CN114715976B - Direct contact type membrane distillation device suitable for pure water preparation and pure water preparation method - Google Patents
Direct contact type membrane distillation device suitable for pure water preparation and pure water preparation method Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 499
- 239000012528 membrane Substances 0.000 title claims abstract description 146
- 238000004821 distillation Methods 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 claims abstract description 76
- 230000004907 flux Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000005057 refrigeration Methods 0.000 claims abstract description 13
- 238000005265 energy consumption Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 29
- 230000002209 hydrophobic effect Effects 0.000 claims description 15
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 239000002033 PVDF binder Substances 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 2
- 239000008213 purified water Substances 0.000 claims 2
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000004458 analytical method Methods 0.000 abstract description 5
- 230000015556 catabolic process Effects 0.000 abstract description 3
- 239000012153 distilled water Substances 0.000 abstract description 3
- 230000007423 decrease Effects 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- -1 polytetrafluoroethylene Polymers 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002572 peristaltic effect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 238000009285 membrane fouling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/447—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by membrane distillation
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/36—Pervaporation; Membrane distillation; Liquid permeation
- B01D61/364—Membrane distillation
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- B01D61/36—Pervaporation; Membrane distillation; Liquid permeation
- B01D61/366—Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D61/36—Pervaporation; Membrane distillation; Liquid permeation
- B01D61/368—Accessories; Auxiliary operations
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- C—CHEMISTRY; METALLURGY
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Abstract
Description
技术领域technical field
本发明属于膜蒸馏领域,技术涉及一种适用于纯水制备的直接接触式膜蒸馏装置和纯水制备方法。The invention belongs to the field of membrane distillation, and the technology relates to a direct-contact membrane distillation device suitable for pure water preparation and a pure water preparation method.
背景技术Background technique
膜蒸馏是近年来出现的一种新的膜分离工艺。它是使用疏水的微孔膜对含非挥发溶质的水溶液进行分离的一种膜技术。由于水的表面张力作用,常压下液态水不能透过膜的微孔,而水蒸气则可以。当膜两侧存在一定的温差时,由于蒸汽压的不同,水蒸气分子透过微孔则在另一侧冷凝下来,使溶液逐步浓缩。这一工艺可充分利用工厂热或太阳能等廉价能源,加上过程易自动化、设备简单,正成为一种有实用意义的分离工艺。该技术自1963年面世以来,根据挥发性组分在膜渗透侧的不同冷凝方式,可以区分为直接接触式膜蒸馏、气隙式膜蒸馏、扫气式膜蒸馏、及真空膜蒸馏四种结构,其中以直接接触式膜蒸馏研究最为广泛。Membrane distillation is a new membrane separation process that has emerged in recent years. It is a membrane technology that uses hydrophobic microporous membranes to separate aqueous solutions containing non-volatile solutes. Due to the surface tension of water, liquid water cannot pass through the micropores of the membrane under normal pressure, but water vapor can. When there is a certain temperature difference on both sides of the membrane, due to the difference in vapor pressure, water vapor molecules pass through the micropores and condense on the other side, making the solution gradually concentrated. This process can make full use of cheap energy such as factory heat or solar energy, plus the process is easy to automate and the equipment is simple, and it is becoming a separation process with practical significance. Since the technology was launched in 1963, according to the different condensation methods of volatile components on the permeation side of the membrane, it can be divided into four structures: direct contact membrane distillation, air gap membrane distillation, scavenging membrane distillation, and vacuum membrane distillation. Among them, direct contact membrane distillation is the most widely studied.
直接接触式膜蒸馏实现较为简单,主要包括进料侧、膜组件、产水侧三大部分。Direct contact membrane distillation is relatively simple to implement, mainly including three parts: feed side, membrane module, and product water side.
在进料侧,主要包括待分离溶液(非挥发性溶质的水溶液,如海水、苦咸水、污水等)、加热设备、泵等。该部分主要是将待分离溶液加热到预设温度后,通过泵将其运输到膜组件中。On the feed side, it mainly includes the solution to be separated (aqueous solution of non-volatile solutes, such as seawater, brackish water, sewage, etc.), heating equipment, pumps, etc. This part is mainly to heat the solution to be separated to the preset temperature, and transport it to the membrane module through the pump.
膜组件是膜蒸馏系统的中枢单元,是膜分离过程进行的场所,是膜蒸馏过程的载体。膜组件结构的优劣将直接影响膜蒸馏的分离效率和经济性能。工业上常用的膜组件有板框式膜组件、圆管式膜组件、中空纤维式膜组件、螺旋缠绕式膜组件等。其中,膜组件中最重要的是其中放置了多孔疏水膜。工业中常用多孔疏水膜有聚四氟乙烯(PTFE)、聚丙烯(PP)、聚乙烯(PE)、聚偏氟乙烯(PVDF)等,其中PTFE应用较多。The membrane module is the central unit of the membrane distillation system, the place where the membrane separation process is carried out, and the carrier of the membrane distillation process. The advantages and disadvantages of membrane module structure will directly affect the separation efficiency and economic performance of membrane distillation. Membrane modules commonly used in industry include plate and frame membrane modules, circular tube membrane modules, hollow fiber membrane modules, spiral wound membrane modules, etc. Among them, the most important thing in the membrane module is the porous hydrophobic membrane placed therein. Porous hydrophobic membranes commonly used in industry include polytetrafluoroethylene (PTFE), polypropylene (PP), polyethylene (PE), polyvinylidene fluoride (PVDF), etc., among which PTFE is widely used.
在产水侧,主要包括了产水管、泵、冷凝设备等。该部分主要是将通过疏水多孔膜的蒸汽进行冷凝并将液化的蒸馏水进行收集。On the product water side, it mainly includes product water pipes, pumps, condensing equipment, etc. This part is mainly to condense the steam passing through the hydrophobic porous membrane and collect the liquefied distilled water.
现有技术普遍存在的缺点主要包括:The ubiquitous shortcoming of prior art mainly comprises:
(1)能耗高、膜蒸馏通量较低,导致造水成本高。相关文献表明,提高进料侧温度是有效提高膜通量的办法。但提高进料侧温度则意味着增加了处理成本。而在产水侧需要通过制冷设备实现对水蒸气的冷凝,目前直接接触式膜蒸馏设备对产水侧的水体整体进行降温,随着产水侧水量的增加,能耗越来越高,并降低制冷效果,甚至无法实现产水侧温度控制要求。(1) High energy consumption and low membrane distillation flux lead to high cost of water production. Relevant literature shows that increasing the temperature of the feed side is an effective way to increase the membrane flux. However, increasing the temperature on the feed side means increasing the processing cost. On the product water side, refrigeration equipment is required to condense water vapor. Currently, direct contact membrane distillation equipment cools down the water body on the product water side as a whole. As the water volume on the product water side increases, the energy consumption increases and the The cooling effect is reduced, and even the temperature control requirements on the product water side cannot be realized.
(2)缺少对膜蒸馏的过程控制,目前现有技术相关设备需要人为监测控制,当出现进料侧液位降低时,为防止加热设备干烧,需要及时添加原料;当产水侧出现电导率过高时会对当前产水侧水体造成污染,需要立即停止设备并进行检修;当膜通量较低时继续产水会增加造水成本并增加对产水侧水体造成污染的风险,此时应及时停机并更换新膜片。(2) The process control of membrane distillation is lacking. At present, the related equipment of the existing technology needs human monitoring and control. When the liquid level on the feed side drops, in order to prevent the heating equipment from drying out, it is necessary to add raw materials in time; When the rate is too high, it will pollute the water body on the current production side, and the equipment needs to be stopped immediately and repaired; when the membrane flux is low, continuing to produce water will increase the cost of water production and increase the risk of pollution to the water side of the production side. Stop the machine in time and replace the diaphragm with a new one.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供了一种适用于纯水制备的直接接触式膜蒸馏装置和纯水制备方法。In order to overcome the deficiencies of the prior art, the invention provides a direct contact membrane distillation device and a pure water preparation method suitable for pure water preparation.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
本发明首先提供了一种适用于纯水制备的直接接触式膜蒸馏装置,其包括原水侧组件、膜组件、产水侧组件和控制器;The present invention firstly provides a direct contact membrane distillation device suitable for pure water preparation, which includes a raw water side component, a membrane component, a product water side component and a controller;
所述原水侧组件包括原水池、原水侧水泵、原水加热池、原水循环泵;所述原水池通过管路和原水侧水泵连接原水加热池,原水仅能从原水池向原水加热池单向泵送;所述原水加热池内设置有加热组件;和搅拌装置;The raw water side components include a raw water pool, a raw water side pump, a raw water heating pool, and a raw water circulation pump; the raw water pool is connected to the raw water heating pool through a pipeline and a raw water side pump, and the raw water can only be pumped from the raw water pool to the raw water heating pool in one direction. send; the raw water heating pool is provided with a heating assembly; and a stirring device;
所述原水加热池通过管路和原水循环泵连接膜组件的原水进水口,所述膜组件的原水出水口通过管路连接原水加热池,原水加热池、原水循环泵和膜组件通过管路构成原水侧循环;The raw water heating pool is connected to the raw water inlet of the membrane module through the pipeline and the raw water circulating pump, the raw water outlet of the membrane module is connected to the raw water heating pool through the pipeline, and the raw water heating pool, the raw water circulating pump and the membrane module are formed by the pipeline Raw water side circulation;
所述产水侧组件包括产水水泵、第一级产水池、第二级产水池和电子秤;所述第一级产水池通过循环管路与膜组件的产水侧进水口、产水侧出水口相连构成产水侧循环,所述循环管路上设置有产水水泵;The permeated water side assembly includes a permeated water pump, a first-stage permeated water tank, a second-stage permeated water tank, and an electronic scale; The water outlets are connected to form a water production side circulation, and a water production pump is arranged on the circulation pipeline;
所述第一级产水池的出水口位于第一级产水池的设定高度,所述第一级产水池通过出水口连接第二级产水池的进水口,第一级产水池内的水位高于出水口高度时,水从第一级产水池单向流入第二级产水池,所述第二级产水池设置在电子秤上;所述第一级产水池内设置有恒温制冷组件;The water outlet of the first-stage water-producing pool is located at the set height of the first-stage water-producing pool, and the first-stage water-producing pool is connected to the water inlet of the second-stage water-producing pool through the water outlet, and the water level in the first-stage water-producing pool is high At the height of the water outlet, water flows into the second-stage water-producing pool in one direction from the first-stage water-producing pool, and the second-stage water-producing pool is set on an electronic scale; the first-stage water-producing pool is provided with a constant temperature refrigeration assembly;
控制器分别与原水侧水泵、原水循环泵、加热组件、搅拌装置、产水水泵、恒温制冷组件相连进行控制,控制器与电子秤相连获取称重信号;控制器还配置有蜂鸣器。The controller is connected to the raw water side pump, raw water circulation pump, heating assembly, stirring device, product water pump, and constant temperature refrigeration assembly for control, and the controller is connected to the electronic scale to obtain the weighing signal; the controller is also equipped with a buzzer.
进一步的,所述的膜组件包括原水侧膜池、产水测膜池、以及设置在原水侧膜池和产水测膜池之间的疏水多孔膜和支撑格网;其中疏水多孔膜设置在支撑格网上,原水侧膜池上设置有原水进水口和原水出水口;产水测膜池上设置有产水测进水口和产水测出水口。Further, the membrane assembly includes a raw water side membrane tank, a water production membrane tank, and a hydrophobic porous membrane and a support grid arranged between the raw water side membrane tank and the water production measurement membrane tank; wherein the hydrophobic porous membrane is arranged on the support On the grid, a raw water inlet and a raw water outlet are provided on the raw water side membrane tank; a water production measurement inlet and a production water measurement outlet are provided on the production water measurement membrane tank.
进一步的,所述的膜组件还包括膜组件上盖板和膜组件下盖板,膜组件上盖板和膜组件下盖板分别通过螺栓固定在膜组件的上、下表面,对膜组件进行封装。Further, the membrane module also includes an upper cover plate of the membrane module and a lower cover plate of the membrane module, and the upper cover plate of the membrane module and the lower cover plate of the membrane module are respectively fixed on the upper and lower surfaces of the membrane module by bolts, and the membrane module is encapsulation.
进一步的,所述的疏水多孔膜的材质为PTFE、PP、PE或PVDF。Further, the material of the hydrophobic porous membrane is PTFE, PP, PE or PVDF.
进一步的,所述的原水加热池内还设置有液位计,液位计与控制器相连,液位计用于获取原水加热池内的液位高度并传输给控制器;当原水侧水泵工作的情况下,原水加热池的液位仍无法达到工作安全水位时,控制器控制加热组件停止加热,关闭原水循环泵和产水水泵且蜂鸣器报警。Further, the raw water heating pool is also provided with a liquid level gauge, which is connected to the controller, and the liquid level gauge is used to obtain the liquid level height in the raw water heating pool and transmit it to the controller; when the raw water side pump is working When the liquid level of the raw water heating pool still cannot reach the working safe water level, the controller controls the heating components to stop heating, turns off the raw water circulation pump and the produced water pump, and the buzzer alarms.
进一步的,所述第一级产水池的入口处设有电导率传感器,当电导率传感器检测的电导率高于预设值或检测的电导率的突然提升时,关闭原水循环泵和产水水泵且蜂鸣器警报。Further, a conductivity sensor is installed at the entrance of the first-stage water production tank, and when the conductivity detected by the conductivity sensor is higher than the preset value or the detected conductivity suddenly rises, the raw water circulation pump and the produced water pump are turned off And the buzzer alarm.
本发明还提供了一种基于上述装置的纯水制备方法,在原水加热池内还设置有液位计,在第一级产水池的入口处设有电导率传感器;所述方法包括如下步骤:The present invention also provides a pure water preparation method based on the above-mentioned device. A liquid level gauge is also provided in the raw water heating tank, and a conductivity sensor is provided at the entrance of the first-stage water production tank; the method includes the following steps:
1)在原水池和原水加热池中填入原水,水量应保证大于等于原水加热池安全水位水量;1) Fill the raw water pool and the raw water heating pool with raw water, and the amount of water should be greater than or equal to the safe water level of the raw water heating pool;
2)在第一级产水池中加入纯净水,达到产水循环所需的必要水量;2) Add pure water to the first-stage water production tank to achieve the necessary water volume required for the water production cycle;
3)开启控制器,设定原水加热池温度在60~80℃和第一级产水池温度在20~40℃;3) Turn on the controller, set the temperature of the raw water heating pool at 60-80°C and the temperature of the first-stage water production pool at 20-40°C;
4)原水加热池启动加热组件,开启搅拌装置,控制器通过计算流体力学分析,给出原水加热池加热过程的最优加热组件与搅拌装置工作参数,降低加热能耗,并对整体水温进行监测;恒温制冷组件对第一级产水池中纯净水进行降温;当原水加热池中原水温度与产水侧第一级产水池中温度达到预设范围时,控制器开启原水循环泵,产水水泵,开始纯水制备工作;4) The raw water heating pool starts the heating component and the stirring device, and the controller provides the optimal heating components and stirring device working parameters in the heating process of the raw water heating pool through computational fluid dynamics analysis, reduces heating energy consumption, and monitors the overall water temperature ;The constant temperature refrigeration component cools down the pure water in the first-stage water production tank; when the temperature of the raw water in the raw water heating tank and the temperature in the first-stage water production tank on the production water side reach the preset range, the controller turns on the raw water circulation pump, and the water production pump , start pure water preparation work;
5)第一级产水池内的水参与产水循环,当第一级产水池内的水量高于第一级产水池出口高度时,水进入第二级产水池,第二级产水池内的水不参与产水循环;5) The water in the first water production tank participates in the water production cycle. When the water volume in the first water production tank is higher than the outlet height of the first water production tank, the water enters the second water production tank, and the water in the second water production tank Does not participate in the water production cycle;
6)工作过程中,液位计实时监测原水加热池水位,当水位低于第一设定阈值时,原水侧水泵启动工作自动向原水加热池中填入原水;当水位低于安全水位时,液位计反馈信号给控制器,制器控制加热组件停止加热,关闭原水循环泵和产水水泵且蜂鸣器报警;其中,所述第一设定阈值高于安全水位;电导率传感器实时监测进入第一级产水池的产水的电导率,当电导率高于预设值或检测到电导率突然提升时,关闭原水循环泵和产水水泵且蜂鸣器警报;同时,控制器通过电子称的重量变化实时检测产水侧膜通量,当其小于系统预设或用户设定值时,关闭原水循环泵和产水水泵,停止工作。6) During the working process, the liquid level gauge monitors the water level of the raw water heating pool in real time. When the water level is lower than the first set threshold, the water pump on the raw water side starts to work and automatically fills the raw water into the raw water heating pool; when the water level is lower than the safe water level, The liquid level gauge feeds back the signal to the controller, the controller controls the heating component to stop heating, turns off the raw water circulation pump and the produced water pump and the buzzer alarms; wherein, the first set threshold is higher than the safe water level; the conductivity sensor monitors in real time The conductivity of the product water entering the first-stage water production tank. When the conductivity is higher than the preset value or a sudden increase in the conductivity is detected, the raw water circulation pump and the product water pump will be turned off and the buzzer will alarm; at the same time, the controller will The weight change of the scale detects the membrane flux of the product water side in real time. When it is less than the system preset or user setting value, the raw water circulation pump and the product water pump are turned off and stop working.
与现有技术相比,本发明至少具有如下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:
(1)因为本发明对原料侧、产水侧均进行了两级处理,加入了液位检测和自动续水等功能,优化了加热与制冷过程,避免了现有设备中可能出现的由于液位过低而产生干烧甚至设备损坏,以及产水侧制冷能耗高、制冷效果无法达到控制要求的情况。(1) Because the present invention has carried out two-stage treatment on the raw material side and the produced water side, added functions such as liquid level detection and automatic water renewal, optimized the heating and cooling process, and avoided possible problems caused by liquid in existing equipment. If the position is too low, it will cause dry burning or even equipment damage, and the cooling energy consumption of the product water side will be high, and the cooling effect will not meet the control requirements.
(2)因为本发明在整个过程实现自动监控,当出现进料加热侧水位低于安全水位且无法添续、膜污染导致的通量集聚下降、膜击穿等情况发生时,系统将及时关闭。因此客服了现有技术中因检测不及时、监控不及时而造成的产水侧水体受污染、膜通量降低导致的产水成本增加等情况。(2) Because the present invention realizes automatic monitoring throughout the whole process, the system will shut down in time when the water level on the heating side of the feed material is lower than the safe water level and cannot be added, the flux accumulation decreases due to membrane fouling, and membrane breakdown occurs. . Therefore, the problems in the prior art such as the pollution of the water body on the production water side caused by untimely detection and untimely monitoring, and the increase in water production cost caused by the decrease of membrane flux have been overcome.
附图说明Description of drawings
图1为本发明直接接触式膜蒸馏装置的结构示意图;Fig. 1 is the structural representation of direct contact membrane distillation device of the present invention;
图2为本发明膜组件的结构示意图。Fig. 2 is a schematic structural view of the membrane module of the present invention.
图中,1.控制器;2.原水池;3.原水侧水泵;4.原水加热池;5.加热组件;6.螺旋桨;7.原水循环泵;8.膜组件;9.产水水泵;10.恒温制冷组件;11.第一级产水池;12.第二级产水池;13.电子秤;14.膜组件上盖板;15.原水进水口;16.原水出水口;17.疏水多孔膜;18.支撑格网;19.产水测膜池;20.原水侧膜池;21.膜组件下盖板;22.产水侧进水口;23.产水侧出水口;24.固定螺栓;25.原水侧螺栓孔;26.产水侧螺栓孔。In the figure, 1. Controller; 2. Raw water tank; 3. Raw water side pump; 4. Raw water heating tank; 5. Heating component; 6. Propeller; 7. Raw water circulation pump; 8. Membrane module; ;10. Constant temperature refrigeration assembly; 11. First-level water production tank; 12. Second-level water production tank; 13. Electronic scale; 14. Upper cover plate of membrane module; 15. Raw water inlet; 16. Raw water outlet; 17. Hydrophobic porous membrane; 18. Supporting grid; 19. Produced water measuring membrane tank; 20. Raw water side membrane tank; 21. Lower cover plate of membrane module; 22. Produced water side inlet; 23. Produced water side outlet; . Fixing bolts; 25. Bolt holes on the raw water side; 26. Bolt holes on the produced water side.
具体实施方式Detailed ways
下面结合具体实施方式对本发明做进一步阐述和说明。所述实施例仅是本公开内容的示范且不圈定限制范围。本发明中各个实施方式的技术特征在没有相互冲突的前提下,均可进行相应组合。The present invention will be further elaborated and described below in combination with specific embodiments. The embodiments are merely exemplary of the disclosure and do not delineate the scope of limitation. The technical features of the various implementations in the present invention can be combined accordingly on the premise that there is no conflict with each other.
如图1所示,本实施例示意的适用于纯水制备的直接接触式膜蒸馏装置包括原水侧组件、膜组件8、产水侧组件和控制器1;As shown in Figure 1, the direct contact membrane distillation device suitable for pure water preparation illustrated in this embodiment includes a raw water side component, a
所述原水侧组件包括原水池2、原水侧水泵3、原水加热池4、原水循环泵7;所述原水池2通过管路和原水侧水泵3连接原水加热池,原水仅能从原水池2向原水加热池单向泵送;所述原水加热池内设置有加热组件5;和搅拌装置;所述原水加热池4通过管路和原水循环泵7连接膜组件8的原水进水口,所述膜组件8的原水出水口通过管路连接原水加热池,原水加热池4、原水循环泵7和膜组件8通过管路构成原水侧循环;The raw water side components include a
所述产水侧组件包括产水水泵9、第一级产水池11、第二级产水池12和电子秤13;所述第一级产水池11通过循环管路与膜组件8的产水侧进水口、产水侧出水口相连构成产水侧循环,所述循环管路上设置有产水水泵9;所述第一级产水池11的出水口位于第一级产水池11的设定高度,所述第一级产水池11通过出水口连接第二级产水池12的进水口,第一级产水池11内的水位高于出水口高度时,水从第一级产水池11单向流入第二级产水池12,所述第二级产水池12设置在电子秤13上;所述第一级产水池11内设置有恒温制冷组件10;The water production side assembly includes a water production pump 9, a first
控制器1分别与原水侧水泵3、原水循环泵7、加热组件5、搅拌装置、产水水泵9、恒温制冷组件10相连进行控制,控制器1与电子秤13相连获取称重信号;控制器1还配置有蜂鸣器。The
进一步的,所述的原水加热池4内还设置有液位计,液位计与控制器1相连,液位计用于获取原水加热池4内的液位高度并传输给控制器1;当原水侧水泵3工作的情况下,原水加热池4的液位仍无法达到工作安全水位时,控制器控制加热组件5停止加热,且蜂鸣器报警。Further, a liquid level gauge is also provided in the raw
进一步的,所述第一级产水池11的入口处设有电导率传感器,当电导率传感器检测的电导率高于预设值或检测的电导率的突然快速提升时,蜂鸣器警报。Further, a conductivity sensor is installed at the entrance of the first-stage
如图2所示,所述的膜组件8包括原水侧膜池20、产水测膜池19、以及设置在原水侧膜池和产水测膜池之间的疏水多孔膜17和支撑格网18;其中疏水多孔膜17设置在支撑格网18上,原水侧膜池20上设置有原水进水口15和原水出水口16;产水测膜池19上设置有产水测进水口22和产水测出水口23。所述的膜组件8还包括膜组件上盖板14和膜组件下盖板21,膜组件上盖板14和膜组件下盖板21分别通过固定螺栓24、原水侧螺栓孔25、产水侧螺栓孔26固定在膜组件的上、下表面,对膜组件进行封装。其中,疏水多孔膜17的材质为PTFE、PP、PE或PVDF。膜组件总高度在1~3mm之间。螺栓型号、数量、位置等可根据实际情况进行调整。As shown in Figure 2, the
在本发明中,控制器通过计算流体力学分析(CFD),给出加热过程的最优加热棒与螺旋桨工作参数,降低系统加热能耗,实现恒温控制(±0.5~1℃)。In the present invention, the controller provides the optimal heating rod and propeller working parameters in the heating process through computational fluid dynamics analysis (CFD), reduces system heating energy consumption, and realizes constant temperature control (±0.5-1°C).
上述控制器、上位机、管路等部件的型号可以根据实际需求进行选择。其中,加热侧的液位传感器可以用秤替代。即在原水加热侧水箱下方安置秤。当整体重量小于某一设定值时等同于液位传感器检测数值。The models of the above-mentioned controllers, host computers, pipelines and other components can be selected according to actual needs. Among them, the liquid level sensor on the heating side can be replaced by a scale. That is, the scale is placed under the raw water heating side water tank. When the overall weight is less than a certain set value, it is equivalent to the detection value of the liquid level sensor.
使用图1所示装置进行纯水制备,可按如下方法进行:Use the apparatus shown in Figure 1 to carry out pure water preparation, can carry out as follows:
1)在原水池和原水加热池中填入原水,水量应保证大于等于原水加热池安全水位水量;1) Fill the raw water pool and the raw water heating pool with raw water, and the amount of water should be greater than or equal to the safe water level of the raw water heating pool;
2)在第一级产水池中加入纯净水,达到产水循环所需的必要水量;(电导率≤10μs/cm最优);2) Add pure water to the first-stage water production tank to achieve the necessary water volume required for the water production cycle; (conductivity ≤ 10μs/cm is optimal);
3)开启控制器,设定原水加热池温度在60~80℃和第一级产水池温度在20~40℃,可进一步预设原水侧蠕动泵工作流量、产水侧蠕动泵工作流量、产水侧预计水位(默认为产水池续满);3) Turn on the controller, set the temperature of the raw water heating pool at 60-80°C and the temperature of the first-stage water production pool at 20-40°C, and further preset the working flow rate of the peristaltic pump on the raw water side, the working flow rate of the peristaltic pump on the produced water side, and the production Estimated water level on the water side (by default, the production tank is full);
4)原水加热池启动加热组件,开启搅拌装置,控制器通过计算流体力学分析(CFD),给出原水加热池加热过程的最优加热组件与搅拌装置工作参数,降低加热能耗,并对整体水温进行监测;恒温制冷组件对第一级产水池中纯净水进行降温;当原水加热池中原水温度与产水侧第一级产水池中温度达到预设范围时,控制器开启原水循环泵,产水水泵,开始纯水制备工作;4) Start the heating components in the raw water heating pool, turn on the stirring device, and the controller provides the optimal heating components and stirring device working parameters in the heating process of the raw water heating pool through computational fluid dynamics analysis (CFD), reducing heating energy consumption and improving the overall The water temperature is monitored; the constant temperature refrigeration component cools down the pure water in the first-stage water production tank; when the temperature of the raw water in the raw water heating tank and the temperature in the first-stage water production tank on the production water side reach the preset range, the controller turns on the raw water circulation pump, Produced water pump, start pure water preparation;
5)第一级产水池内的水参与产水循环,当第一级产水池内的水量高于第一级产水池出口高度时,水进入第二级产水池,第二级产水池内的水不参与产水循环;5) The water in the first water production tank participates in the water production cycle. When the water volume in the first water production tank is higher than the outlet height of the first water production tank, the water enters the second water production tank, and the water in the second water production tank Does not participate in the water production cycle;
6)工作过程中,液位计实时监测原水加热池水位,当水位低于第一设定阈值时,原水侧水泵启动工作自动向原水加热池中填入原水;当水位低于安全水位时,液位计反馈信号给控制器,制器控制加热组件5停止加热,关闭原水循环泵和产水水泵且蜂鸣器报警;其中,所述第一设定阈值高于安全水位;6) During the working process, the liquid level gauge monitors the water level of the raw water heating pool in real time. When the water level is lower than the first set threshold, the water pump on the raw water side starts to work and automatically fills the raw water into the raw water heating pool; when the water level is lower than the safe water level, The liquid level gauge feeds back the signal to the controller, the controller controls the
电导率传感器实时监测进入第一级产水池的产水的电导率,当电导率高于预设值或检测到电导率突然提升时,关闭原水循环泵和产水水泵且蜂鸣器警报;The conductivity sensor monitors the conductivity of the product water entering the first-stage water production tank in real time. When the conductivity is higher than the preset value or detects a sudden increase in conductivity, the raw water circulation pump and the product water pump will be turned off and the buzzer will alarm;
同时,控制器通过电子称的重量变化实时检测产水侧膜通量,当其小于系统预设或用户设定值时,关闭原水循环泵和产水水泵,停止工作。At the same time, the controller detects the membrane flux of the product water side in real time through the weight change of the electronic scale. When it is less than the system preset or user setting value, the raw water circulation pump and the product water pump are turned off and stop working.
其中,膜通量计算公式为:Among them, the membrane flux calculation formula is:
J=M/(S·T) (1)J=M/(S T) (1)
其中,J代表膜通量,单位kg/m2·h;M代表总产水重量,单位kg;S代表膜组件中膜的有效面积,单位m2;T代表蒸馏时间,单位h。Among them, J represents the membrane flux, the unit is kg/m 2 ·h; M represents the weight of the total produced water, the unit is kg; S represents the effective area of the membrane in the membrane module, the unit is m 2 ; T represents the distillation time, the unit is h.
本发明将原料侧分为两大部分,包括原水池与原水加热池,两组设备通过泵联通。系统工作时仅仅对原水加热池中的水进行加热。且在加热池中安装有搅拌装置如螺旋桨,控制器通过计算流体力学分析优化,能够快速均匀水温,降低能耗。将产水侧分成恒温制冷组件与产水池两部分。产水池分为两级。恒温制冷组件仅对第一级中少量参与膜蒸馏循环的蒸馏水进行冷却,多余产水流入第二级产水池中自然冷却,因此大大降低了水冷能耗,从而适用于工业中纯水的制备。The invention divides the raw material side into two parts, including a raw water pool and a raw water heating pool, and the two sets of equipment are connected through pumps. When the system works, it only heats the water in the raw water heating pool. In addition, a stirring device such as a propeller is installed in the heating pool, and the controller is optimized through computational fluid dynamics analysis, which can quickly equalize the water temperature and reduce energy consumption. Divide the product water side into two parts: the constant temperature refrigeration component and the product water tank. The production pool is divided into two levels. The constant temperature refrigeration component only cools a small amount of distilled water that participates in the membrane distillation cycle in the first stage, and the excess water flows into the second stage water tank for natural cooling, thus greatly reducing the energy consumption of water cooling, and thus suitable for the preparation of pure water in industry.
本发明系统正常工作过程中,原料侧因加热、蒸馏产水等原因,水位将持续降低。当降低到安全水位下时,易造成加热设备干烧,甚至损坏等情况。为解决这一问题,将原料侧分为两大部分,包括原水池与原水加热池,两组设备通过泵联通。在原水加热池中加入液位传感器,当水位低于安全水位时,启动原水侧水泵3,从原水池向原水加热池中续水至达到第一设定阈值(第一设定阈值可选择为满水位);当启动原水侧水泵3后无法将原水加热池水位提高至安全水位之上时,系统自动关闭加热功能。当加热原水池温度低于预先设置最低工作温度时,整个系统自动停止工作。During the normal working process of the system of the present invention, the water level on the raw material side will continue to decrease due to reasons such as heating, distillation and water production. When it is lowered to a safe water level, it is easy to cause the heating equipment to dry out or even be damaged. To solve this problem, the raw material side is divided into two parts, including the raw water pool and the raw water heating pool, and the two sets of equipment are connected through pumps. A liquid level sensor is added to the raw water heating pool. When the water level is lower than the safe water level, the raw water
系统工作过程中,若膜组件中的疏水多孔膜被污水污染,膜通量将持续降低。当污染较严重时,甚至会发生膜击穿现象。即膜两侧联通,此时产水侧电导率会发生飙升,并对产水侧水体造成污染。因此,为解决上述问题。本发明在产水侧安置了电导传感器、天平等设备,实时监控系统工作过程的膜通量与电导率变化。当膜通量降低到设定值或产水侧电导率发生突然性增高(电导率的变化率大于设定阈值时)现象时,系统发出警报,并停止工作。During the working process of the system, if the hydrophobic porous membrane in the membrane module is polluted by sewage, the membrane flux will continue to decrease. When the pollution is serious, even membrane breakdown will occur. That is, the two sides of the membrane are connected, and the conductivity of the produced water side will soar at this time, which will cause pollution to the water body on the produced water side. Therefore, in order to solve the above problems. The invention installs conductivity sensors, balances and other equipment on the water production side to monitor the membrane flux and conductivity changes during the working process of the system in real time. When the membrane flux decreases to the set value or the conductivity of the product water side suddenly increases (when the change rate of the conductivity is greater than the set threshold), the system will send out an alarm and stop working.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. For those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.
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