CN114751194A

CN114751194A - Walnut kernel soaking and conveying system

Info

Publication number: CN114751194A
Application number: CN202210303432.4A
Authority: CN
Inventors: 张俊维; 任崇智; 宫殿昌; 周国朝; 孙鹏; 张宝月
Original assignee: Hebei Yangyuan Zhihui Beverage Co ltd
Current assignee: Hebei Yangyuan Zhihui Beverage Co ltd
Priority date: 2022-03-24
Filing date: 2022-03-24
Publication date: 2022-07-15
Anticipated expiration: 2042-03-24
Also published as: CN114751194B

Abstract

The invention provides an immersion conveying system of walnut kernels, which belongs to the technical field of food processing and comprises: the buffer bin is suitable for storing the walnut kernels subjected to alkaline washing and astringent taste removal; the soaking bin is communicated with the buffer bin, a water inlet pipeline and a water outlet pipeline are communicated in the soaking bin, and a discharge hole suitable for discharging the walnut kernels is formed in the soaking bin; a discharge control assembly is arranged at the communication part of the soaking bin and the buffering bin, and comprises a gate plate with an opening position and a closing position and a driving assembly suitable for controlling the switching of the gate plate between the opening position and the closing position; the walnut kernel soaking and conveying system saves operators, greatly reduces labor intensity, has the effects of protecting ground facilities and reducing potential safety hazards, improves the working environment of a workshop to a certain extent, and reduces the temperature of the working environment.

Description

Walnut kernel soaking and conveying system

Technical Field

The invention relates to the technical field of food processing equipment, in particular to a walnut kernel soaking and conveying system.

Background

The walnut has unique nutritive value, so that the market of the plant beverage processed by taking the walnut kernel as the raw material is rapidly developed in recent years, and the sales volume is increased year by year.

During the production of walnut kernel beverage, the walnut kernel is usually treated by the following basic procedures: screening, removing astringent taste by alkali washing, soaking, grinding, filling and sterilizing. At present, the washing and soaking process of the walnut kernel in the prior art also depends on manual labor.

Disclosure of Invention

Therefore, the invention aims to overcome the defects of high labor intensity and large quantity of manual demands in the soaking process in the prior art, and provides a walnut kernel soaking and conveying system.

In order to solve the technical problem, the invention provides a walnut kernel soaking and conveying system, which comprises:

the buffer bin is suitable for storing the walnut kernels subjected to deastringency by alkali washing;

the soaking bin is communicated with the buffer bin, a water inlet pipeline and a water outlet pipeline are communicated in the soaking bin, and a discharge hole suitable for discharging the walnut kernels is formed in the soaking bin;

the connecting part of the soaking bin and the buffering bin is provided with a discharge control assembly, and the discharge control assembly comprises a flashboard with an opening position and a closing position and a driving assembly suitable for controlling the switching of the flashboard at the opening position and the closing position.

Preferably, the method further comprises the following steps:

The material sucking pipe is arranged at the inlet of the buffer bin and is suitable for inputting the walnut kernels into the buffer bin;

and the negative pressure generating device is communicated with the material suction pipe and is suitable for providing negative pressure in the material suction pipe.

Preferably, the shutter is rotatably mounted in the communication between the surge bin and the infusion bin, the shutter being adapted to switch between an open position and a closed position during rotation, the drive assembly comprising:

the telescopic end of the telescopic element is provided with a rack;

the gear is fixedly arranged on the flashboard and is coaxially arranged with the rotating shaft of the flashboard;

the rack is meshed with the gear.

Preferably, the method further comprises the following steps:

the homogenizing component is arranged at the top of the soaking bin and is suitable for flattening the walnut kernels at the top of the soaking bin.

Preferably, the material homogenizing assembly comprises:

the scraping plate is vertically arranged at the top of the soaking bin, the scraping plate is arranged at the top of the soaking bin in a swinging mode, and a swinging shaft of the scraping plate is vertically arranged;

the driving piece, the flexible section of driving piece articulates on the scraper blade, the scraper blade is suitable for under the drive of driving piece and in the swing of soaking storehouse top.

Preferably, the lower edge of the scraping plate is arranged at the top of the soaking bin in a lifting manner.

Preferably, the scraper includes:

the folding part is hinged below the fixing part in parallel with the fixing part and is suitable for swinging and folding below the fixing part along a hinge shaft.

Preferably, the scraper includes:

the lifting part is installed on the fixing part and is suitable for lifting in the process of swinging along with the fixing part.

As a preferred scheme, the bottom of the buffer bin is provided with a cleaning opening, and the top of the buffer bin is provided with a water inlet.

Preferably, the surge bin is in a long barrel shape, and the plurality of soaking bins are arranged on two sides of the surge bin in pairs at intervals up and down.

The technical scheme of the invention has the following advantages:

1. the invention provides a walnut kernel soaking and conveying system, which comprises: a buffer bin and a soaking bin; the walnut kernels in the buffer bin can directly enter the soaking bin without manual pushing; the interior of the soaking bin is communicated with a water inlet pipe and a water outlet pipe, so that water can be directly fed and discharged, and the walnut kernels can be soaked;

on the whole, the system saves operating personnel, greatly reduces labor intensity, has the effects of protecting ground facilities and reducing potential safety hazards, improves the working environment of a workshop to a certain extent and reduces the temperature of the working environment.

2. The invention provides a walnut kernel soaking and conveying system, which further comprises: a material suction pipe and a negative pressure generating device; the walnut kernels subjected to alkaline washing and astringent taste removal automatically enter the buffer bin through the negative pressure generating device and the material suction pipe, manual carrying is not needed, the automation degree is improved, and the labor intensity of workers is reduced.

3. According to the walnut kernel soaking and conveying system, the flashboard is driven by the driving assembly to switch between the opening position and the closing position, so that the flashboard can be automatically opened and closed, and the walnut kernels can be automatically controlled to enter the soaking bin.

4. The invention provides a walnut kernel soaking and conveying system, which further comprises: a material homogenizing component; the walnut kernel is constantly entering into the in-process that soaks the storehouse, and the position accumulational walnut kernel that is closer to the feed inlet in soaking the storehouse is more, sets up the homogenizing subassembly through the top in soaking the storehouse, paves the walnut kernel in soaking the storehouse.

5. According to the walnut kernel soaking and conveying system provided by the invention, the lower edge of the scraper can be arranged at the top of the soaking bin in a lifting manner; the scraping plate initially moves, and when scraping is carried out, the walnut kernels can be paved; when the scraper returns to the initial position, the lower edge of the scraper rises, so that the phenomenon of extruding the walnut kernels in the moving process is prevented.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural view of a walnut kernel soaking and conveying system of the present invention.

FIG. 2 is a schematic structural view of the discharge control assembly shown in FIG. 1.

Fig. 3 is a schematic structural view of the homogenizing assembly shown in fig. 1.

Description of the reference numerals:

1. a fixed material receiving and weighing device; 2. a buffer bin; 3. a soaking bin; 4. a material suction pipe; 5. a negative pressure generating device; 6. a gate plate; 7. a first gear; 8. a first rack; 9. a first telescopic element; 10. a water inlet pipeline; 11. a water outlet pipeline; 12. a squeegee; 13. a fixed part; 14. a folding part; 15. a second gear; 16. a second rack; 17. a second telescoping member; 18. a discharge port; 19. a discharge control assembly; 20. a material homogenizing component; 21. a drive member.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Furthermore, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

This embodiment provides an soak conveying system of walnut-meat, includes: the buffer bin 2 is suitable for storing the walnut kernels subjected to alkaline washing and astringent taste removal; a plurality of soaking bins 3, wherein the soaking bins 3 are communicated with the buffer bin 2, the inside of the soaking bins 3 is communicated with a water inlet pipeline 10 and a water outlet pipeline 11, and a discharge hole 18 suitable for discharging walnut kernels is arranged; the connection between the soaking bin 3 and the surge bin 2 is provided with a discharge control assembly 19, and the discharge control assembly 19 comprises a shutter 6 with an open position and a closed position and a driving assembly suitable for controlling the shutter 6 to switch between the open position and the closed position.

The walnut kernels in the buffer bin 2 can directly enter the soaking bin 3 without manual pushing; the interior of the soaking bin 3 is communicated with a water inlet pipe and a water outlet pipe, so that water can be directly fed and discharged, and the walnut kernels can be soaked; on the whole, the system saves operating personnel, greatly reduces labor intensity, has the effects of protecting ground facilities and reducing potential safety hazards, improves the working environment of a workshop to a certain extent and reduces the temperature of the working environment.

As shown in fig. 1, an inlet of the surge bin 2 is communicated with one end of a material suction pipe 4, the material suction pipe 4 is communicated with a negative pressure generating device 5, and the other end of the material suction pipe 4 is communicated with the fixed material receiving and weighing device 1; in the using process, the negative pressure generating device 5 is started, the negative pressure generating device 5 provides negative pressure for the material suction pipe 4, and the walnut kernels which are subjected to alkaline washing and deastringency in the fixed material receiving and weighing device 1 can be input into the buffer bin 2. In the process, manual operation is not needed, and convenience and rapidness are achieved.

The surge bin 2 is long tubbiness, soaks the storehouse 3 and has a plurality ofly, and is a plurality of soak 3 in pairs, interval arrangement is in the both sides of surge bin 2 from top to bottom.

Surge bin 2 with the intercommunication rotation that soaks storehouse 3 is provided with flashboard 6, and flashboard 6 rotates the in-process, can realize surge bin 2 and soak the intercommunication in storehouse 3, and flashboard 6 is in the open position promptly, and flashboard 6 also can realize the wall in surge bin 2 and soak storehouse 3, and flashboard 6 is in closed position promptly.

As shown in fig. 2, the rotation of the shutter 6 is driven by a driving assembly; specifically, a first gear 7 is coaxially installed on the rotating shaft of the shutter 6, a first rack 8 is engaged with the first gear 7, and the first rack 8 is installed at the telescopic end of a first telescopic element 9. Said first telescopic element 9 may be a pneumatic cylinder. In the use process, the telescopic end of the telescopic element is telescopically moved, and the gate 6 is rotated through the meshed connection of the rack and the gear, so that the switching between the opening position and the closing position is realized.

In the feeding process of the walnut kernels, the situation that the walnut kernels are excessively accumulated and the areas beside the walnut kernels are not available can occur at the position, close to the feeding hole, in the soaking bin 3; therefore, a material homogenizing assembly 20 is installed on the top of the soaking bin 3 for flattening the walnut kernels on the top of the soaking bin 3.

Further, be vertical state at the top of soaking storehouse 3 and install scraper blade 12, the vertical setting of oscillating axle of scraper blade 12, scraper blade 12 swings at the top of soaking storehouse 3 under the drive of driving piece 21 to the realization is spread the walnut kernel.

The lower edge of the scraping plate 12 is arranged at the top of the soaking bin 3 in a lifting way; when the walnut kernel is flattened, the scraping plate 12 moves from the initial position to the final position to scrape the walnut kernel, and after the walnut kernel is scraped for one time, when the scraping plate 12 needs to return to the initial position from the final position, the lower edge of the scraping plate 12 is lifted to prevent the walnut kernel from being extruded in the moving process.

Further, the scraper 12 includes a fixed portion 13 and a folded portion 14; the folding part 14 is hinged below the fixing part 13 and is parallel to the fixing part 13, and a hinged shaft is arranged between the fixing part 13 and the folding part 14; the end part of the hinge shaft is provided with a second gear 15, the second gear 15 is meshed with a second rack 16, the second rack 16 is arranged at the extending end of a second telescopic element 17, and the linear action of the arrangement of the second gear 15 and the second rack 16 is changed into the rotary action of the scraper 12, so that the folding part 14 of the scraper 12 is lifted, and the walnut kernels are prevented from being overstocked in the moving process.

The driving part 21 is preferably a magnetic pneumatic cylinder, a magnetic switch is arranged on the magnetic pneumatic cylinder, and the position of the pneumatic cylinder is recorded through the signal state of the magnetic switch, so that the uninterrupted forward and backward actions of the pneumatic cylinder are controlled by an automatic program, and the uniform distribution of the walnut kernels is ensured.

As an alternative embodiment, blade 12 comprises: a fixed part 13 and an elevating part; the lifting part is mounted on the fixing part 13 and can lift along with the swinging process of the fixing part 13.

Method of use and principle

The walnut kernels subjected to alkaline washing and deastringency fall into the fixed material receiving and weighing device 1 through a stainless steel conveying chain, and the negative pressure generating device 5 is started to suck the walnut kernels into the buffer bin 2 through the material sucking pipe 4; four soaking bins 3 are arranged along the buffer bin 2, and if walnut kernels need to enter the first soaking bin 3 at the left side as shown in fig. 1, the gate plate 6 between the soaking bin 3 and the buffer bin 2 is opened, so that the walnut kernels can continuously enter the buffer bin 2;

the walnut kernel can appear piling up the more condition of walnut kernel and taking place because of the position that the distance is close apart from the feed inlet at the in-process of feeding, and is even for the cloth of guaranteeing to soak 3 kernel peach kernels in storehouse, opens homocline subassembly 20.

When the walnut kernels in the soaking bin 3 reach a certain number, the flashboard 6 is closed, the automatic soaking degree of the walnut kernels is started according to the soaking times and soaking time required by the soaking process, and automatic water inlet and water discharge are realized through the water inlet pipeline 10 and the water outlet pipeline 11 in the soaking bin 3; water is directly discharged into the trench through the water discharge pipeline, so that the influence on the service time of ground facilities and the increase of the ambient temperature of a workshop caused by discharging the water onto the ground are avoided.

After the soaking process is finished, the walnut kernels are absorbed by a vacuum material suction fan of the production procedure through a discharge hole 18.

Therefore, the process of automatic feeding, automatic soaking and automatic material suction of the soaking chamber is completed, and the whole process does not need excessive manpower and is completely an automatic operation process.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims

1. An soak conveying system of walnut kernel, characterized in that includes:

the buffer bin (2) is suitable for storing the walnut kernels subjected to alkaline washing and astringent taste removal;

the soaking bin (3) is provided with a plurality of soaking bins (3), the soaking bins (3) are communicated with the buffer bin (2), the inside of each soaking bin (3) is communicated with the water inlet pipeline (10) and the water outlet pipeline (11), and a discharge hole (18) suitable for discharging the walnut kernels is formed in each soaking bin;

the connection part of the soaking bin (3) and the buffer bin (2) is provided with a discharge control assembly (19), and the discharge control assembly (19) comprises a gate plate (6) with an opening position and a closing position and a driving assembly suitable for controlling the switching of the gate plate (6) between the opening position and the closing position.

2. The walnut kernel infusion delivery system of claim 1, further comprising:

the material suction pipe (4) is arranged at the inlet of the buffer bin (2) and is suitable for inputting the walnut kernels into the buffer bin (2);

and the negative pressure generating device (5) is communicated with the material suction pipe (4) and is suitable for providing negative pressure in the material suction pipe (4).

3. Infusion delivery system of walnut kernels according to claim 1, characterized in that said shutter (6) is rotatably mounted in communication with the surge bin (2) and with the infusion bin (3), said shutter (6) being adapted to switch between an open position and a closed position during rotation, said drive assembly comprising:

The telescopic end of the telescopic element is provided with a rack;

the gear is fixedly arranged on the flashboard (6) and is coaxially arranged with a rotating shaft of the flashboard (6);

the rack is meshed with the gear.

4. The walnut kernel soaking conveyor system according to claim 1, further comprising:

the homogenizing component is arranged at the top of the soaking bin (3) and is suitable for flattening the walnut kernels at the top of the soaking bin (3).

5. The walnut kernel soaking conveyor system according to claim 4, wherein said homogenizing assembly comprises:

the scraping plate (12) is vertically arranged at the top of the soaking bin (3), the scraping plate (12) is arranged at the top of the soaking bin (3) in a swinging mode, and a swinging shaft of the scraping plate (12) is vertically arranged;

the driving piece, the flexible section of driving piece articulates on scraper blade (12), scraper blade (12) are suitable for under the drive of driving piece and under the swing of storehouse (3) top soak.

6. The walnut kernel soaking conveyor system according to claim 5, wherein the lower edge of the scraping plate (12) is liftably mounted on the top of the soaking bin (3).

7. Infusion conveyor system of walnut kernels according to claim 6, characterized in that said scraper (12) comprises:

a fixed portion (13) and a folded portion (14), the folded portion (14) being hinged below the fixed portion (13) parallel to the fixed portion (13), the folded portion (14) being adapted to be folded oscillating below the fixed portion (13) along a hinging axis.

8. Infusion delivery system of walnut kernels according to claim 6, characterized in that said scraper (12) comprises:

the lifting device comprises a fixing part (13) and a lifting part, wherein the lifting part is installed on the fixing part (13), and is suitable for lifting in the process of swinging along with the fixing part (13).

9. The walnut kernel soaking and conveying system according to claim 1, wherein a cleaning opening is formed in the bottom of the buffer bin (2), and a water inlet is formed in the top of the buffer bin (2).

10. The soaking and conveying system for walnut kernels according to claim 1, characterized in that the surge bin (2) is long barrel-shaped, and a plurality of soaking bins (3) are arranged in pairs at intervals up and down on both sides of the surge bin (2).