CN107161727B - Warehouse-out and warehouse-cleaning device of circular warehouse - Google Patents

Warehouse-out and warehouse-cleaning device of circular warehouse Download PDF

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Publication number
CN107161727B
CN107161727B CN201710422512.0A CN201710422512A CN107161727B CN 107161727 B CN107161727 B CN 107161727B CN 201710422512 A CN201710422512 A CN 201710422512A CN 107161727 B CN107161727 B CN 107161727B
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shaft
girder
head
plate
tail
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CN107161727A (en
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徐静
胡斌
陈婷
于全想
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Myande Group Co Ltd
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Myande Group Co Ltd
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Publication of CN107161727A publication Critical patent/CN107161727A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • B65G65/42Devices for emptying otherwise than from the top using belt or chain conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/02Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
    • B65G65/06Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with endless scraping or elevating pick-up conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The invention relates to a discharging and cleaning device of a circular stock bin, which comprises a central rotating mechanism, a main driving mechanism, a scraper plate discharging mechanism, a girder mechanism and a revolution travelling mechanism, wherein the central rotating mechanism comprises a rotating cylinder coaxial with the stock bin, and the bottom of the rotating cylinder is provided with a rotating bottom plate; the scraper discharging mechanism comprises a head shaft and a tail shaft, the head shaft is arranged at the head part of the girder mechanism and is driven by the main driving mechanism, the tail shaft is arranged at the tail part of the girder mechanism, a chain is wound between a driving chain wheel on the head shaft and a driven chain wheel on the tail shaft, and scrapers are uniformly arranged on the chain; the revolution traveling mechanism is positioned in an annular space at the lower part of the storage bin, the tail part of the girder mechanism is supported on the revolution traveling mechanism, the head part of the girder mechanism is inserted into the rotary cylinder, and the head part of the girder mechanism is provided with a scraper mechanism discharge hole which is communicated with the rotary bottom plate and positioned between the rotary cylinder and the head shaft. The discharging and cleaning device of the circular silo can be suitable for a meal silo or an original granary, the operation energy consumption is low, and the silo building cost can be greatly saved.

Description

Warehouse-out and warehouse-cleaning device of circular warehouse
Technical Field
The invention relates to a circular stock bin, in particular to a delivery and cleaning device of the circular stock bin, belonging to the technical field of storage and discharge facilities.
Background
Materials such as grains, bean pulp and the like are usually stored in a silo for a long time, a silo discharging machine for outputting the materials is arranged at the bottom of the silo, and a discharge port of the silo is positioned at the center of the bottom of the silo. The traditional auger delivery machine conveys materials from the periphery to a discharge port positioned in the center. The central end of the auger is driven by a central driving mechanism, the central driving mechanism of the grain delivery machine comprises a main speed reducer and a coupler, the main speed reducer is positioned on the axis of the silo, the output shaft of the main speed reducer is connected with the driving end of the auger shaft through the coupler, and the outer end head of the auger shaft is supported on the tail mechanism through a tail end bearing.
When discharging, the main speed reducer drives the auger shaft to rotate through the coupler, and the auger shaft conveys the material to a silo discharge port in the center. The auger shaft rotates, and the tail mechanism drives the auger to move along the walking track, so that the auger rotates and revolves around the center of the silo, and materials on the whole circumference of the bottom can be conveyed to a discharge port of the silo.
The diameter of the silo is large, the length of the auger shaft is long, and the coupler and the main speed reducer which can align and bear bidirectional axial force and radial force are needed during installation, so that the processing and installation difficulty is increased.
The pulp discharging machine in the prior art can only adopt a screw conveyer discharging form due to poor pulp fluidity, and has high energy consumption, large investment and large processing difficulty; the coupler is required to be customized for the auger and the main speed reducer, and the cost is high.
For a raw grain silo for storing raw grain materials with better fluidity, such as soybeans, corns, wheat and the like, a plurality of discharge holes are usually arranged at the bottom of the silo. When the discharge ports are opened, the materials flow out of the discharge ports under the action of gravity and are conveyed out by the conveying belt. When the last material is about to be unloaded, the residual materials collected on the periphery of the storage bin can not automatically flow out and are accumulated on the periphery of the storage bin, and the materials retained in the storage bin must be thoroughly cleaned before new materials are stored. The emptying machine is usually pre-buried at the bottom of the raw grain bin to complete the final emptying.
The raw grain bin cleaner in the prior art also adopts a packing auger for discharging, and the bin cleaner cannot be used for a meal bin with poor liquidity. Except being equipped with central discharge gate in the clear storehouse machine feed bin, storehouse edge is with a plurality of discharge gates to being furnished with conveying equipment in each discharge gate below, many conveying equipment gather a bit again, cause the accessory equipment numerous, investment cost and consumption of power are big, and the operating cost is high, and installation and cost of maintenance are also high.
Based on the reasons, the large-scale raw grain bin and the meal bin are separately constructed at present, so that the investment cost is very high; but the raw grain bin and the meal bin can be commonly used in the process. At present, no universal delivery equipment is available, and the delivery equipment can deliver materials with good fluidity and can deliver materials with poor fluidity.
Disclosure of Invention
The invention aims to overcome the problems in the prior art, and provides the discharging and cleaning device of the circular storage bin, which has low operation energy consumption, can be suitable for materials with good fluidity, can also be suitable for materials with poor fluidity, and greatly reduces the construction cost of the storage bin.
In order to solve the technical problems, the discharging and cleaning device for the circular storage bin comprises a central rotating mechanism positioned in the center of the bottom of the storage bin, wherein the central rotating mechanism comprises a rotating cylinder body coaxial with the storage bin, a rotating top cap is arranged at the top of the rotating cylinder body, a rotating bottom plate is arranged at the bottom of the rotating cylinder body, the discharging device also comprises a main driving mechanism, a scraper discharging mechanism, a girder mechanism and a revolution travelling mechanism, the scraper discharging mechanism comprises a head shaft and a tail shaft which extend vertically, the head shaft is arranged at the head of the girder mechanism and driven by the main driving mechanism, and a driving chain wheel is arranged on the head shaft; the tail shaft is arranged at the tail part of the girder mechanism, and a driven chain wheel is arranged on the tail shaft; a chain is wound between the driving chain wheel and the driven chain wheel, and scrapers extending vertically are uniformly arranged on the chain at intervals; a silo conical surface which shrinks towards the center is arranged on the circumference of the lower part of the silo, the revolution travelling mechanism is positioned in an annular space below the silo conical surface, and a skirt plate which extends downwards is arranged on the circumference of the lowest end of the silo conical surface; the tail part of the girder mechanism is supported on the revolution travelling mechanism, the head part of the girder mechanism is inserted into the rotary cylinder, a scraper mechanism discharge port communicated with the rotary bottom plate is formed in the head part of the girder mechanism, and the scraper mechanism discharge port is located between the rotary cylinder and the head shaft.
Compared with the prior art, the invention has the following beneficial effects: when delivering from the warehouse or clearing the warehouse, main drive mechanism drive scraper blade discharge mechanism's head axle is rotatory, the epaxial drive sprocket of head passes through the chain and drives the epaxial driven sprocket of tail and rotate, the tail axle rotates in step, each scraper blade advances along with the chain on one side, the girder mechanism is scraped with the material on one side in the scraper blade forward edge of vertical extension, and the scraper blade promotes the material and advances to the rotatory barrel that is located feed bin bottom center, behind the material that is promoted by the scraper blade gets into rotatory barrel, before the head that reaches girder mechanism, fall from scraper mechanism discharge gate promptly, the scraper blade is along with the chain to return journey from the rear side behind the head axle. When the scraper plate outputs and guides the materials from the periphery to the center of the storage bin, the tail end of the beam mechanism carrying the scraper plate discharging mechanism revolves around the axis of the storage bin under the driving of the revolution travelling mechanism, so that the materials on the circumference of the bottom of the whole storage bin can be discharged. The rotary cylinder body and the rotary bottom plate of the central rotary mechanism rotate along with the heads of the girder mechanism and the scraper discharging mechanism, keep the relative position with the scraper discharging mechanism still and provide space for central discharging. The conical surface of the storage bin and the apron plates at the inner circumference of the conical surface can prevent materials with good fluidity from entering an annular space below the conical surface of the storage bin, and the revolution walking mechanism is prevented from being buried by the materials to cause unsmooth revolution. The girder mechanism bears the weight of the scraper discharging mechanism and the girder when providing space for the scraper discharging mechanism, and also bears the weight of materials above, so that the materials are prevented from directly entering between scrapers in the girder mechanism from the top to cause blockage of the scraper discharging mechanism. Because the scraper directly pushes the material to slide towards the discharge hole of the scraper mechanism, the power consumption is low and the advancing distance is short, compared with the spiral extrusion propulsion of a discharging auger, the energy consumption of the same discharging amount can be reduced by half, and the delivery cost is greatly reduced. For the material with better fluidity, the material can automatically flow into the space between the scrapers from the front side of the girder mechanism to form a certain collapse angle, and the material is discharged from the discharge hole of the scraper mechanism in time by the forward movement of the scrapers; because the shielding and revolution speeds of the girder mechanism are relatively slow, excessive materials can be prevented from entering between the scrapers, and the scrapers can be kept to run smoothly. To the relatively poor material of mobility, along with the revolution of girder mechanism and the continuous forward movement of scraper blade, the material is constantly scraped to the preceding side of scraper blade for the material in girder mechanism the place ahead constantly enters into between the scraper blade, advances under the promotion of scraper blade and discharges from scraper mechanism discharge gate. The warehouse-out and cleaning device can be used as a meal warehouse and a raw grain warehouse for general use during warehouse construction of a large wharf, so that the construction and land of a large warehouse body can be greatly reduced, and the investment is greatly reduced. Compared with the traditional meal bin which adopts a packing auger to discharge, the energy consumption and the operation cost can be greatly reduced; and the maintenance is easy, and the maintenance cost is low. Can directly accomplish the delivery and clear storehouse through the device of delivering from godown, still unify the ejection of compact from the middle during clear storehouse, compare with traditional clear storehouse machine, can save the peripheral attached conveying equipment in storehouse, reduce investment and operation cost.
As an improvement of the invention, the girder mechanism comprises a girder top plate and a girder bottom plate which are parallel to each other, the middle parts of the girder top plate and the girder bottom plate in the width direction are connected into a whole through a girder rib plate, the head shaft is positioned right in front of the girder rib plate, and the tail shaft is positioned right behind the girder rib plate; the chain extends along two sides of the girder rib plate, and the front side edge of each scraper blade positioned on the scraper side is exposed outside the front edge of the girder top plate in the overlooking direction; the rear side of girder roof revolution direction is equipped with girder backplate, girder backplate extends along the full length direction of girder roof, girder backplate's lower border with a distance of mutual interval between the back side edge of girder bottom plate, the tail end of girder roof is equipped with the girder connecting plate, the girder connecting plate with revolution running gear is connected. The girder top plate, the girder rib plates and the girder bottom plate form a cross section similar to I-steel, so that on one hand, the bearing capacity is high, the deflection in the middle is small, on the other hand, a space is provided for scrapers and chains on the advancing side and the return side, the girder top plate can prevent materials from directly entering the scrapers in the girder top plate from the upper part, and the scrapers can keep a proper discharging speed for the materials with good or poor fluidity; the crossbeam rear baffle can prevent materials from entering the return side of the scraper, thereby avoiding unnecessary power consumption and reducing the risk of blockage of the scraper; the girder backplate is not connected with the girder bottom plate, lets out the return channel of scraper blade, and makes the girder return side can not gather materials.
As a further improvement of the invention, the girder mechanism is positioned at two sides of the inner part of the rotary cylinder body and is closed, the head end of the girder mechanism is connected with a closed head shaft box body through a flange, the head shaft and the driving sprocket are positioned in the head shaft box body, the bottom of the head shaft box body is fixed on the rotary bottom plate, and the head of the head shaft box body is provided with a head shaft box body arc-shaped plate matched with the running track of the scraper; the lower end of the head shaft extends out of the lower portion of the rotary bottom plate, the rotary bottom plate is fixedly connected with an inner ring of the large rotary bearing, an outer ring of the large rotary bearing is fixedly connected with the fixed bottom plate, and the fixed bottom plate is fixed at the center of the bottom of the storage bin. The girder mechanism is positioned at the two sides of the part inside the rotary cylinder body and is closed, so that the discharging part of the rotary cylinder body is isolated from the rest part, and material leakage is avoided; on the other hand, a discharge hole of the scraper mechanism is arranged between two side plates of the girder mechanism, so that the materials are forced to fall from the discharge hole of the scraper mechanism. The head axle box body provides support for fixing the head axle, and the arc-shaped plate of the head axle box body can be self-cleaned, so that materials are prevented from forming aggregates at the head. The large rotating bearing can bear radial force and large axial force, and the head of the girder mechanism carried by the rotating base plate can rotate freely relative to the fixed base plate.
As a further improvement of the invention, the chain is provided with an upper row and a lower row, the two rows of chains respectively penetrate through the mounting grooves of the scrapers and are respectively and fixedly connected with the scrapers, the upper part and the lower part of the front surface of each scraper are respectively provided with a scraper lug seat, the scraper lug seats are respectively hinged with a tensioning adjusting rod, the front ends of the tensioning adjusting rods are respectively hinged on chain link pin shafts in front of the advancing of the scrapers, and when the scrapers bypass the driving chain wheel or the driven chain wheel, the scraper lug seats are positioned in reference circles of the corresponding chain wheels. The upper part and the lower part of the scraper are respectively fixed on the chain, so that the scraper is relatively stable in the vertical direction. When the scraper moves forward, particularly when materials are scraped, the front edge of the scraper bears great reaction force of backward tilting or overturning; the rear end of the tensioning adjusting rod is positioned in a reference circle of the chain wheel, the front end of the tensioning adjusting rod is hinged to a chain link pin shaft in the front, and when the tensioning adjusting rod bypasses a driving chain wheel or a driven chain wheel, the tensioning adjusting rod is automatically in a loose state due to the fact that the linear distance between a pulled scraper and a chain link in the front is shortened, and the tensioning adjusting rod can be enabled to smoothly turn at the chain wheel; when the scraper blade moves to the straight advancing section, the scraper blade is automatically in a tensioning state, forward tension can be provided for the scraper blade, and the scraper blade is prevented from falling backwards during scraping.
As a further improvement of the invention, the front surfaces of the scraping plates, which are contacted with the material, are respectively covered with wear-resistant plates, and the outer sides of the wear-resistant plates are respectively provided with scraping spike teeth. The front surface in contact with the material is provided with the wear-resisting plate, so that the service life of the scraping plate can be prolonged, the wear-resisting plate can be independently replaced after being worn, and the replacement cost of easily damaged accessories is reduced. The scraping spike teeth at the edge of the foremost side of the wear-resisting plate can break away hardened materials, eliminate scaling and arching of the materials and ensure smooth discharging.
As a further improvement of the present invention, a scraping adjustment plate is attached to a front side of the girder top plate facing the revolving direction, and a front side edge of each scraper located below the scraping adjustment plate is exposed to an outside of a front edge of the scraping adjustment plate in a plan view direction. The position of the scraping adjusting plate can be adjusted according to the flowing property of the materials stored in the storage bin so as to change the exposed length of the front side edge of each scraper and change the material supplementing amount during the operation of the scraper. For the material with good fluidity, because more materials automatically flow into the space between the scrapers, the exposed length of the front side edge of each scraper is reduced, so that the amount of the material directly entering the space between the scrapers from the upper part is reduced; for the material with poor fluidity, because the material which automatically flows into the space between the scrapers is less, the exposed length of the front side edge of each scraper is increased, and the active material scraping amount of the scrapers is increased.
As a further improvement of the invention, the tail end of the scraping adjusting plate is hinged on the front side of the tail part of the girder top plate through an adjusting plate rotating shaft, a plurality of adjusting plate kidney-shaped grooves are arranged along the length direction of the scraping adjusting plate, each adjusting plate kidney-shaped groove extends along the width direction of the scraping adjusting plate, and adjusting plate fixing bolts are respectively inserted into each adjusting plate kidney-shaped groove to fix the scraping adjusting plate on the girder top plate. Because the delivery and cleaning device of the circular silo adopts middle feeding, the materials in the silo are totally in a cone shape with high middle and low periphery. Loosening the fixing bolts of the adjusting plates to enable the scraping adjusting plates to rotate around the rotating shafts of the adjusting plates, so that an angle is formed between the front edge of the scraping adjusting plate and the front edge of the top plate of the girder, and the exposed length of the scraper is linearly increased closer to the head end of the top plate of the girder; the discharging amount is larger along the advancing direction of the scraper and closer to the central area; the consistency of the linear equation of the quantity of the fed materials and the equation of the free stacking angle of the materials is ensured, so that the materials are discharged uniformly in the circumferential direction, and the integral balance of the material interface at the upper part of the storage bin is reduced. The waist-shaped groove of the adjusting plate provides space for the swinging of the scraping adjusting plate, and after the adjusting plate is adjusted in place, the adjusting plate fixing bolts are locked. The larger the material fluidity is, the smaller the swing angle of the head end of the scraping adjusting plate to the rear side of the top plate of the girder is, and the shorter the exposed length of the scraping plate is.
As a further improvement of the invention, the width of the girder bottom plate is narrower than that of the girder top plate, and the lower part of the outer side of each wear-resisting plate extends to the lower part of the girder bottom plate. When the scraper plate and the wear-resisting plate thereof advance, materials lower than the girder bottom plate on the scraping side and the return side can be scraped out, and when the girder bottom plate advances along with revolution, the friction force is small, so that the situation that the girder is lifted due to the accumulation of the materials below the girder bottom plate is avoided; the friction force under the girder mechanism is reduced, meanwhile, the abrasion is reduced, and the power consumption of revolution is reduced.
As a further improvement of the present invention, the top of the head shaft extends out of the top plate of the head shaft box body and is provided with a head shaft upper bearing, an outer ring of the head shaft upper bearing is mounted in a head shaft upper bearing seat in a suspending manner, and the head shaft upper bearing seat is fixed on the top plate of the head shaft box body; a rotary bottom plate sealing mechanism is arranged at the position of the head shaft penetrating through the rotary bottom plate; a head shaft lower bearing is fixedly arranged at the lower end of the head shaft, and is fixed in a head shaft lower bearing seat which is fixedly connected below the rotating bottom plate; a lower port of the head shaft lower bearing seat is provided with a head shaft lower bearing seat gland, and a framework oil seal is arranged between the head shaft lower bearing seat gland and the circumference of the head shaft; and an oil slinger is arranged below the lower bearing seat gland of the head shaft and is fixed on the periphery of the head shaft. A head shaft upper spacer bush is arranged between the inner ring of the head shaft upper bearing and the upper driving chain wheel, axial positioning is realized between the two driving chain wheels through the spacer bush, and the driving chain wheel positioned at the lower part is abutted against the shaft shoulder of the head shaft to obtain axial positioning; the upper head shaft bearing and the lower head shaft bearing enable the head shaft to freely rotate in the head shaft box body, and the upper head shaft bearing can move up and down in the upper head shaft bearing seat so as to adapt to the length change of the head shaft caused by temperature change; the rotary bottom plate sealing mechanism adopts a packing oiling form, the packing is compressed by the gland to realize the sealing of the head shaft and the rotary bottom plate, the framework oil seal in the head shaft lower bearing seat gland can seal lubricating oil in the head shaft lower bearing seat, a small amount of leaked lubricating oil falls on the oil scraper ring, and is thrown away under the action of the centrifugal force of the oil scraper ring, so that the oil is prevented from falling on the main speed reducer below.
As a further improvement of the invention, the upper end of the tail shaft is provided with a tail shaft upper bearing, the tail shaft upper bearing is arranged in a tail shaft upper bearing seat, the tail shaft upper bearing seat is arranged on the girder top plate and can slide along the length direction of the girder top plate, a tension screw extending towards the tail end of the girder top plate is connected to one side of the tail shaft upper bearing seat where the girder connecting plate is located, the tail end of the tension screw is fixed on a tension screw seat, and the tension screw seat is fixed on the girder top plate; the lower end of the tail shaft is provided with a tail shaft lower bearing, the tail shaft lower bearing is arranged in a tail shaft lower bearing seat, the tail shaft lower bearing seat is arranged on the girder bottom plate and can slide along the length direction of the girder bottom plate, one side of the tail shaft lower bearing seat, which is back to the girder connecting plate, is provided with a pushing screw, the middle part of the pushing screw is fixed on a pushing screw seat, and the pushing screw seat is fixed on the girder top plate; the upper bearing of the tail shaft is a spherical roller bearing, the lower bearing of the tail shaft is a self-lubricating bearing, and the lower end of the tail shaft can expand and move in the axial direction of the lower bearing of the tail shaft. The tail shaft upper bearing and the tail shaft lower bearing enable the tail shaft to freely rotate at the tail end of the girder mechanism, and the tension degree of the chain can be adjusted and the tail shaft can be kept in a vertical state by adjusting the upper tensioning screw and the lower pushing screw; the bearing on the tail shaft is limited by the inner ring and the outer ring of the spherical roller bearing, so that the bearing can bear radial force and can bear downward axial gravity; the lower bearing of the tail shaft is only stressed by radial force, and the lower end of the tail shaft can move in an axial expansion mode under the tail shaft, so that the length change of the tail shaft caused by temperature change can be adapted. And a sealing ring is arranged between the tail shaft lower bearing seat and the tail shaft lower bearing, so that materials or dust can not enter the tail shaft lower bearing.
As a further improvement of the invention, the lower end of the head shaft is in transmission connection with the output end of a main speed reducer, the main speed reducer is fixed below the rotating bottom plate, the input end of the main speed reducer is connected with the output end of a gear shifting speed reducer through a belt, and the input end of the gear shifting speed reducer is connected with the output shaft of a main motor through a main coupler; the main motor and the gear shifting speed reducer are mounted on a rotating disc, a conical hopper is connected below the rotating disc, and a bin discharge port is formed in the lower end of the conical hopper; the lower part of the discharge hole of the scraper mechanism is connected with a chute, and the lower end of the chute is in butt joint with the feed hole on the rotating disc. The main motor drives the gear shifting speed reducer to operate through the main coupler, the gear shifting speed reducer drives the main speed reducer to operate through the belt, and the main speed reducer drives the head shaft to rotate so as to enable the chain and the scraper to operate; after falling from the discharge port of the scraper mechanism, the material enters the conical hopper through the chute and is finally discharged from the discharge port of the storage bin at the lower end of the conical hopper. The main motor and the gear-shifting speed reducer are supported on a common base, one end of the common base is hinged to the side wall of the elephant trunk through a base hinge shaft, the other end of the common base is supported on a supporting seat through a base adjusting screw rod, one end of the supporting seat is fixed to the side wall of the elephant trunk, the other end of the supporting seat is fixed to the rotary disc, and the outer side of the common base can fall downwards or ascend upwards through adjusting the base adjusting screw rod so as to tension a belt quickly.
As a further improvement of the invention, the revolution travelling mechanism comprises a travelling track distributed along the circumference of the bottom of the storage bin, a vertical material cleaning plate is arranged above the outer side of the travelling track, a travelling chain wheel is meshed on the travelling track, the travelling chain wheel is driven by a travelling driving shaft, the travelling driving shaft is positioned at the output end of a travelling reduction box, the input end of the travelling reduction box is driven by a travelling reduction motor, the outer end of the travelling driving shaft is provided with a travelling driving shaft flange, and travelling driving shaft flange pin holes are uniformly distributed on the circumference of the travelling driving shaft flange; the traveling chain wheel is fixed on a traveling chain wheel shaft, the outer end head of the traveling chain wheel shaft is supported on the cleaning plate through a sliding bearing, a traveling chain wheel shaft flange is fixed at the inner end head of the traveling chain wheel shaft, and traveling chain wheel shaft flange pin holes are uniformly distributed on the circumference of the traveling chain wheel shaft flange; connecting pin shafts are respectively inserted in the traveling driving shaft flange pin holes, the inner end of each connecting pin shaft is fixed on the traveling driving shaft flange through a spring gasket and a locking nut, and the outer end of each connecting pin shaft is respectively inserted in the corresponding traveling chain wheel shaft flange pin hole. The walking speed reduction motor drives the walking driving shaft to rotate through the walking speed reduction box, the walking driving shaft flange drives the walking chain wheel shaft flange and the walking chain wheel shaft to rotate through each connecting pin shaft, the walking chain wheel synchronously rotates along with the walking chain wheel shaft and can move forward along a walking track, the outer end head of the walking chain wheel shaft slides in the material cleaning plate through a sliding bearing, and each connecting pin shaft can slide in a flange pin hole of the walking chain wheel shaft, so that the walking chain wheel has certain floating capacity in the diameter direction of the storage bin; when the diameter of the walking track has a small error, the walking chain wheel can have a small-range self-adjustment, so that the walking chain wheel and the walking track are well meshed, the phenomena of tooth climbing, track cutting and the like are avoided, and the walking chain wheel and the walking track are effectively protected.
Drawings
The invention will be described in further detail with reference to the following drawings and detailed description, which are provided for reference and illustration purposes only and are not intended to limit the invention.
Fig. 1 is a state diagram of the present invention in a circular silo.
Fig. 2 is a front view of the discharging and cleaning device of the circular silo.
Fig. 3 is a rear view of fig. 2.
Fig. 4 is a left side view of fig. 3.
FIG. 5 is a perspective view of the central portion of the present invention.
Fig. 6 is a cross-sectional view of the squeegee discharge mechanism of fig. 2.
Fig. 7 is an enlarged view of a portion a in fig. 6.
Fig. 8 is a perspective view of the longeron mechanism and flight take-off mechanism of fig. 2.
Fig. 9 is a first perspective view of the longeron mechanism of fig. 2.
Fig. 10 is a second perspective view of the longeron mechanism of fig. 2.
Fig. 11 is a detailed view of the revolving traveling mechanism in fig. 1.
In the figure: 1. a storage bin; 1a, a conical surface of a stock bin; 1b, skirting board; 2. a central rotating mechanism; 2a, rotating the cylinder; 2b, rotating the top cap; 2c, rotating the bottom plate; 2c1. a rotating bottom plate sealing mechanism; 2d, rotating the large bearing; 2f, fixing the bottom plate; 2g, a head shaft box body; 2g1. arc plate of head axle box; 2h, a chute; 2j. rotating the disc; 2k, a conical hopper; 2k1. stock bin discharge port; 3. a main drive mechanism; 3a main motor; 3b, a main coupler; 3c, shifting a speed reducer; 3d, a belt; 3e, a main reducer; 3f, common base; 3f1. hinge axis of base; 3f2. base adjusting screw; 3g, a supporting seat; 4. a scraper plate discharging mechanism; 5. a head shaft; 5a, a driving chain wheel; 5b, a head shaft upper bearing; 5c, a head bearing seat is arranged on the head shaft; 5d, arranging a spacer bush on the head shaft; 5e, a head shaft lower bearing; 5f, a head shaft lower bearing seat; 5g, pressing a lower bearing seat cover of the head shaft; 5h, an oil retainer; 6. a tail shaft; 6a, a driven sprocket; 6b, a tail shaft upper bearing; 6c, a bearing seat is arranged on the tail shaft; 6d, tensioning the screw; 6e, tensioning the screw seat; 6f, a tail shaft lower bearing; 6g, a tail shaft lower bearing seat; 6h, tightly pushing the screw; 6j, pushing and tightening the screw seat; 7. a chain; 8. a squeegee; 8a, a scraper lug seat; 8b, tensioning the adjusting rod; 8c, wear plates; 8d, scraping spike teeth; 9. a revolution traveling mechanism; 9a, a walking track; 9b, cleaning the material plate; 9c, a walking sprocket shaft; 9c1. a traveling sprocket shaft flange; 9d, a walking sprocket; 9d1. guide the arc; 9e. a sliding bearing; 9f, a walking speed reducing motor; 9g, a walking reduction box; 9h, a walking driving shaft; 9h1. running drive shaft flange; 9j, connecting a pin shaft; 9k, spring washer; 9m. locking the nut; 10. a girder mechanism; 10a, girder top plates; 10b, girder rib plates; 10c, girder bottom plates; 10d, a discharge hole of the scraping plate mechanism; a crossbeam rear baffle plate; 10f, girder connecting plates; 10g, scraping and adjusting a plate; 10g1. regulating the plate rotation axis; 10g2. adjusting the waist-shaped groove; 10g3. adjusting plate fixing bolts; and 10h, guiding the arc plates.
Detailed Description
As shown in fig. 1 to 8, the discharging and cleaning device of the circular storage bin of the invention comprises a central rotating mechanism 2, a main driving mechanism 3, a scraper discharging mechanism 4, a girder mechanism 10 and a revolution traveling mechanism 9, wherein the central rotating mechanism 2 is positioned at the center of the bottom of the storage bin 1, the central rotating mechanism 2 comprises a rotating cylinder 2a coaxial with the storage bin 1, a rotating top cap 2b is arranged at the top of the rotating cylinder 2a, and a rotating bottom plate 2c is arranged at the bottom of the rotating cylinder 2 a; the scraper discharging mechanism 4 comprises a head shaft 5 and a tail shaft 6 which extend vertically, the head shaft 5 is arranged at the head part of the girder mechanism 10 and is driven by the main driving mechanism 3, and a driving chain wheel 5a is arranged on the head shaft 5; the tail shaft 6 is arranged at the tail part of the girder mechanism 10, and a driven chain wheel 6a is arranged on the tail shaft 6; a chain 7 is wound between the driving chain wheel 5a and the driven chain wheel 6a, and scrapers 8 extending along the vertical direction are uniformly arranged on the chain 7 at intervals; a silo conical surface 1a which shrinks towards the center is arranged on the circumference of the lower part of the silo 1, the revolution walking mechanism 9 is positioned in an annular space below the silo conical surface 1a, and a skirt board 1b which extends downwards is arranged on the circumference of the lowest end of the silo conical surface 1 a; the rear part of the girder mechanism 10 is supported on the revolution traveling mechanism 9, the head part of the girder mechanism 10 is inserted into the rotary cylinder 2a, and the head part of the girder mechanism 10 is provided with a scraper mechanism discharge port 10d penetrating the rotary bottom plate 2c, the scraper mechanism discharge port 10d is positioned between the rotary cylinder 2a and the head shaft 5.
When the material is taken out or cleared, the main driving mechanism 3 drives the head shaft 5 of the scraper discharging mechanism 4 to rotate, the driving chain wheel 5a on the head shaft 5 drives the driven chain wheel 6a on the tail shaft 6 to rotate through the chain 7, the tail shaft 6 synchronously rotates, each scraper 8 advances along with the chain 7, the material is scraped into the girder mechanism 10 along with the front edge of the vertically extending scraper, the scraper 8 pushes the material to advance towards the rotary cylinder 2a positioned at the center of the bottom of the storage bin 1, the material pushed by the scraper 8 enters the rotary cylinder 2a and then falls down from the discharge port 10d of the scraper mechanism before reaching the head of the girder mechanism 10, and the scraper 8 returns from the rear side after bypassing the head shaft 5 along with the chain 7. When the scraper 8 outputs and guides the materials from the periphery to the center of the storage bin, the tail end of the girder mechanism 10 carrying the scraper discharging mechanism 4 revolves around the axis of the storage bin under the driving of the revolution travelling mechanism 9, so that the materials on the circumference of the bottom of the whole storage bin can be discharged.
The rotary cylinder 2a and the rotary bottom plate 2c of the center rotary mechanism 2 rotate following the head of the girder mechanism 10 and the head of the scraper discharge mechanism 4, keep the relative position with the scraper discharge mechanism 4, and provide a space for center discharge. The bin conical surface 1a and the skirt board 1b at the inner circumference thereof can prevent materials with good fluidity from entering an annular space below the bin conical surface 1a, and prevent the revolution walking mechanism 9 from being buried by the materials to cause unsmooth revolution. The girder mechanism 10 provides a space for the scraper discharging mechanism 4, bears the weight of the scraper discharging mechanism 4 and the girder, and bears the weight of the material above, so that the material is prevented from directly entering between the scrapers 8 in the girder mechanism 10 from above to cause the blockage of the scraper discharging mechanism 4.
For the material with better fluidity, the material can automatically flow into the space between the scrapers 8 from the front side of the girder mechanism 10 to form a certain collapse angle, and the material is discharged from the discharge hole 10d of the scraper mechanism in time when the scrapers 8 advance; because the shielding and revolution speeds of the girder mechanism 10 are relatively slow, excessive materials can be prevented from entering between the scrapers 8, and the scrapers 8 can keep smooth operation.
For the material with poor fluidity, along with the revolution of the girder mechanism 10 and the continuous advance of the scraper 8, the front side edge of the scraper 8 continuously scrapes the material, so that the material in front of the girder mechanism 10 continuously enters between the scrapers 8, advances under the push of the scraper 8 and is discharged from a discharge port 10d of the scraper mechanism.
As shown in fig. 8 to 10, the girder mechanism 10 includes a girder top plate 10a and a girder bottom plate 10c which are parallel to each other, the middle parts of the girder top plate 10a and the girder bottom plate 10c in the width direction are connected into a whole through a girder rib plate 10b, the head shaft 5 is positioned right in front of the girder rib plate 10b, and the tail shaft 6 is positioned right behind the girder rib plate 10 b; the chain 7 extends along two sides of the girder rib plate 10b, and the front side edge of each scraper 8 positioned on the scraper side is exposed outside the front edge of the girder top plate 10a in the top view direction; a girder rear baffle 10e is arranged on the rear side of the girder top plate 10a in the revolution direction, the girder rear baffle 10e extends along the full length direction of the girder top plate 10a, a girder connecting plate 10f is arranged at the tail end of the girder top plate 10a, and the girder connecting plate 10f is connected with the revolution traveling mechanism 9. The corner part of girder backplate 10e and girder connecting plate 10f connection is equipped with guide arc 10h to avoid the material to be detained in the corner part.
The girder top plate 10a, the girder rib plates 10b and the girder bottom plate 10c form a cross section similar to I-steel, on one hand, the bearing capacity is strong, the deflection in the middle is small, on the other hand, a space is provided for the scrapers 8 and the chains 7 on the advancing side and the return side, the girder top plate 10a can prevent materials from directly entering between the scrapers 8 in the girder top plate 10a from the upper part, and the scrapers 8 can keep a proper discharging speed for the materials with good or poor fluidity; the crossbeam rear baffle 10e can prevent materials from entering the return side of the scraper 8, so that unnecessary power consumption is avoided, and the risk of blockage of the scraper 8 is reduced; the girder tailgate 10e is not connected to the girder bottom plate 10c, leaving the return passage of the scraper 8 free, and allowing the girder return side not to collect materials.
As shown in fig. 2, 8 and 9, two sides of the inner part of the girder mechanism 10 located in the rotary cylinder 2a are closed, the head end of the girder mechanism 10 is connected with a closed head shaft box 2g through a flange, the head shaft 5 and the driving sprocket 5a are located in the head shaft box 2g, the bottom of the head shaft box 2g is fixed on the rotary bottom plate 2c, and the head of the head shaft box 2g is provided with a head shaft box arc-shaped plate 2g1 which is coincident with the running track of the scraper; the lower end of the head shaft 5 extends out of the lower part of the rotary bottom plate 2c, the rotary bottom plate 2c is fixedly connected with the inner ring of the rotary large bearing 2d, the outer ring of the rotary large bearing 2d is fixedly connected with the fixed bottom plate 2f, and the fixed bottom plate 2f is fixed at the center of the bottom of the storage bin 1. The girder mechanism 10 is positioned at the two sides of the inner part of the rotary cylinder body 2a and is closed, so that on one hand, the discharging part of the rotary cylinder body 2a is isolated from the rest parts, and the material leakage is avoided; on the other hand, a material outlet 10d of the scraper mechanism is arranged between two side plates of the girder mechanism, so that the materials are forced to fall from the material outlet 10d of the scraper mechanism. Head axle box 2g provides the support for the fixed of head axle 5, and head axle box arc 2g1 can be clear certainly, avoids the material to form at the head and gathers materials. The large rotary bearing 2d can bear radial force and large axial force, and the head of the girder mechanism 10 carried by the rotary bottom plate 2c can be ensured to rotate freely relative to the fixed bottom plate 2f.
As shown in fig. 6 to 8, the chain 7 is provided with two rows of upper and lower rows, the two rows of chains respectively penetrate through the mounting grooves of the scrapers 8 and are respectively fixedly connected with the scrapers 8, the upper part and the lower part of the front surface of each scraper 8 are respectively provided with a scraper lug seat 8a, the scraper lug seats 8a are respectively hinged with a tensioning adjusting rod 8b, the front ends of the tensioning adjusting rods 8b are respectively hinged on a chain link pin shaft in the advancing front of the scrapers 8, and the scraper lug seats 8a are positioned in the reference circle of the corresponding chain wheel when the scrapers 8 bypass the driving chain wheel 5a or the driven chain wheel 6a. The upper and lower portions of the flight 8 are fixed to the chain 7, respectively, so that the flight 8 is relatively stable in the vertical direction. When the scraper 8 advances, particularly when materials are scraped, the front edge of the scraper 8 bears great reaction force of backward inclination or overturn; the rear end of a tensioning adjusting rod 8b is positioned in a reference circle of a chain wheel, the front end of the tensioning adjusting rod 8b is hinged on a chain link pin shaft in the front, and when the tensioning adjusting rod 8b bypasses a driving chain wheel 5a or a driven chain wheel 6a, the tensioning adjusting rod 8b is automatically in a loose state due to the fact that the linear distance between a pulled scraper and a chain link in the front is shortened, and the tensioning adjusting rod 8b can be enabled to smoothly turn at the chain wheel; when the scraping plate 8 moves to the straight advancing section, the device is automatically in a tensioning state, forward tension can be provided for the scraping plate 8, and the scraping plate 8 is prevented from falling backwards when scraping materials.
As shown in fig. 6 and 8, wear plates 8c are covered on the front surfaces of the scrapers 8 contacting the material, and scraper teeth 8d are provided on the outer sides of the wear plates 8c. The wear-resisting plate 8c is arranged on the front face in contact with the material, the service life of the scraper 8 can be prolonged, the wear-resisting plate 8c can be independently replaced after being worn, and replacement cost of easily damaged accessories is reduced. The scraping spike teeth 8d at the edge of the most front side of the wear-resisting plate 8c can break away hardened materials, eliminate scaling and arching of the materials and ensure smooth discharging.
As shown in fig. 8, a scraper adjustment plate 10g is attached to the front side of the girder top plate 10a facing the revolving direction, and the front side edge of each scraper 8 located below the scraper adjustment plate 10g is exposed to the outside of the front edge of the scraper adjustment plate 10g in the plan view. The position of the scraper adjusting plate 10g can be adjusted according to the flowing property of the materials stored in the storage bin so as to change the exposed length of the front side of each scraper 8, thereby changing the material supplementing amount when the scrapers 8 operate. For the material with good fluidity, because more material automatically flows into the space between the scrapers 8, the exposed length of the front side edge of each scraper is reduced, so that the amount of the material directly entering the space between the scrapers 8 from the upper part is reduced; for the material with poor fluidity, because the material which automatically flows into the space between the scrapers 8 is less, the exposed length of the front side edge of each scraper is increased, and the active scraping amount of the scrapers 8 is increased.
The tail end of the scraping adjusting plate 10g is hinged to the front side of the tail of the girder top plate 10a through an adjusting plate rotating shaft 10g1, a plurality of adjusting plate kidney-shaped grooves 10g2 are formed in the length direction of the scraping adjusting plate 10g, each adjusting plate kidney-shaped groove 10g2 extends in the width direction of the scraping adjusting plate 10g, and adjusting plate fixing bolts 10g3 are respectively inserted into each adjusting plate kidney-shaped groove 10g2 to fix the scraping adjusting plate 10g on the girder top plate 10a. As the discharging and cleaning devices of the circular bin adopt middle feeding, the materials in the bin are totally in a cone shape with high middle and low periphery. Loosening the fixing bolts 10g3 of each adjusting plate to enable the scraping adjusting plate 10g to rotate around the rotating shaft 10g1 of the adjusting plate, so that the front edge of the scraping adjusting plate 10g and the front edge of the girder top plate 10a form an angle, and the exposed length of the scraper is linearly increased closer to the head end of the girder top plate 10 a; the discharging amount is larger along the advancing direction of the scraper 8 and closer to the central area; the consistency of the linear equation of the amount of the fed materials and the free accumulation angle equation of the materials is ensured, so that the materials are discharged uniformly in the circumferential direction, and the integral balance of the material interface at the upper part of the storage bin is reduced. The waist-shaped groove 10g2 of the adjusting plate provides space for the swing of the scraping adjusting plate 10g, and after the adjustment is in place, each adjusting plate fixing bolt 10g3 is locked. The larger the fluidity of the material is, the smaller the angle at which the tip end of the scraper adjustment plate 10g swings to the rear side of the girder top plate 10a is, and the shorter the length of the scraper 8 is exposed.
As shown in fig. 6 and 8, the girder bottom plate 10c is narrower than the girder top plate 10a, and the outer lower portion of each wear plate 8c extends below the girder bottom plate 10c. When the scraper 8 and the wear-resisting plate 8c of the scraper move forward, materials with the scraping side and the return side lower than the girder bottom plate 10c can be scraped out, and when the girder bottom plate 10c moves forward along with revolution, the friction force is small, so that the situation that the girder is lifted due to the accumulation of the materials below the girder bottom plate 10c is avoided; the friction force under the girder mechanism is reduced, meanwhile, the abrasion is reduced, and the power consumption of revolution is reduced.
As shown in fig. 2 and 6, the top of the head shaft 5 extends out of the top plate of the head shaft box 2g and is provided with a head shaft upper bearing 5b, the outer ring of the head shaft upper bearing 5b is suspended in a head shaft upper bearing seat 5c, and the head shaft upper bearing seat 5c is fixed on the top plate of the head shaft box 2 g; a rotary bottom plate sealing mechanism 2c1 is arranged at the position where the head shaft 5 passes through the rotary bottom plate 2 c; a head shaft lower bearing 5e is fixedly arranged at the lower end of the head shaft 5, the head shaft lower bearing 5e is fixed in a head shaft lower bearing seat 5f, and the head shaft lower bearing seat 5f is fixedly connected below the rotating bottom plate 2 c; a lower port of the head shaft lower bearing seat 5f is provided with a head shaft lower bearing seat gland 5g, and a framework oil seal is arranged between the head shaft lower bearing seat gland 5g and the circumference of the head shaft 5; an oil slinger 5h is arranged below the head shaft lower bearing seat gland 5g, and the oil slinger 5h is fixed on the periphery of the head shaft 5.
A head shaft upper spacer 5d is arranged between the inner ring of the head shaft upper bearing 5b and the upper driving chain wheel, axial positioning is realized between the two driving chain wheels through the spacer, and the lower driving chain wheel is abutted against the shaft shoulder of the head shaft 5 to obtain axial positioning; the head shaft upper bearing 5b and the head shaft lower bearing 5e enable the head shaft 5 to freely rotate in the head shaft box body 2g, and the head shaft upper bearing 5b can move up and down in the head shaft upper bearing seat 5c to adapt to the length change of the head shaft 5 caused by temperature change; the rotating bottom plate sealing mechanism 2c1 adopts the form that the packing is refueled, and the packing is compressed tightly by the gland and realizes the sealing of head axle 5 and rotating bottom plate 2c, and the skeleton oil blanket in the head axle bottom bearing cover 5g can seal the lubricating oil in the head axle bottom bearing 5f, and the lubricating oil that oozes in a small amount falls on oil scraper ring 5h, is thrown away under the effect of oil scraper ring 5h centrifugal force, avoids falling on the main speed reducer 3e of below.
As shown in fig. 7, a tail shaft upper bearing 6b is mounted at the upper end of the tail shaft 6, the tail shaft upper bearing 6b is mounted in a tail shaft upper bearing seat 6c, the tail shaft upper bearing seat 6c is mounted on the girder top plate 10a and can slide along the length direction of the girder top plate 10a, a tension screw 6d extending to the tail end of the girder top plate 10a is connected to the side of the tail shaft upper bearing seat 6c facing the girder connecting plate 10f, the tail end of the tension screw 6d is fixed on a tension screw seat 6e, and the tension screw seat 6e is fixed on the girder top plate 10 a; a tail shaft lower bearing 6f is arranged at the lower end of the tail shaft 6, the tail shaft lower bearing 6f is arranged in a tail shaft lower bearing seat 6g, the tail shaft lower bearing seat 6g is arranged on the girder bottom plate 10c and can slide along the length direction of the girder bottom plate 10c, a pushing screw 6h is arranged on one side of the tail shaft lower bearing seat 6g, back to the girder connecting plate 10f, the middle part of the pushing screw 6h is fixed on a pushing screw seat 6j, and the pushing screw seat 6j is fixed on a girder top plate 10 a; the upper bearing of the tail shaft is a spherical roller bearing, the lower bearing 6f of the tail shaft is a self-lubricating bearing, and the lower end of the tail shaft 6 can expand and move in the axial direction of the lower bearing 6f of the tail shaft.
The tail shaft upper bearing 6b and the tail shaft lower bearing 6f enable the tail shaft 6 to freely rotate at the tail end of the girder mechanism 10, and the tension degree of the chain 7 can be adjusted and the tail shaft 6 is kept in a vertical state by adjusting the upper tensioning screw 6d and the lower pushing screw 6 h; the tail shaft upper bearing 6b adopts a spherical roller bearing, and the inner ring and the outer ring of the spherical roller bearing are limited, so that the tail shaft upper bearing can bear radial force and can bear downward axial gravity; the tail shaft lower bearing 6f only bears radial force, the lower end of the tail shaft 6 can expand and move in the axial direction of the tail shaft lower bearing 6f, and the tail shaft lower bearing can adapt to length change of the tail shaft 6 caused by temperature change. And a sealing ring is arranged between the tail shaft lower bearing seat 6g and the tail shaft lower bearing 6f, so that materials or dust cannot enter the tail shaft lower bearing 6f.
As shown in fig. 2 to 5, the lower end of the head shaft 5 is directly connected to the output end of the main reducer 3e or is connected through a coupling, the main reducer 3e is fixed below the rotating base plate 2c, the input end of the main reducer 3e is connected to the output end of the shift reducer 3c through a belt 3d, and the input end of the shift reducer 3c is connected to the output shaft of the main motor 3a through a main coupling 3 b; the main motor 3a and the gear-shifting speed reducer 3c are arranged on the rotating disc 2j, a conical hopper 2k is connected below the rotating disc 2j, and a bin discharge port 2k1 is formed in the lower end of the conical hopper 2 k; the lower part of the discharge hole 10d of the scraper mechanism is connected with a chute 2h, and the lower end of the chute 2h is butted with the feed inlet on the rotary disk 2j.
The main motor 3a drives the gear-shifting speed reducer 3c to operate through the main coupler 3b, the gear-shifting speed reducer 3c drives the main speed reducer 3e to operate through the belt 3d, and the main speed reducer 3e drives the head shaft 5 to rotate, so that the chain 7 and the scraper 8 operate; after falling from the discharge port 10d of the scraper mechanism, the material enters the conical hopper 2k through the chute 2h and is finally discharged from the feed bin discharge port 2k1 at the lower end of the conical hopper 2k. The main motor 3a and the gear shifting speed reducer 3c are supported on a common base 3f, one end of the common base 3f is hinged on the side wall of the slide pipe 2h through a base hinge shaft 3f1, the other end of the common base 3f is supported on a supporting seat 3g through a base adjusting screw 3f2, one end of the supporting seat 3g is fixed on the side wall of the slide pipe, the other end of the supporting seat 3g is fixed on the rotating disk 2j, and the outer side of the common base 3f can fall or rise upwards through adjusting the base adjusting screw 3f2 so as to rapidly tension the belt 3d.
As shown in fig. 11, the revolution traveling mechanism 9 includes a traveling rail 9a arranged along the circumference of the bottom of the storage bin, a material cleaning plate 9b is arranged above the outer side of the traveling rail 9a, a traveling sprocket 9d is engaged on the traveling rail 9a, the traveling sprocket 9d is driven by a traveling drive shaft 9h, the traveling drive shaft 9h is located at the output end of a traveling reduction gearbox 9g, the input end of the traveling reduction gearbox 9g is driven by a traveling reduction motor 9f, a traveling drive shaft flange 9h1 is arranged at the outer end of the traveling drive shaft 9h, and traveling drive shaft flange pin holes are uniformly distributed on the circumference of the traveling drive shaft flange 9h 1; the traveling chain wheel 9d is fixed on a traveling chain wheel shaft 9c, the outer end head of the traveling chain wheel shaft 9c is supported on the material cleaning plate 9b through a sliding bearing 9e, a traveling chain wheel shaft flange 9c1 is fixed at the inner end head of the traveling chain wheel shaft 9c, and traveling chain wheel shaft flange pin holes are uniformly distributed on the circumference of the traveling chain wheel shaft flange 9c 1; connecting pin shafts 9j are respectively inserted in the flange pin holes of the walking driving shafts, the inner end heads of the connecting pin shafts 9j are fixed on the flanges 9h1 of the walking driving shafts through spring gaskets 9k and locking nuts 9m, and the outer end heads of the connecting pin shafts 9j are respectively inserted in the flange pin holes of the corresponding walking chain wheel shafts. A floating gap is provided between the facing end surfaces of the traveling drive shaft flange 9h1 and the traveling sprocket shaft flange 9c1.
In operation, the walking speed reduction motor 9f drives the walking drive shaft 9h to rotate through the walking speed reduction box 9g, the walking drive shaft flange 9h1 drives the walking sprocket shaft flange 9c1 and the walking sprocket shaft 9c to rotate through each connecting pin shaft 9j, the walking sprocket shaft 9d synchronously rotates with the walking sprocket shaft 9c to advance along the walking track 9a, the outer end of the walking sprocket shaft 9c slides in the material cleaning plate 9b through the sliding bearing 9e, each connecting pin shaft 9j can slide in the walking sprocket shaft flange pin hole, and the walking sprocket shaft 9d has certain bin floating capacity in the diameter direction of the walking sprocket shaft; when the diameter of the walking track 9a has a slight error, the walking chain wheel 9d can have a small-range self-adjustment, so that the good meshing between the walking chain wheel 9d and the walking track 9a is realized, the phenomena of tooth climbing, track cutting and the like are avoided, and the walking chain wheel 9d and the walking track 9a are effectively protected.
The outer end of each connecting pin shaft 9j is in clearance fit with the flange pin hole of the walking chain wheel shaft, so that the walking chain wheel 9d is self-adjusted to be lighter.
The inner side and the outer side of the gear tooth of the walking chain wheel 9d are respectively provided with a guide circular arc 9d1. The narrow-top and wide-bottom configuration of the guide arc 9d1 facilitates the teeth of the running sprocket 9d to enter into engagement with the running rail 9a more easily.
The outer end of the girder mechanism 10 is connected to the revolution traveling mechanism 9, the revolution traveling mechanism 9 drives the girder mechanism 10 to travel along the traveling track 9a, so that the scraper discharging mechanism 4 discharges materials and revolves around the center of the storage bin at the same time, and the materials on the whole bottom circumference can be conveyed to the storage bin discharging port 2k1.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention. In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention. The technical features of the invention which are not described can be realized by or by using the prior art, and are not described in detail herein.

Claims (10)

1. The utility model provides a clear storehouse device in warehouse-out of circular feed bin, is including the central rotary mechanism who is located feed bin bottom center, central rotary mechanism includes the rotatory barrel with feed bin coaxial line, the top of rotatory barrel is equipped with rotatory hood, the bottom of rotatory barrel is equipped with rotating bottom plate, its characterized in that: the scraper discharging mechanism comprises a vertically extending head shaft and a tail shaft, the head shaft is mounted at the head of the girder mechanism and driven by the main driving mechanism, and a driving chain wheel is mounted on the head shaft; the tail shaft is arranged at the tail part of the girder mechanism, and a driven chain wheel is arranged on the tail shaft; a chain is wound between the driving chain wheel and the driven chain wheel, and scrapers extending along the vertical direction are uniformly arranged on the chain at intervals; a silo conical surface which shrinks towards the center is arranged on the circumference of the lower part of the silo, the revolution travelling mechanism is positioned in an annular space below the silo conical surface, and a skirt plate which extends downwards is arranged on the circumference of the lowest end of the silo conical surface; the tail part of the girder mechanism is supported on the revolution travelling mechanism, the head part of the girder mechanism is inserted into the rotary cylinder, and the head part of the girder mechanism is provided with a scraper mechanism discharge hole communicated with the rotary bottom plate, and the scraper mechanism discharge hole is positioned between the rotary cylinder and the head shaft;
the chain is provided with an upper row and a lower row, the two rows of chains respectively penetrate through the mounting grooves of the scrapers and are respectively fixedly connected with the scrapers, the upper part and the lower part of the front surface of each scraper are respectively provided with a scraper lug seat, the scraper lug seats are respectively hinged with a tensioning adjusting rod, the front ends of the tensioning adjusting rods are respectively hinged on a chain link pin shaft in front of the advancing direction of the scrapers, and the scraper lug seats are positioned in reference circles of the corresponding chain wheels when the scrapers bypass the driving chain wheels or the driven chain wheels;
the girder mechanism comprises a girder top plate and a girder bottom plate which are parallel to each other, a material scraping adjusting plate is installed on the front side of the girder top plate facing the revolution direction, and the front side edge of each scraper blade below the material scraping adjusting plate is exposed outside the front edge of the material scraping adjusting plate in the overlooking direction.
2. The discharging and emptying device of the circular silo according to claim 1, characterized in that: the middle parts of the girder top plate and the girder bottom plate in the width direction are connected into a whole through a girder rib plate, the head shaft is positioned right in front of the girder rib plate, and the tail shaft is positioned right behind the girder rib plate; the chain extends along two sides of the girder rib plate, and the front side edge of each scraper blade positioned on the scraper side is exposed outside the front edge of the girder top plate in the overlooking direction; the rear side of girder roof revolution direction is equipped with girder backplate, girder backplate extends along the full length direction of girder roof, girder backplate's lower border with a distance of mutual interval between the back side edge of girder bottom plate, the tail end of girder roof is equipped with the girder connecting plate, the girder connecting plate with revolution running gear is connected.
3. The discharging and emptying device of the circular silo according to claim 2, which is characterized in that: the crossbeam mechanism is positioned at two sides of the inner part of the rotary cylinder body and is closed, the head end of the crossbeam mechanism is connected with a closed head shaft box body through a flange, the head shaft and the driving chain wheel are positioned in the head shaft box body, the bottom of the head shaft box body is fixed on the rotary bottom plate, and the head of the head shaft box body is provided with a head shaft box body arc-shaped plate matched with the running track of the scraper; the lower end of the head shaft extends out of the lower portion of the rotary bottom plate, the rotary bottom plate is fixedly connected with an inner ring of the large rotary bearing, an outer ring of the large rotary bearing is fixedly connected with the fixed bottom plate, and the fixed bottom plate is fixed at the center of the bottom of the storage bin.
4. The discharge and emptying device of the circular silo according to claim 2, characterized in that: the front surfaces of the scrapers, which are in contact with the material, are respectively covered with wear-resistant plates, and the outer sides of the wear-resistant plates are respectively provided with scraper spike teeth.
5. The discharging and emptying device of the circular stock bin as claimed in claim 1, wherein: the tail end of the scraping adjusting plate is hinged to the front side of the tail of the girder top plate through an adjusting plate rotating shaft, a plurality of adjusting plate kidney-shaped grooves are formed in the length direction of the scraping adjusting plate, each adjusting plate kidney-shaped groove extends along the width direction of the scraping adjusting plate, and adjusting plate fixing bolts are respectively inserted into the adjusting plate kidney-shaped grooves to fix the scraping adjusting plate on the girder top plate.
6. The discharging and emptying device of the circular silo according to claim 4, which is characterized in that: the width of the girder bottom plate is narrower than that of the girder top plate, and the lower part of the outer side of each wear-resisting plate extends to the lower part of the girder bottom plate.
7. The discharging and emptying device of the circular silo according to claim 3, which is characterized in that: the top of the head shaft extends out of the top plate of the head shaft box body and is provided with a head shaft upper bearing, the outer ring of the head shaft upper bearing is mounted in a head shaft upper bearing seat in a suspending manner, and the head shaft upper bearing seat is fixed on the top plate of the head shaft box body; a rotary bottom plate sealing mechanism is arranged at the position of the head shaft penetrating through the rotary bottom plate; a head shaft lower bearing is fixedly arranged at the lower end of the head shaft, and is fixed in a head shaft lower bearing seat which is fixedly connected below the rotating bottom plate; a lower port of the head shaft lower bearing seat is provided with a head shaft lower bearing seat gland, and a framework oil seal is arranged between the head shaft lower bearing seat gland and the circumference of the head shaft; and an oil slinger is arranged below the head shaft lower bearing seat gland and is fixed on the periphery of the head shaft.
8. The discharging and emptying device of the circular silo according to claim 2, which is characterized in that: the tail shaft upper bearing is mounted at the upper end of the tail shaft and mounted in a tail shaft upper bearing seat which is mounted on the girder top plate and can slide along the length direction of the girder top plate, a tensioning screw extending towards the tail end of the girder top plate is connected to one side, where the girder connecting plate is located, of a tail shaft upper bearing seat, the tail end of the tensioning screw is fixed on a tensioning screw seat, and the tensioning screw seat is fixed on the girder top plate; the lower end of the tail shaft is provided with a tail shaft lower bearing, the tail shaft lower bearing is arranged in a tail shaft lower bearing seat, the tail shaft lower bearing seat is arranged on the girder bottom plate and can slide along the length direction of the girder bottom plate, one side of the tail shaft lower bearing seat, which is back to the girder connecting plate, is provided with a pushing screw, the middle part of the pushing screw is fixed on a pushing screw seat, and the pushing screw seat is fixed on the girder top plate; the upper bearing of the tail shaft is a spherical roller bearing, the lower bearing of the tail shaft is a self-lubricating bearing, and the lower end of the tail shaft can expand and move in the axial direction of the lower bearing of the tail shaft.
9. The discharging and emptying device of the circular silo according to any one of the claims 1 to 8, characterized in that: the lower end of the head shaft is in transmission connection with the output end of a main speed reducer, the main speed reducer is fixed below the rotating bottom plate, the input end of the main speed reducer is connected with the output end of a gear shifting speed reducer through a belt, and the input end of the gear shifting speed reducer is connected with the output shaft of a main motor through a main coupler; the main motor and the gear shifting speed reducer are mounted on a rotating disc, a conical hopper is connected below the rotating disc, and a bin discharge port is formed in the lower end of the conical hopper; the lower part of the discharge hole of the scraper mechanism is connected with a chute, and the lower end of the chute is in butt joint with the feed hole on the rotating disc.
10. The discharge and emptying device for circular bunkers according to any one of claims 1 to 8, characterized in that: the revolution travelling mechanism comprises a travelling track distributed along the circumference of the bottom of the storage bin, a vertical material cleaning plate is arranged above the outer side of the travelling track, a travelling chain wheel is meshed on the travelling track and is driven by a travelling driving shaft, the travelling driving shaft is positioned at the output end of a travelling reduction box, the input end of the travelling reduction box is driven by a travelling reduction motor, a travelling driving shaft flange is arranged at the outer end of the travelling driving shaft, and travelling driving shaft flange pin holes are uniformly distributed on the circumference of the travelling driving shaft flange; the traveling chain wheel is fixed on a traveling chain wheel shaft, the outer end head of the traveling chain wheel shaft is supported on the material cleaning plate through a sliding bearing, a traveling chain wheel shaft flange is fixed on the inner end head of the traveling chain wheel shaft, and traveling chain wheel shaft flange pin holes are uniformly distributed on the circumference of the traveling chain wheel shaft flange; connecting pin shafts are respectively inserted in the traveling driving shaft flange pin holes, the inner end of each connecting pin shaft is fixed on the traveling driving shaft flange through a spring gasket and a locking nut, and the outer end of each connecting pin shaft is respectively inserted in the corresponding traveling chain wheel shaft flange pin hole.
CN201710422512.0A 2017-06-07 2017-06-07 Warehouse-out and warehouse-cleaning device of circular warehouse Active CN107161727B (en)

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CN107140449B (en) * 2017-06-07 2019-06-04 迈安德集团有限公司 A kind of bulk tank
CN110015543A (en) * 2018-01-10 2019-07-16 中石化石油工程技术服务有限公司 A kind of rail mounted loose sand board migration device being freely lifted and its application method
CN113173369B (en) * 2021-05-20 2022-07-05 迈安德集团有限公司 Automatic bulk material delivery system
CN113173368B (en) * 2021-05-20 2022-07-05 迈安德集团有限公司 Grain delivery machine

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DE3737200A1 (en) * 1987-11-03 1989-05-18 Kloeckner Humboldt Deutz Ag Bulk-material store, in particular longitudinal or circular store
DE4415230C1 (en) * 1994-04-30 1995-12-14 Lobbe Xenex Gmbh Soil decontamination plant
CN100422064C (en) * 2005-07-08 2008-10-01 朱耀平 Silo for storing bulking stuff
US8770388B1 (en) * 2011-10-19 2014-07-08 Duane Cyril Chaon Sweep conveyor for removal of grain and other materials from bins
CN202897226U (en) * 2012-11-20 2013-04-24 杨明见 Swing arm type ex-warehouse device
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CN206939946U (en) * 2017-06-07 2018-01-30 迈安德集团有限公司 The export SUPPLEMENTARY UNLOADING GRAIN of bulk tank

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