism, and the magnetic force generated by the first electromagnet 53 is repulsive to the magnetic force generated by the second electromagnet 54, and the magnetic force generated by the first electromagnet 53 is greater than the magnetic force generated by the second electromagnet 54, so that the counterweight block 52 is pressed downward, so that the first spring is compressed, and the force of the counterweight block 52 compressing the first spring can match the force required by the elastic deformation of the transverse steel wire 7, and as the inserted link 501 moves upward in the loop bar 500, the distance between the first electromagnet 53 and the second electromagnet 54 is shortened, so that the repulsive force of the first electromagnet 53 to the second electromagnet 54 is gradually increased, so that the pressure exerted by the counterweight block 52 to the first spring is increased, then the pressure detection mechanism detects the pressure change and transmits the signal to the control center, and the control center gives the signal to control the magnitude of the current introduced by the first electromagnet 53 so as to change the magnitude of the repulsive force of the first electromagnet to the second electromagnet 54, so that the counterweight block 52 can keep constant to the first spring pressure in the whole rising process, and the mode can realize the automatic adjustment of applying the counterweight block 52 to the first spring pressure and can more accurately provide pressure for the transverse steel wire 7.
Further, the pressing piece 51 comprises a pressing block 510 fixedly connected with the lower end of the inserting rod 501, a plurality of pressing rods 511 are slidably inserted in parallel on the bottom surface of the pressing block 510, and a second spring is connected between the pressing block 510 and the upper ends of the pressing rods 511; specifically, during the downward movement of the pressing block 510, the lower end of the pressing rod 511 is preferably in contact with the transverse steel wire 7, since the pressing rod 511 is slidably inserted on the pressing block 510, the transverse steel wire 7 gives an upward pressure to the pressing rod 511, so that the pressing rod 511 in contact with the transverse steel wire 7 moves upward until the pressing rod 511 located right above the transverse steel wire 7 can no longer move upward on the pressing block 510, and then the downward movement of the pressing block 510 makes the pressing rod 511 which can no longer move upward on the pressing block 510 press the transverse steel wire 7, while the other parts of the pressing rods 511 limit the transverse steel wire 7, thereby preventing the transverse steel wire 7 from moving transversely due to the pressure, the second spring is compressed by the pressure of the pressing rod 511, then the pressing block 510 moves upward without pressing the transverse steel wire 7, and the pressing rod 511 can return to the initial position again under the resilience of the second spring, the next use is not influenced.
The welded workpiece in the intelligent flood prevention metal mesh welding manipulator provided by the embodiment of the invention is formed by welding after crossing a transverse steel wire 7 and a longitudinal steel wire 8, the axial direction of the transverse steel wire 7 is vertical to the moving direction of the formed welded workpiece, the moving direction of each longitudinal steel wire 8 is the same as the moving direction of the formed welded workpiece, the longitudinal steel wire 8 passes through the middle part of the upper surface of the lower electrode block 4, a material containing box 10 is arranged on the frame body 1, the transverse steel wire 7 is contained in the material containing box 10, and the transverse steel wire 7 is conveyed to a position right above the lower electrode block 4 by a material conveying mechanism 6 arranged at the bottom of the material containing box 10.
Specifically, the length of the welded metal mesh is determined by the longitudinal steel wire 8, the width of the welded metal mesh is determined by the transverse steel wire 7, so that the transverse steel wire 7 needs to be cut into the length with the required size according to requirements, the longitudinal steel wire 8 can be directly used, and after the metal mesh is welded to the required length, the longitudinal steel wire 8 is cut, so that the cut transverse steel wire 7 is placed in the material containing box 10 according to requirements, and then the material conveying mechanism 6 conveys the metal mesh one by one to the position right above the lower electrode block 4.
Preferably, a discharge port 11 is formed in the bottom surface of the material containing box 10, a limiting member 12 is arranged at the discharge port 11, the material conveying mechanism 6 includes a shaft rod 60 rotatably arranged on the frame body 1, a plurality of material conveying rods 61 are fixedly connected to the shaft rod 60 in parallel in the length direction, a top block 62 is arranged at one end of each material conveying rod 61 close to the discharge port 11, and the other end of each material conveying rod 61 is located right below the upper electrode block 3; specifically, the discharge port 11 is used for exposing the transverse steel wire 7 from the material containing box 10 and then conveying the transverse steel wire 7 to a position right above the lower electrode block 4, the limiting member 12 can block the transverse steel wire 7 to prevent the transverse steel wire 7 from running out of the material containing box 10, during operation, the shaft rod 60 is rotated clockwise to enable the top block 62 at one end of the material conveying rod 61 to move towards the discharge port 11, the top block 62 can move to a position between two adjacent transverse steel wires 7 which are tightly attached together (i.e. one transverse steel wire 7 is contacted with the limiting member 12 and is blocked by the limiting member 12, the limiting member can be an elastic member, the other transverse steel wire 7 is tightly attached behind the elastic member), the top block 62 can extrude the transverse steel wire 7 which is contacted with the limiting member 12, the transverse steel wire 7 can extrude the limiting member 12 due to the blocking of the limiting member 12, so that the limiting member 12 is opened and loses the limiting of the transverse steel wire 7, the transverse steel wire 7 behind the transverse steel wire 7 is stopped by the top block 62 at the position of the discharge hole 11 to avoid that too many transverse steel wires 7 come out from the discharge hole 11 at a time, and the transverse steel wire 7 separated from the stopper 12 by extrusion will roll down towards the position directly above the lower electrode block 4 along the inclined direction of the feeding rod 61, but because the feeding rod 61 rotates along with the shaft rod 60, the transverse steel wire 7 will be stuck at the position closest to the position between the feeding rod 61 and the discharge hole 11, that is, a bayonet position is formed between the feeding rod 61 and the discharge hole 11 at this time, the transverse steel wire 7 is stuck at the bayonet position, then the shaft rod 60 rotates reversely, so that the top block 62 gradually gets away from the stopper 12, the transverse steel wire 7 in the material containing box 10 will be stopped by the stopper 12, and the transverse steel wire 7 stuck at the position closest to the position between the feeding rod 61 and the discharge hole 11 can continue to roll down towards the position directly above the lower electrode block 4 along the inclined direction of the feeding rod 61, after the transverse steel wire 7 reaches the position, the cross part of the transverse steel wire 7 and the longitudinal steel wire 8 can be welded, so that the position of the bayonet can be detected to ensure that only one transverse steel wire 7 is fed every time, and otherwise, the transverse steel wire 7 can be adjusted or maintained.
Preferably, a plurality of pin shafts 13 are arranged on the frame body 1 in parallel, each pin shaft 13 is positioned between adjacent lower electrode blocks 4, a material blocking rod 14 is rotatably arranged on each pin shaft 13, and a first torsion spring is connected between each material blocking rod 14 and the frame body 1; specifically, when the material blocking rod 14 is in an initial state, the material blocking rod 14 is limited by the first torsion spring to keep a vertical state, so that when the material conveying mechanism 6 conveys the transverse steel wire 7 to a position right above the lower electrode block 4 to be in contact with the longitudinal steel wire 8, the transverse steel wire 7 is prevented from rolling off from the material conveying rod 61 to other places due to inertia, and when the transverse steel wire 7 rolls off to a position right above the lower electrode block 4 along the inclined direction of the material conveying rod 61, the material conveying rod 61 and the material blocking rod 14 are matched to limit the transverse steel wire 7, the transverse steel wire 7 is prevented from not reaching a specified position due to the influence of scrap iron generated during welding, the welding positions of the transverse steel wire 7 and the longitudinal steel wire 8 are not aligned, the quality of a welded metal mesh is influenced, after the transverse steel wire 7 and the longitudinal steel wire 8 are welded, the whole metal mesh needs to move, and the material blocking rod 14 can rotate on the pin 13, the metal net is driven to automatically swing to avoid by the movement of the metal net, so that the metal net cannot be hindered from moving, and the metal net can return to a vertical position under the action of resilience force of the first torsion spring.
Further, a gear 63 is fixedly connected to the shaft rod 60, a second torsion spring is connected between the frame body 1 and the gear 63, a rack 64 is installed at the output end of the reciprocating driving element 2, the gear 63 is engaged with the rack 64, and the contact time of the pressure applying rod 511 and the transverse steel wire 7 is earlier than the time when the rack 64 is engaged with the gear 63; specifically, the up-down movement of the output end of the reciprocating driving element 2 can drive the gear 63 to rotate forward and backward through the rack 64, the gear 63 can drive the shaft rod 60 to rotate forward and backward, so that the material conveying rod 61 can swing clockwise when the output end of the reciprocating driving element 2 moves downward, the top block 62 can extrude the transverse steel wire 7, otherwise, the material conveying rod 61 can convey the transverse steel wire 7 extruded with the limiting piece 12 to the position right above the lower electrode block 4, so that the welding process is linked with the feeding of the transverse steel wire 7, the welding efficiency of the metal mesh is improved, the driving element can be saved, the production cost can be reduced, because the contact time of the pressure applying rod 511 and the transverse steel wire 7 is earlier than the time when the rack 64 is meshed with the gear 63, after the transverse steel wire 7 is conveyed to the position right above the lower electrode block 4, the pressure applying rod 511 can contact with the transverse steel wire 7 first and press the transverse steel wire 7 to limit the position, the feeding rod 61 is driven to rotate clockwise so that the top block 62 extrudes the position-limiting member 12, and the next transverse steel wire 7 rolls out of the material containing box 10.
Preferably, the limiting member 12 comprises a limiting rod 120 slidably disposed on the upper wall of the discharge port 11, a third spring is connected between the material containing box 10 and one end of the limiting rod 120, a limiting plate 121 is disposed on the lower wall of the discharge port 11, and in an initial state, a distance between the other end of the limiting rod 120 and the limiting plate 121 is smaller than the diameter of the transverse steel wire 7; specifically, the third spring is used for pushing one end of the limiting rod 120 out of a part of the wall of the discharge port 11, so that when a transverse steel wire 7 reaches the limiting plate 121, the transverse steel wire 7 is blocked to limit the transverse steel wire 7, when the top block 62 moves to a position between two adjacent transverse steel wires 7 which are tightly attached together (i.e., one transverse steel wire 7 is contacted with the limiting piece 12 and is blocked by the limiting piece 12, and the other transverse steel wire 7 is tightly attached to the other transverse steel wire 7), the top block 62 presses the transverse steel wire 7 which is contacted with the limiting rod 120, and the transverse steel wire 7 presses the limiting rod 120 after being pressed, so that a force for pushing the transverse steel wire 7 into the wall of the discharge port 11 is generated when the surface of the limiting rod 120 which is contacted with the transverse steel wire 7 is pressed, and the transverse steel wire 7 rolls out of the discharge port 11 along the inclined direction of the feed rod 61 until the limiting rod 120 can not limit the movement of the transverse steel wire 7.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and are not to be construed as limiting the scope of the invention.

Claims (10)

1. The flood prevention metal mesh intelligent welding manipulator is characterized by further comprising a pressing piece unit, wherein the pressing piece unit comprises a plurality of pairs of elastic pieces connected with the output end of the reciprocating driving piece, and each elastic piece is provided with a pressing piece used for pressing a welded workpiece.
2. The intelligent welding manipulator for flood prevention metal nets according to claim 1, characterized in that the elastic piece comprises a sleeve rod connected with an output end of the reciprocating driving piece, an inserted rod is vertically arranged in the sleeve rod in a sliding mode, the pressing piece is arranged at the lower end of the inserted rod, and a first spring is vertically arranged between the upper end of the inserted rod and the sleeve rod.
3. The intelligent welding manipulator for flood prevention metal nets according to claim 2, wherein a balancing weight is arranged in the loop bar in a sliding mode, and the balancing weight is connected with the upper end of the first elastic piece.
4. The intelligent welding manipulator for flood prevention metal nets according to claim 3, wherein a first electromagnet is arranged at the upper end of the sleeve rod, a second electromagnet is arranged in the counterweight block, and the first spring is connected with a pressure detection mechanism.
5. The intelligent welding manipulator for flood prevention metal nets according to claim 2, wherein the pressing piece comprises a pressing block fixedly connected with the lower end of the inserting rod, a plurality of pressing rods are inserted in the bottom surface of the pressing block in a sliding and inserting mode in parallel, and a second spring is connected between the pressing block and the upper end of each pressing rod.
6. The intelligent welding manipulator of flood prevention metal mesh according to claim 1, characterized in that the workpiece to be welded is formed by welding after crossing horizontal steel wires and longitudinal steel wires, the axial direction of the horizontal steel wires is perpendicular to the moving direction of the workpiece to be welded after forming, every moving direction of the longitudinal steel wires is the same as the moving direction of the workpiece to be welded after forming, the longitudinal steel wires pass through the middle of the upper surface of the lower electrode block, a containing box is arranged on the frame body, the horizontal steel wires are contained in the containing box, and the horizontal steel wires are conveyed to a position right above the lower electrode block by a conveying mechanism arranged at the bottom of the containing box.
7. The intelligent welding manipulator for flood prevention metal nets according to claim 6, wherein a discharge hole is formed in the bottom surface of the material containing box, a limiting part is arranged at the discharge hole, the material conveying mechanism comprises a shaft rod rotatably arranged on the frame body, a plurality of material conveying rods are fixedly connected in parallel in the length direction of the shaft rod, a top block is arranged at one end, close to the discharge hole, of each material conveying rod, and the other end of each material conveying rod is located right below the upper electrode block.
8. The intelligent welding manipulator for flood prevention metal meshes according to claim 7, wherein a plurality of pin shafts are arranged on the frame body in parallel, each pin shaft is located between adjacent lower electrode blocks, a material blocking rod is rotatably arranged on each pin shaft, and a first torsion spring is connected between each material blocking rod and the frame body.
9. The intelligent welding manipulator for flood prevention metal meshes according to claim 8, wherein a gear is fixedly connected to the shaft rod, a second torsion spring is connected between the frame body and the gear, a rack is installed at an output end of the reciprocating driving element, the gear is matched with the rack in a meshing mode, and the contact time of the pressure applying rod and the transverse steel wire is earlier than the meshing time of the rack and the gear.
10. The intelligent welding manipulator for flood prevention metal meshes according to claim 8, wherein the limiting part comprises a limiting rod arranged on the upper wall of the discharge port in a sliding manner, a third spring is connected between the material containing box and one end of the limiting rod, a limiting plate is arranged on the lower wall of the discharge port, and in an initial state, the distance between the other end of the limiting rod and the limiting plate is smaller than the diameter of the transverse steel wire.
CN202210510709.0A 2022-05-11 2022-05-11 Intelligent flood prevention metal mesh gang welding machine Active CN114769824B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3419699A (en) * 1964-06-29 1968-12-31 Schlatter Ag Welding machine for metal grids
US4221951A (en) * 1978-10-10 1980-09-09 Connolly James D Screen welding machine
US4529858A (en) * 1982-10-22 1985-07-16 Evg Entwicklungs- Und Verwertungs-Gesellschaft M.B.H. Multispot grid-welding machine
CN201659228U (en) * 2010-04-16 2010-12-01 宁波新州焊接设备有限公司 Steel reinforcement mesh welder
CN208787439U (en) * 2018-09-28 2019-04-26 惠东县合盛隆科技有限公司 A kind of automatic gang welding machine
CN209598504U (en) * 2019-01-30 2019-11-08 河北纵航机械制造有限公司 A kind of silk screen welder
CN211248744U (en) * 2019-11-07 2020-08-14 深圳市锐博精创科技有限公司 Self-pressing electric welding device
CN212286484U (en) * 2020-05-27 2021-01-05 四川金城栅栏工程有限公司 Row welding machine
CN113263122A (en) * 2021-06-22 2021-08-17 上海市机械施工集团有限公司 Upper reinforcing bar feeding device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3419699A (en) * 1964-06-29 1968-12-31 Schlatter Ag Welding machine for metal grids
US4221951A (en) * 1978-10-10 1980-09-09 Connolly James D Screen welding machine
US4529858A (en) * 1982-10-22 1985-07-16 Evg Entwicklungs- Und Verwertungs-Gesellschaft M.B.H. Multispot grid-welding machine
CN201659228U (en) * 2010-04-16 2010-12-01 宁波新州焊接设备有限公司 Steel reinforcement mesh welder
CN208787439U (en) * 2018-09-28 2019-04-26 惠东县合盛隆科技有限公司 A kind of automatic gang welding machine
CN209598504U (en) * 2019-01-30 2019-11-08 河北纵航机械制造有限公司 A kind of silk screen welder
CN211248744U (en) * 2019-11-07 2020-08-14 深圳市锐博精创科技有限公司 Self-pressing electric welding device
CN212286484U (en) * 2020-05-27 2021-01-05 四川金城栅栏工程有限公司 Row welding machine
CN113263122A (en) * 2021-06-22 2021-08-17 上海市机械施工集团有限公司 Upper reinforcing bar feeding device

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