CN114751214B - Wheel pushing type shield delivery machine - Google Patents

Wheel pushing type shield delivery machine Download PDF

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Publication number
CN114751214B
CN114751214B CN202210517550.5A CN202210517550A CN114751214B CN 114751214 B CN114751214 B CN 114751214B CN 202210517550 A CN202210517550 A CN 202210517550A CN 114751214 B CN114751214 B CN 114751214B
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CN
China
Prior art keywords
driven
driving
auger
discharging
edge cleaning
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CN202210517550.5A
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Chinese (zh)
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CN114751214A (en
Inventor
徐静
高伟
张桢琦
吕岩峰
陈婷
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Myande Group Co Ltd
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Myande Group Co Ltd
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Priority to CN202210517550.5A priority Critical patent/CN114751214B/en
Publication of CN114751214A publication Critical patent/CN114751214A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/46Devices for emptying otherwise than from the top using screw conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • B65G33/32Adaptations of bearings or couplings for supporting and connecting screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/02Lubricating devices
    • B65G45/08Lubricating devices for chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/08Devices for emptying storage spaces as completely as possible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/14Pulverising loaded or unloaded materials

Abstract

The invention discloses a wheel pushing type shield delivery machine, which comprises a main beam extending along the width direction of a house, wherein the bottom of the main beam is provided with two groups of travelling wheels taking the middle point as a boundary, each travelling wheel is respectively fixed on a travelling shaft, the ends of each group of travelling shafts are respectively connected with each other through an Oldham coupling and a connecting rod, and the two groups of travelling shafts are respectively driven by respective travelling driving gear motors; the front side and the rear side of the bottom of the main beam are respectively provided with a transverse discharging auger, and the transverse discharging augers are respectively provided with positive and negative helical blades for respectively conveying materials at two sides of the house to the middle material collecting point. The middle section of the girder is provided with a front aggregate discharging mechanism and a rear aggregate discharging mechanism, the shell of the front aggregate discharging mechanism upwards passes through the girder from the lower direction of the front side of the girder, and the shell of the rear aggregate discharging mechanism upwards passes through the girder from the lower direction of the rear side of the girder. The discharging machine can realize bidirectional discharging without constructing a pit or burying a track on the ground, constructing a track beam and reforming an old house, and has low failure rate.

Description

Wheel pushing type shield delivery machine
Technical Field
The invention relates to a house bin discharger, in particular to a wheel-pushing shield bin discharger, and belongs to the technical field of bin dischargers.
Background
Fang Cang is a traditional relatively backward mode, but at present, a very large number of modes for storing grains, particles and wood sawdust are rectangular, the width of the storage yard is relatively wide and is usually 30-40 meters, the material pile is usually relatively high, and the depth is sometimes more than two hundred meters. The most common way to deliver the material from home and abroad is to use a loading vehicle for discharging the material. At present, the equipment for discharging the bulk goods is also available, but the investment cost is high, the equipment problems are more, the faults are high, and the loading truck is basically matched for working. The track, the sealed processing of unloading, the gallery design is too loaded down with trivial details, can't realize real automatic ejection of compact. The usual discharging modes at present are listed as follows:
1. discharging by a loading vehicle: the material is pushed to the middle blanking opening, the blanking opening is provided with a plurality of gates on the ground along the length direction, and when the material is discharged, the gates are opened one by one, and the loading vehicle pushes the material to the blanking opening for blanking. The defects are as follows: the manual driving into the bin has extremely bad personnel operation environment, the material is polluted by the loading vehicle, and the danger of dust explosion exists; the discharge gate sets up a plurality of door blocking mechanism, and the trouble is many. When discharging, the bin gate is opened, the water loss is fast, the total weight of the materials is obviously reduced in a large amount, and the economic loss of customers is caused.
2. Cabin top suspension discharging machine: the feed opening length direction is equipped with a plurality of gates on subaerial, and during the ejection of compact, opens one by one, hangs the material to the side from top to bottom with the material machine of hanging. The hanging machine is hung above and needs to work along the length direction and the depth direction, so that the stability is poor, and the discharging speed is low; and overhead maintenance is difficult; the ejection of compact rocks and has the risk that drops, and old storehouse can't reform transform.
3. Ground auger delivery machine: the left side, the centre or the right side in the house sets up the feed opening, is equipped with a plurality of gates on ground along the length direction of feed opening, and when ground auger walking ejection of compact, the gate is opened one by one. The defects are as follows: the motor side and the driven side cannot have materials, and the warehouse capacity is reduced by more than 1/3; the discharging pit equipment is difficult to maintain; the number of the gates of the feed opening is large, and the number of maintenance and fault points is too large; the track is easy to climb teeth or derail when running along the track; the residual quantity of the driven side leaning wall is large; the auger is hung more, the strength is poor, and the material can not be discharged after being slightly hardened; once the driving is buried by landslide materials, the driving cannot be started, and the existing barn cannot be transformed.
4. Ground scraper blade machine of delivering from bin: a blanking opening is arranged in the middle of the house, a plurality of gates are arranged on the ground along the length direction of the blanking opening, and the gates are opened one by one when the ground scraping plate horizontally moves for discharging; the middle part is arranged in the motor drive, and the pit top sets up similar umbelliform and keeps off material mechanism, opens the feed opening through hydraulic pressure or pneumatic door, and is with high costs, and the fault point is too many, and current house storehouse also can't reform transform. The discharging pit equipment is difficult to maintain; the number of the gates of the feed opening is large, and the number of maintenance and fault points is too large; the sprocket and the chain drive the walking to be easy to block the shell and remove the teeth; the friction force of the plane is large, and the plane is easy to be blocked; the return material on the scraper chain cannot be handled.
In summary, the existing bin discharger has the following disadvantages:
1. pit must be dug, equipment under the pit is difficult to maintain, and the cost is high; the ground of the old house consists of a surface layer, a moisture-proof layer, a leveling layer, a structural layer, a cushion layer and other structural layers, the requirement is very high, the original ground is destroyed, a pit is additionally arranged along the axis, and the technology and investment cannot be improved;
2. the blanking hole of the pit is required to be provided with a material blocking gate or a material blocking gate, and the longer the house is, the more the control gate opening parts are, the more easily damaged and the maintenance is often carried out; in the sliding contact line, the air pipe and the pit, faults frequently occur due to excessive dust, and sparks are easily caused by poor contact of the sliding contact line, so that the risk of dust explosion is increased;
3. the track is buried in the material, the track is filled with the material, so that the phenomenon of tooth climbing or derailment is easy to occur, and the recovery is difficult; fang Cang the ground is formed by pouring concrete, and certain error exists in levelness due to large area; the rails are steel structural members and are subject to high points on the front side and the rear side, so that synchronous fluctuation along with the ground is not possible, and when the bin discharger normally walks along the rails, the gap between the transverse discharging auger and the ground is easily oversized, so that excessive residual materials are caused;
4. The cabin machine rail on the suspended ceiling is suspended on the beam, so that the maintenance is not easy, and the risk of falling is caused;
5. the main driving component is arranged at one end of the transverse discharging auger, the driven component is arranged at the other end of the transverse discharging auger, the main driving component drives the transverse discharging auger to rotate, the main driving component and the driven component all need to occupy a certain space, a track beam is generally constructed at two side walls of the house, the top of the track beam is horizontal, and the lower part of the track beam is hollow. The travelling device is supported at the top drive delivery machine of track roof beam and advances or retreats, and auger drive assembly arranges the below of track roof beam in, and the inboard border of track roof beam is equipped with the skirtboard of sagging to prevent the space that the material got into drive assembly and is located, the height of windrow both sides can not be higher than the top of track roof beam. The new house is constructed by the track beams, so that the investment is greatly increased, the construction period is prolonged, the effective width of the house is reduced, the height of a material pile is limited, the storage space is reduced by more than one third, and the old house cannot be transformed.
6. After materials such as grain enter the room storehouse and store, the storage cycle is usually at least three years, and each room storehouse is independent to form a complete set of delivery machine in the tradition, and after each delivery, wait to store the material again, continue waiting more than three years and go out the material again, delivery machine's availability ratio is too low, and idle time is overlength, and investment cost is too high, maintains the maintenance and then break down more easily.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provide a wheel-pushing type shield delivery machine, a new house does not need to construct a pit or embed a track in the ground, an old house can realize bidirectional discharge without modification, and the fault rate is low.
In order to solve the technical problems, the wheel pushing type shield delivery machine comprises a main beam extending along the width direction of a house, wherein two groups of travelling wheels are arranged at the bottom of the main beam by taking the middle point as a boundary, each travelling wheel is respectively fixed on a travelling shaft, the ends of each group of travelling shafts are respectively connected with each other through an Oldham coupling and a connecting rod, and the two groups of travelling shafts are respectively driven by respective travelling driving gear motors; the front side and the rear side of the bottom of the main beam are respectively provided with a transverse discharging auger, and the transverse discharging augers are respectively provided with positive and negative spiral blades for respectively conveying materials at two sides of the house to the middle aggregate point.
As an improvement of the invention, the main beams are provided with two parallel main beam connecting plates which are parallel to each other and are perpendicular to the walking shafts, two sides of the upper end of each main beam connecting plate are respectively welded between the opposite side walls of the two main beams, the lower ends of each main beam connecting plate are respectively supported on the corresponding walking shafts through belt seat bearings, walking driving bases are respectively arranged above the middle walking wheels of each group, the bottoms of each walking driving base are respectively fixed on the tops of the two main beams, the walking driving speed reducing motors are respectively fixed on the walking driving bases, the output ends of the walking driving speed reducing motors are respectively provided with walking main driving sprockets, each walking main driving sprocket is respectively in transmission connection with a walking driven sprocket through a chain, and the walking driven sprockets are respectively fixed on the walking shafts in the middle of each group.
As a further improvement of the invention, the two ends of the travelling wheel are respectively provided with a flower disc, the centers of the flower discs are respectively fixed with a flange sleeve, the center seat of the flange sleeve is fixed on the corresponding travelling shaft through bolts, the peripheries of the flower discs are uniformly provided with flower disc caulking grooves extending along the radial direction, a plurality of connecting transverse plates are uniformly connected between the two flower discs, the connecting transverse plates are L-shaped, the vertical edges of the two ends of each connecting transverse plate are respectively embedded in the corresponding flower disc caulking grooves and are welded, the transverse edges of the two ends of each connecting transverse plate are respectively covered on the peripheries of the flower discs, the vertical edges of each connecting transverse plate are respectively pressed with a non-metal supporting wheel plate extending along the axial direction of the connecting transverse plate, the outer sides of each non-metal supporting wheel plate are respectively pressed with a wheel plate pressing plate, and the bolts penetrate through the wheel plate pressing plate, the non-metal supporting wheel plate and the mounting holes on the connecting transverse plates to fixedly connect the three.
As a further improvement of the invention, the driving end of the main beam is fixedly connected with a driving base, the outer side of the driving base is fixedly provided with a driving end bracket, the front side and the rear side of the driving end bracket are respectively provided with an auger speed reducer, the output ends of the two auger speed reducers are respectively provided with an auger main driving shaft, the two auger main driving shafts are respectively fixedly provided with a transverse discharging auger chain wheel and are supported in the mounting holes of the driving base through a driving side bearing group, the extending ends of the two auger main driving shafts are respectively connected with a connecting shaft in a rotating way, and the other ends of the two connecting shafts are respectively connected with the driving ends of the corresponding transverse discharging augers through driving side universal joints; the front end of the front protruding part and the rear end of the rear protruding part are respectively provided with a driving side edge cleaning auger for conveying bin edge materials to a middle area, driving side edge cleaning sprockets are respectively arranged in the middle of the driving side edge cleaning auger and are supported in mounting holes of the front protruding part or the rear protruding part through bearing seats, and the driving side edge cleaning sprockets are respectively connected with corresponding transverse discharging auger sprocket in a transmission mode through driving side edge cleaning chains.
As a further improvement of the invention, the driving machine seat comprises a driving machine seat outer wall plate and a driving machine seat inner wall plate which are parallel to each other, the driving machine seat outer wall plate is connected with the top of the driving machine seat inner wall plate to form a closed whole, and the driving end bracket is fixed in the middle of the outer side of the driving machine seat outer wall plate; the driving side edge cleaning auger is divided into an inner section and an outer section, the middle of the driving side edge cleaning auger is connected into a whole through a driving side edge cleaning auger middle shaft, two ends of the driving side edge cleaning auger middle shaft are respectively inserted into a driving side edge cleaning auger middle pipe and welded into a whole, a driving side edge cleaning chain wheel is installed in the middle of the driving side edge cleaning auger middle shaft, and two sides of the driving side edge cleaning chain wheel are respectively supported in wallboards of the front protruding part and the rear protruding part through driving side edge cleaning bearing seats.
As a further improvement of the present invention, the active side bearing group includes an active side bearing one, an active side bearing two and an active side bearing three, the active side bearing one and the active side bearing two are respectively double-row tapered roller bearings, a bearing seat of the active side bearing one is supported in a mounting hole of an inner wall plate of the active base, and a bearing seat of the active side bearing two is supported in a mounting hole of an outer wall plate of the active base; the third active bearing is positioned on the outer side of the second active bearing and is a four-point contact ball bearing, the bearing seat of the third active bearing comprises an inner bearing seat and an outer bearing seat, the inner bearing seat of the third active bearing is abutted against the outer side of the second active bearing seat, and the outer bearing seat of the third active bearing is abutted against the outer side of the inner bearing seat.
As a further improvement of the invention, the driven end of the main beam is fixedly connected with a driven base, the driven base comprises a driven base outer wallboard and a driven base inner wallboard which are parallel to each other, the driven base outer wallboard is connected with the top of the driven base inner wallboard to form a closed whole, driven spindles are respectively arranged on the front side and the rear side of the driven base, driven bearings are respectively arranged in the middle parts of the two driven spindles, bearing seats of the driven bearings are floatingly supported in mounting holes of the driven base inner wallboard, driven spindle gears are respectively arranged at the ends of the driven spindles positioned in the inner cavity of the driven base, and driven spindle flanges are respectively arranged at the other ends of the driven spindles and are connected with the driven ends of corresponding transverse discharging augers; the front end of the front protruding part and the rear end of the rear protruding part are respectively provided with a driven side edge cleaning auger for conveying bin edge materials to a middle area, the middle parts of the driven side edge cleaning augers are respectively provided with driven side edge cleaning gears and are supported in mounting holes of the front protruding part or the rear protruding part through bearings, and the driven side edge cleaning gears are respectively meshed with corresponding driven main shaft gears through driven side carrier gears.
As a further improvement of the invention, the driven side edge cleaning auger is divided into an inner section and an outer section, the middle parts of the driven side edge cleaning auger are connected into a whole through a driven side edge cleaning auger intermediate shaft, the two ends of the driven side edge cleaning auger intermediate shaft are respectively inserted into a driven side edge cleaning auger central pipe and welded into a whole, a driven side edge cleaning gear is arranged in the middle part of the driven side edge cleaning auger intermediate shaft, and the two sides of the driven side edge cleaning gear are respectively supported in wallboards of the front protruding part and the rear protruding part through driven side edge cleaning bearing seats; the driven side bearing is a CARB annular roller bearing, and the width of the driven main shaft gear is smaller than that of the driven side carrier gear.
As a further improvement of the invention, a front aggregate discharging mechanism and a rear aggregate discharging mechanism are arranged in the middle section of the main beam, the shell of the front aggregate discharging mechanism passes through the main beam upwards from the lower direction of the front side of the main beam, and the shell of the rear aggregate discharging mechanism passes through the main beam upwards from the lower direction of the rear side of the main beam; the lower ports of the front aggregate discharging shell and the rear aggregate discharging shell are respectively positioned above the middle parts of the corresponding transverse discharging augers, and the middle parts of the transverse discharging augers are respectively provided with a middle coaxial shaft; two hollow sleeve chain wheels capable of rotating relatively are symmetrically arranged on the middle coaxial shaft respectively, the upper ends of the front aggregate discharging shell and the rear aggregate discharging shell are respectively provided with a middle discharging driving shaft, two scraper driving chain wheels positioned in the inner cavity of the shell are symmetrically arranged on the middle discharging driving shafts, the scraper driving chain wheels on the same side are in transmission connection with the hollow sleeve chain wheels through middle discharging chains, and discharging scrapers are connected between corresponding chain links of the two middle discharging chains; the rear port of the front aggregate discharging shell is connected with a discharging hopper which extends backwards and downwards, the lower port of the discharging hopper is aligned with the input end of the belt conveyor, the front end of the belt conveyor is connected to the rear side of the middle of the main beam, and the rear end of the belt conveyor extends outwards to Fang Cang.
As a further improvement of the invention, hanging shafts are respectively arranged on two sides of the middle coaxial shaft, the hanging shafts are respectively supported in hanging bearing seats, the tops of the hanging bearing seats are respectively connected to hanging supports through hanging rods, and the hanging supports are welded on the main beams; the hanging support is respectively fixed with a supporting seat rod extending downwards, the lower ends of the supporting seat rods are respectively provided with a crushing shaft, and the crushing shafts are respectively provided with a crushing impeller; the outer edges of the helical blades are respectively provided with cutting teeth, and scraping edges of the discharging scrapers are respectively and uniformly provided with rake teeth.
Compared with the prior art, the invention has the following beneficial effects: 1. the pit, the track beam and the track are not required to be arranged, so that the investment and the running cost are greatly reduced, the construction period is shortened, and particularly, the old house can be upgraded into an automatic house for discharging without modification;
2. the delivery machine adopts two groups of travelling wheels to directly support on the ground for autonomous walking, controls the rotating speed of the two groups of travelling wheels, and can ensure that the delivery machine walks along parallel lines in the width direction of the house and discharges materials. Because no fixed facilities such as pit, track beam and track are arranged, a plurality of houses with the same width can share one set of discharging equipment, thereby greatly reducing equipment investment, improving equipment lubrication condition, improving equipment utilization rate, reducing waste oil emission and spare part consumption, greatly reducing maintenance and operation cost and reducing carbon emission;
3. The stacking of materials is not limited by the height of the track beams and the effective width between the track beams, so that the full width unlimited stacking is realized, and the maximum storage space is realized;
4. the gate or the equipment which is not buried below the material is not arranged, so that the failure rate is extremely low; even if faults occur, the maintenance is very easy, the work with diseases is not needed, and the larger loss is avoided;
5. the travelling wheel is directly supported on the ground, so that the gap between the transverse discharging auger and the ground is smaller, and the residual material quantity is reduced;
6. the wall of the house is conveyed in a short distance by a small auger, the same power is used for carrying out secondary relay conveying, and materials at the edge of the wall are cleaned, so that the materials in the house are ensured to be discharged to the maximum extent, and a channel is cleaned for two driving ends of the transverse discharging auger;
7. the lower ends of the transverse discharging auger and the discharging scraping plate realize coaxial differential operation, so that the structure is simplified, the rotating speeds of the transverse discharging auger and the discharging scraping plate can be respectively matched with the advancing speed of the bin discharger, the two rotating speeds are not interfered with each other, and the rotating speeds can be respectively adjusted in a square manner; the material in the width direction can be smoothly collected in the middle, and the collected material can be timely sent out along the axial direction;
8. when the material pile collapses, the material collapses to the rear of the bin discharger, the bin discharger retreats, the transverse discharging auger at the rear side rotates to transversely convey the material to the middle discharging point, the rear material collecting and discharging mechanism is turned to the front of the bin discharger, and after the material collapsed at the rear is removed, the bin discharger still recovers to forward discharging;
9. When the discharging machine reaches the tail end of the house, the switching of the front direction and the rear direction can be easily realized when the next discharging is needed to be used in a reverse way;
10. the secondary pollution to the materials can not be caused during discharging, unmanned operation is realized, the discharging procedure is greatly simplified, complex control is not needed, and the investment and the running cost are further saved.
Drawings
The invention will now be described in further detail with reference to the drawings and the detailed description, which are provided for reference and illustration only and are not intended to limit the invention.
FIG. 1 is a perspective view of a wheel push shield machine of the present invention;
FIG. 2 is a bottom enlarged view of the middle of the extractor of the present invention;
FIG. 3 is a right side view of a cross-section of the grain delivery machine of the present invention;
FIG. 4 is a perspective view of a transverse tapping auger according to the present invention;
FIG. 5 is an enlarged perspective view of the middle of the extractor of the present invention;
FIG. 6 is a perspective view of a walking structure of the present invention;
FIG. 7 is a right side view of the walking structure of the present invention;
FIG. 8 is an enlarged perspective view of the running gear of the present invention;
FIG. 9 is a perspective view of the auger main drive assembly of the present invention;
FIG. 10 is a cross-sectional view of a center section of a screw drive shaft in accordance with the present invention;
FIG. 11 is a cross-sectional view of a center section of the active side purge auger of the present invention.
FIG. 12 is a perspective view of a driven side discharge assembly of the present invention;
FIG. 13 is a cross-sectional view of a center section of a driven spindle in accordance with the present invention;
fig. 14 is a cross-sectional view of a center section of a driven side clearing auger in accordance with the present invention.
In the figure: 1. a walking wheel; 1a, a flower disc; 1b, a flange sleeve; 1c, connecting a transverse plate; 1d, a nonmetal supporting wheel plate; 1e, a wheel plate pressing plate; 2. a walking driving gear motor; 2a, a walking driving base; 3. a traveling main drive sprocket; 4. a walking driven sprocket; 5. a shield; 5a, a lubricating nipple; 6. a walking shaft; 7. an Oldham coupling; 8. a connecting rod; 9. a girder connecting plate; 10. a bearing with a seat;
11. a driving base; 11a, driving an inner wallboard of the engine base; 11b, driving an external wall board of the engine base; 11c, a cable duct; 11d, a chain transmission upper cover; 11e, oil collecting bottom cover; 11f, an oil drain plug; 12. a drive end bracket; 13. a screw motor; 14. a screw speed reducer; 15. a main auger drive shaft; 15a, an active side bearing I; 15b, a discharging auger chain wheel; 15c, a second active bearing; 15d. Active side bearing three; 16. a connecting shaft; 17. an active side gimbal; 18. a driving side edge cleaning auger; 18a, actively cleaning a middle shaft of the edge-cleaning auger; 18b, a driving side edge cleaning bearing seat; 19. a driving side edge cleaning chain wheel; 20. a driving side edge cleaning chain;
21. A driven housing; 21a, a driven machine base inner wallboard; 21b, a driven machine base external wall board; 22. a driven spindle; 22a, a driven main shaft flange; 23. a driven side bearing; 23a, a driven side bearing seat; 23b, inner ring top sleeve; 23c, a driven bearing gland; 24. a driven spindle gear; 25. a lock nut; 26. driven side carrier gears; 27. a bridge shaft cover; 28. driven side edge cleaning auger; 28a, a driven trimming auger intermediate shaft; 29. driven side edge cleaning bearing seat; 30. driven side edge cleaning gears;
31. a main beam; 32. a front aggregate discharge housing; 32a, a scraper middle baffle; 33. a rear aggregate discharge shell; 34. a transverse discharging auger; 34a, cutting teeth; 34b, hanging the shaft; 34c, middle coaxial; 34d, a packing auger universal joint; 35. a hollow chain wheel is sleeved; 36. a middle discharging driving shaft; 36a, a scraper driving sprocket; 37. a middle discharging chain; 38. a discharging scraper; 38a. Rake teeth; 39. discharging a hopper; 40. a belt conveyor; 40a, quick-plug assembly;
41. hanging a bearing seat; 42. a boom; 43. auger baffle; 44. a brush; 45. a support seat rod; 46. breaking a material impeller; 47. an infrared sensor; 48. an adjustable upper shell.
Detailed Description
In the following description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience in describing the present invention and simplifying the description, and do not mean that the device must have a specific orientation.
As shown in fig. 1 to 5, the wheel-pushing shield delivery machine of the present invention includes a main beam 31 extending in the width direction of the barn, and the main beam 31 is provided with two parallel beams. The front side and the rear side of the bottom of the main beam 31 are respectively provided with a transverse discharging auger 34, spiral blades are wound on the periphery of an auger shaft of the transverse discharging auger 34, one end of each transverse discharging auger 34 is driven by an auger main driving shaft 15, and the other end of each transverse discharging auger 34 is connected with the driven main shaft 22. The middle part of the transverse discharging auger 34 is provided with a middle coaxial 34c, the spiral blades on two sides are opposite in rotation direction by taking the middle coaxial 34c as a boundary, materials on two sides are simultaneously conveyed to the middle coaxial 34c, and the materials on the most edge can reach the discharging point at the middle coaxial 34c in opposite directions only by advancing a half width of a room.
For materials with stronger cohesiveness, the materials are likely to be hardened after being stored for a few days, so that the common auger cannot discharge, and the auger is always abandoned for discharging, and the materials still return to the loading vehicle for discharging. The outer edges of the helical blades are respectively provided with the cutting teeth 34a, so that the front hardened materials can be crushed, and the bin discharger has higher adaptability.
The upper shells 48 with adjustable auger feeding amount are respectively arranged above two halves of the transverse discharging auger 34, the lower edges of the adjustable upper shells 48 swing downwards to reduce the feeding amount of the transverse discharging auger 34, and swing upwards to increase the feeding amount of the transverse discharging auger 34, so that the feeding amount of the transverse discharging auger 34 is matched with the advancing speed of the bin discharger and the discharging amount of the middle discharger.
As shown in fig. 6 to 8, two groups of traveling wheels 1 are provided at the bottom of the main beam 31 with the midpoint as a boundary, and each traveling wheel 1 is fixed to the middle of the traveling shaft 6. The ends of each group of walking shafts 6 are connected with each other through an Oldham coupling 7 and a connecting rod 8, and the Oldham coupling 7 can effectively reduce the installation accuracy of the connecting rod 8 while ensuring the transmission torque. The two sides of each group of travelling wheels 1 are respectively provided with a girder connecting plate 9 which is parallel to each other and perpendicular to the travelling shaft 6, the lower ends of the girder connecting plates 9 are respectively supported on the travelling shaft 6 through a bearing 10 with a seat, the upper ends of the girder connecting plates 9 at the two ends in each group are respectively welded between the opposite side walls of the two girders, and a girder 31 bears a delivery mechanism to support the travelling wheels 1 to advance or retreat.
The upper ends of the main beam connecting plates 9 in the middle of each group are fixedly provided with walking driving bases 2a, the bottoms of the walking driving bases 2a are fixed at the tops of main beams 31, walking driving speed reducing motors 2 are respectively arranged above the walking driving bases 2a, the output ends of the walking driving speed reducing motors 2 are respectively provided with walking main driving chain wheels 3, the walking main driving chain wheels 3 are respectively connected with walking driven chain wheels 4 in a transmission manner through chains, and the walking driven chain wheels 4 are respectively fixed on walking shafts 6 in the middle of each group.
The traveling main driving sprocket 3 drives the traveling driven sprocket 4 to rotate through a chain under the driving of the traveling driving gear motor 2, and the traveling driven sprocket 4 drives the traveling wheels 1 in the same group to advance or retreat through the traveling shaft 6.
The both ends of walking wheel 1 are equipped with flower disc 1a respectively, and the center of flower disc 1a is fixed with flange cover 1b respectively, and flange cover 1 b's center seat passes through the bolt fastening on walking axle 6, and flower disc 1a periphery evenly is equipped with along radial extending's flower disc caulking groove, evenly is connected with many connection diaphragm 1c between two flower disc 1a, and connection diaphragm 1c is L shape, and the perpendicular limit at each connection diaphragm 1c both ends inlays respectively in corresponding flower disc caulking groove and welds mutually, and the transverse limit at each connection diaphragm 1c both ends covers the periphery at flower disc 1a respectively.
The middle part of the travelling wheel 1 is also provided with a flower disc 1a, and the vertical edges of the middle parts of the connecting transverse plates 1c are respectively embedded in the flower disc caulking grooves to form left, middle and right supports, so that the strength and the rigidity are improved. Each nonmetal supporting wheel plate 1d and each wheel plate pressing plate 1e are symmetrically divided into two sections, and two ends of each nonmetal supporting wheel plate 1d are positioned between the middle flower disc 1a and the outer flower disc.
The vertical edges of the connecting transverse plates 1c are respectively pressed with nonmetal supporting wheel plates 1d which extend along the axial direction of the connecting transverse plates, the outer sides of the nonmetal supporting wheel plates 1d are respectively pressed with wheel plate pressing plates 1e, bolts penetrate through the wheel plate pressing plates 1e, the nonmetal supporting wheel plates 1d and mounting holes on the connecting transverse plates 1c to fixedly connect the wheel plate pressing plates 1e, the nonmetal supporting wheel plates 1d and the mounting holes on the connecting transverse plates, and the outer edges of the nonmetal supporting wheel plates 1d are higher than the connecting transverse plates 1c and the wheel plate pressing plates 1e and are distributed on the same circumference.
The connecting transverse plate 1c adopts a flanging structure, so that the welding strength of a travelling wheel framework can be effectively ensured, a thin-wall flower disc is adopted to replace a traditional hub, and hollow holes are uniformly formed in the flower disc 1a, so that the weight is reduced, and redundant materials can flow out of the holes. The central hole of the flange sleeve 1b is sleeved on the walking shaft 6 to realize coaxial positioning, and after the circumference of the flange sleeve 1b is connected with the middle area of the flower disc 1a into a whole through bolts, the flange sleeve 1b is fixedly connected with the walking shaft 6 through bolts passing through radial holes on the walking shaft 6 and a central seat of the flange sleeve.
The inner side edge of the non-metal supporting wheel plate 1d is flush with the inner side edge of the connecting transverse plate 1c, the outer side edge of the non-metal supporting wheel plate 1d is higher than the folded edge of the connecting transverse plate 1c, and the outer side edge of the wheel plate pressing plate 1e is lower than the outer side edge of the non-metal supporting wheel plate 1 d. The wheel plate pressing plate 1e has the main effects that the non-metal supporting wheel plate 1d cannot be extruded and deformed while the screw has enough fastening torque, and because the connecting transverse plate 1c is welded on the flower disc 1a in a radial mode, the non-metal supporting wheel plate 1d which is fixed on the connecting transverse plate 1c and is thick enough is also arranged in a radial mode, not only can provide enough supporting force for the bin discharger, but also can provide enough driving force for the bin discharger to advance and retreat, and can ensure that materials cannot form accumulation in the travelling wheel 1 to influence use.
The nonmetal supporting wheel plate 1d contacts the ground, so that the ground at the bottom of the bin is not damaged due to the fact that the material is too hard while the sufficient driving force is provided for the bin discharger, if the resistance is too large in the forward running process of the bin discharger, the walking wheel 1 can properly slide, a buffer space is provided for the bin discharger, and the bin discharger can continuously move forward after the front resistance is reduced, so that the bin discharger and a material pile can be effectively prevented from being hard and hard, and equipment damage is avoided.
The nonmetallic supporting wheel plate 1d belongs to a vulnerable part, and needs to be replaced after being worn to a certain extent, and only the bolts are needed to be loosened next to each other during replacement, the wheel plate pressing plate 1e is taken down, the new nonmetallic supporting wheel plate 1d is replaced, the method is very convenient and quick, and the cost of accessories is reduced to the greatest extent.
The walking main driving sprocket 3, the chain and the walking driven sprocket 4 are positioned in the closed protecting cover 5, so that dust or materials can be prevented from entering the protecting cover 5 in the running process of the bin discharger, and the meshing of the chain with the walking main driving sprocket 3 and the walking driven sprocket 4 is influenced. The top of the shield 5 is provided with a lubricating nipple 5a, and lubricating oil can be added to a chain in the shield 5 through the lubricating nipple 5a, so that the chain is fully lubricated with the meshing of the traveling main driving sprocket 3 and the traveling driven sprocket 4.
As shown in fig. 2, the infrared sensors 47 are respectively installed on the main beam connecting plates 9 of each group, and the control system controls the advancing speeds of the two groups of travelling wheels 1 to be consistent through the current and the signals monitored by the infrared sensors, so that the deflection of the bin discharger during advancing or retreating is avoided, and the direction vertical to the Fang Cang axis is always kept to be advanced stably.
As shown in fig. 9 to 11, the auger main driving assembly comprises an active stand 11, the active stand 11 comprises an active stand external wall panel 11b and an active stand internal wall panel 11a which are parallel to each other, the active stand external wall panel 11b and the top of the active stand internal wall panel 11a are connected to form a closed whole, and the intensity of the active stand 11 is higher and the structure is more stable due to the double-layer wall structure. The middle part outside the driving machine seat external wall panel 11b is fixedly provided with a driving end bracket 12, the driving end bracket 12 can be directly welded or connected through bolts, the front side and the rear side of the driving end bracket 12 are respectively provided with an auger speed reducer 14, the input ends of the two auger speed reducers 14 are respectively driven by auger motors 13, and the two auger motors 13 are respectively positioned at the top parts of the auger speed reducers 14. The driving base 11 is in a shape with a narrow upper part and a wide lower part, a through cable duct 11c is arranged in the center of the top, and a power line of the auger motor 13 can pass through the cable duct 11 c.
The output ends of the two auger speed reducers 14 are respectively provided with an auger main driving shaft 15, the two auger main driving shafts 15 are respectively fixed with a discharging auger chain wheel 15b and are supported in the mounting hole of the driving machine seat 11 through the driving side bearing group, the extending ends of the two auger main driving shafts 15 are respectively connected with one end of a connecting shaft 16 in a screwed mode, the other ends of the two connecting shafts 16 are respectively connected with one end of a driving side universal joint 17 through bolts and keys, and the other ends of the driving side universal joints 17 are connected with the driving end of a transverse discharging auger 34.
The auger motor 13 drives the auger speed reducer 14 to operate, the output end of the auger speed reducer 14 drives the auger main driving shaft 15 to rotate, the auger main driving shaft 15 drives the connecting shaft 16 to rotate through threads, the connecting shaft 16 drives the transverse discharging auger 34 to rotate through the driving side universal joint 17, and materials on two sides of a house are conveyed to the middle of the Fang Cang.
The front protruding part extending forwards and the rear protruding part extending backwards are respectively arranged at the front end and the rear end of the driving base 11, the front end of the front protruding part and the rear end of the rear protruding part are respectively provided with a driving side edge cleaning auger 18 for conveying bin edge materials to the middle area, the driving side edge cleaning auger 18 is divided into an inner section and an outer section, the middle part of the driving side edge cleaning auger is connected into a whole through a driving edge cleaning auger intermediate shaft 18a, two ends of the driving edge cleaning auger intermediate shaft 18a are respectively inserted into a driving edge cleaning auger central tube, a plurality of through holes are formed in the circumference of the driving edge cleaning auger central tube, and the driving edge cleaning auger central tube and the outer end of the driving edge cleaning auger intermediate shaft 18a are welded into a whole through multiple-point welding of the through holes. The outer half of the driving side edge cleaning auger 18 is located at the front side of the auger speed reducer 14, and the inner half of the driving side edge cleaning auger 18 is located at the front side of the auger main drive shaft 15, the connecting shaft 16 and the driving side universal joint 17.
The middle part of the middle shaft 18a of the driving edging auger is provided with a driving edging sprocket 19, two sides of the driving edging sprocket 19 are respectively supported in wallboard mounting holes of the front protruding part and the rear protruding part through driving edging bearing seats 18b, and the driving edging sprocket 19 is respectively in transmission connection with a corresponding discharging auger Long Lianlun b through driving edging chains 20.
The discharging auger chain wheel 15b is respectively located in the inner cavity of the driving machine seat 11, the driving side edge cleaning chain 20 is respectively located in the inner cavity of the front protruding portion or the rear protruding portion, the top portions of the front protruding portion and the rear protruding portion are respectively covered with the chain transmission upper cover 11d, the bottoms of the driving machine seat 11, the front protruding portion and the rear protruding portion are fixed through screws, the oil collecting bottom cover 11e is arranged at the bottoms of the driving machine seat 11, the front protruding portion and the rear protruding portion, and the oil discharging plug 11f is arranged at the bottom of the oil collecting bottom cover 11 e. The chain transmission upper cover 11d, the oil collecting bottom cover 11e and the walls of the front protruding part and the rear protruding part of the driving machine seat form a closed space, materials are prevented from entering, oil can be injected onto the driving side edge cleaning chain 20 through the oil nozzle, lubrication is enhanced, redundant oil stains fall into the oil collecting bottom cover 11e, and the oil discharging plug 11f can be opened for discharging.
The active side bearing group comprises an active side bearing I15 a, an active side bearing II 15c and an active side bearing III 15d, wherein the active side bearing I15 a and the active side bearing II 15c are respectively double-row tapered roller bearings and can bear bidirectional axial force, one side of an inner ring of the active side bearing I15 a facing the auger speed reducer 14 is propped against an outer shaft shoulder of the auger main driving shaft 15 through a shaft sleeve I, an outer ring of the active side bearing I15 a is embedded in a bearing seat of the active side bearing I15 a, namely, an active side bearing seat I, and the active side bearing seat I is supported in a mounting hole of an inner wall plate 11a of the active machine seat. The closed end of the driving side bearing seat I facing the screw speed reducer 14 is sleeved on the shaft sleeve I of the driving side bearing I15 a and is sealed through the framework oil seal I, a sealing cover is arranged at a port of the driving side bearing seat I facing the driving side universal joint 17, a spigot is arranged on the sealing cover and is abutted against the outer ring of the driving side bearing I15 a, a sealing ring is embedded in the center of the sealing cover, a gland is arranged on the outer side of the sealing ring, and the gland is fixed on one side of the sealing cover facing the driving side universal joint 17.
The second active-side bearing 15c is fitted into the second active-side bearing housing, and the second active-side bearing housing 15c is supported in the mounting hole of the outer active-housing wall plate 11 b. The discharging auger chain wheel 15b is abutted against the shaft shoulder on the other side of the auger main driving shaft 15, one side of the discharging auger chain wheel 15b facing the auger speed reducer 14 is abutted against a second shaft sleeve, the second shaft sleeve penetrates through a central hole of the closed end of the driving side bearing seat, and a skeleton oil seal is embedded in the center of the closed end of the driving side bearing seat.
The third active bearing 15d is positioned outside the second active bearing 15c and is a four-point contact ball bearing so as to bear the bidirectional axial load and moment load of the transverse tapping screw 34; the driving side bearing seat III 15d is embedded in the driving side bearing seat III, the driving side bearing seat III is divided into an inner bearing seat and an outer bearing seat, two corner parts of the driving side bearing seat III 15d are respectively embedded in the inner bearing seat of the driving side bearing seat III and the inner corner part of the outer bearing seat, the inner bearing seat of the driving side bearing seat III 15d is abutted against the outer side of the driving side bearing seat II, and the outer bearing seat of the driving side bearing seat III 15d is abutted against the outer side of the inner bearing seat, so that the play of the four-point contact ball bearing is convenient to adjust.
The outer bearing seat of the driving side bearing III 15d faces the center of the closed end of the auger speed reducer 14 and is provided with a framework oil seal III. In operation, the main driving shaft 15 of the auger bears great axial force and torque, and the driving side bearing group adopts a three-bearing combination mode, so that great torque and bidirectional axial force can be transmitted.
The outer end of the driving side edge cleaning auger 18 is close to the wall of the bungalow, and the inner end of the driving side edge cleaning auger 18 is positioned at the front side of the driving end of the transverse discharging auger 34.
When the bin discharger advances, the auger motor at the front side drives the front auger speed reducer to operate, the output end of the front auger speed reducer drives the front auger main driving shaft to rotate, and the front auger main driving shaft drives the front discharging auger to rotate through the front connecting shaft and the front driving side universal joint so as to transversely convey materials to a discharging point in the middle of the bin.
When the front auger main driving shaft rotates, a front discharging auger chain wheel arranged on the front auger main driving shaft drives a front driving side edge cleaning chain wheel 19 on the front side to rotate through a front driving side edge cleaning chain 20, the front driving side edge cleaning chain wheel 19 on the front side drives a front driving side edge cleaning auger 18 on the front side to rotate, the front driving side edge cleaning auger is a front small auger, materials at the driving end edge of the bin outlet machine are transversely and inwards conveyed to the front side of the front discharging auger, the front discharging auger relay conveys the materials to a discharging point in the middle of a bin, and therefore the materials at the edge of a wall can be cleaned, and the materials in the bin are guaranteed to be discharged to the greatest extent.
When the material pile in the bin collapses, the material can collapse to the rear of the bin discharger, at the moment, the bin discharger retreats, the auger motor at the rear side drives the rear auger speed reducer to operate, the output end of the rear auger speed reducer drives the rear auger main driving shaft to rotate, the rear auger main driving shaft drives the rear discharging auger to rotate through the rear connecting shaft and the rear driving side universal joint, and the material is transversely conveyed to a discharging point in the middle of the bin.
When the main driving shaft of the rear auger rotates, the rear discharging auger chain wheel arranged on the main driving shaft drives the driving side edge cleaning chain wheel 19 on the rear side to rotate through the driving side edge cleaning chain wheel 20 on the rear side, the driving side edge cleaning chain wheel 19 on the rear side drives the driving side edge cleaning auger on the rear side to rotate, the rear driving side edge cleaning auger transversely and inwards conveys materials at the edge of the driving end of the bin outlet machine to the rear side of the rear discharging auger, the rear discharging auger relay conveys the materials to a discharging point in the middle of a bin, so that the materials at the edge of a wall can be cleaned, and the materials in the bin are ensured to be discharged to the greatest extent.
As shown in fig. 12 to 14, the driven frame 21 includes a driven frame outer wall plate 21b and a driven frame inner wall plate 21a parallel to each other, the driven frame outer wall plate 21b and the top of the driven frame inner wall plate 21a are connected to form a closed whole, and the welded double-layer wall structure makes the strength of the driven frame 21 higher and the structure more stable. Driven main shafts 22 are respectively arranged on the front side and the rear side of the driven base 21, driven side bearings 23 are respectively arranged in the middle of the two driven main shafts 22, and the driven side bearings 23 are CARB annular roller bearings which can be used for aligning and extending under heat, so that the temperature change compensation of the discharging auger and the rotation of the driven side edge cleaning auger 28 are ensured.
The driven side bearing 23 is located in the driven side bearing seat 23a, the inner ring of the driven side bearing 23 abuts against the shaft shoulder of the driven main shaft 22, an inner ring top sleeve 23b is arranged between the inner ring of the driven side bearing 23 and the driven main shaft gear 24, a lock nut 25 is pressed on the outer side of the driven main shaft gear 24, and the lock nut 25 is screwed on the end of the driven main shaft 22 located in the inner cavity of the driven housing.
The end opening of the driven side bearing seat 23a in the inner cavity of the driven base is covered with a driven bearing gland 23c, and the center hole of the driven bearing gland 23c is sleeved on the outer ring of the inner ring top sleeve 23b and is sealed through a framework oil seal. The driven side bearing seat 23a is also provided with a framework oil seal facing the center of the closed end of the transverse discharging auger 34, and is sealed with the driven main shaft 22.
The driven side bearing seat 23a is floatingly supported in the mounting hole of the driven base inner wall plate 21a, the end of the driven main shaft 22 positioned in the driven base inner cavity is respectively provided with a driven main shaft gear 24, and the other end of the driven main shaft 22 is respectively provided with a driven main shaft flange 22a and is connected with the driven end of the transverse discharging auger 34. When the transverse discharging auger 34 rotates to transversely convey materials along the width direction of the barn, the driven main shaft 22 is supported in the driven side bearing seat 23a to rotate in a following manner, and the driven side bearing seat 23a can transversely slide in the mounting hole of the inner wallboard 21a of the driven machine base so as to adapt to the axial size fluctuation of the transverse discharging auger 34.
The lower extreme front and back of driven frame 21 is equipped with the front lobe portion that extends forward and the back lobe portion that extends backward respectively, the front end of front lobe portion and the back end of back lobe portion are equipped with the clear limit auger 28 of driven side that will storehouse limit material to mid region respectively, driven side clear limit auger 28's middle part is installed respectively and is driven side clear limit gear 30 and support in the mounting hole of front lobe portion or back lobe portion through the bearing, driven side clear limit gear 30 meshes with driven side carrier gear 26 respectively, driven side carrier gear 26 is fixed at the middle part of driven bridge shaft, driven bridge shaft's both ends are supported in the wallboard mounting hole of driven frame front lobe portion and back lobe portion through the bridge shaft bearing respectively, driven frame front lobe portion and the wallboard mounting hole outer port of back lobe portion cover has the bridge shaft seal lid 27 respectively. The other sides of the driven side carrier gears 26 are respectively engaged with the corresponding driven spindle gears 24.
The driven spindle gear 24 has a smaller width than the driven side carrier gear 26 to accommodate axial float of the transverse discharge auger 34 and to maintain good engagement at all times.
The driven side edge cleaning auger 28 is divided into an inner section and an outer section, the middle section of the driven side edge cleaning auger is connected into a whole through a driven edge cleaning auger intermediate shaft 28a, two ends of the driven edge cleaning auger intermediate shaft 28a are respectively inserted into a driven edge cleaning auger central tube, a plurality of through holes are formed in the circumference of the driven edge cleaning auger central tube, multi-point welding is conducted through the through holes, and the driven edge cleaning auger intermediate shaft 28a and the driven edge cleaning auger central tube are welded into a whole. The driven side trimming gear 30 is mounted in the middle of the driven trimming auger intermediate shaft 28a, and both sides of the driven side trimming gear 30 are respectively supported in the wall plates of the front protrusion and the rear protrusion through the driven side trimming bearing seat 29.
When the transverse discharging auger 34 rotates for conveying materials, the driven main shaft 22 and the driven main shaft gear 24 rotate in a following way, the driven main shaft gear 24 drives the driven side edge cleaning gear 30 to rotate through the driven side carrier gear 26, and the driven side edge cleaning gear 30 drives the driven side edge cleaning auger 28 to rotate through the driven side edge cleaning auger intermediate shaft 28a so as to convey materials on the wall side of the house to the front side or the rear side of the transverse discharging auger 34.
The driven side carrier gear 26 is fixed to the middle of the driven bridge shaft, and both ends of the driven bridge shaft are supported in the wall plates of the front protrusion and the rear protrusion through driven bridge bearings, respectively.
The connecting end face of the driven main shaft flange 22a is provided with a straight groove caulking groove, and a flat key is embedded in the straight groove caulking groove and is connected with the driven end of the transverse discharging auger 34, so that torque can be transmitted better.
The outer end of the driven side edge cleaning auger 28 is close to the wall of the bungalow, and the inner end of the driven side edge cleaning auger 28 is positioned at the front side of the driven end of the transverse discharging auger 34, so that materials on the wall edge can be conveniently conveyed transversely for a small section and conveyed to the working area of the discharging auger to be conveyed continuously.
When the machine advances, the front lateral discharge auger 34 rotates to convey the material laterally to a discharge point in the middle of the silo. The front driven main shaft rotates along with the front transverse discharging auger 34, the front driven main shaft chain wheel drives the front driven side edge cleaning gear 30 to rotate through the front driven side carrier gear 26, the front driven side edge cleaning gear 30 drives the front driven side edge cleaning auger 28 to rotate, the front driven side edge cleaning auger 28 transversely and inwards conveys materials at the driven end edge of the bin outlet machine to the front side of the front discharging auger, the front discharging auger relay conveys the materials to a discharging point in the middle of a bin, and therefore the materials at the edge of a driven end wall can be cleaned, and the materials in the bin are guaranteed to be discharged to the greatest extent.
When the material pile in the bin collapses, the material can collapse to the rear of the bin discharger, at the moment, the bin discharger retreats, the rear transverse discharging auger 34 rotates, the rear driven main shaft rotates with the rear discharging auger, the rear driven main shaft chain wheel drives the rear driven side edge cleaning gear 30 to rotate through the rear driven side gap bridge gear 26, the rear driven side edge cleaning gear 30 drives the rear driven side edge cleaning auger 28 to rotate, the rear driven side edge cleaning auger 28 transversely and inwards conveys the material at the driven end edge of the bin discharger to the rear side of the rear discharging auger, the rear discharging auger relay conveys the material to a discharging point in the middle of the bin, and therefore the material at the driven end wall edge can be cleaned, and the material in the bin is ensured to be discharged to the greatest extent.
As shown in fig. 1 to 5, a front aggregate discharging mechanism and a rear aggregate discharging mechanism are installed at the middle section of the main beam 31. The housing of the front aggregate discharge mechanism passes back and forth over the main beam 31 from the lower front side of the main beam, and the housing of the rear aggregate discharge mechanism passes back and forth over the main beam 31 from the lower rear side of the main beam. The traditional discharging from the pit is changed into the discharging directly from the ground, the material is lifted upwards through the inclined aggregate discharging mechanism, and the material passes over the main beam 31 of the bin discharger.
The lower ports of the front aggregate discharge casing 32 and the rear aggregate discharge casing 33 are respectively positioned above the middle coaxial shafts 34c of the corresponding transverse discharge augers 34; two hollow sprockets 35 are symmetrically mounted on the intermediate coaxial shaft 34c, respectively, to be rotatable relative to each other. The middle coaxial 34c and the transverse discharging auger 34 are coaxial and run at the same speed, and the idle sleeve chain wheel 35 takes the middle coaxial 34c as the center, so that different rotating speeds are realized.
The upper ends of the front aggregate discharging shell 32 and the rear aggregate discharging shell 33 are respectively provided with a middle discharging driving shaft 36, two scraper driving sprockets 36a positioned in the inner cavity of the shell are symmetrically arranged on the middle discharging driving shafts 36, the scraper driving sprockets 36a on the same side are in transmission connection with the empty sleeve sprockets 35 through middle discharging chains 37, and discharging scrapers 38 are connected between corresponding links of the two middle discharging chains 37; each outfeed flight 38 extends upwardly along the bottom wall of the respective housing.
The rear port of the front aggregate discharging shell 32 is connected with a discharging hopper 39 which extends backwards and downwards, the lower port of the discharging hopper 39 is aligned with the input end of the belt conveyor 40, the front end of the belt conveyor 40 is connected to the rear side of the middle part of the main beam 31, and the rear end of the belt conveyor 40 extends outwards to Fang Cang.
When the discharging machine advances to discharge, the discharging auger at the front side rotates to transversely convey materials to the lower port of the front discharging shell 32, the middle discharging driving shaft 36 at the upper end of the front discharging shell 32 rotates under the driving of the scraper motor, the scraper driving chain wheel 36a synchronously rotates along with the middle discharging driving shaft 36 and drives the empty sleeve chain wheel 35 at the lower end to rotate through the middle discharging chain 37, the discharging scrapers 38 distributed on the middle discharging chain 37 ascend along the bottom wall of the front discharging shell 32, the materials at the bottom are scraped to the upper end of the front discharging shell 32 and enter the discharging hopper 39 to slide downwards after passing through the main beam 31, and the materials sliding downwards fall on the belt conveyor 40 to be output backwards. The lower end of the front aggregate discharging mechanism is coaxial with the transverse discharging auger 34, so that speed difference is realized, and the discharging amount is ensured.
The scraping edges of the discharging scrapers 38 are respectively and uniformly provided with rake teeth 38a, so that certain hardened materials in front can be broken, and the hardened materials and materials sent by the transverse discharging auger 34 are conveyed upwards and backwards.
When the material pile in the bin collapses, the material collapses to the rear of the main beam 31, at the moment, the bin discharger retreats, the transverse discharging auger 34 at the rear side rotates to transversely convey the material to the lower port of the rear material collecting and discharging shell 33, the middle discharging driving shaft 36 at the upper end of the rear material collecting and discharging shell 33 rotates under the driving of the rear scraper motor, the empty sleeve chain wheel 35 at the lower end is driven to rotate through the scraper driving chain wheel 36a and the middle discharging chain 37, the discharging scrapers 38 of the rear material collecting and discharging mechanism ascend along the bottom wall of the rear material collecting and discharging shell 33, the material at the bottom is scraped to the upper end of the rear material collecting and discharging shell 33, and falls to the front side of the front material discharging auger above the front side of the main beam 31 after crossing the main beam 31, and then the bin discharger recovers the front material discharging.
The middle part of the inner cavity of the front aggregate discharging shell 32 is provided with a scraper middle baffle plate 32a, two ends of the scraper middle baffle plate 32a are upturned and positioned between the upper and lower middle discharging chains 37 and above the lower discharging scraper 38. The material is confined between the scraper spacer guide 32a and the bottom wall of the front aggregate discharge casing 32, facilitating the material to travel up a steeper angle. A similar scraper septum guide is also provided in the middle of the cavity of the rear aggregate discharge casing 33.
The belt conveyor 40 is quite common and easy to obtain in grain storage groups, the front end of the belt conveyor 40 can be quickly hooked on the middle rear side of the main beam 31 through the quick-inserting assembly 40a, and the belt conveyor can move forward along with the grain delivery machine, so that the grain delivery machine is quite convenient and quick.
When the discharging machine reaches the tail end of the house, the belt conveyor 40 at the rear side is released, the belt conveyor 40 is hooked at the middle part of the front side of the main beam 31 again when the next discharging machine needs to be used in a reverse way, and a discharging hopper 39 extending forwards and downwards is connected to the front port at the upper part of the rear aggregate discharging shell 33, so that the front and rear reverse exchange can be realized.
Hanging shafts 34b are respectively arranged on two sides of the middle coaxial shaft 34c, the hanging shafts 34b are respectively supported in hanging bearing seats 41, the tops of the hanging bearing seats 41 are respectively connected to hanging supports 31a through hanging rods 42, and the hanging supports 31a are welded on the main beams 31. Two ends of the transverse discharging auger 34 are supported by the main driving end and the driven end, and at least two pairs of hanging shafts 34b are arranged in the middle section of the transverse discharging auger 34 to form multi-point support, so that the distance between supporting points of the transverse discharging auger 34 is shortened, and the strength and rigidity of the transverse discharging auger 34 are improved.
The hanging support 31a is respectively fixed with a supporting seat rod 45 extending downwards, the lower ends of the supporting seat rods 45 are respectively provided with a crushing shaft, the crushing shafts are respectively provided with a material breaking impeller 46, and the material breaking impellers 46 are supported on the ground to advance. Due to the position of the hanging bearing seat 41, the spiral blade is interrupted, the material breaking impeller 46 rotates through friction with the ground, and simultaneously breaks the front material so as to be driven by the spiral blades at two sides to discharge; the lower end of the supporting seat rod 45 is supported on the ground through the material breaking impeller 46, so that the defect of insufficient rigidity caused by overlarge width can be overcome, and the front of the hanger can be cut during advancing.
An auger universal joint 34d is arranged between the hanging shaft 34b and the driven end support, and the auger universal joint 34d is arranged at a position close to the hanging shaft 34b so as to reduce the installation accuracy of the transverse discharging auger 34.
The part of the transverse discharging auger 34 between the hanging shaft 34b and the end support is a bamboo-shaped hollow shaft which is formed by nesting and welding section by section and has thick middle and thin two ends, so that the structure of the transverse discharging auger 34 is adapted to the load born by the same, the weight is further reduced, and the strength of the middle part of the supporting point is improved.
The helical blade adopts the variable pitch structure, and the closer to the pitch of the middle coaxial 34c is smaller, and the closer to the middle, the larger the material conveying amount is, the smaller the pitch is, so that the conveying capacity is improved.
The auger baffle 43 is arranged on the rear side of the advancing direction of the transverse discharging auger 34 in a matched mode, and the auger baffle 43 blocks materials in the discharging auger, so that conveying efficiency of the spiral blade is improved, and the amount of materials left on the ground is reduced. A brush 44 or a rubber scraper is arranged at the lower edge of the auger baffle 43.
The foregoing description is only of a preferred embodiment of the invention and is not intended to limit the scope of the invention. In addition to the embodiments described above, other embodiments of the invention are possible. All technical schemes formed by equivalent substitution or equivalent transformation fall within the protection scope of the invention. The technical features of the present invention that are not described may be implemented by or using the prior art, and are not described herein.

Claims (8)

1. The utility model provides a wheel pushing type shield constructs machine of delivering from house, includes along the girder of house width direction extension, its characterized in that: two groups of travelling wheels are arranged at the bottom of the main beam by taking the middle point as a boundary, each travelling wheel is respectively fixed on a travelling shaft, the ends of each group of travelling shafts are respectively connected with each other through an Oldham coupling and a connecting rod, and the two groups of travelling shafts are respectively driven by respective travelling driving gear motors; the front side and the rear side of the bottom of the main beam are respectively provided with a transverse discharging auger, and the transverse discharging augers are respectively provided with positive and negative spiral blades for respectively conveying materials at two sides of the house to a middle collecting point;
the main beam is characterized in that a driving end of the main beam is fixedly connected with a driving machine seat, driving end brackets are fixed on the outer sides of the driving machine seat, auger speed reducers are respectively installed on the front side and the rear side of the driving end brackets, auger main driving shafts are respectively arranged at the output ends of the two auger speed reducers, transverse discharging auger chain wheels are respectively fixed on the two auger main driving shafts and are supported in mounting holes of the driving machine seat through driving side bearing groups, connecting shafts are respectively screwed at the extending ends of the two auger main driving shafts, and the other ends of the two connecting shafts are respectively connected with driving ends of corresponding transverse discharging augers through driving side universal joints; the front end of the front protruding part and the rear end of the rear protruding part are respectively provided with a driving side edge cleaning auger for conveying bin edge materials to a middle area, the middle parts of the driving side edge cleaning augers are respectively provided with driving side edge cleaning sprockets, the driving side edge cleaning sprockets are supported in mounting holes of the front protruding part or the rear protruding part through bearing seats, and the driving side edge cleaning sprockets are respectively in transmission connection with corresponding transverse discharging auger sprockets through driving side edge cleaning chains;
The driven end of the main beam is fixedly connected with a driven base, the driven base comprises a driven base outer wall plate and a driven base inner wall plate which are parallel to each other, the driven base outer wall plate is connected with the top of the driven base inner wall plate to form a closed whole, driven spindles are respectively arranged on the front side and the rear side of the driven base, driven bearing bearings are respectively arranged in the middle parts of the two driven spindles, bearing seats of the driven bearings are floatingly supported in mounting holes of the driven base inner wall plate, driven spindle gears are respectively arranged at the ends of the driven spindles, which are positioned in the inner cavities of the driven bases, and driven spindle flanges are respectively arranged at the other ends of the driven spindles and are connected with the driven ends of corresponding transverse discharging augers; the front end of the front protruding part and the rear end of the rear protruding part are respectively provided with a driven side edge cleaning auger for conveying bin edge materials to a middle area, the middle parts of the driven side edge cleaning augers are respectively provided with driven side edge cleaning gears and are supported in mounting holes of the front protruding part or the rear protruding part through bearings, and the driven side edge cleaning gears are respectively meshed with corresponding driven main shaft gears through driven side carrier gears.
2. The wheel-pushing shield delivery machine of claim 1, wherein: the walking wheel is characterized in that two parallel main beams are arranged on the main beams, two main beam connecting plates which are parallel to each other and perpendicular to the walking shafts are respectively arranged on two sides of each group of walking wheels, two sides of the upper end of each main beam connecting plate are respectively welded between the opposite side walls of the two main beams, the lower ends of each main beam connecting plate are respectively supported on the corresponding walking shafts through belt seat bearings, walking driving bases are respectively arranged above the walking wheels in the middle of each group, the bottoms of each walking driving base are respectively fixed on the tops of the two main beams, walking driving speed reducing motors are respectively fixed on the walking driving bases, walking driving chain wheels are respectively installed at the output ends of the walking driving speed reducing motors, each walking driving chain wheel is respectively connected with the walking driven chain wheels in a transmission mode through chains, and the walking driven chain wheels are respectively fixed on the walking shafts in the middle of each group.
3. The wheel-pushing shield delivery machine of claim 1, wherein: the wheel is characterized in that the two ends of the travelling wheel are respectively provided with a flower disc, the centers of the flower discs are respectively fixed with a flange sleeve, the center seats of the flange sleeves are fixed on corresponding travelling shafts through bolts, flower disc caulking grooves extending radially are uniformly formed in the peripheries of the flower discs, a plurality of connecting transverse plates are uniformly connected between the two flower discs, each connecting transverse plate is L-shaped, the vertical edges of the two ends of each connecting transverse plate are respectively embedded in the corresponding flower disc caulking grooves and welded, the transverse edges of the two ends of each connecting transverse plate are respectively covered on the peripheries of the flower discs, the vertical edges of each connecting transverse plate are respectively pressed with a non-metal supporting wheel plate extending along the axial direction of the non-metal supporting wheel plate, wheel plate pressing plates are respectively pressed on the outer sides of each non-metal supporting wheel plate, the bolts penetrate through the wheel plate pressing plates, the non-metal supporting wheel plates and the mounting holes on the connecting transverse plates to fixedly connect the three, and the outer edges of each non-metal supporting wheel plate pressing plates are higher than the connecting transverse plates and the wheel plate pressing plates and are distributed on the same circumference.
4. The wheel-pushing shield delivery machine of claim 1, wherein: the driving machine seat comprises a driving machine seat outer wall plate and a driving machine seat inner wall plate which are parallel to each other, the driving machine seat outer wall plate is connected with the top of the driving machine seat inner wall plate to form a closed whole, and the driving end bracket is fixed in the middle of the outer side of the driving machine seat outer wall plate; the driving side edge cleaning auger is divided into an inner section and an outer section, the middle of the driving side edge cleaning auger is connected into a whole through a driving side edge cleaning auger middle shaft, two ends of the driving side edge cleaning auger middle shaft are respectively inserted into a driving side edge cleaning auger middle pipe and welded into a whole, a driving side edge cleaning chain wheel is installed in the middle of the driving side edge cleaning auger middle shaft, and two sides of the driving side edge cleaning chain wheel are respectively supported in wallboards of the front protruding part and the rear protruding part through driving side edge cleaning bearing seats.
5. The wheel-pushing shield delivery machine of claim 1, wherein: the first active bearing set comprises a first active bearing, a second active bearing and a third active bearing, the first active bearing and the second active bearing are respectively double-row tapered roller bearings, a bearing seat of the first active bearing is supported in a mounting hole of an inner wallboard of the active machine base, and a bearing seat of the second active bearing is supported in a mounting hole of an outer wallboard of the active machine base; the third active bearing is positioned on the outer side of the second active bearing and is a four-point contact ball bearing, the bearing seat of the third active bearing comprises an inner bearing seat and an outer bearing seat, the inner bearing seat of the third active bearing is abutted against the outer side of the second active bearing seat, and the outer bearing seat of the third active bearing is abutted against the outer side of the inner bearing seat.
6. The wheel-pushing shield delivery machine of claim 1, wherein: the driven side edge cleaning auger is divided into an inner section and an outer section, the middle parts of the inner section and the outer section are connected into a whole through a driven edge cleaning auger intermediate shaft, two ends of the driven edge cleaning auger intermediate shaft are respectively inserted into a driven edge cleaning auger central pipe and welded into a whole, a driven side edge cleaning gear is arranged in the middle part of the driven edge cleaning auger intermediate shaft, and two sides of the driven side edge cleaning gear are respectively supported in wallboards of the front protruding part and the rear protruding part through driven side edge cleaning bearing seats;
the driven side bearing is a CARB annular roller bearing, and the width of the driven main shaft gear is smaller than that of the driven side carrier gear.
7. The wheel-pushing shield delivery machine of claim 1, wherein: the middle section of the main beam is provided with a front aggregate discharging mechanism and a rear aggregate discharging mechanism, the shell of the front aggregate discharging mechanism passes through the main beam upwards from the lower direction of the front side of the main beam, and the shell of the rear aggregate discharging mechanism passes through the main beam upwards from the lower direction of the rear side of the main beam; the lower ports of the front aggregate discharging shell and the rear aggregate discharging shell are respectively positioned above the middle parts of the corresponding transverse discharging augers, and the middle parts of the transverse discharging augers are respectively provided with a middle coaxial shaft; two hollow sleeve chain wheels capable of rotating relatively are symmetrically arranged on the middle coaxial shaft respectively, the upper ends of the front aggregate discharging shell and the rear aggregate discharging shell are respectively provided with a middle discharging driving shaft, two scraper driving chain wheels positioned in the inner cavity of the shell are symmetrically arranged on the middle discharging driving shafts, the scraper driving chain wheels on the same side are in transmission connection with the hollow sleeve chain wheels through middle discharging chains, and discharging scrapers are connected between corresponding chain links of the two middle discharging chains; the rear port of the front aggregate discharging shell is connected with a discharging hopper which extends backwards and downwards, the lower port of the discharging hopper is aligned with the input end of the belt conveyor, the front end of the belt conveyor is connected to the rear side of the middle of the main beam, and the rear end of the belt conveyor extends outwards to Fang Cang.
8. The wheel-pushing shield delivery machine of claim 7, wherein: hanging shafts are respectively arranged on two sides of the middle coaxial shaft, the hanging shafts are respectively supported in hanging bearing seats, the tops of the hanging bearing seats are respectively connected to hanging supports through hanging rods, and the hanging supports are welded on the main beams; the hanging support is respectively fixed with a supporting seat rod extending downwards, the lower ends of the supporting seat rods are respectively provided with a crushing shaft, and the crushing shafts are respectively provided with a crushing impeller; the outer edges of the helical blades are respectively provided with cutting teeth, and scraping edges of the discharging scrapers are respectively and uniformly provided with rake teeth.
CN202210517550.5A 2022-05-12 2022-05-12 Wheel pushing type shield delivery machine Active CN114751214B (en)

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CN114751214B true CN114751214B (en) 2023-07-18

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116062492B (en) * 2023-03-06 2023-06-16 中铁工程服务有限公司 Solid-liquid mixture conveying system
CN117466012B (en) * 2023-12-28 2024-03-12 江苏通惠机电设备有限公司 Double-auger type track warehouse cleaning machine

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GB128928A (en) * 1917-11-02 1919-11-14 Structural Pressed Steel Wheel Metal Wheel.
JPH0867102A (en) * 1994-08-30 1996-03-12 Mametora Noki Kk Wheel for small tiller
JPH1114211A (en) * 1997-06-24 1999-01-22 Shinsei Kogyo:Kk Fine ice carrying system
JP4702683B2 (en) * 2005-12-09 2011-06-15 三和産業株式会社 SUBJECT SUPPLY DEVICE AND METHOD
CN201151570Y (en) * 2008-02-02 2008-11-19 郑州倍瑞机电设备有限公司 House-shaped spiral bin discharger
CN202594421U (en) * 2012-04-17 2012-12-12 牧羊有限公司 Tri-axial spiral conveying bin discharger
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