CN114747724A - Automatic whole material production line of filiform food - Google Patents
Automatic whole material production line of filiform food Download PDFInfo
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- CN114747724A CN114747724A CN202210465792.4A CN202210465792A CN114747724A CN 114747724 A CN114747724 A CN 114747724A CN 202210465792 A CN202210465792 A CN 202210465792A CN 114747724 A CN114747724 A CN 114747724A
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- Prior art keywords
- group
- discharging
- cylinder
- unloading
- weighing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
- B65G17/126—Bucket elevators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
Abstract
The invention discloses an automatic material-finishing production line for filamentous food, which comprises a feeding part, a weighing and reforming platform and an inspection platform, the discharge port of the feeding part is correspondingly arranged at one end of the feeding part, the weighing group corresponds to the discharge port of the feeding part, one end of the feeding part is fixed on the upper surface of the maintenance platform, the discharge part is positioned below the maintenance platform, and is arranged corresponding to the weighing group, the material receiving part is used for collecting materials discharged from the material discharging part, the material discharging part comprises an installation frame, a material guide hopper, a material discharging cylinder, a sealing plate and a material distributor, the installation frame is the rectangle, and the both sides of installation frame are provided with the installation pterygoid lamina, and the both sides looks lock joint of installation pterygoid lamina and installation frame, this device can realize automatic feeding, weigh, select separately row material and the unloading is tracked to the material, effectively realizes the automatic material all in one piece of product, improves production efficiency and production quality, the cost of using manpower sparingly greatly.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to an automatic material preparation production line for filamentous food.
Background
The noodles and vermicelli are traditional food in China and have wide market prospect. The noodle vermicelli has a long processing history, the taste is deeply popular with the masses, the noodles are produced in various places, and the market is large.
The noodles and the bean vermicelli are manually placed in the forming die box in the production process, and if the noodles and the bean vermicelli are not further finished, the noodles and the bean vermicelli are more messy after being dried, so that the attractiveness of the noodles and the bean vermicelli is influenced; the bean vermicelli production material arranging link comprises the links of conveying, weighing, discharging, shaping, discharging, drying and the like, wherein the phenomenon that the material distribution is uneven or does not reach the standard when weighing can occur in the discharging link, and after unqualified products are discharged to the next link, manpower and material resources are required to be arranged again for reworking and removing, so that the labor cost of noodle and bean vermicelli production is greatly increased, the production efficiency is obviously reduced, and the production qualified rate is also influenced. Secondly, in integer unloading and stoving link, because the dry box on the dry transfer chain is removed, and integer unloading part is fixed knot structure, the bin gate is opened, the good material of integer falls to dry box, nevertheless because the time that bin gate open time and dry box removed has a time difference, lead to vermicelli or noodless just to drop outside dry box's border or dry box, the effect of throwing the material is relatively poor, still there is the phenomenon of product pollution, need the later stage to do over again, very big inconvenience has been brought for food processing enterprise.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides an automatic material preparation production line for filamentous food, and can effectively solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic material preparation production line for filamentous food comprises a feeding part, a weighing group and an inspection platform, wherein a discharging port of the feeding part is correspondingly arranged at one end of the feeding part;
the discharging part comprises an installation frame, a material guide hopper, a discharging air cylinder, a sealing plate and a material distributor, wherein the installation frame is rectangular, installation wing plates are arranged on two sides of the installation frame and are buckled with two sides of the installation frame, the installation wing plates are convenient to use and are connected with an external structure, two ends of the installation frame are provided with hinged seats hinged with the air cylinder, the material guide hopper is arranged in a hopper frame and is consistent with the width of the hopper frame, the hopper frame is symmetrically provided with pin shafts which are sleeved with the installation frame through the pin shafts, a discharging port of the material guide hopper is of a triangular structure and is correspondingly hinged with the sealing plate, the sealing plate is in a groove shape, a tongue plate extends out from the end part of the sealing plate close to the discharging port, the discharging air cylinder is arranged between the hinged seats on two sides of the installation frame and the discharging air cylinder for controlling the opening and closing of the sealing plate to discharge materials, and the material distributor effectively realizes the separation of the materials, the quality of the product is improved, and the processing consistency of the product is improved;
Receive material portion including connecing material portion, material stock portion, unloading portion and frame, connect material portion, material stock portion and unloading portion from the top down to establish in proper order in the frame, wherein connect material portion and unloading portion to correspond and be provided with and connect material regulation portion and unloading regulation portion, under the effect of connecing material regulation portion and unloading regulation portion, the drive connects material portion and unloading portion to remove, the discharge gate department that connects material portion, material stock portion and unloading portion all is provided with the seal material group, the ejection of compact that the seal material group is used for control to connect material portion, material stock portion and unloading portion, be provided with the encoder in the frame, the output of encoder is connected with the input electricity of unloading regulation portion, is provided with unloading regulation portion motion data in the encoder, through being connected with external control ware, and then control unloading regulation portion realizes the material tracking function.
Furthermore, the feeding portion is including installation stand and feeding portion hopper, be provided with two feeding portion hoppers on the installation stand, the feeding portion hopper adopts asymmetric frustum structure, and its feeding portion hopper discharge gate is corresponding with connecing the hopper.
Further, material loading portion is including connecing hopper, climbing lifting machine, material bushing and lifting machine work or material rest, climbing lifting machine's one end upper surface is provided with connects the hopper, connects the hopper edge all around to be the slope setting, is provided with the material fagging between inside, the both wings of material fagging are provided with the hypotenuse unanimous with the edge, and there is the gap between the vertical department of material fagging and the vertical department of connecing the hopper for with the section bar looks lock joint on the climbing lifting machine, improve the convenience of assembly, the material bushing sets up on climbing lifting machine, the both sides at climbing lifting machine are established to the lifting machine work or material rest, be provided with the round hole on the material bushing, the round hole linearity all is listed in the material bushing.
Furthermore, the weighing unit is composed of two weighing components which are arranged on the upper surface of the overhaul platform at intervals, and the weighing components are used for weighing materials entering from the feeding part, so that batch weighing of the materials is realized, production automation is improved, and working efficiency is improved.
Furthermore, the material discharging part is arranged under the weighing and recombining device, the guide hopper corresponds to the conical discharge hole of the weighing and recombining device, the material discharging part can remove materials, sorting of products can also be achieved, the quality of produced products is effectively improved, unqualified products are avoided, and the consistency of the products is improved.
Furthermore, the qualified discharge port of the discharge part is arranged right above the material receiving part, and the material receiving part moves under the action of the material receiving adjusting part, so that the materials are sequentially collected.
Further, the quantity that connects material portion, material stock portion and unloading portion is two, and it all includes receipts material mounting panel and receipts material bowl, the quantity of receiving the material bowl is eight at least, and eight receipts material bowls set up with the through-hole one-to-one on receiving the material mounting panel, the lateral surface of receiving the material bowl is provided with receives material bowl chucking seat, receives the material bowl chucking seat and is connected with the receipts material mounting panel through the fastener, receives the material bowl and adopts the toper design, and its discharge gate department is provided with the arc unanimous with the shrouding seat.
Further, the sealing group includes that cylinder connecting seat, sealing group cylinder, cam installation piece, gear train, the connecting block and the shrouding seat of opening the door are organized to the material, and cylinder connecting seat articulates there is the sealing group cylinder, and the flexible end of sealing group cylinder is connected with the gear train that sets up in cam installation piece one side, the opposite side of cam installation piece is provided with the connecting block that opens the door, and the connecting block that opens the door is connected with the shrouding seat through the fastener, the shrouding seat adopts the arc design, the connecting block that opens the door adopts the step design, the shrouding seat is unanimous with the thickness of step, and the connecting block and the shrouding seat of opening the door are connected through the fastener.
Furthermore, the gear train includes cylinder driving gear and cylinder driven gear, the flexible end of sealing material group cylinder is connected with joint bearing, and joint bearing articulates there is the power arm, the power arm cup joints with the cylinder driving gear through the arc connecting axle mutually, through extension and the shrink of sealing material group cylinder, makes the power arm rotate, and then drives the cylinder driving gear and takes place to rotate, and then makes the cylinder driven gear of meshing take place to rotate, and then makes the connecting block that opens the door take place to rotate, and then controls the opening and shutting of closing plate seat.
Furthermore, the material receiving adjusting part and the material discharging adjusting part comprise a main driving group, a transmission assembly and a connecting piece, the main driving group is connected with the material receiving part and the material discharging part through a connecting piece, the main driving group comprises a motor mounting seat, a motor and a synchronous belt guide wheel seat, the motor mounting seat and the synchronous belt guide wheel seat are positioned at the same side, the motor mounting seat is connected with the motor through a fastener, the output end of the motor is provided with a synchronous belt wheel, the synchronous belt wheel is connected with a synchronous belt guide wheel seat through a transmission assembly, the number of the main driving groups in the material receiving adjusting part is two, the two main driving groups are arranged at two ends of the material receiving adjusting part, the transmission component comprises a slide rail and a synchronous belt pressing plate group, the auxiliary transmission set connects the synchronous belt pressing plate set with the slide rail, and the other end of the auxiliary transmission set is connected with the material receiving part and the discharging part.
The production line also comprises a shaping part, the shaping part comprises a shaping material rack, a shaping motor, a shaping cylinder, a power transmission group and a material arranging shaft, the shaping material rest is positioned on the driving and moving mechanism on the machine frame, the shaping material rest is connected with a shaping air cylinder through an air cylinder mounting frame, the output end of the shaping cylinder is hinged with a connecting seat arranged on the power transmission group, elastic auxiliary shafts arranged on two sides of the power transmission group are connected with a support mounting block on the inner side of the shaping material rack, the power transmission group is provided with a motor mounting seat which is connected with a shaping motor through a fastener, the output end of the shaping motor is provided with a driving gear which is meshed with gears at two sides of the power transmission group, and the gears on the two sides of the power transmission set are sequentially meshed, the gears on the two sides of the power transmission set are correspondingly provided with material arranging shafts, and the material arranging shafts are positioned below the mounting plate in the power transmission set.
Compared with the prior art, this automatic whole material production line of filiform food has following benefit:
1. the device can realize automatic feeding, weighing, sorting and discharging and material tracking and discharging, effectively realize automatic material arrangement of products, improve the production efficiency and the production quality and greatly save the labor cost;
2. through the cooperation of the discharging cylinder, the sealing plate and the distributor, qualified materials are unloaded in the material port corresponding to the material receiving part, unqualified materials are discharged, the function of sorting and discharging is realized, unqualified products are prevented from being discharged to a next link, and the qualified rate of products is improved;
3. the unloading portion makes the material accurately, fall into external stoving box completely under the effect of unloading regulating part, avoids the material to fall outside dry box, has improved the quality of feeding, can also prevent that the product from appearing polluting, improves the production quality of product.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic structural view of a feeding part and an inspection platform;
FIG. 4 is a front view of the loading section and the access panel;
FIG. 5 is a front view of the receiving portion;
FIG. 6 is a left side view of the material receiving portion;
FIG. 7 is a schematic view of the receiving portion;
FIG. 8 is a schematic view of the receiving mounting plate, the receiving bowl and the receiving bowl clamping seat;
FIG. 9 is a schematic view of the structure of the receiving portion and the sealing group;
FIG. 10 is a schematic view of the material storage part and the material sealing group;
FIG. 11 is a schematic view of the blanking part and the sealing group;
FIG. 12 is a schematic view of a sealing group;
FIG. 13 is a schematic view of the receiving bowl and the clamping seat thereof;
FIG. 14 is a front view of the discharge section;
FIG. 15 is a schematic view of a discharge section;
FIG. 16 is a schematic view of the shaping part;
FIG. 17 is a front view of the reshaper;
FIG. 18 is a schematic view of the structure of the feed portion;
fig. 19 is a front view of the feed section.
In the figure: 1 feeding part, 11 mounting upright posts, 12 feeding part hoppers, 2 feeding part, 21 receiving hoppers, 22 climbing hoister, 23 material leakage plates, 24 hoister material rack, 3 receiving part, 31 receiving part, 32 material storing part, 33 discharging part, 34 rack, 35 discharging adjusting part, 351 main driving group, 352 transmission assembly, 36 sealing group, 361 air cylinder connecting seat, 362 sealing group air cylinder, 363 cam mounting block, 364 gear set, 3641 cylindrical driving gear, 3642 cylinder driven gear, 3643 power arm, 365 door opening connecting block, 366 closing plate seat, 37 material receiving adjusting part, 4 maintenance platforms, 5 weighing groups, 6 material receiving mounting plates, 7 material discharging parts, 71 mounting frames, 72 material guiding hoppers, 73 material discharging cylinders, 74 closing plates, 75 material distributors, 8 material receiving bowls, 9 material receiving bowl clamping seats, 10 shaping parts, 101 shaping material racks, 102 shaping motors, 103 shaping cylinders, 104 power transmission groups and 105 material arranging shafts.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, if an orientation description is referred to, for example, the directions or positional relationships indicated by "up", "down", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in fig. 2, only for convenience of description of the present invention and simplification of description, but not for indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. When a feature is referred to as being "disposed," "secured," or "connected" to another feature, it can be directly disposed, secured, or connected to the other feature or be indirectly disposed, secured, or connected to the other feature.
Referring to fig. 1, the present invention provides a technical solution: an automatic material preparation production line for filamentous food comprises a feeding part 1, a feeding part 2, a weighing group 5 and an inspection platform 4, wherein a discharge port of the feeding part 1 is correspondingly arranged at one end of the feeding part 2, the weighing group 5 corresponds to the discharge port of the feeding part 2, one end of the feeding part 2 is fixed on the upper surface of the inspection platform 4, a discharging part 7 is arranged below the inspection platform 4 and corresponds to the weighing group 5, and a material receiving part 3 is used for collecting materials discharged from the discharging part 7;
referring to fig. 14 and 15, the discharging unit 7 includes an installation frame 71, a material guiding hopper 72, a discharging cylinder 73, a sealing plate 74 and a material distributor 75, the installation frame 71 is rectangular, two sides of the installation frame 71 are provided with installation wing plates fastened to two sides of the installation frame 71, the installation wing plates are convenient to connect with an external structure, two ends of the installation frame 71 are provided with hinged seats hinged to the discharging cylinder 73, the material guiding hopper 72 is displaced in the hopper frame and has the same width as the hopper frame, the hopper frame is symmetrically provided with pin shafts which are sleeved to the installation frame 71 through the pin shafts, a discharging port of the material guiding hopper 72 is of a triangular prism structure and is correspondingly hinged to the sealing plate 74, the sealing plate 74 is groove-shaped, and a tongue plate extends from an end of the sealing plate 74 close to the discharging port, the discharging cylinder 73 is provided between the hinged seat and the sealing plate 74 at two sides of the installation frame 71 for controlling the opening and closing of the sealing plate 74 to discharge the material, the sorting of materials is effectively realized through the discharging air cylinder 73, the sealing plate 74 and the distributor 75, the quality of products is improved, and the processing consistency of the products is improved;
Referring to fig. 5 and 6, the material receiving portion 3 includes a material receiving portion 31, a material storing portion 32, a material discharging portion 33 and a frame 34, the material receiving portion 31, the material storing portion 32 and the material discharging portion 33 are sequentially disposed on the frame 34 from top to bottom, the material storing portion 32 is disposed between the material receiving portion 31 and the material discharging portion 33, after the material receiving portion 31 is filled with the material, the material receiving portion 32 is released, the next round of material receiving is performed, and when the material discharging portion 33 is still in a tracking state, the material is stored, and after the material discharging portion 33 is reset, the middle storage is performed, wherein the material receiving portion 31 and the material discharging portion 33 are correspondingly provided with a material receiving adjusting portion 37 and a material discharging adjusting portion 35, under the actions of the material receiving adjusting portion 37 and the material discharging adjusting portion 35, the material receiving portion 31 and the material discharging portion 33 are driven to move, the material receiving portion 31, the material storing portion 32 and the material discharging portion 33 are provided with a material sealing group 36, the material sealing group 36 is used for controlling portion 31, the material storing portion 33, and the material discharging portion 33, Deposit the ejection of compact of material portion 32 and unloading portion 33, be provided with the encoder on the frame 34, the output of encoder is connected with the input electricity of unloading regulating part 35, is provided with unloading regulating part 35 motion data in the encoder, through being connected with external controller, and then control unloading regulating part 35 realizes that the material tracks the function.
Referring to fig. 18 and 19, the feeding portion 1 includes an installation column 11 and two feeding portion hoppers 12 disposed on the installation column 11, the feeding portion hoppers 12 adopt an asymmetric frustum structure, and discharge ports of the feeding portion hoppers 12 correspond to the receiving hopper 21.
Referring to fig. 3 and 4, the feeding portion 2 is composed of two sets of feeding mechanisms, each feeding mechanism includes a receiving hopper 21, a climbing elevator 22, a material bushing 23 and an elevator rack 24, one end of the climbing elevator 22 is provided with the receiving hopper 21, the edges of the receiving hopper 21 are arranged in an inclined manner, a material supporting plate is arranged between the receiving hopper 21 and the inner portion of the receiving hopper, two wings of the material supporting plate are provided with inclined edges consistent with the edges, a gap is formed between the vertical position of the material supporting plate and the vertical position of the receiving hopper 21 and used for being fastened with a profile on the climbing elevator 22, convenience of assembly is improved, the material bushing 23 is arranged on the climbing elevator 22, the elevators 24 are arranged on two sides of the climbing elevator 22, the material bushing 23 is provided with circular holes, and the circular holes are linearly and uniformly arranged on the material bushing 23.
Referring to fig. 1 and 2, the weighing assembly 5 is composed of two weighing components, and the two weighing components are arranged on the upper surface of the overhaul stand 4 at intervals, and the weighing assembly 5 is used for weighing materials entering from the feeding portion 2, so that batch weighing of the materials is realized, production automation is improved, and working efficiency is improved.
Referring to fig. 2, the discharging portion 7 is disposed right below the weighing unit 5, the material guiding hopper 72 is disposed corresponding to the conical discharging opening of the weighing unit 5, the discharging portion 7 can discharge materials, and can also separate products, thereby effectively improving the quality of the produced products, avoiding the occurrence of unqualified products, and improving the consistency of the products.
Referring to fig. 2 and 6, the qualified discharge port of the discharge portion 7 is disposed right above the material receiving portion 31, and the material receiving portion 31 moves under the action of the material receiving adjusting portion 37, so as to sequentially collect the materials.
Referring to fig. 8, 9, 10 and 11, the number of the material receiving portion 31, the number of the material storing portion 32 and the number of the material discharging portion 33 are two, and each material receiving portion includes a material receiving mounting plate 6 and material receiving bowls 8, the number of the material receiving bowls 8 is at least eight, the eight material receiving bowls 8 are arranged in one-to-one correspondence with through holes on the material receiving mounting plate 6, a material receiving bowl clamping seat 9 is arranged on the outer side surface of each material receiving bowl 8, the material receiving bowl clamping seat 9 is connected with the material receiving mounting plate 6 through a fastening member, the material receiving bowls 8 are designed in a conical shape, and an arc shape consistent with the closing plate seat 366 is arranged at the material discharging port of each material receiving bowl.
Referring to fig. 12, the sealing group 36 includes a cylinder connecting seat 361, a sealing group cylinder 362, a cam mounting block 363, a gear set 364, a door opening connecting block 365 and a sealing plate seat 366, the cylinder connecting seat 361 is hinged with the sealing group cylinder 362, a telescopic end of the sealing group cylinder 362 is connected with the gear set 364 arranged on one side of the cam mounting block 363, the other side of the cam mounting block 363 is provided with the door opening connecting block 365, the door opening connecting block 365 is connected with the sealing plate seat 366 through a fastener, the sealing plate seat 366 is designed in an arc shape, the door opening connecting block 365 is designed in a step shape, the sealing plate seat 366 is consistent with the thickness of the step, and the door opening connecting block 365 is connected with the sealing plate seat 366 through a fastener.
Referring to fig. 12, the gear set 364 includes a cylindrical driving gear 3641 and a cylindrical driven gear 3642, the telescopic end of the sealing material group cylinder 362 is connected with a joint bearing, the joint bearing is hinged with a power arm 3643, the power arm 3643 is sleeved with the cylindrical driving gear 3641 through an arc connecting shaft, and the power arm 3643 is rotated by extending and contracting the sealing material group cylinder 362 to drive the cylindrical driving gear 3641 to rotate, so that the meshed cylindrical driven gear 3642 is rotated, the door opening connecting block 365 is rotated, and the opening and closing of the sealing plate seat 366 are controlled.
Referring to fig. 5 and 6, the material receiving adjusting portion 37 and the material discharging adjusting portion 35 include a main driving set 351, a transmission assembly 352 and a connecting member, the main driving set 351 is connected to the transmission assembly 352, the transmission assembly 352 is connected to the material receiving portion 31 and the material discharging portion 33 through the connecting member, the main driving set 351 includes a motor mounting seat, a motor and a synchronous belt guide pulley seat, the motor mounting seat and the synchronous belt guide pulley seat are located on the same side, the motor mounting seat is connected to the motor through a fastening member, a synchronous pulley is disposed at an output end of the motor, the synchronous pulley and the synchronous belt guide pulley seat are connected through the transmission assembly, the number of the main driving sets 351 in the material receiving adjusting portion 37 is two, the two main driving sets 351 are disposed at two ends of the material receiving adjusting portion 37, the transmission assembly 352 includes a sliding rail and a synchronous belt pressing plate group, the auxiliary transmission group connects the synchronous belt pressing plate group to the sliding rail, the other end of the auxiliary transmission set is connected with the material receiving part 31 and the blanking part 33.
Referring to fig. 16 and 17, the production line further includes a shaping portion 10, the shaping portion 10 includes a shaping rack 101, a shaping motor 102, a shaping cylinder 103, a power transmission set 104 and a material arranging shaft 105, the shaping rack 101 is located on the driving and moving mechanism of the frame 34, the shaping rack 101 is connected to the shaping cylinder 103 through a cylinder mounting frame, an output end of the shaping cylinder 103 is hinged to a connecting seat provided on the power transmission set 104, elastic auxiliary shafts provided on both sides of the power transmission set 104 are connected to a support mounting block on an inner side of the shaping rack 101, the power transmission set 104 is provided with a motor mounting seat, the motor mounting seat is connected to the shaping motor 102 through a fastening member, an output end of the shaping motor 102 is provided with a driving gear, the driving gear is engaged with gears on both sides of the power transmission set 104, and gears on both sides of the power transmission set 104 are sequentially engaged, the gears on both sides of the power transmission set 104 are correspondingly provided with the material arranging shaft 105, the material handling shaft 105 is located below the mounting plate in the power transmission group 104.
When in use: the material flows out from the hopper 12 of the material receiving part and enters the climbing elevator 22, in the lifting process, food residues and other substances leak out from the material leakage plate 23 and are conveyed along the conveying belt until the materials enter the outlet end of the climbing elevator 22, the materials enter the weighing group 5, the weighing group 5 performs grouped weighing on the entered materials, the weighed materials flow into the material guide hopper 72 along the tapered material outlet of the weighing group 5, at the moment, the material discharging and discharging cylinder 73 acts according to the signal of an external controller, when the material quality is qualified, the sealing plate 74 of the qualified material outlet of the material guide hopper 72 positioned right above the material receiving part 31 is started under the action of the material discharging cylinder 73, so that the weighed materials enter the material receiving bowl 8 of the material receiving part 31, the unqualified materials flow out from the material outlet far away from one side of the material receiving part 31 into the external material receiving part under the action of the material discharging cylinder 73, and under the action of the material receiving regulating part 37, the material receiving part 31 is controlled to move, qualified materials sequentially enter the material receiving bowls 8, when the material receiving bowls 8 in the material receiving part 31 are all provided with materials, the material receiving part 31 is reset, the material sealing group 36 works, the material sealing group air cylinder 362 is started to drive the power arm 3643 to rotate, so that the cylindrical driving gear 3641 rotates, the cylindrical driven gear 3642 meshed with the cylindrical driving gear rotates, the door opening connecting block 365 moves, the opening plate seat 366 is opened, the materials enter the material storage part 32 from the material receiving part 31, the material receiving part 31 carries out next round of material receiving, the material sealing group 36 on the material storage part 32 works at the moment, the materials enter the material discharging part 33, the material discharging part 33 controls the material discharging adjusting part 35 to act under the action of an external controller according to the motion data of the material discharging adjusting part 35 in an encoder on the rack 34, acceleration tracking is carried out firstly, and when the material receiving bowls 8 on the material discharging part 33 and the materials on an external drying material line are coaxial, after the speeds are kept consistent, the material sealing group 36 on the discharging part 33 works to enable the materials to enter material bowls on a drying line, the shaping part 10 on the rack 34 is started, the shaping part 10 moves under the action of a driving device and moves to the position right above the material bowls on the drying line, the shaping cylinder 103 is started and extends to drive the power transmission group 104 to move downwards to enable the materials to be compacted, meanwhile, the shaping motor 102 is started, the power transmission group 104 rotates to further drive the material arranging shaft 105 to rotate, so that the scattered materials gradually tend to a regular round cake shape, the thickness of the materials is kept consistent, and after the materials are arranged, the shaping cylinder 101 resets to perform next shaping.
It should be noted that the input ends of the shaping motor 102, the shaping cylinder 103, the climbing elevator 22, the sealing group cylinder 362, the weighing group 5, the discharging cylinder 73 and the main driving group 351 disclosed in this embodiment are all connected with the output end of the external power supply, the signal output end of the external controller is connected with the signal output ends of the shaping motor 102, the shaping cylinder 103, the climbing elevator 22, the sealing group cylinder 362, the weighing group 5, the discharging cylinder 73 and the main driving group 351, and the external controller controls the climbing elevator 22, the sealing group cylinder 362, the weighing group 5, the discharging cylinder 73 and the main driving group 351 to work by using a method commonly used in the prior art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an automatic whole material production line of filamentous food, includes feeding portion (1), material loading portion (2), weighs group (5) and maintenance platform (4), the discharge gate department of feeding portion (1) corresponds the one end that sets up in feeding portion (2), and the discharge gate department of weighing group (5) and feeding portion (2) is corresponding, and the one end of feeding portion (2) is fixed at maintenance platform (4) upper surface, still includes row material portion (7) and receipts material portion (3), its characterized in that: the discharging part (7) comprises an installation frame (71), a material guide hopper (72), a discharging cylinder (73), a sealing plate (74) and a distributor (75), wherein the installation frame (71) is rectangular, hinged seats hinged with the cylinder (73) are arranged at two ends of the installation frame (71), the material guide hopper (72) is connected with the installation frame (71) through a pin shaft, a discharging port of the material guide hopper (72) is of a triangular prism structure and is correspondingly hinged with the sealing plate (74), and the discharging cylinder (73) is arranged between the hinged seats at two sides of the installation frame (71) and the sealing plate (74) and used for controlling the closing and opening of the sealing plate (74) to discharge materials;
Receive material portion (3) including connecing material portion (31), stock portion (32), unloading portion (33) and frame (34), connect material portion (31), stock portion (32) and unloading portion (33) from the top down to establish in proper order on frame (34), wherein connect material portion (31) and unloading portion (33) to correspond and be provided with and connect material regulating part (37) and unloading regulating part (35), under the effect of connecing material regulating part (37) and unloading regulating part (35), the drive connects material portion (31) and unloading portion (33) to remove, connect the discharge gate department of material portion (31), stock portion (32) and unloading portion (33) all to be provided with and seal material group (36), be provided with the encoder on frame (34), the output of encoder is connected with the input electricity of unloading regulating part (35).
2. The automated finishing line of filamentous food as claimed in claim 1, wherein: the feeding portion (1) comprises an installation upright column (11) and a feeding portion hopper (12), wherein the installation upright column (11) is provided with two feeding portion hoppers (12), and the feeding portion hoppers (12) adopt an asymmetric frustum structure.
3. The automated finishing line of filamentous food as claimed in claim 1, wherein: material loading portion (2) are including connecing hopper (21), climbing lifting machine (22), material bushing (23) and lifting machine work or material rest (24), the one end upper surface of climbing lifting machine (22) is provided with connects hopper (21), material bushing (23) set up on climbing lifting machine (22), establish in the both sides of climbing lifting machine (22) in lifting machine work or material rest (24), be provided with the round hole on material bushing (23), the round hole linearity all is listed in on material bushing (23).
4. The automated finishing line of filamentous food as claimed in claim 1, wherein: the weighing assembly (5) consists of two weighing components which are arranged on the upper surface of the service platform (4) at intervals.
5. The automated finishing line of filamentous food as claimed in claim 1, wherein: the discharging part (7) is arranged right below the weighing group (5), and the discharging part (7) is arranged corresponding to the conical discharging hole of the weighing group (5).
6. The automated material preparation line for filamentous food as claimed in claim 1, wherein: and a qualified discharge port of the discharge part (7) is arranged right above the material receiving part (31).
7. The automated material preparation line for filamentous food as claimed in claim 1, wherein: connect material portion (31), stock portion (32) and unloading portion (33)'s quantity to be two, and it all includes receipts material mounting panel (6) and receipts material bowl (8), the quantity of receiving material bowl (8) is eight at least, and eight receipts material bowls (8) and the through-hole one-to-one setting on receiving material mounting panel (6), the lateral surface of receiving material bowl (8) is provided with receives material bowl chucking seat (9), receives material bowl chucking seat (9) and is connected with receipts material mounting panel (6) through the fastener.
8. The automated finishing line of filamentous food as claimed in claim 1, wherein: the material sealing group (36) comprises an air cylinder connecting seat (361), a material sealing group air cylinder (362), a cam mounting block (363), a gear set (364), a door opening connecting block (365) and a sealing plate seat (366), the air cylinder connecting seat (361) is hinged with the material sealing group air cylinder (362), the telescopic end of the material sealing group air cylinder (362) is connected with the gear set (364) arranged on one side of the cam mounting block (363), the other side of the cam mounting block (363) is provided with the door opening connecting block (365), the door opening connecting block (365) is connected with the sealing plate seat (366) through a fastener, and the sealing plate seat (366) is designed in an arc shape.
9. The automated finishing line of filamentous food as claimed in claim 8, wherein: gear train (364) include cylinder driving gear (3641) and cylinder driven gear (3642), the flexible end of sealing material group cylinder (362) is connected with joint bearing, and joint bearing articulates there is power arm (3643), power arm (3643) cup joints with cylinder driving gear (3641) mutually through the arc connecting axle.
10. The automated finishing line of filamentous food as claimed in claim 1, wherein: the material receiving adjusting part (37) and the blanking adjusting part (35) comprise a main driving group (351), a transmission assembly (352) and a connecting piece, wherein the main driving group (351) is connected with the transmission assembly (352), and the transmission assembly (352) is connected with the material receiving part (31) and the blanking part (33) through the connecting piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210465792.4A CN114747724B (en) | 2022-04-29 | 2022-04-29 | Automatic material preparation production line for filamentous food |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210465792.4A CN114747724B (en) | 2022-04-29 | 2022-04-29 | Automatic material preparation production line for filamentous food |
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| CN114747724A true CN114747724A (en) | 2022-07-15 |
| CN114747724B CN114747724B (en) | 2023-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN109201512A (en) * | 2018-08-14 | 2019-01-15 | 上海工程技术大学 | A kind of bean vermicelli weighs automatically, sorts and formation system and method |
| CN210618519U (en) * | 2019-07-12 | 2020-05-26 | 浙江龙源四方机械设备制造有限公司 | Packaging machine capable of automatically weighing quantitatively |
| CN212125758U (en) * | 2020-04-09 | 2020-12-11 | 东莞市海扬模具有限公司 | Automatic weighing and sorting system for strip-shaped materials |
| CN112758371A (en) * | 2020-12-30 | 2021-05-07 | 佛山市南海区伟业高强度标准件有限公司 | Automatic material system that divides of standard component |
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2022
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06117907A (en) * | 1992-10-01 | 1994-04-28 | Hakubaku:Kk | Device for cutting and weighing dried noodles |
| CN101720974A (en) * | 2009-09-18 | 2010-06-09 | 冯星愿 | Adhesion-free automatic vermicelli production line and production process thereof |
| CN108583949A (en) * | 2018-06-29 | 2018-09-28 | 广东安本智能机器有限公司 | A kind of noodles, bean vermicelli and rice flour are measured into box production line |
| CN109201512A (en) * | 2018-08-14 | 2019-01-15 | 上海工程技术大学 | A kind of bean vermicelli weighs automatically, sorts and formation system and method |
| CN210618519U (en) * | 2019-07-12 | 2020-05-26 | 浙江龙源四方机械设备制造有限公司 | Packaging machine capable of automatically weighing quantitatively |
| CN212125758U (en) * | 2020-04-09 | 2020-12-11 | 东莞市海扬模具有限公司 | Automatic weighing and sorting system for strip-shaped materials |
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|---|---|
| CN114747724B (en) | 2023-09-22 |
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