CN114734073B - Multi-plate perforating device for solar support production - Google Patents

Multi-plate perforating device for solar support production Download PDF

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Publication number
CN114734073B
CN114734073B CN202210541837.1A CN202210541837A CN114734073B CN 114734073 B CN114734073 B CN 114734073B CN 202210541837 A CN202210541837 A CN 202210541837A CN 114734073 B CN114734073 B CN 114734073B
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China
Prior art keywords
plate
punching
discharge chute
frame
solar
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Chinese (zh)
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CN114734073A (en
Inventor
徐定国
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Yangzhou Yuxin Metal Product Co ltd
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Yangzhou Yuxin Metal Product Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
    • B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
    • B23B39/20—Setting work or tool carrier along a circular index line; Turret head drilling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/64—Movable or adjustable work or tool supports characterised by the purpose of the movement
    • B23Q1/66—Worktables interchangeably movable into operating positions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B23Q11/0053—Devices for removing chips using the gravity force
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B23Q11/0075—Devices for removing chips for removing chips or coolant from the workpiece after machining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B23Q3/08—Work-clamping means other than mechanically-actuated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/006—Ejectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B2270/00—Details of turning, boring or drilling machines, processes or tools not otherwise provided for
    • B23B2270/30—Chip guiding or removal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00—Work clamping
    • B23Q2703/02—Work clamping means
    • B23Q2703/04—Work clamping means using fluid means or a vacuum
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention discloses a multi-plate punching device for solar support production, which relates to the field of support machining and comprises a machining box, wherein the side surface of the machining box is provided with a machining box and a discharge chute, a machining table and a fixing frame are sequentially arranged in the machining box from bottom to top, a side pushing mechanism is arranged on one side, close to the discharge chute, in the fixing frame, a plurality of plate fixing mechanisms are annularly distributed on the upper side of the machining table, a plurality of pressing hole punches are arranged on the side surface of the fixing frame, and the output ends of the pressing hole punches are distributed on the upper sides of the plate fixing mechanisms based on the punching sequence of plates. According to the plate discharging device, the rotating frame can drive each plate to sequentially pass through the downward-pressing puncher, so that the punching treatment of the designed part is rapidly completed, the machining efficiency can be further improved, and when the plate is moved out of the device, the plate can be driven by the screening mechanism to move out of the device from the interior of the discharging groove through the screening mechanism, so that the machining cycle is completed.

Description

Multi-plate perforating device for solar support production
Technical Field
The invention relates to the field of support processing, in particular to a multi-plate perforating device for solar support production.
Background
The support is one of the common component in the solar panel, mainly provides the holding power for solar energy, in order to make things convenient for production support and improve its performance, some producers adopt the plate to assemble and consolidate the support, and it is one of common plate manufacturing procedure to punch.
Through retrieval, the Chinese patent discloses full-automatic continuous punching equipment (publication number: CN 107598223A), which comprises a base, wherein a disc for clamping a workpiece is rotatably connected to the base, and a first gear is arranged on the end face of the disc; the end face of the first gear is provided with a ratchet wheel, the base is rotatably connected with a connecting plate, the lower end of the connecting plate is rotatably connected with a shifting lever, the free end of the shifting lever is provided with a pawl which is connected with the ratchet wheel in a clamping mode to shift the ratchet wheel and the first gear to synchronously rotate, and the base is provided with a power device which is used for driving the connecting plate to periodically rotate forwards and backwards.
In prior art, when punching in succession the panel, need the adjustment to punch at least one in mechanism or the panel, lead to when punching the multiunit panel, efficiency is lower to after punching, inconvenient carry out quick separation with waste material and panel.
Disclosure of Invention
In order to solve the technical problems, the invention provides a multi-plate perforating device for solar support production, which comprises a processing box, wherein the side surface of the processing box is provided with a mounting groove and a discharge groove, the processing box is used for placing plates into the device by workers, the discharge groove is used for moving the processed plates out of the device, a containing groove is arranged in the processing box and close to the lower side of the discharge groove, and a waste material box is embedded and connected in the containing groove and used for recovering waste materials generated by perforation;
a processing table is arranged in the processing box, a fixed frame is arranged on the upper side of the processing table, a rotating frame sleeved outside the fixed frame is arranged on the upper side of the processing table, a plurality of plate fixing mechanisms are arranged in the rotating frame, and the plate fixing mechanisms are all used for fixing a plate during punching;
the automatic punching device comprises a fixing frame, a plurality of downward-pressing hole puncher and a side-pushing mechanism, wherein the fixing frame is provided with a plurality of downward-pressing hole puncher on two sides, the output ends of the downward-pressing hole puncher are arranged according to the punching sequence of plates, so that the plates are sequentially punched, and the side surface of the fixing frame, which is positioned on one side of a discharge chute, is provided with the side-pushing mechanism for pushing the plates with holes into the discharge chute;
the internally mounted of blown down tank has screening mechanism, and screening mechanism is used for separating the waste material on the plate and plate body to with plate remove device, thereby accomplish the trompil work of plate.
Preferably: the lower punch comprises a driving structure, a lower air cylinder is installed at the output end of the driving structure, a punching piece is connected to the output end of the lower air cylinder in a threaded mode, and the punching piece is replaced based on the size of the plate needing to be punched.
Preferably, the following components: the driving mechanism comprises a first screw rod driving mechanism and a second screw rod driving mechanism which are used for moving on an X axis and a Y axis, the second screw rod driving mechanism is connected with the output end of the first screw rod driving mechanism, and the output end of the second screw rod driving mechanism is connected with the pressing cylinder, so that the position of a punching piece can be adjusted conveniently according to the punching position of a plate.
Preferably: the rotating frame comprises a rotating table and a first driving mechanism;
the rotating table is rotatably connected with the upper surface of the processing table, a plurality of fixed teeth are arranged in the rotating table, and the fixed teeth are annularly distributed on the outer side of the circle center of the rotating table;
first actuating mechanism and processing platform fixed connection, and first actuating mechanism's output fixedly connected with connecting gear, connecting gear and a plurality of fixed tooth meshing are connected for drive revolving stage pushes down the downside rotation of hole puncher at a plurality of.
Preferably: the plate fixing mechanism comprises a connecting frame connected with the rotating table, a placing table is arranged inside the connecting frame, at least one group of first air cylinders are arranged inside the connecting frame close to the lower side of the placing table, an adsorption mechanism extending to the inside of the placing table is arranged at the output end of each first air cylinder, and the adsorption mechanism is used for adsorbing the plate inside the placing table, so that the stability of the plate is kept during machining.
Preferably: the height of the upper surface of the placing table is not more than the height of the upper surface of the rotating table, and the rotating table can be prevented from being blocked when the side pushing mechanism pushes the plate.
Preferably: the side of adsorption equipment constructs is provided with the backing piece, and the upper surface of backing piece is the same with the upper surface height of adsorption equipment structure for when promoting the plate, avoid the waste material of plate to leave over in the inside of placing the platform.
Preferably: the support piece is made of flexible materials and is used for cutting waste materials when the puncher is conveniently pressed down to be in contact with the plate.
Preferably, the following components: the side pushes away the mechanism and includes the flat push cylinder parallel with revolving stage upper surface for promote the plate to the blown down tank along the revolving stage in.
Preferably: a plurality of recovery holes are formed in the upper side, located in the waste bin, of the discharging groove, the diameter of each recovery hole is smaller than the diameter of each plate, the diameter ratio of each recovery hole to the corresponding opening is 1.5-3.3, the plates are prevented from falling into the waste bin from the recovery holes, and when all areas of the plates are in contact with any position of the discharging groove, the ratio of the area of each recovery hole to the area of the lower surface of each plate is not smaller than 0.65, and waste materials can conveniently pass through the recovery holes and fall into the waste bin.
Preferably: screening mechanism includes the second cylinder that is connected with the blown down tank, the connecting box is installed to the output of second cylinder, the side-mounting of connecting box has second actuating mechanism, and the inside rotation of connecting box is connected with the live-rollers, second actuating mechanism's output is connected with the live-rollers, the outside of live-rollers is provided with a plurality of evenly distributed's protruding piece for drive the live-rollers and rotate, thereby after contacting with the plate, can drive the plate and remove along the blown down tank, and through protruding piece, can separate waste material and plate.
Preferably: the outside cover of live-rollers is equipped with flexible pad, a plurality of the protruding piece is all installed in the outside of flexible pad, and flexible pad and protruding piece are flexible material component for when contacting with the plate, avoid with the plate fish tail.
Preferably: the use method of the punching device comprises the following steps:
the method comprises the following steps: mounting the plate piece into the corresponding plate fixing mechanism from the mounting groove;
step two: starting the rotating frame to drive the plate to sequentially pass through each downward-pressing puncher according to the punching sequence, and punching;
step three: moving the plate to one side of the discharge chute, lifting the plate to the upper side of the rotating frame, and starting the side pushing mechanism to move the plate to the inside of the discharge chute;
step four: and starting the screening mechanism, moving the plate out of the discharge chute through the rotating roller and the protruding block, and simultaneously separating the waste material from the plate.
The invention has the technical effects and advantages that:
according to the invention, through the rotating frame, each plate can be driven to sequentially pass through the downward-pressing puncher, so that the punching treatment of the designed part can be rapidly completed, the machining efficiency can be further improved, and the punching part of the downward-pressing puncher can be adjusted, so that the practicability of the device can be improved;
on the other hand, when the plate is moved out of the device, the plate can be driven by the screening mechanism to move out of the device from the interior of the discharge chute through the screening mechanism, so that the processing cycle is completed, and when the plate is moved, waste materials generated by processing can be moved into the waste material box from the recovery hole through the convex block in the plate, so that the collection of the waste materials is completed, the problem that the waste materials are connected with the plate to increase the subsequent processing time can be avoided, the processing efficiency can be further improved, and the processing quality of the plate can be improved;
and, adsorption apparatus among the panel fixed establishment can adsorb it when the plate adds man-hour, improves its stability when adding man-hour to the susceptor spare of adsorption apparatus side can be with synchronous lifting of waste material and plate to the outside of placing the platform, thereby can be when supporting to plate and waste material, avoid the waste material to leave over in the inside of placing the platform.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a top cross-sectional view of the present invention;
FIG. 4 is a side cross-sectional view of a discharge chute of the present invention;
fig. 5 is a partial cross-sectional view of the sifting mechanism of the present invention.
Description of the reference numerals: 1. a processing box; 2. mounting grooves; 3. a discharge chute; 4. a receiving groove; 5. a waste bin; 6. a rotating frame; 7. a plate fixing mechanism; 8. pressing down the puncher; 9. a screening mechanism; 10. a fixed mount; 11. a side pushing mechanism; 12. a processing table; 61. a rotating table; 62. a first drive mechanism; 63. fixing teeth; 71. a first cylinder; 72. a placing table; 73. an adsorption mechanism; 74. a connecting frame; 75. a backing member; 31. a recovery hole; 91. a second cylinder; 92. a connecting box; 93. a rotating roller; 94. a flexible pad; 95. A raised block; 96. a second drive mechanism.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Referring to fig. 1-5, a multi-plate perforating device for solar support production comprises a processing box 1, wherein a mounting groove 2 and a discharge groove 3 are formed in the side surface of the processing box 1, the processing box 1 is used for workers to place plates in the device, the discharge groove 3 is used for moving the processed plates out of the device, a containing groove 4 is formed in the processing box 1 close to the lower side of the discharge groove 3, and a waste material box 5 is embedded and connected in the containing groove 4 and used for recovering waste materials generated by perforation;
a processing table 12 is arranged in the processing box 1, a fixed frame 10 is arranged on the upper side of the processing table 12, a rotating frame 6 sleeved outside the fixed frame 10 is arranged on the upper side of the processing table 12, a plurality of plate fixing mechanisms 7 are arranged in the rotating frame 6, and the plate fixing mechanisms 7 are all used for fixing plates during punching;
the two sides of the fixing frame 10 are provided with a plurality of downward-pressing hole punches 8, the output ends of the downward-pressing hole punches 8 are arranged according to the punching sequence of the plates, so that the plates are punched in sequence, and the side surface of the fixing frame 10, which is positioned at one side of the discharge chute 3, is provided with a side pushing mechanism 11 for pushing the plates with holes into the discharge chute 3;
the internally mounted of blown down tank 3 has screening mechanism 9, and screening mechanism 9 is used for separating the waste material on the plate and plate body to with plate remove device, thereby accomplish the trompil work of plate.
Referring to fig. 2, the downward-pressing hole puncher 8 comprises a driving structure, a downward-pressing cylinder is installed at an output end of the driving structure, a punching piece is screwed to an output end of the downward-pressing cylinder, and the punching piece is replaced based on the size of the plate to be punched.
The driving mechanism comprises a first screw rod driving mechanism and a second screw rod driving mechanism which are used for moving on an X axis and a Y axis, the second screw rod driving mechanism is connected with the output end of the first screw rod driving mechanism, and the output end of the second screw rod driving mechanism is connected with the pressing cylinder, so that the position of a punching piece can be adjusted conveniently according to the punching position of a plate.
The rotating frame 6 includes a rotating table 61 and a first driving mechanism 62;
the rotating table 61 is rotatably connected with the upper surface of the processing table 12, a plurality of fixed teeth 63 are arranged in the rotating table 61, and the fixed teeth 63 are annularly distributed on the outer side of the circle center of the rotating table 61;
the first driving mechanism 62 is fixedly connected to the processing table 12, and the output end of the first driving mechanism 62 is fixedly connected to a connecting gear, which is engaged with the plurality of fixing teeth 63 for driving the rotating table 61 to rotate under the plurality of push-down punches 8.
The plate fixing mechanism 7 includes a connecting frame 74 connected to the rotating table 61, a placing table 72 is installed inside the connecting frame 74, at least one set of first air cylinders 71 is installed inside the connecting frame 74 close to the lower side of the placing table 72, an adsorbing mechanism 73 extending into the placing table 72 is installed at the output end of the first air cylinders 71, and the adsorbing mechanism 73 is used for adsorbing the plate inside the placing table 72, so that the stability of the plate is maintained during processing.
The height of the upper surface of the placing table 72 does not exceed the height of the upper surface of the rotating table 61, and when the side-pushing mechanism 11 pushes the plate member, it is possible to avoid interference with the rotating table 61.
The side of the adsorption mechanism 73 is provided with a susceptor 75, and the height of the upper surface of the susceptor 75 is the same as that of the adsorption mechanism 73, so that when the plate is pushed, the waste material of the plate is prevented from being left in the placing table 72.
The backing piece 75 is made of a flexible material and is used for cutting waste materials when the puncher 8 is conveniently pressed down to be in contact with the plate.
Referring to fig. 3, a plurality of recycling holes 31 are formed in the discharging chute 3 at the upper side of the waste bin 5, the diameter of each recycling hole 31 is smaller than that of each plate, the diameter ratio of each recycling hole 31 to the opening is 1.5-3.3, preferably, the diameter ratio is 2.4, so as to prevent each plate from falling into the waste bin 5 from the recycling hole 31, and when the whole area of each plate contacts any part of the discharging chute 3, the ratio of the area of each recycling hole 31 to the area of the lower surface of each plate is not smaller than 0.65, preferably, the wallpaper is 0.725, so as to facilitate the waste materials to fall into the waste bin 5 through the recycling holes 31.
Referring to fig. 4-5, the screening mechanism 9 includes a second cylinder 91 connected to the discharge chute 3, a connection box 92 is installed at an output end of the second cylinder 91, a second driving mechanism 96 is installed at a side surface of the connection box 92, a rotation roller 93 is rotatably connected to an inside of the connection box 92, an output end of the second driving mechanism 96 is connected to the rotation roller 93, and a plurality of protruding blocks 95 are uniformly distributed on an outer side of the rotation roller 93 for driving the rotation roller 93 to rotate, so that the plate can be driven to move along the discharge chute 3 after contacting the plate, and the waste and the plate can be separated by the protruding blocks 95.
The outside cover of live-rollers 93 is equipped with flexible pad 94, and the outside at flexible pad 94 is all installed to a plurality of protruding piece 95, and flexible pad 94 and protruding piece 95 are flexible material component for when contacting with the plate, avoid with the plate fish tail.
The working principle comprises the following embodiments:
example 1
Installing the punching piece with the required punching size to the lower side of the output end of the pressing cylinder, adjusting the position of the punching piece in the pressing puncher 8 through a first screw rod driving mechanism and a second screw rod mechanism in a driving mechanism, and enabling the arrangement position of each punching piece from the mounting groove 2 to the discharge groove 3 to correspond to the designed punching sequence of the plate after adjustment;
the first driving mechanism 62 drives the rotating platform 61 to rotate through the fixed teeth 63, each plate fixing mechanism 7 is sequentially rotated to one side of the installation groove 2, when a plate is installed in the corresponding plate fixing mechanism 7 from the installation groove 2, the adsorption mechanism 73 in the plate fixing mechanism 7 drives the susceptor 75 on the side edge of the plate to be contained in the placing platform 72, and the ratio of the height of the upper surfaces of the adsorption mechanism 73 and the susceptor 75 to the thickness of the plate between the space between the openings of the placing platform 72 is 0.7; after the plate member is mounted on the placing table 72, the adsorbing mechanism 73 is manually activated to adsorb the plate member on the upper side of the susceptor member 75 and inside the placing table 72, and fix it;
the first driving mechanism 62 is started again to drive the rotating platform 61 to rotate, the plates are driven to sequentially pass through the downward-pressing hole puncher 8 according to the punching sequence, punching operation is carried out, and in the punching process, a new group of plates are placed in the plate fixing mechanism 7 on one side of the mounting groove 2 by a worker;
after moving the plate to one side of the discharge chute 3, starting the first air cylinder 71 to drive the adsorption mechanism 73 and the susceptor 75 on the side edge to ascend, lifting the plate to the upper side of the rotating frame 6, and starting the side pushing mechanism 11 to move the plate to the inside of the discharge chute 3;
after the plate contacted screening mechanism 9, screening mechanism 9 started, drove the live-rollers 93 through second actuating mechanism 96 and rotated, slided the plate along the recovery hole 31 of blown down tank 3 to when the plate slided, protruding piece 95 contacted with the waste material, based on the elasticity of self, pressed the waste material downwards, the waste material fell into waste material case 5 through recovery hole 31, after the plate shifted out blown down tank 3 based on screening mechanism 9, accomodate it can.
Example 2
Compared with embodiment 1, a first pressure sensing mechanism is installed between the adsorption mechanism 73 and the first air cylinder 71, after the plate is placed inside the placing table 72, the adsorption mechanism 73 transmits the gravity of the plate to the first pressure sensing mechanism, and after the first pressure sensing mechanism maintains the same pressure for 1.5s (the working time range of the first pressure sensing mechanism is 0.5-4 s), the adsorption mechanism 73 can be controlled to start to adsorb the plate;
a second pressure sensing mechanism is installed at the output end of a second air cylinder 91 in the screening mechanism 9 and is used for detecting the contact pressure between the rotating roller 93 and the plate, and the position of the output end of the second air cylinder 91 is adjusted based on the contact pressure, so that proper pressure is applied to the plate, the plate is continuously moved to the outer side of the discharge chute 3, and slipping is prevented from occurring;
and an infrared sensing mechanism is arranged between the side pushing mechanism 11 and each plate fixing mechanism 7, and after the plate fixing mechanisms 7 slide to one side of the side pushing mechanism 11, the side pushing mechanism 11 lifts the plate, and the side pushing mechanism 11 is started to push the plate into the discharging chute 3.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by one of ordinary skill in this and related arts based on the embodiments of the present invention without creative efforts, shall fall within the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.

Claims (7)

1. The utility model provides a solar rack production is with many boards perforating device which characterized in that includes:
the processing device comprises a processing box (1), wherein a mounting groove (2) and a discharge chute (3) are formed in the side surface of the processing box (1), a processing table (12) and a fixing frame (10) are sequentially mounted in the processing box (1) from bottom to top, and a side pushing mechanism (11) is mounted on one side, close to the discharge chute (3), in the fixing frame (10);
the plate punching machine comprises a plurality of plate fixing mechanisms (7), wherein the plate fixing mechanisms (7) are annularly distributed on the upper side of a processing table (12), a plurality of downward-pressing hole punches (8) are mounted on the side surface of a fixing frame (10), and the output ends of the downward-pressing hole punches (8) are distributed on the upper side of the moving path of the plate fixing mechanisms (7) based on the plate punching sequence;
the recycling holes (31) are formed in the bottom end of the interior of the discharging groove (3), and the size of each recycling hole (31) is larger than that of a plate punching part;
the screening mechanism (9) is installed inside the discharge chute (3), the screening mechanism (9) drives the plate to pass through the discharge chute (3) based on pressure, and the screening mechanism (9) separates the waste at the punching part of the plate from the plate through the corresponding recovery hole (31);
the screening mechanism (9) comprises a second air cylinder (91) connected with the discharge chute (3), the output end of the second air cylinder (91) is provided with a connecting box (92), the side surface of the connecting box (92) is provided with a second driving mechanism (96), the interior of the connecting box (92) is rotatably connected with a rotating roller (93), the output end of the second driving mechanism (96) is connected with the rotating roller (93), and the outer side of the rotating roller (93) is provided with a plurality of uniformly distributed raised blocks (95);
a flexible pad (94) is sleeved on the outer side of the rotating roller (93), the plurality of protruding blocks (95) are all arranged on the outer side of the flexible pad (94), and the flexible pad (94) and the protruding blocks (95) are all flexible material members;
the flexible pad (94) and the bumps (95) deform when in contact with the plate;
the use method of the punching device comprises the following steps:
the method comprises the following steps: installing the plate from the installation groove (2) to the corresponding plate fixing mechanism (7);
step two: starting the rotating frame (6) to drive the plate to sequentially pass through the downward-pressing hole puncher (8) according to the hole punching sequence, and punching;
step three: moving the plate to one side of the discharge chute (3), lifting the plate to the upper side of the rotating frame (6), starting the side pushing mechanism (11), and moving the plate to the inside of the discharge chute (3);
step four: and starting the screening mechanism (9), moving the plate out of the discharge chute (3) through the rotating roller (93) and the protruding block (95), and simultaneously separating the waste material from the plate.
2. A perforating device for solar racks for the production of sheets as in claim 1, characterized in that said punch (8) comprises:
the driving structure is connected with the fixed frame (10), and driving equipment of an X axis and a Y axis in the horizontal direction is arranged in the driving structure;
the lower air cylinder is connected with the output end of the driving structure, and the output end of the lower air cylinder is provided with a replaceable punching piece;
the punching part is replaced based on the punching part of the plate.
3. The perforating device for the multi-plate members for solar bracket production according to claim 1, characterized in that the plate fixing mechanism (7) comprises a connecting frame (74) connected with the rotating table (61), a placing table (72) is installed inside the connecting frame (74), at least one group of first air cylinders (71) is installed inside the connecting frame (74) close to the lower side of the placing table (72), and an adsorption mechanism (73) extending to the inside of the placing table (72) is installed at the output end of the first air cylinders (71).
4. The perforating device for solar racks production use of claim 3, characterized in that the height of the upper surface of the placing table (72) does not exceed the height of the upper surface of the rotating table (61).
5. The perforating device for the multi-plate members for the solar bracket production according to claim 4, characterized in that a supporting member (75) is arranged on the side surface of the adsorption mechanism (73), the height of the upper surface of the supporting member (75) is the same as that of the upper surface of the adsorption mechanism (73), and the upper surfaces of the adsorption mechanism (73) and the supporting member (75) do not exceed the placing table (72) during operation.
6. The perforating device for solar panels used in solar rack production according to claim 5, characterized in that the supporting member (75) is made of flexible material, and the supporting member (75) deforms in the corresponding position when pressed by the punch (8).
7. The perforating device for solar supports for their production as claimed in claim 1, characterized in that said recovery holes (31) have a diameter smaller than the diameter of the plates and a diameter of the waste material of between 1.5 and 3.3;
when the whole area of the plate is contacted with any part of the discharge chute (3), the ratio of the area of the recovery hole (31) to the area of the lower surface of the plate is not less than 0.65.
CN202210541837.1A 2022-05-18 2022-05-18 Multi-plate perforating device for solar support production Active CN114734073B (en)

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CN114734073B true CN114734073B (en) 2023-01-31

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB793313A (en) * 1954-07-01 1958-04-16 Renault Improvements in or relating to an automatic machine for the production of foundry moulds
JP2003033832A (en) * 2001-07-18 2003-02-04 Amada Co Ltd Turret punch press
CN105414312A (en) * 2015-12-16 2016-03-23 安徽黄山恒久链传动有限公司 Station platform for punching for chain plate of chain
CN207188574U (en) * 2017-09-22 2018-04-06 昆山恩能聚新能源科技有限公司 One kind is flexible coupling multistation perforating device
CN110935785A (en) * 2019-12-27 2020-03-31 重庆美心·麦森门业有限公司 Multistation door plant piercing press
CN113369379A (en) * 2021-06-21 2021-09-10 陈佳宝 Multi-station hydraulic plate punching machine
CN114101466A (en) * 2021-11-25 2022-03-01 浙江工业职业技术学院 Metal machinery stamping equipment of multistation processing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB793313A (en) * 1954-07-01 1958-04-16 Renault Improvements in or relating to an automatic machine for the production of foundry moulds
JP2003033832A (en) * 2001-07-18 2003-02-04 Amada Co Ltd Turret punch press
CN105414312A (en) * 2015-12-16 2016-03-23 安徽黄山恒久链传动有限公司 Station platform for punching for chain plate of chain
CN207188574U (en) * 2017-09-22 2018-04-06 昆山恩能聚新能源科技有限公司 One kind is flexible coupling multistation perforating device
CN110935785A (en) * 2019-12-27 2020-03-31 重庆美心·麦森门业有限公司 Multistation door plant piercing press
CN113369379A (en) * 2021-06-21 2021-09-10 陈佳宝 Multi-station hydraulic plate punching machine
CN114101466A (en) * 2021-11-25 2022-03-01 浙江工业职业技术学院 Metal machinery stamping equipment of multistation processing

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