CN114734239A - Efficient engine flywheel deflection screwing device and using method - Google Patents
Efficient engine flywheel deflection screwing device and using method Download PDFInfo
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- CN114734239A CN114734239A CN202210557416.8A CN202210557416A CN114734239A CN 114734239 A CN114734239 A CN 114734239A CN 202210557416 A CN202210557416 A CN 202210557416A CN 114734239 A CN114734239 A CN 114734239A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids
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Abstract
The invention discloses an engine flywheel high-efficiency displacement screwing device and a using method thereof, and relates to the field of automobile engine assembly. This equipment practicality is strong, realizes screwing up ten screws with five guns through rotatory rifle position of screwing up, and degree of automation is high, practices thrift the cost of labor.
Description
Technical Field
The invention relates to the field of automobile engine assembly, in particular to an efficient engine flywheel deflection screwing device and a using method thereof.
Background
In the process of assembling an engine, the flywheel tightening is always defined as key difficult process content due to the reasons of large tightening torque, large number of screws and the like. In order to solve this problem, application No. CN201020266651.2 discloses a flywheel tightening device which uses a large number of tightening guns, has high manufacturing cost, and is low in flexibility and incapable of being displaced for tightening.
Disclosure of Invention
The invention provides an engine flywheel high-efficiency displacement screwing device, which comprises a base plate, wherein an upper mounting surface of the base plate is fixedly mounted with a lower mounting surface of an engine conveying device, the front side edge of the engine conveying device is aligned with the front side edge of the base plate, an upper mounting surface of the base plate is mounted with the lower mounting surface of the flywheel screwing device, the rear side edge of the flywheel screwing device is aligned with the rear side edge of the base plate, the upper mounting surface of the base plate is mounted with the lower mounting surface of a flywheel clamping device, the flywheel clamping device is positioned between the flywheel screwing device and the engine conveying device, the upper mounting surface of the mounting base plate of the flywheel screwing device is mounted with the lower mounting surface of a motor rotating device, and the motor rotating device is close to the right front of the mounting base plate of the screwing device;
the flywheel tightening device comprises a protective cover body, a rotary guide wheel, a tightening sleeve, a tightening gun, a guide wheel positioning shaft, a tightening device mounting bottom plate, a rear side mounting plate, a front side mounting plate, a rear side rotary disk, a front side rotary disk, a middle connecting column, a pressing rod, a connecting pin, a moving shaft, a pressing disk and a pressing spring, wherein the tightening device mounting bottom plate is fixedly mounted on a mounting surface on the bottom plate, an upper mounting surface of the tightening device mounting bottom plate is mounted with a lower mounting surface of the rear side mounting plate, a rear side plane of the rear side mounting plate is aligned with a rear side plane of the tightening device mounting bottom plate, an upper mounting surface of the tightening device mounting bottom plate is mounted with a lower mounting surface of the front side mounting plate, a front side plane of the front side mounting plate is aligned with a front side plane of the tightening device mounting bottom plate, the inner side of a circular hole of the front side mounting plate is matched with the outer side of the guide wheel positioning shaft, and two leading wheel location axle distributions match in the left and right sides of front side mounting panel, the round hole inboard of rear side mounting panel cooperatees with the outside of leading wheel location axle, and two leading wheel location axle distributions are in the left and right sides of rear side mounting panel, four the excircle of leading wheel location axle cooperatees with the hole of rotatory leading wheel respectively, two rear sides the excircle face of rotatory leading wheel is tangent with the rear side rotating disk, the front side installation face of rear side rotating disk is in the same place with the rear side installation face of intermediate junction post, the front side installation face of intermediate junction post is in the same place with the rear side installation face of front side rotating disk, and the outside disc of front side rotating disk is tangent with two rotatory leading wheel excircles of front side, the round hole inboard of front side rotating disk cooperatees with the outside of screwing up the rifle, and the front side plane of screwing up the rifle is aligned with the front side plane of front side rotating disk, the front side mounting surface of the tightening gun is mounted with the rear side mounting surface of the tightening sleeve, the front side mounting surface of the front side rotating disc is mounted with the rear side mounting surface of the pressing rod, the pressing rod and the front side rotating disc are coaxial, an inner hole of the pressing rod is matched with an outer circle of the connecting pin, the pressing rod is connected with the connecting pin through a moving shaft, a pressing spring is sleeved on the outer circle of the connecting pin and located between the pressing disc and the pressing rod, the front side mounting surface of the connecting pin is mounted with the rear side mounting surface of the pressing disc, and the connecting pin and the pressing disc are coaxial. The outer sides of the rear rotating disc and the front rotating disc are wrapped with a protective cover body, and the front side edge of the protective cover body is aligned with the front side edge of the front rotating disc;
the motor rotating device comprises a motor mounting bracket, a driving motor, a motor reducer and a coupling, wherein the motor mounting bracket is fixedly mounted on an upper mounting surface of a mounting bottom plate of the tightening device;
the flywheel clamping device comprises an installation base plate, a clamping guide rail, a clamping slide block, a front side clamping slide plate, a front side clamping vertical plate, a front side clamping block, a rear side clamping slide plate, a rear side clamping vertical plate, a rear side clamping block, a bolt cylinder bracket, a bolt cylinder, a bolt positioning block, a locking bolt, a clamping cylinder installation bracket, a clamping cylinder, a cylinder connecting bracket and a cylinder joint, wherein the lower installation plane of the installation base plate is fixedly installed on the upper installation plane of the base plate, the upper installation surface of the installation base plate is installed together with the lower installation surface of the clamping guide rail, the clamping guide rail is close to the left side of the installation base plate, the outer side of the clamping guide rail is matched with the inner side of the clamping slide block, the upper installation surface of the clamping slide block is installed together with the lower installation surface of the front side clamping slide plate, the front side clamping slide plate is close to the front of the installation base plate, the upper installation surface of the front side clamping slide plate is installed together with the lower installation surface of the front side clamping vertical plate, the left side edge of the front clamping vertical plate is aligned with the left side edge of the front clamping sliding plate, the left side mounting surface of the front clamping vertical plate is mounted with the right side mounting surface of the front clamping block, the circular groove of the front clamping vertical plate is coaxially mounted with the circular groove of the front clamping block, the upper side mounting surface of the clamping slide block is mounted with the lower side mounting surface of the rear clamping sliding plate, the rear clamping sliding plate is close to the rear side of the bottom plate, the upper side mounting surface of the rear clamping sliding plate is mounted with the lower side mounting surface of the rear clamping vertical plate, the left side edge of the rear clamping vertical plate is aligned with the left side edge of the rear clamping sliding plate, the left side mounting surface of the rear clamping vertical plate is mounted with the right side mounting surface of the rear clamping block, the circular groove of the rear clamping vertical plate is coaxially mounted with the circular groove of the rear clamping block, the upper mounting surface of the front clamping sliding plate is mounted with the lower mounting surface of the clamping cylinder mounting bracket, the right side edge of the front clamping sliding plate is aligned with the right side edge of the clamping cylinder mounting bracket, the rear mounting surface of the clamping cylinder mounting bracket is mounted with the front mounting surface of the clamping cylinder, the end part of the extending shaft of the clamping cylinder is connected with the cylinder joint, the rear mounting surface of the cylinder joint is mounted with the front mounting surface of the cylinder connecting bracket, the right side edge of the cylinder connecting bracket is aligned with the right side edge of the rear clamping sliding plate, the upper mounting surface of the mounting base plate is mounted with the lower mounting surface of the bolt cylinder bracket, the two bolt cylinder brackets are distributed on the front side and the rear side of the mounting base plate, the right mounting surface of the bolt cylinder bracket is mounted and fixed with the left mounting surface of the bolt cylinder, the end part of the extending shaft of the bolt cylinder is mounted with the locking bolt, and the extending shaft of the bolt cylinder keeps coaxial with the locking bolt, the outer circle of the locking bolt is matched with the inner hole of the bolt positioning block, and the lower mounting surfaces of the two bolt positioning blocks are respectively mounted on the upper mounting surfaces of the front side clamping sliding plate and the rear side clamping sliding plate;
the engine conveying device comprises a conveying device bottom plate, a conveying device guide rail, a conveying device sliding block, a conveying device sliding plate, an engine guide block, a conveying device pushing cylinder, a pushing cylinder bracket, a pushing cylinder connecting piece, an engine supporting plate, a vertical guide shaft pressing block, a vertical guide shaft return spring, a positioning pin pressing block, a positioning pin, a steel ball and a positioning pin mounting seat, wherein the conveying device bottom plate is fixedly mounted on the upper mounting surface of the bottom plate, the upper mounting surface of the conveying device bottom plate is mounted with the lower mounting surface of the conveying device guide rail, the outer side of the conveying device guide rail is matched with the inner side of the conveying device sliding block, the upper mounting surface of the conveying device sliding block is mounted with the lower mounting surface of the conveying device sliding plate, and the upper mounting surface of the conveying device sliding plate is mounted with the lower mounting surface of the engine guide block, the four engine guide blocks are distributed at four corners of the conveyor sliding plate, the rear side mounting surface of the conveyor bottom plate is mounted with the front side mounting surface of the pushing cylinder bracket, the pushing cylinder bracket is positioned in the middle of the conveyor bottom plate, the rear side mounting surface of the pushing cylinder bracket is mounted with the front side mounting surface of the conveyor pushing cylinder, the end part of the extending shaft of the conveyor pushing cylinder is connected with the pushing cylinder connecting piece, the lower mounting surface of the pushing cylinder connecting piece is mounted with the upper mounting surface of the conveyor sliding plate, the rear side edge of the pushing cylinder connecting piece is aligned with the rear side edge of the conveyor sliding plate, the upper mounting surface of the conveyor sliding plate is mounted with the lower mounting surface of the positioning pin mounting seats, and the four positioning pin mounting seats are distributed at four corners of the conveyor sliding plate, the mounting surface is installed together with the lower mounting surface of locating pin briquetting on the recess of locating pin mount pad, and locating pin briquetting keeps coaxial with the locating pin mount pad, six steel balls of inside recess evenly distributed of locating pin mount pad, and the steel ball is located the outside of locating pin briquetting, the sphere top point of steel ball contacts with the maximum diameter lower plane of locating pin, the last mounting surface of conveyor slide is installed together with the lower mounting surface of vertical guide shaft briquetting, the boss upper plane of lower face and vertical guide shaft in the vertical guide shaft briquetting recess contacts, the last mounting surface of vertical guide shaft is installed together with the lower mounting surface of engine support plate, and four vertical guide shafts distribute in the four corners department of engine support plate, vertical guide shaft return spring has been installed in the outside of vertical guide shaft.
Furthermore, the connecting pin can perform telescopic motion relative to the pressing rod, and the connecting pin keeps in an extending state in a free state under the elastic action of the pressing spring.
Furthermore, the compressing disc is in contact with the end face of the engine flywheel and compresses the flywheel, and the material of the compressing disc is high-molecular polyethylene.
Furthermore, the rear rotating disc, the front rotating disc and the middle connecting column are fixedly installed together, and the heat treatment of the material selection bearing steel of the rear rotating disc and the front rotating disc reaches HRC60 degrees.
Furthermore, the front side clamping block and the rear side clamping block clamp the gear under the pulling action of the clamping cylinder, the surfaces of the front side clamping block and the rear side clamping block are smooth and have no edges and corners, high-carbon manganese steel is selected as a material, and the heat treatment hardness reaches HRC60 degrees.
Furthermore, the positioning pin can realize horizontal floating under the rolling action of the steel ball.
Furthermore, the engine supporting plate has a floating function in the vertical direction under the elastic action of the return spring of the vertical guide shaft.
Compared with the prior art, the invention has the beneficial effects that:
(1) the automatic control system has high automation degree, and after an operator places the engine, the subsequent operation does not need manual participation;
(2) according to the invention, the PLC program is used for controlling, and the screwing parameters are stored in the computer, so that the follow-up tracing is convenient;
(3) the invention uses five tightening guns to tighten ten screws, thereby greatly saving the equipment cost.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the flywheel tightening apparatus of the present invention;
FIG. 3 is a cross-sectional view of the flywheel tightening device of the present invention;
FIG. 4 is a schematic view of a motor rotating apparatus according to the present invention;
FIG. 5 is a schematic view of a flywheel clamping assembly of the present invention;
FIG. 6 is a schematic view of the engine delivery apparatus of the present invention;
FIG. 7 is a cross-sectional view of the engine delivery apparatus of the present invention;
FIG. 8 is an enlarged view of A of FIG. 7 in accordance with the present invention;
fig. 9 is an enlarged view of B of fig. 7 according to the present invention.
Reference numbers: 1-a bottom plate; 2-flywheel tightening device; 3-a motor rotating device; 4-flywheel clamping means; 5-an engine delivery device; 201-a protective cover body; 202-rotating guide wheels; 203-tightening the sleeve; 204-tightening the gun; 205-guide wheel positioning shaft; 206-tightening device mounting base plate; 207-rear mounting plate; 208-a front side mounting plate; 209-rear rotating disk; 210-a front side rotating disk; 211-a middle connecting column; 212-a hold down bar; 213-connecting pin; 214-a movement axis; 215-a compacting plate; 216-a hold down spring; 301-motor mounting bracket; 302-a drive motor; 303-motor reducer; 304-a coupling; 401-mounting a base plate; 402-clamping the rail; 403-clamping the slide; 404-front side clamping slide; 405-front side clamping riser; 406-front side clamping block; 407-rear side clamping slide; 408-clamping the vertical plate at the rear side; 409-rear clamping block; 410-bolt cylinder mount; 411-latch cylinder; 412-a bolt positioning block; 413-locking bolt; 414-clamping cylinder mounting bracket; 415-a clamping cylinder; 416-a cylinder attachment bracket; 417-cylinder joint; 501-transporter floor; 502-a conveyor rail; 503-transporter slide; 504-a transporter sled; 505-engine guide block; 506-a conveyor push cylinder; 507-pushing the cylinder support; 508-push cylinder connection; 509-engine support plate; 510-vertical guide shaft; 511-vertical guide shaft pressing block; 512-vertical guide shaft return spring; 513-pressing a positioning pin; 514-positioning pins; 515-steel ball; 516-dowel setting.
Detailed Description
The present invention is described in detail below with reference to the accompanying fig. 1-9.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8 and 9, the engine flywheel high-efficiency displacement screwing device comprises a base plate 1, wherein an upper mounting surface of the base plate 1 is fixedly mounted with a lower mounting surface of an engine conveying device 5, a front side edge of the engine conveying device 5 is aligned with a front side edge of the base plate 1, an upper mounting surface of the base plate 1 is mounted with a lower mounting surface of the flywheel tightening device 2, a rear side edge of the flywheel tightening device 2 is aligned with a rear side edge of the base plate 1, an upper mounting surface of the base plate 1 is mounted with a lower mounting surface of a flywheel clamping device 4, the flywheel clamping device 4 is positioned between the flywheel tightening device 2 and the engine conveying device 5, an upper mounting surface of a tightening device mounting base plate 206 in the flywheel tightening device 2 is mounted with a lower mounting surface of a motor rotating device 3, and the motor rotating device 3 is close to the front right of the tightening device mounting base plate 206. The base plate 1 is used for installing and fixing other parts of the device, the flywheel tightening device 2 is used for tightening the flywheel, the motor rotating device 3 is used for driving the flywheel tightening device to switch tightening positions, the flywheel clamping device 4 is used for clamping the flywheel, and the engine conveying device 5 is used for moving the engine to a specified position.
The flywheel tightening device 2 is specifically structured as shown in fig. 2 and 3, the flywheel tightening device 2 includes a protective cover 201, a rotary guide wheel 202, a tightening sleeve 203, a tightening gun 204, a guide wheel positioning shaft 205, a tightening device mounting base plate 206, a rear mounting plate 207, a front mounting plate 208, a rear rotating plate 209, a front rotating plate 210, a middle connecting post 211, a pressing rod 212, a connecting pin 213, a moving shaft 214, a pressing plate 215, and a pressing spring 216, the tightening device mounting base plate 206 is mounted and fixed on the upper mounting surface of the base plate 1, the upper mounting surface of the tightening device mounting base plate 206 is mounted with the lower mounting surface of the rear mounting plate 207, and the rear plane of the rear mounting plate 207 is aligned with the rear plane of the tightening device mounting base plate 206, the upper mounting surface of the tightening device mounting base plate 206 is mounted with the lower mounting surface of the front mounting plate 208, and the front plane of the front mounting plate 208 is aligned with the front plane of the tightening device mounting base plate 206, the inner side of a circular hole of the front side mounting plate 208 is matched with the outer sides of the guide wheel positioning shafts 205, the two guide wheel positioning shafts 205 are distributed on the left side and the right side of the front side mounting plate 208, the inner side of a circular hole of the rear side mounting plate 207 is matched with the outer sides of the guide wheel positioning shafts 205, the two guide wheel positioning shafts 205 are distributed on the left side and the right side of the rear side mounting plate 207, the outer circles of the four guide wheel positioning shafts 205 are respectively matched with the inner holes of the rotary guide wheels 202, the outer circular surfaces of the two rear rotary guide wheels 202 are tangent to the rear rotary disc 209, the front mounting surface of the rear rotary disc 209 is mounted with the rear mounting surface of the middle 211 connecting column, the front mounting surface of the middle connecting column 211 is mounted with the rear mounting surface of the front rotary disc 210, the outer circular surface of the front rotary disc 210 is tangent to the outer circles of the two front rotary guide wheels 202, the inner side of the circular hole of the front rotary disc 210 is matched with the outer side of the tightening gun 204, and the front side plane of the tightening gun 204 is aligned with the front side plane of the front rotating disc 210, the front side mounting surface of the tightening gun 204 is mounted with the rear side mounting surface of the tightening sleeve 203, the front side mounting surface of the front rotating disc 210 is mounted with the rear side mounting surface of the pressing rod 212, the pressing rod 212 and the front rotating disc 210 are kept coaxial, the inner hole of the pressing rod 212 is matched with the outer circle of the connecting pin 213, the pressing rod 212 and the connecting pin 213 are connected together through the moving shaft 214, the outer circle of the connecting pin 213 is sleeved with the pressing spring 216, the pressing spring 216 is positioned between the pressing disc 215 and the pressing rod 212, the front side mounting surface of the connecting pin 213 is mounted with the rear side mounting surface of the pressing disc 215, and the connecting pin 213 and the pressing disc 215 are kept coaxial. The rear rotating disk 209 and the front rotating disk 210 are externally wrapped by the protective cover 201, and the front edge of the protective cover 201 is aligned with the front edge of the front rotating disk 210. The pressing disc 215 is in contact with the engine flywheel in advance under the thrust of the pressing spring 216, the flywheel is pre-pressed, after the first screwing is completed, the front rotating disc 210 and the rear rotating disc 209 rotate on the rotating guide wheel 202 to realize transposition, and the next screwing is started.
The specific structure of the motor rotating device 3 is shown in fig. 4, the motor rotating device 3 includes a motor mounting bracket 301, a driving motor 302, a motor reducer 303, and a coupling 304, the motor mounting bracket 301 is mounted and fixed on the upper mounting surface of the tightening device mounting base plate 206, the rear mounting surface of the motor mounting bracket 301 is mounted with the front mounting surface of the motor reducer 303, the rear mounting surface of the motor reducer 303 is connected with the front driving shaft of the driving motor 302, and the outer circle of the output shaft of the motor reducer 303 is matched with the inner hole of the coupling 304. The driving motor 302 raises the torque while reducing the rotational speed by the motor reducer 303, and transmits the torque to the left front guide wheel 202 via the coupling 304 to drive the flywheel tightening device 2 to perform displacement tightening.
The flywheel clamping device is specifically structured as shown in fig. 5, the flywheel clamping device 4 comprises an installation base plate 401, a clamping guide rail 402, a clamping slider 403, a front clamping sliding plate 404, a front clamping riser 405, a front clamping block 406, a rear clamping sliding plate 407, a rear clamping riser 408, a rear clamping block 409, a bolt cylinder bracket 410, a bolt cylinder 411, a bolt positioning block 412, a locking bolt 413, a clamping cylinder installation bracket 414, a clamping cylinder 415, a cylinder connecting bracket 416 and a cylinder joint 417, wherein a lower installation plane of the installation base plate 401 is fixedly installed on an upper installation plane of the base plate 1, an upper installation surface of the installation base plate 401 and a lower installation surface of the clamping guide rail 402 are installed together, the clamping guide rail 402 is close to the left side of the installation base plate 401, the outer side of the clamping guide rail 402 is matched with the inner side of the clamping slider 403, an upper installation surface of the clamping slider 403 and a lower installation surface of the front clamping sliding plate 404 are installed together, and the front clamping slide plate 404 is close to the front of the mounting base plate 401, the upper mounting surface of the front clamping slide plate 404 is mounted with the lower mounting surface of the front clamping riser 405, the left edge of the front clamping riser 405 is aligned with the left edge of the front clamping slide plate 404, the left mounting surface of the front clamping riser 405 is mounted with the right mounting surface of the front clamping block 406, the circular groove of the front clamping riser 405 is coaxially mounted with the circular groove of the front clamping block 406, the upper mounting surface of the clamping slider 403 is mounted with the lower mounting surface of the rear clamping slide plate 407, the rear clamping slide plate 407 is close to the rear side of the base plate 1, the upper mounting surface of the rear clamping slide plate 407 is mounted with the lower mounting surface of the rear clamping riser 408, the left edge of the rear clamping riser 408 is aligned with the left edge of the rear clamping slide plate 407, the left mounting surface of the rear clamping riser 408 is mounted with the right mounting surface of the rear clamping block 409, the circular groove of the rear clamping vertical plate 408 and the circular groove of the rear clamping block 409 are coaxially arranged, the upper mounting surface of the front clamping sliding plate 404 and the lower mounting surface of the clamping cylinder mounting bracket 414 are arranged together, the right side edge of the front clamping sliding plate 404 and the right side edge of the clamping cylinder mounting bracket 414 are aligned, the rear mounting surface of the clamping cylinder mounting bracket 414 and the front mounting surface of the clamping cylinder 415 are arranged together, the end part of the extending shaft of the clamping cylinder 415 and the cylinder joint 417 are connected together, the rear mounting surface of the cylinder joint 417 and the front mounting surface of the cylinder connecting bracket 416 are arranged together, the right side edge of the cylinder connecting bracket 416 and the right side edge of the rear clamping sliding plate 407 are aligned, the upper mounting surface of the mounting base plate 401 and the lower mounting surface of the bolt cylinder bracket 410 are arranged together, and the two bolt cylinder brackets 410 are distributed at the front and rear sides of the mounting base plate 401, the right side mounting surface of the bolt cylinder bracket 410 and the left side mounting surface of the bolt cylinder 411 are fixedly mounted together, the end part of the extending shaft of the bolt cylinder 411 is mounted together with the locking bolt 413, the extending shaft of the bolt cylinder 411 and the locking bolt 413 are kept coaxial, the outer circle of the locking bolt 413 is matched with the inner hole of the bolt positioning block 412, and the lower mounting surfaces of the two bolt positioning blocks 412 are respectively mounted on the upper mounting surfaces of the front side clamping sliding plate 404 and the rear side clamping sliding plate 407. Under the pulling action of the clamping cylinder 415, the front clamping vertical plate 405 and the rear clamping vertical plate 408 drive the front clamping block 406 and the rear clamping block 409 to clamp the flywheel, and the clamping rear bolt cylinder 411 drives the locking bolt 413 to be inserted into the bolt positioning block 412 to lock the front clamping block 406 and the rear clamping block 409, so that the clamping cylinder 415 is prevented from loosening due to overlarge torque in the tightening process.
As shown in fig. 6, 7, 8 and 9, the engine conveying device 5 comprises a conveying device bottom plate 501, a conveying device guide rail 502, a conveying device sliding block 503, a conveying device sliding plate 504, an engine guide block 505, a conveying device pushing cylinder 506, a pushing cylinder bracket 507, a pushing cylinder connecting piece 508, an engine supporting plate 509, a vertical guide shaft 510, a vertical guide shaft pressing block 511, a vertical guide shaft return spring 512, a positioning pin pressing block 513, a positioning pin 514, a steel ball 515 and a positioning pin mounting seat 516, wherein the conveying device bottom plate 501 is fixedly mounted on the upper mounting surface of the bottom plate 1, the upper mounting surface of the conveying device bottom plate 501 is mounted with the lower mounting surface of the conveying device guide rail 502, the outer side of the conveying device guide rail 502 is matched with the inner side of the conveying device sliding block 503, the upper mounting surface of the conveying device sliding block 503 is mounted with the lower mounting surface of the conveying device sliding plate 504, the upper mounting surface of the conveyor sliding plate 504 and the lower mounting surface of the engine guide block 505 are mounted together, four engine guide blocks 505 are distributed at four corners of the conveyor sliding plate 504, the rear side mounting surface of the conveyor base plate 501 and the front side mounting surface of the pushing cylinder bracket 507 are mounted together, the pushing cylinder bracket 507 is positioned at the middle position of the conveyor base plate 501, the rear side mounting surface of the pushing cylinder bracket 507 and the front side mounting surface of the conveyor pushing cylinder 506 are mounted together, the end part of the extending shaft of the conveyor pushing cylinder 506 is connected with the pushing cylinder connecting piece 508, the lower mounting surface of the pushing cylinder connecting piece 508 and the upper mounting surface of the conveyor sliding plate 504 are mounted together, the rear side edge of the pushing cylinder connecting piece 508 is aligned with the rear side edge of the conveyor sliding plate 504, the upper mounting surface of the conveyor sliding plate 504 and the lower mounting surface of the positioning pin mounting base 516 are mounted together, and four dowel pin mounting seats 516 are distributed at four corners of the conveyor sliding plate 504, the upper mounting surfaces of the grooves of the dowel pin mounting seats 516 are mounted with the lower mounting surfaces of the dowel pin press blocks 513, the dowel pin press blocks 513 are coaxial with the dowel pin mounting seats 516, six steel balls 515 are uniformly distributed in the grooves of the dowel pin mounting seats 516, the steel balls 515 are positioned outside the dowel pin press blocks 513, the top points of the spherical surfaces of the steel balls 515 are in contact with the lower plane with the maximum diameter of the dowel pins 514, the upper mounting surfaces of the conveyor sliding plate 504 are mounted with the lower mounting surfaces of the vertical guide shaft press blocks 511, the inner and lower surfaces of the grooves of the vertical guide shaft press blocks 511 are in contact with the upper planes of the bosses of the vertical guide shafts 510, the upper mounting surfaces of the vertical guide shafts 510 are mounted with the lower mounting surfaces of the engine supporting plate 509, and the four vertical guide shafts 510 are distributed at four corners of the engine supporting plate 509, a vertical guide shaft return spring 512 is installed outside the vertical guide shaft 510. Under the pushing action of the conveying device pushing cylinder 506 and the guiding action of the conveying device sliding block 503 and the conveying device guide rail 502, the engine moves to a screwing position, the vertical guide shaft return spring 512 is matched with the vertical guide shaft 510 to play a buffering function in the process of placing the engine, the situation that the engine is bruised by too hard placement is avoided, the horizontal direction floating function is realized when the steel ball 515 is matched with the positioning pin 514 to position the engine, even if the accuracy of the engine positioning hole is not high, the defect of the accuracy of the positioning hole is compensated through floating, and the flywheel screwing device 2 can be well butted with the engine.
The connection pin 213 is telescopically movable with respect to the pressing rod 212, and the connection pin 213 is kept in an extended state in a free state by the elastic force of the pressing spring 216.
The pressing disc 215 is in contact with the end face of the engine flywheel and presses the flywheel, and the material of the pressing disc 215 is high-molecular polyethylene.
The rear rotating disk 209, the front rotating disk 210 and the middle connecting column 211 are fixedly installed together, and the bearing steel heat treatment of the materials of the rear rotating disk 209 and the front rotating disk 210 is HRC60 degrees.
The front side clamping block 406 and the rear side clamping block 409 clamp the gear under the pulling action of the clamping cylinder 415, the surfaces of the front side clamping block 406 and the rear side clamping block 409 are smooth and have no edges and corners, high-carbon manganese steel is selected as a material, and the heat treatment hardness reaches HRC60 degrees.
The positioning pin 514 can realize horizontal floating under the rolling action of the steel ball 515.
The engine support plate 509 has a floating function in the up-down direction by the elastic action of the vertical guide shaft return spring 512.
An operator places an engine on the engine conveying device 5 under the guiding action of an engine guide block 505, the engine moves to a screwing position under the pushing action of a conveying device pushing cylinder 506 and the guiding action of a conveying device sliding block 503 and a conveying device guide rail 502, under the pulling action of a clamping cylinder 415, a front side clamping vertical plate 405 and a rear side clamping vertical plate 408 drive a front side clamping block 406 and a rear side clamping block 409 to clamp a flywheel, a clamping rear bolt cylinder 411 drives a locking bolt 413 to be inserted into a bolt positioning block 412 to lock the front side clamping block 406 and the rear side clamping block 409, a screwing gun 204 in a flywheel screwing device 2 drives a screwing sleeve 203 to screw the flywheel bolt, after five screws are screwed, a driving motor 302 in a motor rotating device 3 drives a coupler 304 to drive the flywheel screwing device 2 to rotate, and then another five screws are screwed again, after completion, the devices are returned to their original positions and the operator removes the engine and begins the next cycle.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any modification, equivalent replacement, or improvement made within the scope of the present invention shall fall within the protection scope of the present invention.
Claims (1)
1. The utility model provides an efficient tightening device that shifts of engine flywheel, includes bottom plate (1), its characterized in that: the upper mounting surface of the bottom plate (1) and the lower mounting surface of the engine conveying device (5) are fixedly mounted together, and the front side edge of the engine conveying device (5) is aligned with the front side edge of the bottom plate (1), the upper mounting surface of the bottom plate (1) and the lower mounting surface of the flywheel tightening device (2) are mounted together, and the rear side edge of the flywheel tightening device (2) is aligned with the rear side edge of the bottom plate (1), the upper mounting surface of the bottom plate (1) and the lower mounting surface of the flywheel clamping device (4) are mounted together, and the flywheel clamping device (4) is positioned between the flywheel tightening device (2) and the engine conveying device (5), the upper mounting surface of a mounting base plate (206) of the tightening device in the flywheel tightening device (2) is mounted with the lower mounting surface of the motor rotating device (3), the motor rotating device (3) is close to the right front of the mounting base plate (206) of the tightening device;
the flywheel tightening device (2) comprises a protective cover body (201), a rotary guide wheel (202), a tightening sleeve (203), a tightening gun (204), a guide wheel positioning shaft (205), a tightening device mounting base plate (206), a rear side mounting plate (207), a front side mounting plate (208), a rear side rotating plate (209), a front side rotating plate (210), a middle connecting column (211), a pressing rod (212), a connecting pin (213), a moving shaft (214), a pressing plate (215) and a pressing spring (216), wherein the tightening device mounting base plate (206) is fixedly arranged on a mounting surface on the base plate (1), an upper mounting surface of the tightening device mounting base plate (206) is mounted together with a lower mounting surface of the rear side mounting plate (207), a rear side plane of the rear side mounting plate (207) is aligned with a rear side plane of the tightening device mounting base plate (206), and an upper mounting surface of the tightening device mounting base plate (206) and a lower mounting surface of the front side mounting plate (208) are mounted together The front side plane of the front side mounting plate (208) is aligned with the front side plane of the mounting base plate (206) of the tightening device, the inner side of a circular hole of the front side mounting plate (208) is matched with the outer side of a guide wheel positioning shaft (205), the two guide wheel positioning shafts (205) are distributed on the left side and the right side of the front side mounting plate (208), the inner side of a circular hole of the rear side mounting plate (207) is matched with the outer side of the guide wheel positioning shaft (205), the two guide wheel positioning shafts (205) are distributed on the left side and the right side of the rear side mounting plate (207), the outer circles of the four guide wheel positioning shafts (205) are respectively matched with the inner hole of the rotary guide wheel (202), the outer circle surfaces of the rotary guide wheel (202) on the two rear sides are tangent to a rear side rotary disc (209), the front side mounting surface of the rear side rotary disc (209) is mounted together with the rear side mounting surface of the middle connecting column (211), the front side mounting surface of the middle connecting column (211) is mounted together with the rear side mounting surface of the front side rotating disk (210), the outer side circular surface of the front side rotating disk (210) is tangent to the excircle of the front side two rotating guide wheels (202), the inner side of the circular hole of the front side rotating disk (210) is matched with the outer side of the tightening gun (204), the front side plane of the tightening gun (204) is aligned with the front side plane of the front side rotating disk (210), the front side mounting surface of the tightening gun (204) is mounted together with the rear side mounting surface of the tightening sleeve (203), the front side mounting surface of the front side rotating disk (210) is mounted together with the rear side mounting surface of the pressing rod (212), the pressing rod (212) and the front side rotating disk (210) are coaxial, the inner hole of the pressing rod (212) is matched with the excircle of the connecting pin (213), and the pressing rod (212) and the connecting pin (213) are connected together through a moving shaft (214), a compression spring (216) is sleeved on the outer circle of the connecting pin (213), the compression spring (216) is located between the compression disc (215) and the compression rod (212), the front side mounting surface of the connecting pin (213) is mounted with the rear side mounting surface of the compression disc (215), the connecting pin (213) and the compression disc (215) keep coaxial, the protective cover body (201) is wrapped on the outer sides of the rear side rotating disc (209) and the front side rotating disc (210), and the front side edge of the protective cover body (201) is aligned with the front side edge of the front side rotating disc (210);
the motor rotating device (3) comprises a motor mounting bracket (301), a driving motor (302), a motor reducer (303) and a coupler (304), wherein the motor mounting bracket (301) is fixedly mounted on an upper mounting surface of a tightening device mounting base plate (206), a rear mounting surface of the motor mounting bracket (301) is mounted with a front mounting surface of the motor reducer (303), the rear mounting surface of the motor reducer (303) is connected with a front driving shaft of the driving motor (302), and an outer circle of an output shaft of the motor reducer (303) is matched with an inner hole of the coupler (304);
the flywheel clamping device (4) comprises an installation base plate (401), a clamping guide rail (402), a clamping sliding block (403), a front side clamping sliding plate (404), a front side clamping vertical plate (405), a front side clamping block (406), a rear side clamping sliding plate (407), a rear side clamping vertical plate (408), a rear side clamping block (409), a bolt cylinder support (410), a bolt cylinder (411), a bolt positioning block (412), a locking bolt (413), a clamping cylinder installation support (414), a clamping cylinder (415), a cylinder connecting support (416) and a cylinder joint (417), wherein a lower installation plane of the installation base plate (401) is fixedly installed on an upper installation plane of the base plate (1), an upper installation surface of the installation base plate (401) and a lower installation surface of the clamping guide rail (402) are installed together, the clamping guide rail (402) is close to the left side of the installation base plate (401), and the outer side of the clamping guide rail (402) is matched with the inner side of the clamping sliding block (403), the upper mounting surface of the clamping slide block (403) and the lower mounting surface of the front clamping slide plate (404) are mounted together, the front clamping slide plate (404) is close to the front of the mounting base plate (401), the upper mounting surface of the front clamping slide plate (404) and the lower mounting surface of the front clamping riser (405) are mounted together, the left edge of the front clamping riser (405) is aligned with the left edge of the front clamping slide plate (404), the left mounting surface of the front clamping riser (405) and the right mounting surface of the front clamping block (406) are mounted together, the circular groove of the front clamping riser (405) and the circular groove of the front clamping block (406) are coaxially mounted, the upper mounting surface of the clamping slide block (403) and the lower mounting surface of the rear clamping slide plate (407) are mounted together, and the rear clamping slide plate (407) is close to the rear side of the base plate (1), the upper side mounting surface of the rear clamping sliding plate (407) is mounted with the lower side mounting surface of the rear clamping vertical plate (408), the left side edge of the rear clamping vertical plate (408) is aligned with the left side edge of the rear clamping sliding plate (407), the left side mounting surface of the rear clamping vertical plate (408) is mounted with the right side mounting surface of the rear clamping block (409), the circular groove of the rear clamping vertical plate (408) is coaxially mounted with the circular groove of the rear clamping block (409), the upper mounting surface of the front clamping sliding plate (404) is mounted with the lower mounting surface of the clamping cylinder mounting bracket (414), the right side edge of the front clamping sliding plate (404) is aligned with the right side edge of the clamping cylinder mounting bracket (414), the rear mounting surface of the clamping cylinder mounting bracket (414) is mounted with the front mounting surface of the clamping cylinder (415), the end part of a protruding shaft of the clamping cylinder (415) is connected with a cylinder connector (417), the rear side mounting surface of the cylinder connector (417) is mounted with the front side mounting surface of a cylinder connecting bracket (416), the right side edge of the cylinder connecting bracket (416) is aligned with the right side edge of a rear clamping sliding plate (407), the upper side mounting surface of the mounting base plate (401) is mounted with the lower mounting surface of a bolt cylinder bracket (410), two bolt cylinder brackets (410) are distributed on the front side and the rear side of the mounting base plate (401), the right side mounting surface of the bolt cylinder bracket (410) is fixedly mounted with the left side mounting surface of a bolt cylinder (411), the end part of the protruding shaft of the bolt cylinder (411) is mounted with a locking bolt (413), the protruding shaft of the bolt cylinder (411) is coaxial with the locking bolt (413), and the excircle of the locking bolt (413) is matched with the inner hole of a bolt positioning block (412), the lower mounting surfaces of the two bolt positioning blocks (412) are respectively mounted on the upper mounting surfaces of the front side clamping sliding plate (404) and the rear side clamping sliding plate (407);
the engine conveying device (5) comprises a conveying device bottom plate (501), a conveying device guide rail (502), a conveying device sliding block (503), a conveying device sliding plate (504), an engine guide block (505), a conveying device pushing cylinder (506), a pushing cylinder support (507), a pushing cylinder connecting piece (508), an engine supporting plate (509), a vertical guide shaft (510), a vertical guide shaft pressing block (511), a vertical guide shaft return spring (512), a positioning pin pressing block (513), a positioning pin (514), a steel ball (515) and a positioning pin mounting seat (516), wherein the conveying device bottom plate (501) is fixedly mounted on the upper mounting surface of the bottom plate (1), the upper mounting surface of the conveying device bottom plate (501) is mounted with the lower mounting surface of the conveying device guide rail (502), the outer side of the conveying device guide rail (502) is matched with the inner side of the conveying device sliding block (503), the upper mounting surface of the conveyor sliding block (503) is mounted with the lower mounting surface of the conveyor sliding block (504), the upper mounting surface of the conveyor sliding block (504) is mounted with the lower mounting surface of the engine guide block (505), the four engine guide blocks (505) are distributed at four corners of the conveyor sliding block (504), the rear mounting surface of the conveyor bottom plate (501) is mounted with the front mounting surface of the pushing cylinder bracket (507), the pushing cylinder bracket (507) is positioned at the middle position of the conveyor bottom plate (501), the rear mounting surface of the pushing cylinder bracket (507) is mounted with the front mounting surface of the conveyor pushing cylinder (506), the end part of the extending shaft of the conveyor pushing cylinder (506) is connected with a pushing cylinder connecting piece (508), the lower mounting surface of the pushing cylinder connecting piece (508) is mounted with the upper mounting surface of the conveyor sliding block (504), and the rear side edge of the pushing cylinder connecting piece (508) is aligned with the rear side edge of the conveying device sliding plate (504), the upper mounting surface of the conveying device sliding plate (504) is mounted with the lower mounting surface of the positioning pin mounting seat (516), four positioning pin mounting seats (516) are distributed at four corners of the conveying device sliding plate (504), the groove upper mounting surface of the positioning pin mounting seat (516) is mounted with the lower mounting surface of the positioning pin pressing block (513), the positioning pin pressing block (513) is coaxial with the positioning pin mounting seats (516), six steel balls (515) are uniformly distributed in the inner groove of the positioning pin mounting seat (516), the steel balls (515) are positioned outside the positioning pin pressing block (513), the top point on the spherical surface of the steel balls (515) is in contact with the maximum diameter lower plane of the positioning pin (514), the upper mounting surface of the conveying device sliding plate (504) is mounted with the lower mounting surface of the vertical guide shaft pressing block (511), the inner lower surface of the groove of the vertical guide shaft pressing block (511) is contacted with the upper plane of a boss of a vertical guide shaft (510), the upper mounting surface of the vertical guide shaft (510) is mounted with the lower mounting surface of an engine support plate (509), four vertical guide shafts (510) are distributed at four corners of the engine support plate (509), and the outer side of the vertical guide shaft (510) is provided with a vertical guide shaft return spring (512);
the connecting pin (213) can perform telescopic motion relative to the pressing rod (212), and the connecting pin (213) keeps an extending state in a free state under the elastic action of the pressing spring (216);
the pressing disc (215) is in contact with the end face of the engine flywheel and presses the flywheel, and the material of the pressing disc (215) is high-molecular polyethylene;
the rear rotating disc (209), the front rotating disc (210) and the middle connecting column (211) are fixedly installed together, and the rear rotating disc (209) and the front rotating disc (210) are made of bearing steel by material selection and heat treatment to reach HRC60 degrees;
the front side clamping block (406) and the rear side clamping block (409) clamp the gear under the pulling action of the clamping cylinder (415), the surfaces of the front side clamping block (406) and the rear side clamping block (409) are smooth and have no edges and corners, high-carbon manganese steel is selected as a material, and the heat treatment hardness reaches HRC60 degrees;
the engine supporting plate (509) has a floating function in the up-down direction under the elastic action of the vertical return spring (512);
the use method of the tightening device comprises the following steps:
the method comprises the steps that an engine is placed on an engine conveying device (5) under the guiding action of an engine guide block (505), the engine moves to a screwing position under the pushing action of a conveying device pushing cylinder (506) and the guiding action of a conveying device sliding block (503) and a conveying device guide rail (502), a front side clamping vertical plate (405) and a rear side clamping vertical plate (408) drive a front side clamping block (406) and a rear side clamping block (409) to clamp a flywheel under the pulling action of a clamping cylinder (415), a clamping rear bolt cylinder (411) drives a locking bolt (413) to be inserted into a bolt positioning block (412) to lock the front side clamping block (406) and the rear side clamping block (409), a screwing gun (204) in a flywheel screwing device (2) drives a screwing sleeve (203) to screw a flywheel bolt, after five screwing operations are completed, a driving motor (302) in a motor rotating device (3) drives a coupler (304) to drive a device flywheel screwing device (2), and screwing another five screws again after rotation, returning all the devices to the original positions after the rotation is finished, and taking down the engine by an operator to start the next cycle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210557416.8A CN114734239B (en) | 2020-10-25 | 2020-10-25 | Efficient displacement screwing device for engine flywheel and application method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210557416.8A CN114734239B (en) | 2020-10-25 | 2020-10-25 | Efficient displacement screwing device for engine flywheel and application method |
| CN202011151505.XA CN112318101B (en) | 2020-10-25 | 2020-10-25 | Automobile engine flywheel tightening device |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011151505.XA Division CN112318101B (en) | 2020-10-25 | 2020-10-25 | Automobile engine flywheel tightening device |
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| CN114734239A true CN114734239A (en) | 2022-07-12 |
| CN114734239B CN114734239B (en) | 2023-04-21 |
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| CN202210557416.8A Active CN114734239B (en) | 2020-10-25 | 2020-10-25 | Efficient displacement screwing device for engine flywheel and application method |
| CN202011151505.XA Active CN112318101B (en) | 2020-10-25 | 2020-10-25 | Automobile engine flywheel tightening device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011151505.XA Active CN112318101B (en) | 2020-10-25 | 2020-10-25 | Automobile engine flywheel tightening device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113618386A (en) * | 2021-07-20 | 2021-11-09 | 格林美(武汉)动力电池回收有限公司 | Tilting battery package bolt detaching device |
| CN116100299B (en) * | 2023-04-17 | 2023-06-16 | 常州常华光电塑胶有限公司 | Cable drum assembly machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114734239B (en) | 2023-04-21 |
| CN112318101A (en) | 2021-02-05 |
| CN112318101B (en) | 2022-12-20 |
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