CN210209342U - Bolt tightening machine for flywheel and driving disc - Google Patents

Bolt tightening machine for flywheel and driving disc Download PDF

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Publication number
CN210209342U
CN210209342U CN201920717218.7U CN201920717218U CN210209342U CN 210209342 U CN210209342 U CN 210209342U CN 201920717218 U CN201920717218 U CN 201920717218U CN 210209342 U CN210209342 U CN 210209342U
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CN
China
Prior art keywords
flywheel
casing
engine
waiting
sleeve
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Expired - Fee Related
Application number
CN201920717218.7U
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Chinese (zh)
Inventor
Xiaoqiu Yuan
元小秋
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WENLING ASSEMBLING EQUIPMENT SET Co Ltd
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WENLING ASSEMBLING EQUIPMENT SET Co Ltd
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Priority to CN201920717218.7U priority Critical patent/CN210209342U/en
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Publication of CN210209342U publication Critical patent/CN210209342U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a flywheel and driving-disc bolt tightening machine, including casing, waiting to process engine, electrical apparatus cabinet, pneumatic means, conveyor, jacking device, detection camera, camera system, three-dimensional slip table, tightening device, sleeve change device and flywheel clamping device, waiting to process the engine clamping on the frock and placing on conveyor, waiting to tighten flywheel and driving-disc lie in waiting to process the right flank of engine, conveyor runs through the casing, waiting to process the engine and lie in the casing, the jacking device lies in waiting to process under the engine, this flywheel and driving-disc bolt tightening machine can differentiate the tightening moment and the tightening angle of bolt when tightening, and is higher compared with artifical precision, and speed is faster, can effectively improve production efficiency, and this equipment is provided with detection device and can differentiates the engine model, and camera system can detect the position of bolt, utilize the device of screwing up to cooperate three-dimensional slip table can be fast accurate screw up the bolt, the practicality is higher.

Description

Bolt tightening machine for flywheel and driving disc
Technical Field
The utility model relates to an engine processing technology field specifically is flywheel and driving-disc bolt tightening machine.
Background
The automobile engine is a device for providing power for an automobile, is the heart of the automobile and determines the dynamic property, the economical efficiency, the stability and the environmental protection property of the automobile. The automobile engine is a high-load and high-strength running part, so that the manufacturing and processing process of the automobile engine inevitably requires higher precision, in the processing process of the engine, a flywheel and a driving disc need to be connected with an engine shell by using bolts, in the process of screwing the bolts, the screwing torque and angle of the bolts need to be strictly controlled, and due to the fact that the number of the bolts is large, the efficiency of manual screwing is low, and the automobile engine is not beneficial to large-scale production.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide flywheel and driving-disc bolt tightening machine, can differentiate the tightening torque and the tightening angle of bolt when tightening, compare in artifical precision higher, speed is faster, can effectively improve production efficiency, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: flywheel and driving-disc bolt tightening machine, including casing, pending engine, electric appliance cabinet, pneumatic means, conveyor, jacking device, detection camera, camera system, three-dimensional slip table, tightening device, sleeve change device and flywheel clamping device, pending engine clamping is on the frock and is placed on conveyor, the flywheel and the driving-disc that wait to tighten are located pending engine's right flank, conveyor runs through the casing, pending engine is located the casing, jacking device installs in the inside of casing and is located pending engine under, detect the camera and install in the inside left side of casing and with the data processing center signal of telecommunication connection in the electric appliance cabinet, camera system installs on the inside right side of casing and with the data processing center signal of telecommunication connection in the electric appliance cabinet, three-dimensional slip table is installed on the right side in the casing, pneumatic means is installed on the three-dimensional slip table, pneumatic means and electrical apparatus cabinet electrical connection, the quantity of three-dimensional slip table is two, all install on two three-dimensional slip tables and screw up the device, screw up the device and be connected with the electrical apparatus cabinet electricity, two sets of devices of screwing up all are located the right side of waiting to process the engine, two sets of sleeve change devices are installed to the casing between two sets of devices of screwing up, the internally mounted of casing has flywheel clamping device, flywheel clamping device is connected with the electrical apparatus cabinet electricity, flywheel clamping device has six, six flywheel clamping device triplets are a set of, two sets of flywheel clamping device are located the flywheel around both sides carry out the centre gripping to the flywheel, the surface mounting of casing has operating panel, operating panel is connected with the electrical apparatus cabinet electricity.
As an optimal technical scheme of the utility model, four side upper ends of casing are provided with the protection casing, and four side lower extremes of casing are provided with safe light curtain.
As an optimized technical scheme of the utility model, install the light on the inside roof of casing, the light is connected with the electric appliance cabinet electricity.
As a preferred technical proposal of the utility model, the tightening device comprises a motor, a reduction gearbox, a torque sensor, a mounting rack, an installation barrel, a reducer output shaft, a connecting barrel, a sleeve installation head and a sleeve, the motor is electrically connected with an electric appliance cabinet, a rotating shaft of the motor is connected with an input shaft of the reduction gearbox through a coupling, the output shaft of the reduction gearbox is provided with the torque sensor, the torque sensor is electrically connected with a data center in the electric appliance cabinet, the output shaft of the reduction gearbox is rotatably installed in the installation barrel, the mounting rack is arranged outside the installation barrel, the tightening device is installed on a three-dimensional sliding table through the mounting rack, the connecting barrel is rotatably installed inside the other end of the installation barrel, the cross section of an internal channel of the connecting barrel is square, the cross section of the end part of the output shaft of the, the sleeve is arranged on the sleeve mounting head.
As a preferred technical scheme of the utility model, the bottom of casing is provided with six feet of moving away to avoid possible earthquakes, and six feet of moving away to avoid possible earthquakes three a set of equidistance array respectively are both sides border around the lower bottom surface of casing.
As an optimized technical solution of the utility model, the lead frame is erected between the electrical cabinet and the casing.
As an optimal technical scheme of the utility model, camera system adopts resistant machine vision system of looking.
As a preferred technical scheme of the utility model, flywheel clamping device is electric telescopic handle, and electric telescopic handle all overlaps with the tip of flywheel contact and is equipped with the rubber sleeve, and six electric telescopic handle's axis all passes through the central point of flywheel.
As an optimal technical scheme of the utility model, the jacking device is fore-and-aft pneumatic cylinder for the axis, and the pneumatic cylinder is connected with the electric appliance cabinet electricity.
Compared with the prior art, the beneficial effects of the utility model are that: this flywheel and driving-disc bolt tightening machine can differentiate the tightening torque and the tightening angle of bolt when screwing up, compares in artifical precision higher, and speed is faster, can effectively improve production efficiency, and this equipment is provided with detection device and can differentiates the engine model, and camera system can detect the position of bolt, utilizes the quick accurate bolt of screwing up of the three-dimensional slip table of tightening device cooperation, and the practicality is higher.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a left side view of the structure of the present invention;
FIG. 3 is a top view of the present invention;
fig. 4 is a schematic structural view of the tightening device of the present invention.
In the figure: the device comprises a shell 1, a to-be-processed engine 2, an electric appliance cabinet 3, a pneumatic device 4, a conveying device 5, a jacking device 6, a detection camera 7, a camera system 8, a protective cover 9, a three-dimensional sliding table 10, a screwing device 11, a safety light curtain 12, a lead frame 13, a sleeve replacing device 14, a flywheel clamping device 15, an operation panel 16, an illuminating lamp 17, a motor 18, a reduction gearbox 19, a torque sensor 20, a mounting rack 21, a mounting barrel 22, a reducer output shaft 23, a connecting barrel 24, a sleeve mounting head 25 and a sleeve 26.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a bolt tightening machine for a flywheel and a driving disc comprises a shell 1, an engine 2 to be processed, an electric appliance cabinet 3, a pneumatic device 4, a conveying device 5, a jacking device 6, a detection camera 7, a camera system 8, a three-dimensional sliding table 10, a tightening device 11, a sleeve replacing device 14 and a flywheel clamping device 15, wherein the engine 2 to be processed is clamped on the tool and placed on the conveying device 5, the flywheel and the driving disc to be tightened are positioned on the right side surface of the engine 2 to be processed, the upper ends of four side surfaces of the shell 1 are provided with protective covers 9, the protective covers 9 are used for preventing sundries from entering the shell 1 and affecting the processing effect, the lower ends of the four side surfaces of the shell 1 are provided with safety light curtains 12, the conveying automation device 5 penetrates through the shell 1 after penetrating through the safety light curtains 12, the safety light curtains 12 enable the degree of a production line to be higher, and can automatically stop, the safety is better, the engine 2 to be processed is positioned in the shell 1, the jacking device 6 is arranged in the shell 1 and is positioned under the engine 2 to be processed, the jacking device 6 is a hydraulic cylinder with a longitudinal central axis, the hydraulic cylinder is electrically connected with the electric appliance cabinet 3, after the engine 2 to be processed reaches a specific position, the hydraulic cylinder jacks up the engine to be processed so as to facilitate the expansion work of the tightening device 11, the detection camera 7 is arranged on the left side in the shell 1 and is electrically connected with a data processing center in the electric appliance cabinet 3, the detection camera 7 is used for distinguishing and recording the model of the engine to automatically form a work log, the camera system 8 is arranged on the right side in the shell 1 and is electrically connected with the data processing center in the electric appliance cabinet 3, the camera system 8 adopts a visual system of a durable machine, the camera system 8 is used for searching the position of a bolt, a calculation center in the electric appliance cabinet 3 drives the, further driving the tightening device 11 to find a tightening position and then tightening the bolts, wherein the right side in the shell 1 is provided with a three-dimensional sliding table 10, the three-dimensional sliding table 10 is provided with a pneumatic device 4, the pneumatic device 4 is electrically connected with an electric appliance cabinet 3, the pneumatic device 4 provides power for the three-dimensional sliding table 10, the three-dimensional sliding table 10 is provided with two three-dimensional sliding tables, the two three-dimensional sliding tables 10 are respectively provided with the tightening device 11, the tightening devices 11 are electrically connected with the electric appliance cabinet 3, two groups of tightening devices 11 are positioned on the right side of the engine 2 to be processed, six bolts are tightened by the two sets of tightening devices 11 for three times, each tightening device 11 comprises a motor 18, a reduction gearbox 19, a torque sensor 20, a mounting frame 21, a mounting cylinder 22, a reducer output shaft 23, a connecting cylinder 24, a sleeve mounting head 25 and a sleeve 26, the motor 18 is electrically connected with, a torque sensor 20 is arranged on an output shaft of the reduction box 19, the torque sensor 20 is in electrical signal connection with a data center in the electrical appliance cabinet 3, the torque sensor 20 is used for collecting torque force applied by the tightening device 11 to a bolt and providing data to a calculation center in the electrical appliance cabinet 3 to judge whether the torque force is qualified or not, the output shaft of the reduction box 19 is rotatably installed in an installation cylinder 22, an installation frame 21 is arranged outside the installation cylinder 22, the tightening device 11 is installed on the three-dimensional sliding table 10 through the installation frame 21, a connecting cylinder 24 is rotatably installed inside the other end of the installation cylinder 22, the cross section of an internal channel of the connecting cylinder 24 is square, the cross section of the end part of the output shaft of the reduction box 19 is also square and is inserted into the connecting cylinder 24, a sleeve installation head 25 is installed at the other end of the connecting cylinder 24, a sleeve 26 is installed on the, the bolt is screwed, two sets of sleeve replacing devices 14 are installed in a shell 1 between two sets of screwing devices 11, because the specifications of bolts of different engines are different, the sleeve replacing devices 14 provide sleeves 28 with different models for the screwing devices 11, flywheel clamping devices 15 are installed inside the shell 1, the flywheel clamping devices 15 are electrically connected with an electric appliance cabinet 3, six flywheel clamping devices 15 are provided, three flywheel clamping devices 15 are in one set, the two sets of flywheel clamping devices 15 are positioned at the front side and the rear side of a flywheel to clamp the flywheel, the flywheel clamping devices 15 are electric telescopic rods, rubber sleeves are sleeved at the end parts of the electric telescopic rods, which are in contact with the flywheel, friction force is improved, slipping is prevented, central axes of the six electric telescopic rods pass through the central point of the flywheel, the flywheel clamping devices 15 are used for preventing the flywheel from rotating in the screwing process, failure is avoided, an operation panel 16 is installed on the outer surface of, operating panel 16 is connected with electrical apparatus cabinet 3 electricity, install light 17 on the inside roof of casing 1, light 17 is connected with electrical apparatus cabinet 3 electricity, light 17 is used for 1 inside illumination through the casing, guarantee to detect camera 7 and camera system 8 normal work, the bottom of casing 1 is provided with six feet of moving away to avoid possible earthquakes, six three a set of equidistance arrays respectively of foot of moving away to avoid possible earthquakes both sides border around the lower bottom surface of casing 1, the foot of moving away to avoid possible earthquakes is used for reducing the influence of ground vibrations to whole equipment, erect lead frame 13 between electrical apparatus cabinet 3 and the casing 1, lead frame 13 is used for bearing wire and the data line of being connected between casing 1 and the electrical apparatus cabinet 3, avoid leading to the confusion because of the wire is too.
When in use: the lighting lamp 17 is used for lighting the inside of the shell 1 to ensure that the detection camera 7 and the camera system 8 work normally, the detection camera 7 is used for judging the model of an engine and recording to automatically form a work log, the camera system 8 is used for searching the position of a bolt, a calculation center in the electric appliance cabinet 3 drives the three-dimensional sliding table 10 by using the position to further drive the tightening device 11 to find a tightening position and then tighten the bolt, after the engine 2 to be processed reaches the specific position, the hydraulic cylinder jacks up the engine to facilitate the tightening device 11 to expand and work, after the sleeve 28 is sleeved on the bolt, the motor 18 is decelerated by the reduction box 19 to drive the sleeve 28 to rotate to tighten the bolt, six bolts are tightened by the two sets of tightening devices 11 for three times, the torque sensor 20 is used for collecting torque force applied by the tightening devices 11 to the bolt to provide a calculation center in the data power supply cabinet 3 to judge whether the engine is qualified, because the bolt specification of different engines is different, sleeve change device 14 provides different model sleeve 28 for tightening device 11, flywheel clamping device 15 is used for preventing that the flywheel from rotating at the tightening in-process, avoid the trouble to take place, flywheel clamping device 15 is electric telescopic handle, electric telescopic handle all overlaps with the tip of flywheel contact and is equipped with the rubber sleeve, improve frictional force, prevent skidding, the foot of moving away to avoid possible earthquakes is used for reducing the influence of ground vibrations to whole equipment, lead frame 13 is used for bearing wire and the data line of being connected between casing 1 and the electrical cabinet 3, avoid leading to the confusion because of the wire is too much, improve later maintenance's convenience.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. Flywheel and driving-disc bolt tightening machine, including casing (1), treat processing engine (2), electrical apparatus cabinet (3), pneumatic means (4), conveyor (5), jacking device (6), detection camera (7), camera system (8), three-dimensional slip table (10), screw up device (11), sleeve change device (14) and flywheel clamping device (15), its characterized in that: waiting to process engine (2) clamping on the frock and place on conveyor (5), the flywheel and the driving-disc that wait to screw up are located the right flank of waiting to process engine (2), conveyor (5) run through casing (1), wait to process engine (2) and be located casing (1), jacking device (6) are installed in the inside of casing (1) and are located waiting to process engine (2) under, detect camera (7) and install in the inside left side of casing (1) and with the data processing center electrical signal connection in electrical cabinet (3), camera system (8) are installed on the inside right side of casing (1) and with the data processing center electrical signal connection in electrical cabinet (3), three-dimensional slip table (10) are installed on the right side in casing (1), install pneumatic means (4) on three-dimensional slip table (10), pneumatic means (4) and electrical cabinet (3) electrical connection, the quantity of three-dimensional slip table (10) is two, all install on two three-dimensional slip tables (10) and screw up device (11), screw up device (11) and electric appliance cabinet (3) electricity and be connected, two sets of screw up device (11) and all be located the right side of waiting to process engine (2), install two sets of sleeve change device (14) in casing (1) between two sets of screw up device (11), the internally mounted of casing (1) has flywheel clamping device (15), flywheel clamping device (15) are connected with electric appliance cabinet (3) electricity, flywheel clamping device (15) have six, six flywheel clamping device (15) triplex are a set of, both sides carry out the centre gripping to the flywheel around two sets of flywheel clamping device (15) are located the flywheel, the surface mounting of casing (1) has operating panel (16), operating panel (16) are connected with electric appliance cabinet (3) electricity.
2. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: four side upper ends of casing (1) are provided with protection casing (9), and four side lower extremes of casing (1) are provided with safe light curtain (12).
3. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: and an illuminating lamp (17) is arranged on a top plate in the shell (1), and the illuminating lamp (17) is electrically connected with the electric appliance cabinet (3).
4. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: the tightening device (11) comprises a motor (18), a reduction gearbox (19), a torque sensor (20), a mounting rack (21), a mounting cylinder (22), a reducer output shaft (23), a connecting cylinder (24), a sleeve mounting head (25) and a sleeve (26), the motor (18) is electrically connected with the electric appliance cabinet (3), a rotating shaft of the motor (18) is connected with an input shaft of the reduction gearbox (19) through a coupler, the torque sensor (20) is arranged on an output shaft of the reduction gearbox (19), the torque sensor (20) is electrically connected with a data center in the electric appliance cabinet (3), the output shaft of the reduction gearbox (19) is rotatably mounted in the mounting cylinder (22), the mounting rack (21) is arranged outside the mounting cylinder (22), the tightening device (11) is mounted on the three-dimensional sliding table (10) through the mounting rack (21), the connecting cylinder (24) is rotatably mounted inside the other end of the mounting cylinder (22, the cross section of an internal channel of the connecting cylinder (24) is square, the cross section of the end part of an output shaft of the reduction gearbox (19) is also square and is inserted into the connecting cylinder (24), a sleeve mounting head (25) is mounted at the other end of the connecting cylinder (24), and a sleeve (26) is mounted on the sleeve mounting head (25).
5. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: six shock-absorbing feet are arranged at the bottom of the shell (1), and three groups of six shock-absorbing feet are respectively arrayed on the front side edge and the rear side edge of the lower bottom surface of the shell (1) at equal intervals.
6. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: and a lead frame (13) is erected between the electric appliance cabinet (3) and the shell (1).
7. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: the camera system (8) adopts a Kangnai vision machine vision system.
8. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: flywheel clamping device (15) are electric telescopic handle, and electric telescopic handle all overlaps with the tip of flywheel contact and is equipped with the rubber sleeve, and six electric telescopic handle's axis all passes through the central point of flywheel.
9. The flywheel and drive plate bolt tightening machine of claim 1, characterized in that: the jacking device (6) is a hydraulic cylinder with a longitudinal central axis, and the hydraulic cylinder is electrically connected with the electric appliance cabinet (3).
CN201920717218.7U 2019-05-20 2019-05-20 Bolt tightening machine for flywheel and driving disc Expired - Fee Related CN210209342U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920717218.7U CN210209342U (en) 2019-05-20 2019-05-20 Bolt tightening machine for flywheel and driving disc

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920717218.7U CN210209342U (en) 2019-05-20 2019-05-20 Bolt tightening machine for flywheel and driving disc

Publications (1)

Publication Number Publication Date
CN210209342U true CN210209342U (en) 2020-03-31

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ID=69926495

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920717218.7U Expired - Fee Related CN210209342U (en) 2019-05-20 2019-05-20 Bolt tightening machine for flywheel and driving disc

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CN (1) CN210209342U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112318101A (en) * 2020-10-25 2021-02-05 吴瑞强 Automobile engine flywheel tightening device
CN115255896A (en) * 2022-06-30 2022-11-01 武汉武铁机辆装备有限公司 Wheel-mounted brake disc robot bolt tightening platform

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112318101A (en) * 2020-10-25 2021-02-05 吴瑞强 Automobile engine flywheel tightening device
CN115255896A (en) * 2022-06-30 2022-11-01 武汉武铁机辆装备有限公司 Wheel-mounted brake disc robot bolt tightening platform
CN115255896B (en) * 2022-06-30 2024-02-27 武汉武铁机辆装备有限公司 Wheel dress brake disc robot bolt tightening platform

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Granted publication date: 20200331