CN212236122U - Online cleaning system for fine-processing powdery filter material - Google Patents
Online cleaning system for fine-processing powdery filter material Download PDFInfo
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- CN212236122U CN212236122U CN202020573232.7U CN202020573232U CN212236122U CN 212236122 U CN212236122 U CN 212236122U CN 202020573232 U CN202020573232 U CN 202020573232U CN 212236122 U CN212236122 U CN 212236122U
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Abstract
The utility model discloses an online cleaning system for fine processing powder filter material, which comprises a powder resin covering filter, an auxiliary box and a cleaning water tank; the filter is provided with an online cleaning special exhaust pipe for timely exhausting air brought into the filter in a cleaning process, the auxiliary tank is provided with an overflow pipe with a specific height for ensuring that the filter and the auxiliary tank are always in a full water state in the whole cleaning process, and the overflow pipe is provided with a hydrogen conductivity meter for online monitoring of the hydrogen conductivity of the cleaning solution; the method can automatically clean the powder filter material on line before the powder resin covered filter is put into operation so as to remove soluble impurities in the powder filter material, thereby ensuring that the water quality of the filter outlet water meets the operation requirement. The utility model aims to solve effectively that powder resin covers the filter and dissolves out the problem that thing content leads to the steam quality to worsen greatly because of the powder filter material, and system structure is simple, reasonable in design, and the method is controlled conveniently, is applied effectually.
Description
Technical Field
The utility model relates to an air cooling unit fine handling powder resin covers filter system, concretely relates to fine handling is likepowder filter material on-line cleaning system for filter.
Background
The air cooling unit has obvious water saving advantage and is widely applied to coal-rich and water-deficient areas such as North China and northwest China. Compared with a wet cooling unit, the condensed water of the air cooling unit has low total salt content, high content of corrosion products, high water temperature and larger fluctuation. The powder resin covered filter has the advantages of strong filtering and adsorbing capacity, wide applicable temperature range, no need of separation and regeneration, no discharge of regenerated acid-base wastewater, small occupied area, low investment and the like, so that the powder resin covered filter is adopted as the most of condensed water fine treatment systems in air cooling units which are put into operation nationwide.
Before the powder resin covering filter operates, firstly preparing a certain proportion of powder filter materials (negative and positive powder resin and fiber powder) and water into slurry with a certain concentration, and then covering the slurry on a filter element in the filter through a membrane laying system to ensure that the powder filter materials form a complete and uniform microporous filter layer on the filter element; during operation, condensed water enters from the outside of the filter element, the water filtered by the filter layer enters the pipe through the holes on the filter element, is collected in the water outlet chamber and then is sent out, and impurities such as corrosive solid particles, soluble ions, colloidal silica and the like in the condensed water are removed in the process, so that the quality of the condensed water is further improved.
Although both the powder resin and the fiber powder are insoluble in water, some impurities including organic matters and inorganic ions are inevitably dissolved out by soaking and scouring in water in the process of manufacturing due to the existence of oligomers, the pollution of the impurities, the addition of additives, the impurities brought by raw materials and the like, and the content of dissolved substances is different according to the difference of manufacturers, production processes, the proportion of the cation-anion resin and the quality of the raw materials. In recent years, during the operation of the powder resin covered filter, the phenomenon of water vapor quality deterioration of a machine set caused by large content of dissolved matters of powder filter materials (powder resin and fiber powder) frequently occurs, wherein the machine set using a single-stage powder resin covered filter as a condensate polishing process is particularly obvious. The method not only increases the operation cost of the fine processing system, but also causes the thermal equipment to have the hidden troubles of serious corrosion, scaling and salt deposition, thereby threatening the safe, economic and stable operation of the unit. At present, the replacement of powder filter material products is the only solution adopted by power plants, but the cost of the solution is very high, and the operation cost of the power plants is greatly increased. There is therefore a need to develop a simple, easy, effective, and low cost solution to such problems.
Disclosure of Invention
In order to overcome the problems existing in the prior art, the utility model aims to provide an online cleaning system for finely processed powder filter materials, which solves the problem of water vapor quality deterioration caused by the large content of the dissolved substances of the powder filter materials.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an online cleaning system for finely-processed powdery filter materials comprises a powder resin covering filter 1, an auxiliary tank 2 and a cleaning water tank 3; the top of the powder resin covered filter 1 is provided with an emptying pipe 26, an emptying valve 6, a special online cleaning exhaust pipe 4 and an exhaust valve 5, and the bottom of the powder resin covered filter 1 is provided with a filter water inlet pipe 23, a filter water inlet valve 22, a filter water outlet pipe 25 and a filter water outlet valve 24; an auxiliary tank liquid inlet pipe 7, an auxiliary tank overflow pipe 9 and an auxiliary tank water inlet pipe communicated with demineralized water are arranged at the upper part of the auxiliary tank 2, an auxiliary tank water inlet valve 8 is arranged on the auxiliary tank water inlet pipe, a hydrogen conductivity meter 10 and an audible and visual alarm 14 are arranged on the auxiliary tank overflow pipe 9, and an auxiliary tank liquid outlet pipe 21 is arranged at the bottom of the auxiliary tank 2; a cleaning water tank inlet pipe communicated with demineralized water is arranged at the upper part of the cleaning water tank 3, a cleaning water tank inlet valve 11 is arranged on the cleaning water tank inlet pipe, a liquid level switch 12 and an on-site liquid level meter 13 are arranged at the side edge of the cleaning water tank 3, a cleaning water tank discharge pipe is arranged at the bottom of the cleaning water tank 3 and is divided into two pipelines, and a cleaning water tank blow-down valve 15 and a cleaning water tank outlet valve 16 are respectively arranged on the pipelines; the auxiliary tank liquid outlet pipe 21 is connected with the membrane paving pump 19, and the outlet of the membrane paving pump 19 is connected to the filter water inlet pipe 23 through the membrane paving pump outlet pneumatic butterfly valve 20; the outlet water of the cleaning water tank 3 is connected with an injection pump 17 through a cleaning water tank outlet valve 16, and the outlet of the injection pump 17 is connected to an auxiliary tank outlet pipe 21 through an injection pump outlet pneumatic butterfly valve 18; the audible and visual alarm 14 is connected with the hydrogen conductivity meter 10, the hydrogen conductivity meter 10 is used for monitoring the hydrogen conductivity of the effluent water of the overflow pipe 9 of the auxiliary tank on line, and the audible and visual alarm 14 is used for giving out sound and flashing alarm after receiving the signal sent by the hydrogen conductivity meter 10.
The material of the exhaust pipe 4 special for online cleaning is stainless steel 304 or stainless steel 316; the pipe diameter is DN8 mm-DN 16 mm; the distance between the connector and the emptying pipe 26 is 50-100 mm from the top cover of the powder resin covered filter shell, and the connector is positioned between the top cover of the shell and the emptying valve 6.
The exhaust valve 5 is a pneumatic valve.
The overflow pipe 9 of the auxiliary tank is in an inverted U shape, and the highest point is consistent with the highest point of the exhaust pipe 4 special for online cleaning.
The auxiliary tank overflow pipe 9 is made of stainless steel 304 or stainless steel 316; the pipe diameter is DN80 mm-DN 200 mm.
The liquid level switch 12 of the cleaning water tank 3 is interlocked with the water inlet valve 11 of the cleaning water tank, the high liquid level is closed, the low liquid level is opened, the situation that the injection pump 17 is pumped out and a large amount of air is brought into the powder resin to cover the filter 1 due to too low liquid level during cleaning is prevented, and meanwhile, the automatic water injection function is achieved.
The online cleaning method of the online cleaning system for the finely processed powder filter material comprises the following steps:
step 1, finishing the film laying process of the powder resin covered filter, and forming a complete and uniform microporous filter layer on the surface of a filter element by a specified amount of powder filter material;
step 2, keeping the membrane laying pump 19 in a starting state, keeping the pneumatic butterfly valve 20 at the outlet of the membrane laying pump in an opening state, maintaining the circulation of water flow between the auxiliary tank 2 and the powder resin covering filter 1, and establishing a circulating system;
step 4, opening a water outlet valve 16 of the cleaning water tank, starting an injection pump 17, opening a pneumatic butterfly valve 18 of the outlet of the injection pump, continuously injecting desalted water into the circulating system established in the step 2, returning the cleaning liquid passing through the microporous filter layer to the auxiliary tank 2 through an auxiliary tank liquid inlet pipe 7, and discharging redundant cleaning liquid into a trench through an auxiliary tank overflow pipe 9;
step 5, opening an exhaust valve 5, and timely exhausting air in the powder resin covered filter 1 through an exhaust pipe 4 special for online cleaning;
step 6, when the water level of the cleaning water tank 3 reaches the low liquid level of the local liquid level meter 13, the liquid level switch 12 is started in a linkage manner, the water inlet valve 11 of the cleaning water tank is opened, and water injection is started;
step 7, when the value of the hydrogen conductivity meter 10 on the overflow pipe 9 of the auxiliary tank reaches a set condition, the audible and visual alarm 14 gives out sound and flashing alarm; at the moment, closing the outlet valve 16 of the cleaning water tank and the pneumatic butterfly valve 18 of the outlet of the injection pump, stopping the injection pump 17, and closing the exhaust valve 5;
and 8, opening a blowdown valve 15 of the cleaning water tank, and draining residual water in the cleaning water tank 3 to the full extent, so that the whole cleaning process is finished.
The cleaning end point is automatically judged, when the value of the hydrogen conductivity meter 10 on the overflow pipe 9 of the auxiliary tank reaches a set condition, namely the hydrogen conductivity value does not change within 2-5 min, a signal is transmitted to the audible and visual alarm 14, and the audible and visual alarm 14 gives out sound and flash alarm.
The powder filter material in the step 1 is powder cation and anion resin and/or fiber powder.
Compared with the prior art, the beneficial effects of the utility model reside in that:
(1) the utility model provides an online cleaning system for fine processing powder filter material, which comprises a powder resin covering filter, an auxiliary box and a cleaning water tank; the top of the powder resin covered filter is provided with an exhaust pipe and an exhaust valve special for online cleaning, the upper part of the auxiliary tank is provided with an overflow pipe, the liquid outlet of the auxiliary tank is connected with a membrane paving pump, and the outlet of the membrane paving pump is connected to the water inlet pipe of the filter through a pneumatic butterfly valve at the outlet of the membrane paving pump; wash the water tank and go out water and be connected with the syringe pump through wasing water tank outlet valve, the syringe pump export is connected to the auxiliary tank drain pipe through the pneumatic dish valve of syringe pump export, realized before the fine handling powder covers the filter and puts into operation, carry out online cleaning in order to get rid of the function of soluble impurity to the powder filter material, ensured that filter water quality of water satisfies the operation requirement, effectively solved because of the big problem that leads to the steam quality to worsen of powder filter material dissolves out thing content, the application is effectual.
(2) The utility model provides an online cleaning system of powder filter material, be provided with the special blast pipe of online cleaning, an air for in time discharge cleaning process brings the filter into, an overflow pipe of specific height is provided with, an overflow pipe for ensure filter and auxiliary tank are in full water state all the time in whole cleaning process, can not destroy the filter and spread the complete of membrane in-process formation, even micropore filtering layer in whole cleaning process, thereby the filtration efficiency of filter has been guaranteed, the efficiency of getting rid of to suspension state corrosion product can reach more than 90%, it is steerable below 5.0 mug/L to go out water suspension state corrosion product content.
(3) The utility model provides a method that another solution leads to the steam quality to worsen because of powder filter material dissolves out thing content greatly compares with the only method of changing the powder filter material of adopting directly in the past, owing to can carry out online cleaning to the powder filter material before the fine manipulation powder resin covers the filter and puts into operation to get rid of the soluble impurity in the powder filter material, saved the expense of changing the powder filter material, consequently, the utility model discloses an use the running cost that can reduce the power plant by a wide margin.
(4) The utility model provides an online cleaning method realizes the automation mechanized operation, does not increase the amount of labour, and washs terminal point automatic judgement, has stopped the phenomenon of artificial erroneous judgement.
Drawings
Fig. 1 is a schematic view of an on-line cleaning system according to the present invention.
Description of reference numerals:
the system comprises a powder resin covered filter, a secondary tank, a cleaning water tank, a 4-online cleaning special exhaust pipe, a 5-exhaust valve, a 6-exhaust valve, a 7-secondary tank liquid inlet pipe, a 8-secondary tank water inlet valve, a 9-secondary tank overflow pipe, a 10-hydrogen conductivity meter, a 11-cleaning water tank water inlet valve, a 12-liquid level switch, a 13-local liquid level meter, a 14-audible and visual alarm, a 15-cleaning water tank blow-down valve, a 16-cleaning water tank water outlet valve, a 17-injection pump, a 18-injection pump outlet pneumatic butterfly valve, a 19-film laying pump, a 20-film laying pump outlet pneumatic butterfly valve, a 21-secondary tank liquid outlet pipe, a 22-filter water inlet valve, a 23-filter water inlet pipe, a 24-filter water outlet valve, a 25-filter water outlet pipe and a 26-exhaust pipe.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples, which are illustrative of the present invention and are not to be construed as limiting.
The utility model provides a pair of online cleaning system of fine processing powder filter material and method can carry out online cleaning to the condensation water fine processing powder covers the powder filter material for the filter, reduces the thing content of dissolving out of powder filter material to the degree that does not influence the steam quality, makes the play water quality of water of fine processing powder cover filter satisfy the operation requirement to the safety of equipment such as thermodynamic system's steam quality and boiler steam turbine has been ensured.
As shown in figure 1, the online cleaning system for the finely-processed powdery filter material comprises a powdery resin covered filter 1, an auxiliary tank 2 and a cleaning water tank 3. The top of the powder resin covered filter 1 is provided with an emptying pipe 26 and an emptying valve 6, a special online cleaning exhaust pipe 4 and an exhaust valve 5, the bottom of the powder resin covered filter 1 is provided with a filter water inlet pipe 23 and a filter water inlet valve 22, a filter water outlet pipe 25 and a filter water outlet valve 24, the upper part of the auxiliary tank 2 is provided with an auxiliary tank liquid inlet pipe 7, an auxiliary tank overflow pipe 9 and an auxiliary tank water inlet pipe communicated with demineralized water, the auxiliary tank water inlet pipe is provided with an auxiliary tank water inlet valve 8, the auxiliary tank overflow pipe 9 is provided with a hydrogen conductivity meter 10 and an audible and visual alarm 14, the bottom of the auxiliary tank 2 is provided with an auxiliary tank liquid outlet pipe 21, the upper part of the cleaning water tank 3 is provided with a cleaning water tank water inlet valve pipe communicated with the demineralized water, the cleaning water tank water inlet pipe is provided, the bottom of the cleaning water tank 3 is provided with a cleaning water tank discharge pipe which is divided into two pipelines, the pipelines are respectively provided with a cleaning water tank blow-down valve 15 and a cleaning water tank water outlet valve 16, the auxiliary tank liquid outlet pipe 21 is connected with a membrane laying pump 19, and the outlet of the membrane laying pump 19 is connected to a filter water inlet pipe 23 through a membrane laying pump outlet pneumatic butterfly valve 20. The outlet water of the cleaning water tank 3 is connected with an injection pump 17 through a cleaning water tank outlet valve 16, and the outlet of the injection pump 17 is connected to an auxiliary tank outlet pipe 21 through an injection pump outlet pneumatic butterfly valve 18. The audible and visual alarm 14 is connected with the hydrogen conductivity meter 10, the hydrogen conductivity meter 10 is used for monitoring the hydrogen conductivity of the effluent water of the overflow pipe 9 of the auxiliary tank on line, and the audible and visual alarm 14 is used for giving out sound and flashing alarm after receiving the signal sent by the hydrogen conductivity meter 10.
The special exhaust pipe 4 for online cleaning is made of stainless steel 316, the pipe diameter is DN8mm, the distance between the interface of the exhaust pipe and the top cover of the filter shell is 80mm, and the exhaust valve 5 is a pneumatic butterfly valve.
The auxiliary tank overflow pipe 9 is made of stainless steel 316, has a pipe diameter of DN100mm and is in an inverted U shape, the highest point is in accordance with the height of the exhaust pipe 4 special for online cleaning, the powder resin covering filter 1 is always in a full water state in the cleaning process, and the auxiliary tank overflow pipe 9 is provided with an online hydrogen conductivity meter 10 and a corresponding sampling pipeline for judging and cleaning the end point.
The liquid level switch 12 of the cleaning water tank 3 is interlocked with the water inlet valve 11 of the cleaning water tank, the high liquid level is closed, the low liquid level is opened, the situation that the injection pump 17 is pumped out and a large amount of air is brought into the powder resin to cover the filter 1 due to too low liquid level during cleaning is prevented, and the automatic water injection function is realized.
As shown in figure 1, the utility model provides an online cleaning method for fine processing powder filter material, which comprises the following steps:
step 1, finishing the film laying process of the powder resin covered filter according to the existing film laying step sequence, and enabling a specified amount of powder filter materials (powder cation and anion resin and/or fiber powder) to form a complete and uniform microporous filter layer on the surface of the filter element.
Step 2, keeping the membrane paving pump 19 in a starting state, keeping the pneumatic butterfly valve 20 at the outlet of the membrane paving pump in an opening state, maintaining the circulation of water flow between the auxiliary tank 2 and the powder resin covered filter 1, and keeping the flow rate at 300-400 m3And/h, the powder resin covered filter 1 and the auxiliary tank 2 are always kept in a full water state in the process, and a circulating system is established.
And 3, opening a water inlet valve 11 of the cleaning water tank to inject water into the cleaning water tank 3, interlocking the water inlet valve 11 of the cleaning water tank with a liquid level switch 12, closing the water inlet valve 11 of the cleaning water tank when the high liquid level is reached, and ending the water injection process.
Step 4, opening a water outlet valve 16 of the cleaning water tank, starting an injection pump 17, opening a pneumatic butterfly valve 18 of the outlet of the injection pump, and keeping the flow of the injection pump at 10-20 m3And h, continuously injecting the demineralized water into the circulating system established in the step 2, returning the water passing through the microporous filter layer to the auxiliary tank 2 through an auxiliary tank liquid inlet pipe 7, and discharging the redundant water into the trench through an auxiliary tank overflow pipe 9 to realize the online cleaning of the powder filter material. During the whole cleaning process, the filter and the auxiliary tank are always kept in a full water state.
And 5, opening an exhaust valve 5, and timely exhausting the air in the powder resin covered filter 1 through the special online cleaning exhaust pipe 4 to prevent the air in the filter from damaging a formed microporous filter layer.
And 6, when the water level of the cleaning water tank 3 reaches the low liquid level of the local liquid level meter 13, the liquid level switch 12 is started in a linkage manner, the water inlet valve 11 of the cleaning water tank is opened, and water injection is started. The whole cleaning process realizes the automatic water injection of the cleaning water tank.
And 7, when the value of the hydrogen conductivity meter 10 on the overflow pipe 9 of the auxiliary tank does not change, namely the hydrogen conductivity value does not change within 2-5 min, closing the water outlet valve 16 of the cleaning water tank and the pneumatic butterfly valve 18 of the outlet of the injection pump, stopping the injection pump 17, and closing the exhaust valve 5.
And 8, opening a blowdown valve 15 of the cleaning water tank, and draining residual water in the cleaning water tank 3 to the full extent, so that the whole cleaning process is finished.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. The embodiments described in this specification are to be considered exemplary only, with a true scope of the application being indicated by the following claims.
It will be understood that the invention is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of protection of the present invention is defined by the claims.
Claims (5)
1. The utility model provides a likepowder filter material on-line cleaning system of fine processing which characterized in that: comprises a powder resin covered filter (1), an auxiliary tank (2) and a cleaning water tank (3); the top of the powder resin covered filter (1) is provided with an emptying pipe (26), an emptying valve (6), a special online cleaning exhaust pipe (4) and an exhaust valve (5), and the bottom of the powder resin covered filter (1) is provided with a filter water inlet pipe (23), a filter water inlet valve (22), a filter water outlet pipe (25) and a filter water outlet valve (24); an auxiliary tank liquid inlet pipe (7), an auxiliary tank overflow pipe (9) and an auxiliary tank water inlet pipe communicated with demineralized water are arranged at the upper part of the auxiliary tank (2), an auxiliary tank water inlet valve (8) is arranged on the auxiliary tank water inlet pipe, a hydrogen conductivity meter (10) for monitoring the hydrogen conductivity of the water discharged from the auxiliary tank overflow pipe (9) on line and an audible and visual alarm (14) for giving out sound and flash alarm after receiving a signal sent by the hydrogen conductivity meter (10) are arranged on the auxiliary tank overflow pipe (9), and an auxiliary tank liquid outlet pipe (21) is arranged at the bottom of the auxiliary tank (2); a cleaning water tank inlet pipe communicated with demineralized water is arranged at the upper part of the cleaning water tank (3), a cleaning water tank inlet valve (11) is arranged on the cleaning water tank inlet pipe, a liquid level switch (12) and an in-situ liquid level meter (13) are arranged at the side edge of the cleaning water tank (3), a cleaning water tank discharge pipe is arranged at the bottom of the cleaning water tank (3), the cleaning water tank discharge pipe is divided into two pipelines, and a cleaning water tank blow-down valve (15) and a cleaning water tank outlet valve (16) are respectively arranged on the pipelines; the auxiliary tank liquid outlet pipe (21) is connected with a membrane laying pump (19), and the outlet of the membrane laying pump (19) is connected to the filter water inlet pipe (23) through a membrane laying pump outlet pneumatic butterfly valve (20); the outlet water of the cleaning water tank (3) is connected with an injection pump (17) through a cleaning water tank outlet valve (16), and the outlet of the injection pump (17) is connected to an auxiliary tank outlet pipe (21) through an injection pump outlet pneumatic butterfly valve (18); the audible and visual alarm (14) is connected with the hydrogen conductivity meter (10).
2. The online cleaning system for the finely processed powdery filter material as claimed in claim 1, wherein: the material of the exhaust pipe (4) special for online cleaning is stainless steel 304 or stainless steel 316; the pipe diameter is DN8 mm-DN 16 mm; the distance between the connector and the emptying pipe (26) is 50-100 mm from the top cover of the powder resin covered filter shell, and the connector is positioned between the top cover of the shell and the emptying valve (6).
3. The online cleaning system for the finely processed powdery filter material as claimed in claim 1, wherein: the exhaust valve (5) is a pneumatic valve.
4. The online cleaning system for the finely processed powdery filter material as claimed in claim 1, wherein: the auxiliary tank overflow pipe (9) is in an inverted U shape, and the highest point is consistent with the highest point of the online cleaning special exhaust pipe (4).
5. The online cleaning system for the finely processed powdery filter material as claimed in claim 1, wherein: the auxiliary tank overflow pipe (9) is made of stainless steel 304 or stainless steel 316; the pipe diameter is DN80 mm-DN 200 mm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020573232.7U CN212236122U (en) | 2020-04-17 | 2020-04-17 | Online cleaning system for fine-processing powdery filter material |
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| CN202020573232.7U CN212236122U (en) | 2020-04-17 | 2020-04-17 | Online cleaning system for fine-processing powdery filter material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318059A (en) * | 2020-04-17 | 2020-06-23 | 西安热工研究院有限公司 | Online cleaning system and method for fine-processed powdery filter material |
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- 2020-04-17 CN CN202020573232.7U patent/CN212236122U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318059A (en) * | 2020-04-17 | 2020-06-23 | 西安热工研究院有限公司 | Online cleaning system and method for fine-processed powdery filter material |
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