CN114769676A - Special drilling equipment of support part - Google Patents
Special drilling equipment of support part Download PDFInfo
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- CN114769676A CN114769676A CN202210471682.9A CN202210471682A CN114769676A CN 114769676 A CN114769676 A CN 114769676A CN 202210471682 A CN202210471682 A CN 202210471682A CN 114769676 A CN114769676 A CN 114769676A
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- drilling
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- 238000005553 drilling Methods 0.000 title claims abstract description 61
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000005266 casting Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
- B23B47/28—Drill jigs for workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
本发明提出一种支架零件专用钻孔装置,属于机械加工技术领域。该钻孔装置包括基座、定位块、支撑板、钻孔板、钻套、压紧滑块、支座、调节螺栓和J型支撑块。采用该钻孔装置进行在普通钻床上完成支架零件的钻孔加工,可以实现零件的快速定位操作,且定位面为精加工表面,定位精度高;本发明所述装置可以通过零件的精加工表面快速实现定位,通过压紧滑块快速实现夹紧,简单方便;同时,该钻孔装置由常见的材料制作完成,每个零件的结构简单,方便加工,制作成本低,且维护成本低,适用于大批量生产。
The invention provides a special drilling device for bracket parts, which belongs to the technical field of machining. The drilling device includes a base, a positioning block, a support plate, a drilling plate, a drill sleeve, a pressing slider, a support, an adjusting bolt and a J-shaped support block. Using the drilling device to complete the drilling process of the bracket parts on the ordinary drilling machine can realize the rapid positioning operation of the parts, and the positioning surface is a finishing surface, and the positioning accuracy is high; the device of the invention can pass the finishing surface of the parts. Quickly realize positioning and fast clamping by pressing the slider, which is simple and convenient; at the same time, the drilling device is made of common materials, and the structure of each part is simple, easy to process, low in production cost, and low in maintenance cost, suitable for for mass production.
Description
技术领域technical field
本发明属于机械加工技术领域,涉及一种支架零件专用钻孔装置。The invention belongs to the technical field of machining, and relates to a special drilling device for bracket parts.
背景技术Background technique
支架零件是飞机液压系统中重要的零件,起到连接成品等重要作用,该支架零件的外形复杂,空间尺寸较多,零件上的各个特征呈现不规则的分布,该类零件一般为半加工零件,首先采用铸造或者锻造的方式获得毛坯,获得零件的基本外形,然后根据该零件的应用情况,对部分结构进行精加工。另外,对于部分毛坯为铸造产生的支架零件,即使能够在铣床或者车床上完成加工,其定位面的选取和夹紧也是困难的,甚至会造成产品的超差报废。The bracket part is an important part in the aircraft hydraulic system, which plays an important role in connecting the finished product. The bracket part has a complex shape, a large number of space dimensions, and various features on the part are irregularly distributed. This type of part is generally a semi-machined part. , First, the blank is obtained by casting or forging, and the basic shape of the part is obtained, and then part of the structure is finished according to the application of the part. In addition, for some bracket parts produced by casting, even if the machining can be completed on a milling machine or a lathe, it is difficult to select and clamp the positioning surface, and even cause the product to be out of tolerance and scrapped.
本发明涉及了一种支架零件,该零件为铸件,材料为铝材,待加工的部位为四个盲孔,该盲孔具有一定深度,该孔通常采用拼装夹具进行加工,但是拼装加工占地面积大,较为沉重,定位及夹紧过程复杂繁琐。为此,本发明设计了一种针对该支架零件的专用钻孔装置,该装置定位效率高、精度高、操作及维护方便。The invention relates to a bracket part. The part is a casting, the material is aluminum, and the parts to be processed are four blind holes. It has a large area and is relatively heavy, and the positioning and clamping process is complicated and cumbersome. Therefore, the present invention designs a special drilling device for the bracket part, which has high positioning efficiency, high precision, and convenient operation and maintenance.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供了一种支架零件专用钻孔装置,该专用钻孔装置及加工方法调整迅速、操作方便、结构简单、定位准确,同时有效降低成本和工人劳动强度。In order to solve the above technical problems, the present invention provides a special drilling device for bracket parts. The special drilling device and processing method are quick to adjust, easy to operate, simple in structure, accurate in positioning, and at the same time effectively reduce the cost and labor intensity of workers.
本发明的技术方案为:The technical scheme of the present invention is:
一种支架零件专用钻孔装置,包括基座1、定位块2、支撑板3、钻孔板4、第一钻套5、第二钻套6、第三钻套7、第四钻套8、压紧滑块9、支座10、支撑柱11、调节螺栓12、紧固螺栓13、转轴14和J型支撑块15。A special drilling device for bracket parts, comprising a
所述基座1上设置有定位面1-1和滑槽1-3;其中,定位面1-1用于对待加工的支架零件进行定位,其上设有倒角1-2,用于避让支架零件与定位面1-1贴合的面附近的底角干涉,造成定位不准确;滑槽1-3用于压紧滑块9在该槽内滑动。The
所述压紧滑块9一端设置有与滑槽1-3相配合的凸台,使压紧滑块9在滑槽1-3内自由滑动。压紧滑块9上的凸台及滑槽1-3为燕尾形结构。One end of the pressing sliding
所述支座10两端对称开设有通孔,通过紧固螺栓13固定在基座1上、靠近滑槽1-3的位置处;支座10中间开设有螺纹孔,与调节螺栓12通过螺纹配合方式实现与压紧滑块9的贴合。The two ends of the
调节螺栓12一端设置有外螺纹,通过外螺纹与支座10上的螺纹孔配合;调节螺栓12的靠近螺纹的端面与压紧滑块9的端面贴合,实现压紧操作;调节螺栓12的远离螺纹端设置有调节手柄,起到方便调节的作用。One end of the adjusting
所述定位块2固定在基座1的上表面,用于对待加工支架零件进行限位。The
所述支撑板3固定安装在基座1上、位于定位块2侧,其上端开设有U型缺口,U型缺口两侧开设有用于转轴14穿过的孔,通过转轴14实现与钻孔板4的铰接。The
所述钻孔板4上开设有四个通孔,分别安装第一钻套5、第二钻套6、第三钻套7、第四钻套8,四个通孔的相对位置关系与支架零件上的待加工的孔一致。钻孔板4远离转轴端开设U型缺口,用于减轻钻孔板的重量。The
所述J型支撑块15固定在支撑板3的上部,整体为J形,避免支撑板3和钻孔板4相对转动过程中发生干涉。J型支撑块15上端起到支撑作用,保证在钻孔板4平行于水平面时,J型支撑块15的上端面刚好贴合钻孔板4的下端面,保证钻孔精度。The J-
所述支撑柱11上端开设有螺纹,通过螺纹配合与基座1连接,起到支撑作用;另外,通过螺纹配合实现支撑柱的可拆卸。The upper end of the
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、定位准确。采用该装置进行在普通钻床上完成支架零件的钻孔加工,可以快速实现零件的定位操作,且定位面为精加工表面,定位精度高。1. Accurate positioning. Using the device to complete the drilling processing of bracket parts on a common drilling machine can quickly realize the positioning operation of the parts, and the positioning surface is a finishing surface, and the positioning accuracy is high.
2、装夹效率高。该装置可以通过零件的精加工表面快速实现定位,通过压紧滑块快速实现夹紧,简单方便。2. High clamping efficiency. The device can quickly realize positioning through the finishing surface of the part, and quickly realize clamping through pressing the slider, which is simple and convenient.
3、制作简单,成本低。该装置由常见的材料制作完成,每个零件的结构简单,方便加工,制作成本低,且维护成本低,适用于大批量生产。3. Simple production and low cost. The device is made of common materials, the structure of each part is simple, the processing is convenient, the manufacturing cost is low, and the maintenance cost is low, and it is suitable for mass production.
附图说明Description of drawings
图1为待加工零件的结构示意图;其中(a)为俯视图,(b)为主视图,(c)为侧视图。Figure 1 is a schematic structural diagram of a part to be processed; (a) is a top view, (b) is a front view, and (c) is a side view.
图2为钻孔装置的主视图。FIG. 2 is a front view of the drilling apparatus.
图3为钻孔装置的左视图。Figure 3 is a left side view of the drilling device.
图4为钻孔装置的立体图。FIG. 4 is a perspective view of the drilling device.
图5为钻孔装置的装夹定位立体图。FIG. 5 is a perspective view of the clamping and positioning of the drilling device.
图中:1-基座;1-1定位面;1-2倒角;1-3滑槽;2-定位块;3-支撑板;4-钻孔板;5-第一钻套;6-第二钻套;7-第三钻套;8-第四钻套;9-压紧滑块;10-支座;11-支撑柱;12-调节螺栓;13-紧固螺栓;14-转轴;15-J型支撑块。In the figure: 1-base; 1-1 positioning surface; 1-2 chamfer; 1-3 chute; 2-positioning block; 3-support plate; 4-drilling plate; 5-first drill sleeve; 6 -The second drill sleeve; 7- The third drill sleeve; 8- The fourth drill sleeve; Rotating shaft; 15-J type support block.
具体实施方式Detailed ways
以下结合实施例和附图进一步解释本发明的具体实施方式,但不用于限定本发明。The specific embodiments of the present invention are further explained below with reference to the embodiments and the accompanying drawings, but are not intended to limit the present invention.
应当了解,所附附图并非按比例地绘制,而仅是为了说明本发明的基本原理的各种特征的适当简化的画法。本文所公开的本发明的具体设计特征包括例如具体尺寸、方向、位置和外形将部分地由具体所要应用和使用的环境来确定。在所附多个附图中,同样的或等同的部件(元素)以相同的附图标记标引。It should be understood that the appended drawings are not to scale, presenting a suitably simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the invention disclosed herein, including, for example, the specific dimensions, orientations, locations, and profiles will be determined in part by the specific intended application and use environment. In the accompanying figures, the same or equivalent parts (elements) are referenced with the same reference numerals.
图1为待加工零件的结构示意图,其中m1、m2、m3、m4为待加工的深盲孔,A、B、C为定位基准面,该三个面为精加工表面,可以作为定位基准,其余位置为铸件的毛坯表面。Fig. 1 is the structural schematic diagram of the part to be machined, wherein m1, m2, m3, m4 are the deep blind holes to be machined, A, B, C are the positioning datum planes, and the three planes are the finishing surfaces, which can be used as positioning datums, The remaining positions are the rough surface of the casting.
在使用上述钻孔装置加工m1、m2、m3、m4前,先完成支架零件的定位和夹紧操作。将支架零件放置在基座1上,使得B表面与基座1的上表面贴合,使得A表面与基座1上的定位面1-1贴合,使得C表面靠在定位块2上,旋拧节螺栓12使其推动压紧滑块9向定位块2方向滑动,并压紧到零件上,使得该零件的C表面与定位块紧密贴合,形成一定的预紧力,达到压紧目的。Before machining m1, m2, m3, and m4 with the above drilling device, the positioning and clamping operations of the bracket parts are completed first. Place the bracket parts on the
支撑板3和钻孔板4通过转轴14铰接,两者可以相对转动,当安装零件时,为了安装方便,转动钻孔板4,使得钻孔板4远离J型支撑块15,可以方便的进行定位和夹紧操作;当完成夹紧和定位操作后,转动钻孔板4,使得钻孔板4的下表面贴合在J型支撑块15上表面,此时保证支撑板3和钻孔板4相互垂直,保证钻孔的精度。The
进一步的,在压紧滑块9和支座10之间安装有弹簧,这样在完成钻孔拆卸零件时,调节螺栓12向远离定位块2一端运动时,压紧滑块9可以在弹簧力的作用下,回复到初始位置。Further, a spring is installed between the
上面结合附图对本发明的实施作了详细的说明,但本发明不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The implementation of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and can also be made within the scope of knowledge possessed by those of ordinary skill in the art without departing from the purpose of the present invention. Various changes.
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Application publication date: 20220722 |