CN114751194B - Soaking conveying system of walnut kernels - Google Patents
Soaking conveying system of walnut kernels Download PDFInfo
- Publication number
- CN114751194B CN114751194B CN202210303432.4A CN202210303432A CN114751194B CN 114751194 B CN114751194 B CN 114751194B CN 202210303432 A CN202210303432 A CN 202210303432A CN 114751194 B CN114751194 B CN 114751194B
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- China
- Prior art keywords
- soaking
- bin
- walnut kernels
- walnut
- flashboard
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/02—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention provides a walnut kernel soaking and conveying system, which belongs to the technical field of food processing and comprises the following components: the buffer bin is suitable for storing the walnut kernels subjected to alkali washing and acerbity removal; the soaking chambers are communicated with the buffer chambers, are communicated with the water inlet pipeline and the water outlet pipeline, and are provided with discharge holes suitable for discharging walnut kernels; the device comprises a soaking bin, a buffering bin, a discharging control assembly, a control assembly and a control assembly, wherein the discharging control assembly is arranged at the communication part of the soaking bin and the buffering bin and comprises a flashboard with an opening position and a closing position and a driving assembly which is suitable for controlling the flashboard to switch between the opening position and the closing position; the walnut kernel soaking and conveying system saves operators, greatly reduces labor intensity, has the effects of protecting ground facilities and reducing potential safety hazards, improves workshop working environment to a certain extent, and reduces working environment temperature.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a walnut kernel soaking and conveying system.
Background
The walnut has unique nutritive value, so that the plant beverage processed by taking the walnut kernel as the raw material has rapid market development in recent years and the sales volume is increased year by year.
In the process of producing the walnut kernel beverage, the following basic procedures are generally required to be carried out on the walnut kernels: screening, alkali washing, acerbity removal, washing, soaking, grinding, filling and disinfection. Currently, the process of washing and soaking walnut kernels in the prior art also depends on manual labor.
Disclosure of Invention
Therefore, the invention aims to overcome the defects of high labor intensity and large manual demand in the soaking process in the prior art, thereby providing a walnut kernel soaking and conveying system.
In order to solve the technical problems, the invention provides a walnut kernel soaking and conveying system, which comprises:
the buffer bin is suitable for storing the walnut kernels subjected to alkali washing and acerbity removal;
the soaking chambers are communicated with the buffer chambers, are communicated with the water inlet pipeline and the water outlet pipeline, and are provided with discharge holes suitable for discharging walnut kernels;
the device is characterized in that a discharging control assembly is arranged at the communication part of the soaking bin and the buffer bin, and comprises a flashboard with an opening position and a closing position and a driving assembly suitable for controlling the flashboard to switch between the opening position and the closing position.
Preferably, the method further comprises:
the material sucking pipe is arranged at the inlet of the buffering bin and is suitable for inputting the walnut kernels into the buffering bin;
and the negative pressure generating device is communicated with the suction pipe and is suitable for providing negative pressure for the suction pipe.
Preferably, the shutter is rotatably mounted in communication between the surge bin and the soaking bin, the shutter being adapted to switch between an open position and a closed position during rotation, the drive assembly comprising:
the telescopic end of the telescopic element is provided with a rack;
the gear is fixedly arranged on the flashboard and is coaxially arranged with the rotating shaft of the flashboard;
the rack is meshed with the gear.
Preferably, the method further comprises:
and the material homogenizing component is arranged at the top of the soaking bin and is suitable for paving the walnut kernels at the top of the soaking bin.
As a preferred scheme, the average material subassembly includes:
the scraping plate is vertically arranged at the top of the soaking bin, the scraping plate is arranged at the top of the soaking bin in a swinging mode, and the swinging shaft of the scraping plate is vertically arranged;
the telescopic section of the driving piece is hinged to the scraping plate, and the scraping plate is suitable for swinging at the top of the soaking bin under the driving of the driving piece.
Preferably, the lower edge of the scraping plate is arranged at the top of the soaking bin in a lifting mode.
Preferably, the scraper comprises:
the folding part is hinged below the fixed part in parallel with the fixed part, and is suitable for swinging and folding below the fixed part along the hinge shaft.
Preferably, the scraper comprises:
the lifting part is installed on the fixed part and is suitable for lifting in the process of following the swing of the fixed part.
As a preferable scheme, the bottom of the surge bin is provided with a cleaning port, and the top of the surge bin is provided with a water inlet.
As an optimal scheme, the buffer bin is long barrel-shaped, and a plurality of soaking bins are arranged on two sides of the buffer bin in pairs at intervals up and down.
The technical scheme of the invention has the following advantages:
1. the invention provides a walnut kernel soaking and conveying system, which comprises: a buffer bin and a soaking bin; the walnut kernels in the buffer bin can directly enter the soaking bin without manual pushing; the soaking bin is communicated with the water inlet pipe and the water outlet pipe, and can directly feed water and discharge water to soak the walnut kernels;
on the whole, the system saves operators, greatly reduces labor intensity, has the effects of protecting ground facilities and reducing potential safety hazards, improves workshop working environment to a certain extent, and reduces working environment temperature.
2. The invention provides a walnut kernel soaking and conveying system, which further comprises: a suction pipe and a negative pressure generating device; the walnut kernels subjected to alkali elution and astringency removal automatically enter the buffer bin through the negative pressure generating device and the material suction pipe, so that manual carrying is not needed, the degree of automation is improved, and the labor intensity of workers is reduced.
3. According to the walnut kernel soaking and conveying system provided by the invention, the flashboard is driven by the driving assembly to switch between the opening position and the closing position, so that the automatic opening and closing actions of the flashboard can be realized, and the automatic control of the walnut kernel entering the soaking bin is ensured.
4. The invention provides a walnut kernel soaking and conveying system, which further comprises: a material homogenizing component; in the process that the walnut kernels continuously enter the soaking bin, the more walnut kernels are piled up at the position, which is closer to the feeding port, in the soaking bin, and the walnut kernels in the soaking bin are paved by arranging a material homogenizing component at the top of the soaking bin.
5. According to the walnut kernel soaking and conveying system provided by the invention, the lower edge of the scraping plate is arranged at the top of the soaking bin in a lifting manner; the scraping plate initially moves, and when scraping is carried out, the walnut kernels can be paved; when the scraping plate returns to the initial position, the lower edge of the scraping plate is lifted, so that the phenomenon of squeezing the walnut kernels in the moving process is prevented.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a system for immersing and conveying walnut kernels according to the present invention.
Fig. 2 is a schematic structural view of the discharge control assembly shown in fig. 1.
Fig. 3 is a schematic structural diagram of the material homogenizing component shown in fig. 1.
Reference numerals illustrate:
1. fixing a receiving and weighing device; 2. a buffer bin; 3. a soaking bin; 4. a suction pipe; 5. a negative pressure generating device; 6. a flashboard; 7. a first gear; 8. a first rack; 9. a first telescopic element; 10. a water inlet pipeline; 11. a water outlet pipeline; 12. a scraper; 13. a fixing part; 14. a folding part; 15. a second gear; 16. a second rack; 17. a second telescopic element; 18. a discharge port; 19. a discharge control assembly; 20. a material homogenizing component; 21. a driving member.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In addition, the technical features of the different embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
The embodiment provides a soak conveying system of walnut kernel, includes: the buffer bin 2 is suitable for storing the walnut kernels subjected to alkali washing and acerbity removal; the soaking bin 3 is provided with a plurality of soaking bins 3, the soaking bins 3 are communicated with the buffer bin 2, and the inside of the soaking bins 3 is communicated with the water inlet pipeline 10 and the water outlet pipeline 11 and is provided with a discharge hole 18 suitable for discharging walnut kernels; the connection between the soaking bin 3 and the surge bin 2 is provided with a discharging control assembly 19, and the discharging control assembly 19 comprises a gate plate 6 with an open position and a closed position and a driving assembly suitable for controlling the gate plate 6 to switch between the open position and the closed position.
The walnut kernels in the buffer bin 2 can directly enter the soaking bin 3 without manual pushing; the soaking bin 3 is communicated with the water inlet pipe and the water outlet pipe, and can directly feed water and discharge water to soak the walnut kernels; on the whole, the system saves operators, greatly reduces labor intensity, has the effects of protecting ground facilities and reducing potential safety hazards, improves workshop working environment to a certain extent, and reduces working environment temperature.
As shown in fig. 1, the inlet of the surge bin 2 is communicated with one end of a suction pipe 4, a negative pressure generating device 5 is arranged on the suction pipe 4 in a communicated manner, and the other end of the suction pipe 4 is communicated with a fixed receiving and weighing device 1; in the use process, the negative pressure generating device 5 is started, the negative pressure generating device 5 provides negative pressure for the material sucking pipe 4, and the walnut kernels after alkali elution and astringency in the fixed material receiving and weighing device 1 can be input into the buffer bin 2. In the process, manual operation is not needed, and the method is convenient and quick.
The buffer bin 2 is long barrel-shaped, the soaking bin 3 is multiple, the soaking bins 3 are paired, and the upper and lower intervals are arranged on two sides of the buffer bin 2.
The flashboard 6 is arranged in the rotation process of the communication between the surge bin 2 and the soaking bin 3, the flashboard 6 can realize the communication between the surge bin 2 and the soaking bin 3 in the rotation process, namely, the flashboard 6 is in an open position, and the flashboard 6 can also realize the separation between the surge bin 2 and the soaking bin 3, namely, the flashboard 6 is in a closed position.
As shown in fig. 2, the shutter 6 is driven in rotation by a driving assembly; specifically, a first gear 7 is coaxially installed on the rotating shaft of the flashboard 6, a first rack 8 is connected with the first gear 7 in a meshed manner, and the first rack 8 is installed at the telescopic end of a first telescopic element 9. The first telescopic element 9 may be a pneumatic cylinder. In the use, the flexible end of telescopic element carries out flexible removal, through the meshing connection of rack and gear, realizes the rotation of flashboard 6, and then realizes switching between open position and the closed position.
In the feeding process of the walnut kernels, too much walnut kernels are accumulated at the position close to the feeding hole in the soaking bin 3, and the situation that the nearby area is not available; thus, a leveling assembly 20 is installed on top of the soaking bin 3 for leveling the walnut kernels on top of the soaking bin 3.
Further, the top of the soaking bin 3 is in a vertical state, the swinging shaft of the scraping plate 12 is vertically arranged, and the scraping plate 12 swings at the top of the soaking bin 3 under the driving of the driving piece 21, so that the walnut kernels are paved.
The lower edge of the scraping plate 12 is arranged at the top of the soaking bin 3 in a lifting manner; when the walnut kernels are paved, the scraping plate 12 moves to the end position from the initial position, the walnut kernels are scraped, after the walnut kernels are scraped for one time, when the scraping plate 12 needs to return to the initial position from the end position, the lower edge of the scraping plate 12 is lifted, and extrusion of the walnut kernels is prevented in the moving process.
Further, the scraper 12 includes a fixing portion 13 and a folding portion 14; the folding part 14 is hinged below the fixing part 13 and is parallel to the fixing part 13, and a hinge shaft is arranged between the fixing part 13 and the folding part 14; the second gear 15 is installed at the end of the hinge shaft, the second gear 15 is connected with the second rack 16 in a meshed mode, the second rack 16 is arranged on the extending end of the second telescopic element 17, the linear motion of the second gear 15 and the second rack 16 changes into the rotary motion of the scraping plate 12, the folding portion 14 of the scraping plate 12 is lifted, and the walnut kernels are prevented from being backlogged in the moving process.
The driving member 21 is preferably a magnetic pneumatic cylinder, a magnetic switch is arranged on the magnetic pneumatic cylinder, and the position of the pneumatic cylinder is recorded through the signal state of the magnetic switch, so that uninterrupted front-back action of the pneumatic cylinder is controlled by an automatic program, and uniform distribution of walnut kernels is ensured.
As an alternative embodiment, the blade 12 includes: a fixing part 13 and a lifting part; the lifting part is arranged on the fixed part 13, and can lift along with the swinging process of the fixed part 13.
Application method and principle
The walnut kernels subjected to alkali washing and deastringency fall into a fixed receiving and weighing device 1 through a stainless steel conveying chain, and a negative pressure generating device 5 is started to be sucked into a buffer bin 2 through a suction pipe 4; four soaking cabins 3 are arranged along the buffer cabin 2, and if the walnut kernels need to enter the first soaking cabin 3 on the left as shown in fig. 1, a flashboard 6 between the soaking cabin 3 and the buffer cabin 2 is opened, and the walnut kernels continuously enter the buffer cabin 2;
the walnut kernel can appear piling up the condition of more walnut kernels because of the nearer position of distance from the feed inlet in the in-process of feeding and take place, in order to guarantee that the cloth of soaking storehouse 3 kernel peach kernel is even, opens average material subassembly 20.
When the walnut kernels in the soaking bin 3 reach a certain number, the flashboard 6 is closed, the automatic soaking degree of the walnut kernels is started according to the soaking times and soaking time required by the soaking process, and automatic water inflow and drainage are realized through the water inlet pipeline 10 and the water outlet pipeline 11 in the soaking bin 3; the water is directly discharged into the trench through the water discharge pipeline, so that the influence on the service time of ground facilities and the increase of the environmental temperature of a workshop caused by the discharge of the water to the ground are avoided.
After the soaking process is completed, the walnut kernels are absorbed by a vacuum material absorbing fan in the production process through a discharge hole 18.
So far, the automatic feeding, automatic soaking and automatic sucking processes of one soaking chamber are completed, and the whole process does not need excessive manpower and is an automatic operation process.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (5)
1. The utility model provides a soak conveying system of walnut kernel which characterized in that includes:
the buffer bin (2) is suitable for storing the walnut kernels subjected to alkali elution and astringency removal;
the soaking bins (3) are provided with a plurality of soaking bins (3) which are communicated with the buffer bin (2), and the inside of the soaking bins (3) is communicated with the water inlet pipeline (10) and the water outlet pipeline (11) and is provided with a discharge hole (18) which is suitable for discharging walnut kernels;
a discharging control assembly (19) is arranged at the communication part of the soaking bin (3) and the buffer bin (2), and the discharging control assembly (19) comprises a flashboard (6) with an opening position and a closing position and a driving assembly which is suitable for controlling the flashboard (6) to switch between the opening position and the closing position;
further comprises: the material homogenizing component is arranged at the top of the soaking bin (3) and is suitable for paving walnut kernels at the top of the soaking bin (3);
the material homogenizing component comprises:
the scraping plate (12) is vertically arranged at the top of the soaking bin (3), the scraping plate (12) is arranged at the top of the soaking bin (3) in a swinging mode, and the swinging shaft of the scraping plate (12) is vertically arranged;
the telescopic section of the driving piece is hinged to the scraping plate (12), and the scraping plate (12) is suitable for swinging at the top of the soaking bin (3) under the driving of the driving piece;
the lower edge of the scraping plate (12) is arranged at the top of the soaking bin (3) in a lifting manner;
the blade (12) comprises: a fixing part (13) and a folding part (14), wherein the folding part (14) is hinged below the fixing part (13) in parallel with the fixing part (13), and the folding part (14) is suitable for swinging and folding below the fixing part (13) along a hinge shaft;
alternatively, the blade (12) includes: a fixed part (13) and a lifting part, wherein the lifting part is arranged on the fixed part (13) and is suitable for lifting in the process of following the swing of the fixed part (13).
2. The infusion delivery system of claim 1, further comprising:
the material sucking pipe (4) is arranged at the inlet of the buffer bin (2) and is suitable for inputting the walnut kernels into the buffer bin (2);
and the negative pressure generating device (5) is communicated with the suction pipe (4) and is suitable for providing negative pressure for the suction pipe (4).
3. The infusion delivery system of walnut kernels according to claim 1, characterized in that the shutter (6) is rotatably mounted in communication between the surge bin (2) and the infusion bin (3), the shutter (6) being adapted to switch between an open position and a closed position during rotation, the drive assembly comprising:
the telescopic end of the telescopic element is provided with a rack;
the gear is fixedly arranged on the flashboard (6) and is coaxially arranged with the rotating shaft of the flashboard (6);
the rack is meshed with the gear.
4. The walnut kernel soaking and conveying system according to claim 1, wherein a cleaning port is arranged at the bottom of the surge bin (2), and a water inlet is arranged at the top of the surge bin (2).
5. The walnut kernel soaking and conveying system according to claim 1, wherein the buffer bin (2) is long barrel-shaped, and a plurality of soaking bins (3) are arranged on two sides of the buffer bin (2) in pairs at intervals up and down.
Priority Applications (1)
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CN202210303432.4A CN114751194B (en) | 2022-03-24 | 2022-03-24 | Soaking conveying system of walnut kernels |
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CN202210303432.4A CN114751194B (en) | 2022-03-24 | 2022-03-24 | Soaking conveying system of walnut kernels |
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CN114751194A CN114751194A (en) | 2022-07-15 |
CN114751194B true CN114751194B (en) | 2023-09-26 |
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GB618676A (en) * | 1946-04-08 | 1949-02-25 | Minimax Ltd | Apparatus for making infusions and dispensing beverages |
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CN206447224U (en) * | 2017-01-12 | 2017-08-29 | 东莞市傻二哥食品有限公司 | A kind of lima bean soaking conveying device |
CN108157830A (en) * | 2017-12-29 | 2018-06-15 | 杜盼潇 | Liftable for processing fat chicken shakeouts mechanism |
JP6457676B1 (en) * | 2018-03-14 | 2019-01-23 | 株式会社マスダック | An winding machine and method for manufacturing an winding |
CN111576530A (en) * | 2020-05-18 | 2020-08-25 | 烟台天晟农业科技有限公司 | Pear is planted and is used irrigation canals and ditches cleaning device |
CN112517227A (en) * | 2020-11-13 | 2021-03-19 | 高帅帅 | Seed screening device and method |
CN213639548U (en) * | 2020-11-17 | 2021-07-09 | 湖南国泰农业开发有限公司 | Bamboo shoots fast dispersion boiling device |
CN113678994A (en) * | 2021-09-22 | 2021-11-23 | 左齐 | Alkaline water rice cake manufacturing production line |
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GB618676A (en) * | 1946-04-08 | 1949-02-25 | Minimax Ltd | Apparatus for making infusions and dispensing beverages |
DE2706005A1 (en) * | 1976-02-18 | 1977-08-25 | Hans Mauritz Hansson | TRANSPORT DEVICE FOR CARGO GOODS |
CN201667967U (en) * | 2010-03-29 | 2010-12-15 | 河北养元智汇饮品股份有限公司 | Walnut kernel conveying device |
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CN205266837U (en) * | 2015-11-17 | 2016-06-01 | 重庆市渝派农产品开发有限公司 | Full -automatic soybean milk production line |
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CN105417097A (en) * | 2015-12-29 | 2016-03-23 | 武汉新华源电力设备有限公司 | Precise ingredient activation feeder |
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CN108157830A (en) * | 2017-12-29 | 2018-06-15 | 杜盼潇 | Liftable for processing fat chicken shakeouts mechanism |
JP6457676B1 (en) * | 2018-03-14 | 2019-01-23 | 株式会社マスダック | An winding machine and method for manufacturing an winding |
CN111576530A (en) * | 2020-05-18 | 2020-08-25 | 烟台天晟农业科技有限公司 | Pear is planted and is used irrigation canals and ditches cleaning device |
CN112517227A (en) * | 2020-11-13 | 2021-03-19 | 高帅帅 | Seed screening device and method |
CN213639548U (en) * | 2020-11-17 | 2021-07-09 | 湖南国泰农业开发有限公司 | Bamboo shoots fast dispersion boiling device |
CN113678994A (en) * | 2021-09-22 | 2021-11-23 | 左齐 | Alkaline water rice cake manufacturing production line |
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