Disclosure of Invention
The invention mainly aims to provide an intelligent management system for storing finished products of medical instrument production and sales warehouse goods, which solves the problems in the background technology.
In order to achieve the above purpose, the invention provides an intelligent management system for storing finished products of medical instrument production and sales warehouse goods, which comprises a sterile medical instrument classification module, a packaging tightness compliance screening module, a medical instrument parameter detection module, a medical instrument parameter analysis module, a sterilization effect retention time acquisition module, a sterile medical instrument quality analysis module, a medical instrument validity period acquisition module, a sterile medical instrument storage management module and a storage database.
The packaging tightness compliance screening module is used for screening each sterile medical instrument which is to enter each type of medical instrument production and sales warehouse and has the packaging tightness compliance, and the specific screening steps are as follows: s11, detecting the sealing integrity of each sterile medical instrument package in each type in a medical instrument production and sales warehouse to be entered.
S12, comparing the seal integrity of each sterile medical instrument package in each type to be entered into the warehouse with the set package seal integrity.
S13, if the seal integrity of the package of a certain sterile medical instrument in a certain type to be entered into the warehouse is greater than or equal to the set package seal integrity, indicating that the package seal integrity of the sterile medical instrument in the certain type is consistent.
S14, screening and counting all the sterile medical instruments with the packaging tightness in each type to be entered into the warehouse, marking all the sterile medical instruments with the packaging tightness as all the sterile medical instruments with the packaging tightness, and marking all the sterile medical instruments with the packaging tightness in each type to be entered into the warehouse as A by the serial numbers of all the sterile medical instruments with the packaging tightness in each type to be entered into the warehouse i c r Where r=1, 2,..f.
The medical instrument parameter detection module is used for detecting relevant parameters which are to be entered into the warehouse and are in accordance with sterile medical instruments, and the specific detection steps are as follows: s21, optical scanning is carried out on the surfaces, which are to be entered into the warehouse, of the various types of medical instruments which are consistent with the sterility respectively, so that the gray level images of the surfaces, which are to be entered into the warehouse, of the various types of medical instruments which are consistent with the sterility are obtained.
S22, extracting the surface colony area of each type of medical instrument which is to be entered into the warehouse and is in accordance with the sterility, and marking the surface colony area of each type of medical instrument which is to be entered into the warehouse as S i c r 。
S23, detecting the packaging weight of each sterile medical instrument in each type to be entered into the warehouse, and marking the packaging weight of each sterile medical instrument in each type to be entered into the warehouse as g i c r 。
The medical instrument parameter analysis module is used for analyzing relevant parameters which are to be entered into the warehouse and are in accordance with sterile medical instruments, and the specific analysis steps are as follows: s31, extracting standard surface areas of various types of sterile medical instruments stored in a storage database, and analyzing the surface colony area occupation ratio of each type of medical instrument to be entered into the warehouse, wherein the surface colony area occupation ratio is respectively in accordance with the sterile medical instruments.
S32, extracting standard package weight and standard sterile package weight of each type of sterile medical instrument stored in the storage database, and analyzing the dryness of the sterile packages which are to be entered into the warehouse and are in accordance with the sterile medical instrument.
The sterilization effect maintaining time obtaining module is used for obtaining the remaining sterilization effect maintaining time of each type of medical instrument which is to enter the warehouse and accords with sterility, and the method specifically comprises the following steps: s41, acquiring packaging information of each type of medical instrument conforming to sterility in the warehouse, extracting sterilization time of each type of medical instrument conforming to sterility in the warehouse, and marking the sterilization time of each type of medical instrument conforming to sterility in the warehouse as t i c r 。
S42, extracting standard sterilization effect retention time of each type of sterile medical instrument stored in the storage database, and analyzing residual sterilization effect retention time of each type of sterile medical instrument to be entered into the warehouse.
The quality analysis module of the sterile medical instrument is used for calculating the comprehensive quality influence coefficient of each type of medical instrument to be entered into the warehouse, and comparing and counting each qualified sterile medical instrument in each type of medical instrument to be entered into the warehouse.
As a further improvement of the invention, the sterile medical instrument classification module is used for acquiring commodity names corresponding to the sterile medical instruments in the medical instrument production and sales warehouse to be entered, comparing and analyzing commodity types corresponding to the sterile medical instruments in the medical instrument production and sales warehouse to be entered, counting the sterile medical instruments in the medical instrument production and sales warehouse to be entered, numbering the sterile medical instruments in the medical instrument production and sales warehouse to be entered, and forming a sterile medical instrument numbering set A in the medical instrument production and sales warehouse to be entered i b={A i b 1 ,A i b 2 ,...,A i b j ,...,A i b m },A i b j Expressed as the j-th sterile medical device number in the i-th type to be entered into the medical device production sales warehouse, where i=1, 2.
As a further improvement of the invention, the package tightness compliance screening module further comprises counting each sterile medical instrument of which the package tightness is not met in each type to be entered into the warehouse if the package tightness of the sterile medical instrument of which the package tightness is less than the set package tightness integrity in a certain type to be entered into the warehouse, and placing the sterile medical instrument in a non-qualified commodity area in the warehouse.
As a further improvement of the present invention, the medical instrument parameter analysis module is configured to analyze surface colony area ratios of each type of medical instrument to be entered into the warehouse, the medical instrument parameter analysis module comprising: surface colony area s of each type of medical instrument to be entered into warehouse
i c
r Substitution formula
Obtaining the surface colony area ratio k of each type of medical instrument to be entered into the warehouse
i c
r Wherein S is
Label (C) A
i Represented as the standard surface area of the i-th type of sterile medical device.
As a further improvement of the present invention, the medical instrument parameter analysis module is configured to analyze the dryness of sterile packs of each type of medical instruments to be entered into the warehouse, and includes: the weight g of the package to be entered into the warehouse is in accordance with the sterile medical instruments of each type
i c
r Substitution formula
Obtaining the dryness theta of the sterile bags which are to be put into the warehouse and are in each type and accord with the sterile medical instruments
i c
r Wherein μ is expressed as a correction factor, g, for dryness of the sterile pack in the medical device package
Label (C) A
i Standard package weight, G 'expressed as i-th type of sterile medical device'
Label (C) Expressed as standard sterile pack weight in medical device packaging.
As a further improvement of the present invention, the sterilization effect retention time acquisition module is configured to analyze remaining sterilization effect retention times of respective sterile medical instruments to be entered into the warehouse, including: the sterilization time t of each type of medical instrument which is to be entered into the warehouse and accords with the sterility i c r Substituted into formula t' i c r =T Label (C) A i -(t Real time -t i c r ) Obtaining the remaining sterilization effect retention time t 'of each type of medical instrument which is to enter the warehouse and accords with the sterility' i c r Wherein T is Label (C) A i A standard sterilization effect retention period, t, expressed as the i-th type of sterile medical device Real time Represented as the current real time.
As a further improvement of the invention, the calculation formula of the comprehensive quality influence coefficient of each type of medical instrument which is to enter the warehouse and accords with sterility is as follows
ξ
i c
r Expressed as the integral quality impact coefficient, lambda, of the ith type of medical instrument to be entered into the warehouse
k 、λ
θ 、λ
t The surface colony area ratio, the dryness and the residual sterilization effect retention time of the sterile medical instrument are respectively expressed as a quality influence weight coefficient, k
i c
r Expressed as the surface colony area ratio, θ, of the ith type of the ith compliant sterile medical instrument to be entered into the warehouse
i c
r The dryness, t ', of the sterile pack expressed as the nth of the ith type of sterile compliant medical instrument to be entered into the warehouse'
i c
r Indicated as the remaining sterilization effect retention time of the ith type of the ith compliant sterile medical instrument to be entered into the warehouse.
As a further improvement of the present invention, the sterile medical instrument quality analysis module is used for comparing and counting each qualified sterile medical instrument in each type to be entered into the warehouse, and comprises: comparing the comprehensive quality influence coefficient of each type of the sterile medical instrument to be entered into the warehouse with a set quality influence coefficient threshold, if the comprehensive quality influence coefficient of a certain type of the sterile medical instrument is smaller than the set quality influence coefficient threshold, indicating that the quality of the certain type of the sterile medical instrument is unqualified, and if the comprehensive quality influence coefficient of a certain type of the sterile medical instrument is larger than or equal to the set quality influence coefficient threshold, indicating that the quality of the certain type of the sterile medical instrument is qualified, and counting all qualified sterile medical instruments in the various types to be entered into the warehouse.
As a further improvement of the invention, the medical instrument expiration date acquisition module is used for acquiring the production date of each qualified sterile medical instrument in each type to be entered into the warehouse and analyzing the expiration date of each qualified sterile medical instrument in each type to be entered into the warehouse.
As a further improvement of the invention, the sterile medical instrument storage management module is used for sequentially placing all qualified sterile medical instruments in all types to be entered into the warehouse to corresponding type sterile medical instrument storage areas in the warehouse, and arranging and placing all the qualified sterile medical instruments in all types of sterile medical instrument storage areas in the warehouse according to the sequence from short to long in the effective period.
The beneficial effects of the invention are as follows: 1. according to the intelligent management system for storing finished products of medical instrument production and sales warehouse, provided by the invention, the sealing integrity of packages of all the sterile medical instruments in all the types to be entered into the warehouse is detected, all the sterile medical instruments with the consistent sealing performance of the packages in all the types to be entered into the warehouse are screened, so that the detection efficiency is improved, the detection accuracy is increased, the problem of bacterial infection of the sterile medical instruments is effectively avoided, the safe use performance of the sterile medical instruments is guaranteed, the surface colony area and the package weight of all the sterile medical instruments in all the types to be entered into the warehouse are detected, the surface colony area ratio and the dryness of a sterile bag of all the sterile medical instruments in all the types are analyzed, the sterilization time of all the sterile medical instruments in all the types to be entered into the warehouse is extracted, the remaining sterilization effect retention time of all the sterile medical instruments in all the types to be entered into the warehouse is analyzed, the comprehensive quality influence coefficient of all the sterile medical instruments in all the types to be entered into the warehouse is calculated, and the quality safety of the sterile medical instruments is further realized, and the accuracy and reliability of the quality analysis of the sterile medical instruments are improved.
2. According to the invention, the production date of each qualified sterile medical instrument in each type to be entered into the warehouse is obtained by comparing and screening each qualified sterile medical instrument in each type to be entered into the warehouse, the effective period duration of each qualified sterile medical instrument in each type to be entered into the warehouse is analyzed, and the qualified sterile medical instruments are sequentially arranged and placed in the corresponding type sterile medical instrument storage areas in the warehouse according to the order of the effective period duration from short to long, so that the phenomenon that the sterile medical instrument fails is effectively avoided, the medical use safety of the sterile medical instrument is improved, and the physical health of people using the sterile medical instrument is ensured.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention provides an intelligent management system for storing finished products of medical instrument production and sales warehouse commodities, which comprises a sterile medical instrument classification module, a packaging tightness compliance screening module, a medical instrument parameter detection module, a medical instrument parameter analysis module, a sterilization effect retention time acquisition module, a sterile medical instrument quality analysis module, a medical instrument validity period acquisition module, a sterile medical instrument storage management module and a storage database.
The sterile medical instrument classification module is connected with the packaging tightness compliance screening module, the packaging tightness compliance screening module is connected with the medical instrument parameter detection module and the sterilization effect maintenance time acquisition module respectively, the medical instrument parameter analysis module is connected with the medical instrument parameter detection module, the sterile medical instrument quality analysis module and the storage database respectively, the sterilization effect maintenance time acquisition module is connected with the sterile medical instrument quality analysis module and the storage database respectively, the sterile medical instrument quality analysis module is connected with the storage database and the medical instrument validity acquisition module respectively, and the sterile medical instrument storage management module is connected with the medical instrument validity acquisition module.
The sterile medical instrument classification module is used for acquiring the sterile medical instrument pairs to be entered into the medical instrument production and sales warehouseThe corresponding commodity names are compared and analyzed to count the sterile medical instruments in each type in the medical instrument production and sales warehouse to be entered, and the sterile medical instruments in each type in the medical instrument production and sales warehouse to be entered are numbered to form a sterile medical instrument numbering set A in each type in the medical instrument production and sales warehouse to be entered i b={A i b 1 ,A i b 2 ,...,A i b j ,...,A i b m },A i b j Expressed as the j-th sterile medical device number in the i-th type to be entered into the medical device production sales warehouse, where i=1, 2.
The packaging tightness compliance screening module is used for screening each sterile medical instrument which is to enter each type of medical instrument production and sales warehouse and has the packaging tightness compliance, and the specific screening steps are as follows: s11, detecting the sealing integrity of each sterile medical instrument package in each type in a medical instrument production and sales warehouse to be entered.
S12, comparing the seal integrity of each sterile medical instrument package in each type to be entered into the warehouse with the set package seal integrity.
S13, if the seal integrity of the package of a certain sterile medical instrument in a certain type to be entered into the warehouse is greater than or equal to the set package seal integrity, indicating that the package seal integrity of the sterile medical instrument in the certain type is consistent.
S14, screening and counting all the sterile medical instruments with the packaging tightness in each type to be entered into the warehouse, marking all the sterile medical instruments with the packaging tightness as all the sterile medical instruments with the packaging tightness, and marking all the sterile medical instruments with the packaging tightness in each type to be entered into the warehouse as A by the serial numbers of all the sterile medical instruments with the packaging tightness in each type to be entered into the warehouse i c r Where r=1, 2,..f.
Further, the package tightness compliance screening module further comprises counting each sterile medical instrument which is to be entered into the warehouse and is not in compliance with the package tightness of the sterile medical instrument if the package tightness of the sterile medical instrument in the certain type to be entered into the warehouse is smaller than the set package tightness integrity, and placing the sterile medical instrument in the warehouse in a discompliance commodity area.
Specifically, the method and the device for detecting the packaging tightness of the sterile medical instruments in the warehouse have the advantages that the packaging tightness of the sterile medical instruments in the warehouse is detected to be intact, and the sterile medical instruments in the warehouse with the packaging tightness conforming to the packaging tightness are screened, so that the detection efficiency is improved, the detection accuracy is improved, the problem that the sterile medical instruments are infected by bacteria is effectively avoided, and the safe use performance of the sterile medical instruments is guaranteed.
The medical instrument parameter detection module is used for detecting relevant parameters which are to be entered into the warehouse and are in accordance with sterile medical instruments, and the specific detection steps are as follows: s21, optical scanning is carried out on the surfaces, which are to be entered into the warehouse, of the various types of medical instruments which are consistent with the sterility respectively, so that the gray level images of the surfaces, which are to be entered into the warehouse, of the various types of medical instruments which are consistent with the sterility are obtained.
S22, extracting the surface colony area of each type of medical instrument which is to be entered into the warehouse and is in accordance with the sterility, and marking the surface colony area of each type of medical instrument which is to be entered into the warehouse as S i c r 。
S23, detecting the packaging weight of each sterile medical instrument in each type to be entered into the warehouse, and marking the packaging weight of each sterile medical instrument in each type to be entered into the warehouse as g i c r 。
The medical instrument parameter analysis module is used for analyzing relevant parameters which are to be entered into the warehouse and are in accordance with sterile medical instruments, and the specific analysis steps are as follows: s31, extracting standard surface areas of various types of sterile medical instruments stored in a storage database, and analyzing the surface colony area occupation ratio of each type of medical instrument to be entered into the warehouse, wherein the surface colony area occupation ratio is respectively in accordance with the sterile medical instruments.
S32, extracting standard package weight and standard sterile package weight of each type of sterile medical instrument stored in the storage database, and analyzing the dryness of the sterile packages which are to be entered into the warehouse and are in accordance with the sterile medical instrument.
Further, the medical instrument parameter analysis module is used for analyzing the surface colony area ratio of each medical instrument conforming to sterility in each type to be entered into the warehouse, and comprises: surface colony area s of each type of medical instrument to be entered into warehouse
i c
r Substitution formula
Obtaining the surface colony area ratio k of each type of medical instrument to be entered into the warehouse
i c
r Wherein S is
Label (C) A
i Represented as the standard surface area of the i-th type of sterile medical device.
Further, the medical instrument parameter analysis module is used for analyzing the dryness of the sterile bags, which are to be entered into the warehouse and are respectively in accordance with the sterile medical instruments, and comprises the following components: the weight g of the package to be entered into the warehouse is in accordance with the sterile medical instruments of each type
i c
r Substitution formula
Obtaining the dryness theta of the sterile bags which are to be put into the warehouse and are in each type and accord with the sterile medical instruments
i c
r Wherein μ is expressed as a correction factor, g, for dryness of the sterile pack in the medical device package
Label (C) A
i Standard package weight, G 'expressed as i-th type of sterile medical device'
Label (C) Expressed as standard sterile pack weight in medical device packaging.
Specifically, the invention analyzes the surface colony area ratio and the dryness of the sterile bag of each type of medical instrument conforming to the sterility through detecting the surface colony area and the packaging weight of each type of medical instrument conforming to the sterility in the warehouse, and provides reliable reference data for later analysis of the comprehensive quality influence coefficient of each medical instrument conforming to the sterility.
The sterilization effect maintaining time obtaining module is used for obtaining the remaining sterilization effect maintaining time of each type of medical instrument which is to enter the warehouse and accords with sterility, and the method specifically comprises the following steps: s41, acquiring the sterility compliance of each type in the warehouse to be enteredThe packaging information of the medical instruments is extracted, the sterilization time of each sterile medical instrument in each type to be entered into the warehouse is marked as t i c r 。
S42, extracting standard sterilization effect retention time of each type of sterile medical instrument stored in the storage database, and analyzing residual sterilization effect retention time of each type of sterile medical instrument to be entered into the warehouse.
Further, the sterilization effect retention time obtaining module is configured to analyze remaining sterilization effect retention times of each type of medical instruments to be entered into the warehouse, including: the sterilization time t of each type of medical instrument which is to be entered into the warehouse and accords with the sterility i c r Substituted into formula t' i c r =T Label (C) A i -(t Real time -t i c r ) Obtaining the remaining sterilization effect retention time t 'of each type of medical instrument which is to enter the warehouse and accords with the sterility' i c r Wherein T is Label (C) A i A standard sterilization effect retention period, t, expressed as the i-th type of sterile medical device Real time Represented as the current real time.
Specifically, the invention analyzes the remaining sterilization effect retention time of each type of the medical instrument which accords with the sterility through extracting the sterilization time of each type of the medical instrument which accords with the sterility and is to enter the warehouse, and provides guiding reference data for the later analysis of the comprehensive quality influence coefficient of each type of the medical instrument which accords with the sterility.
The quality analysis module of the sterile medical instrument is used for calculating the comprehensive quality influence coefficient of each type of medical instrument to be entered into the warehouse, and comparing and counting each qualified sterile medical instrument in each type of medical instrument to be entered into the warehouse.
Further, the calculation formula of the comprehensive quality influence coefficient of each type of medical instrument to be entered into the warehouse is as follows
ξ
i c
r Expressed as the integral quality impact coefficient, lambda, of the ith type of medical instrument to be entered into the warehouse
k 、λ
θ 、λ
t The surface colony area ratio, the dryness and the residual sterilization effect retention time of the sterile medical instrument are respectively expressed as a quality influence weight coefficient, k
i c
r Expressed as the surface colony area ratio, θ, of the ith type of the ith compliant sterile medical instrument to be entered into the warehouse
i c
r The dryness, t ', of the sterile pack expressed as the nth of the ith type of sterile compliant medical instrument to be entered into the warehouse'
i c
r Indicated as the remaining sterilization effect retention time of the ith type of the ith compliant sterile medical instrument to be entered into the warehouse.
Further, the sterile medical instrument quality analysis module is used for comparing and counting each qualified sterile medical instrument in various types to be entered into the warehouse, and comprises: comparing the comprehensive quality influence coefficient of each type of the sterile medical instrument to be entered into the warehouse with a set quality influence coefficient threshold, if the comprehensive quality influence coefficient of a certain type of the sterile medical instrument is smaller than the set quality influence coefficient threshold, indicating that the quality of the certain type of the sterile medical instrument is unqualified, and if the comprehensive quality influence coefficient of a certain type of the sterile medical instrument is larger than or equal to the set quality influence coefficient threshold, indicating that the quality of the certain type of the sterile medical instrument is qualified, and counting all qualified sterile medical instruments in the various types to be entered into the warehouse.
Specifically, the method and the system realize the quality safety of the sterile medical instrument for multi-aspect factor analysis by calculating the comprehensive quality influence coefficient of each type of the sterile medical instrument to be entered into the warehouse, and improve the accuracy and reliability of the quality analysis of the sterile medical instrument.
The medical instrument expiration date acquisition module is used for acquiring the production date of each qualified sterile medical instrument in each type to be entered into the warehouse and analyzing the expiration date of each qualified sterile medical instrument in each type to be entered into the warehouse.
The sterile medical instrument storage management module is used for sequentially placing all qualified sterile medical instruments in all types to be entered into the warehouse into corresponding sterile medical instrument storage areas in the warehouse, and arranging and placing all the qualified sterile medical instruments in all the sterile medical instrument storage areas in the warehouse according to the sequence from short to long in the effective period.
Further, the sterile medical instrument storage management module comprises a standard storage area environment for extracting each type of sterile medical instrument, dividing a qualified commodity area in a warehouse into various types of sterile medical instrument storage areas, and adjusting the various types of sterile medical instrument storage area environments to the standard storage area environment of the corresponding type of sterile medical instrument.
Specifically, the method and the device for manufacturing the sterile medical instrument in the warehouse acquire the production date of each qualified sterile medical instrument in each type in the warehouse through comparison and screening of each qualified sterile medical instrument in each type in the warehouse, analyze the duration of the validity of each qualified sterile medical instrument in each type in the warehouse, and sequentially arrange and place the qualified sterile medical instrument in the corresponding type of sterile medical instrument storage area in the warehouse according to the sequence from short to long of the duration of the validity, thereby effectively avoiding the failure phenomenon of the sterile medical instrument, improving the medical use safety of the sterile medical instrument, and guaranteeing the physical health of people using the sterile medical instrument.
The foregoing is merely illustrative and explanatory of the principles of the invention, as various modifications and additions may be made to the specific embodiments described, or similar thereto, by those skilled in the art, without departing from the principles of the invention or beyond the scope of the appended claims.