CN114703909A - A kind of offshore wind turbine type foundation model test sinking auxiliary device and using method - Google Patents
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Abstract
本发明公开一种海上风电筒型基础模型试验下沉辅助装置及使用方法,筒型基础结构模型上部可拆卸连接有下沉辅助机构,下沉辅助机构包括从上至下依次设置的监测组件、驱动组件和抓取组件;还包括本装置的具体使用方法;本发明提供的设备是专为海上风电筒型基础模型试验开发的下沉辅助装置,相较于传统方法,本装置及其使用方法可显著提升筒型基础结构模型的下沉稳定性及可控性,可显著降低筒型基础结构模型下沉过程中偏心的风险。本装置结构简单、实用便捷、易于调节,适用于各种尺寸大小的筒型基础模型。
The invention discloses a subsidence auxiliary device for an offshore wind turbine type foundation model test and a method for using the same. The upper part of the tubular foundation structure model is detachably connected with a subsidence auxiliary mechanism, and the subsidence auxiliary mechanism comprises monitoring components arranged in sequence from top to bottom, A driving assembly and a grabbing assembly; also include a specific use method of the device; the device provided by the present invention is a sinking auxiliary device specially developed for the offshore wind turbine type foundation model test. Compared with the traditional method, the device and its use method The sinking stability and controllability of the tubular foundation structure model can be significantly improved, and the risk of eccentricity during the sinking process of the tubular foundation structure model can be significantly reduced. The device is simple in structure, practical and convenient, and easy to adjust, and is suitable for cylindrical basic models of various sizes.
Description
技术领域technical field
本发明涉及海上风电筒型基础的室内模型试验技术领域,特别是涉及一种海上风电筒型基础模型试验下沉辅助装置及使用方法。The invention relates to the technical field of indoor model testing of offshore wind turbine-type foundations, in particular to an auxiliary device for sinking an offshore wind-torch-type foundation model test and a method for using the same.
背景技术Background technique
近年来,结合我国近海风力条件和工程地质特点,一种方便建造施工、抗倾覆能力较强、适合多种地基土质的新型海上风电筒型基础被研发及广泛应用于我国沿海的风电开发中。室内模型试验是研究此种新型基础承载响应特征等众多科学技术问题的主要技术手段之一。通常,此类室内试验模型一般包括海床地基模型及筒型基础结构模型,二者分别预制好后,需先将筒型基础结构模型插入海床地基模型至预设位置,再进行进一步的试验研究。筒型基础结构模型是否能在插入过程保持理想姿态,不发生偏移或旋转等,以及在筒型基础结构插入后,是否能对其姿态进行及时修正,对于室内模型试验结果的科学性及准确性具有重大直接影响。In recent years, combined with the offshore wind conditions and engineering geological characteristics of my country, a new type of offshore wind turbine foundation that is convenient for construction, has strong anti-overturning ability, and is suitable for a variety of foundation soils has been developed and widely used in my country's coastal wind power development. Indoor model test is one of the main technical means to study many scientific and technological problems such as the response characteristics of this new type of base bearing. Usually, such indoor test models generally include a seabed foundation model and a tubular foundation structure model. After the two are prefabricated separately, the tubular foundation structure model needs to be inserted into the seabed foundation model to a preset position before further testing. Research. Whether the cylindrical base structure model can maintain the ideal posture during the insertion process without offset or rotation, and whether the posture of the cylindrical base structure can be corrected in time after the insertion of the cylindrical base structure is important for the scientificity and accuracy of the indoor model test results. Sex has a significant direct impact.
目前,由于缺乏专业调平设备,试验人员多依靠操作经验,采取目测等方法,利用简单仪器设备或手动将筒型基础结构模型压入至海床地基模型,并同样采用简单仪器设备或手动对插入后的筒型基础结构模型进行姿态修正。显然,这种操作方法会造成结构模型实际姿态与预想有一定出入,且误差大小严重依赖试验人员的操作经验,常造成筒型基础结构不能一次性插入成功。At present, due to the lack of professional leveling equipment, the testers mostly rely on operational experience, take visual inspection and other methods, use simple equipment or manually press the cylindrical foundation structure model to the seabed foundation model, and also use simple equipment or manual adjustment. The inserted cylindrical base structure model is subjected to pose correction. Obviously, this operation method will cause the actual posture of the structural model to be different from the expected, and the size of the error depends heavily on the operating experience of the tester, which often results in the failure of one-time insertion of the cylindrical basic structure.
随着对海上风电筒型基础的研究不断深入,上述操作方法产生的不利影响已无法忽视。为满足现阶段海上风电筒型基础高精度模型试验需要,开发一种专业下沉辅助装置已成必然。With the deepening of research on the foundation of offshore wind turbines, the adverse effects of the above operating methods cannot be ignored. In order to meet the needs of the high-precision model test of the offshore wind turbine type foundation at this stage, it is inevitable to develop a professional sinking auxiliary device.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种海上风电筒型基础模型试验下沉辅助装置及使用方法,以解决上述现有技术存在的问题。The purpose of the present invention is to provide an auxiliary device for subsidence of an offshore wind turbine type foundation model test and a method of use, so as to solve the problems existing in the above-mentioned prior art.
为实现上述目的,本发明提供了如下方案:本发明提供一种海上风电筒型基础模型试验下沉辅助装置,包括筒型基础结构模型和计算机,所述筒型基础结构模型上部可拆卸连接有下沉辅助机构,所述下沉辅助机构包括从上至下依次设置的监测组件、驱动组件和抓取组件;In order to achieve the above purpose, the present invention provides the following solutions: the present invention provides an auxiliary device for subsidence of an offshore wind turbine type foundation model test, including a tubular foundation structure model and a computer, and the upper part of the tubular foundation structure model is detachably connected with a A sinking auxiliary mechanism, the sinking auxiliary mechanism includes a monitoring component, a driving component and a grabbing component arranged in sequence from top to bottom;
所述监测组件包括若干组激光位移传感器,每组所述激光位移传感器电性连接有监测数据采集系统;The monitoring assembly includes several groups of laser displacement sensors, and each group of the laser displacement sensors is electrically connected with a monitoring data acquisition system;
所述驱动组件包括若干组液压伸缩杆,若干组所述液压伸缩杆连接有液压泵;所述驱动组件还包括气压泵,所述气压泵与所述抓取组件连通;The driving assembly includes several groups of hydraulic telescopic rods, and the several groups of the hydraulic telescopic rods are connected with hydraulic pumps; the driving assembly further includes a pneumatic pump, and the pneumatic pump communicates with the grabbing assembly;
所述抓取组件包括过渡段抓取构件以及筒面抓取构件。The grabbing assembly includes a transition section grabbing member and a barrel surface grabbing member.
优选的,所述监测组件还包括第一钢板,所述第一钢板上开设有若干组用于安装所述激光位移传感器的第一孔洞,所述第一孔洞的数量与所述激光位移传感器的数量相同;所述第一钢板下方设置有四组撑腿,四组所述撑腿分别与所述第一钢板的四个边角相对应;其中,撑腿用于对整个监测组件进行支撑固定,撑腿间距视模型箱尺寸而进行设计;需将撑腿固定于模型箱范围的外侧,以保证监测组件的绝对稳定性;其中,第一钢板需设有若干第一孔洞,作为激光位移传感器的激光传输通道;其中,激光位移传感器布设在第一钢板的第一孔洞上方,监测数据通过数据线传递至监测数据采集系统,再传送至计算机。Preferably, the monitoring assembly further includes a first steel plate, and a plurality of groups of first holes for installing the laser displacement sensor are opened on the first steel plate, and the number of the first holes is the same as that of the laser displacement sensor. The number is the same; four groups of support legs are arranged under the first steel plate, and the four groups of the support legs are respectively corresponding to the four corners of the first steel plate; wherein, the support legs are used to support and fix the entire monitoring assembly , the spacing of the support legs is designed according to the size of the model box; the support legs need to be fixed on the outside of the model box to ensure the absolute stability of the monitoring components; among them, the first steel plate needs to be provided with a number of first holes as a laser displacement sensor The laser transmission channel; wherein, the laser displacement sensor is arranged above the first hole of the first steel plate, and the monitoring data is transmitted to the monitoring data acquisition system through the data line, and then transmitted to the computer.
优选的,所述驱动组件还包括第二钢板,所述第二钢板上开设有若干组第二孔洞,每组所述第二孔洞与每组所述液压伸缩杆螺纹连接,每组所述液压伸缩杆与所述液压泵之间连通有第一液压软管;液压泵与计算机通过数据线连接;液压伸缩杆通过第一液压软管与液压泵相连;计算机通过控制液压泵进而实现液压伸缩杆的伸长和压缩。Preferably, the drive assembly further includes a second steel plate, and a plurality of groups of second holes are formed on the second steel plate, each group of the second holes is threadedly connected with each group of the hydraulic telescopic rods, and each group of the hydraulic A first hydraulic hose is communicated between the telescopic rod and the hydraulic pump; the hydraulic pump is connected with the computer through a data cable; the hydraulic telescopic rod is connected with the hydraulic pump through the first hydraulic hose; the computer realizes the hydraulic telescopic rod by controlling the hydraulic pump elongation and compression.
所述第二钢板上开设有第三孔洞,所述第三孔洞内部可拆卸连接有气压软管,所述气压软管一端与所述气压泵连通,所述气压软管的另一端连通有筒面抓取构件;气压泵与计算机通过数据线连接;筒面抓取组件内的橡胶吸盘通过气压软管与气压泵相连;计算机通过控制气压泵进而实现橡胶吸盘的空气抽取和供气;第二钢板固定于模型箱顶部,钢板亦需设有若干第二孔洞和第三孔洞,作为激光位移传感器的激光传输通道、以及液压伸缩杆、气压软管等的嵌入通道;The second steel plate is provided with a third hole, the inside of the third hole is detachably connected with a pneumatic hose, one end of the pneumatic hose is communicated with the pneumatic pump, and the other end of the pneumatic hose is communicated with a cylinder The air pressure pump is connected with the computer through a data cable; the rubber suction cup in the cylinder surface grabbing component is connected with the air pressure pump through the air pressure hose; the computer realizes the air extraction and air supply of the rubber suction cup by controlling the air pressure pump; the second The steel plate is fixed on the top of the model box, and the steel plate also needs to be provided with a number of second holes and third holes, which are used as the laser transmission channel of the laser displacement sensor, and the embedded channel of the hydraulic telescopic rod and the air pressure hose;
优选的,所述液压伸缩杆包括钢质外壳,所述钢质外壳为顶部封闭、底部开口的中空套筒,所述钢质外壳外侧周向上刻设有与所述第二孔洞相适配的螺纹;所述钢质外壳内部螺纹连接有连接轴,所述连接轴为顶部封闭、底部开口的中空套筒,所述连接轴内部可拆卸连接有推杆,所述推杆靠近所述连接轴的端部与所述连接轴内部端面之间设置有一组液压腔,所述液压腔通过第一液压软管与所述液压泵连通。钢质外壳为底部开口的中空套筒,外部设有螺纹用于与第一钢板连接,内部亦设有螺纹用于与连接轴连接;连接轴外部设有螺纹,内部中空用于内嵌推杆。Preferably, the hydraulic telescopic rod comprises a steel casing, the steel casing is a hollow sleeve with a closed top and an open bottom, and the outer circumference of the steel casing is engraved with a hole matching the second hole. Thread; a connecting shaft is threadedly connected inside the steel casing, the connecting shaft is a hollow sleeve with a closed top and an open bottom, and a push rod is detachably connected inside the connecting shaft, and the push rod is close to the connecting shaft A set of hydraulic chambers are arranged between the end of the connecting shaft and the inner end face of the connecting shaft, and the hydraulic chambers communicate with the hydraulic pump through a first hydraulic hose. The steel shell is a hollow sleeve with an opening at the bottom, with threads on the outside for connecting with the first steel plate, and threads on the inside for connecting with the connecting shaft; the connecting shaft is provided with threads on the outside, and the inside is hollow for inserting the push rod. .
优选的,所述过渡段抓取构件包括橡胶密封片,所述橡胶密封片呈圆环状,所述橡胶密封片内部连接有橡胶水囊,所述橡胶水囊呈圆环状,所述橡胶密封片与所述橡胶水囊相适配;所述橡胶水囊上部连通有两组第二液压软管,两组所述第二液压软管关于所述橡胶水囊中心对称布置,两组所述第二液压软管均与所述液压泵连通;圆环状橡胶密封片用于对筒型基础模型过渡段的保护;圆环状橡胶水囊位于橡胶密封片的上部,通过橡胶软管对其进行注水和抽水来实现与筒型基础模型过渡段曲面的贴合或分离,即实现对筒型基础模型过渡段构件的抓取;圆环状钢质顶盖扣在橡胶水囊的上方,顶盖顶部通过螺纹与连接杆相连;圆环状钢质顶盖两侧开有通孔,为气压软管的排布通道。Preferably, the transition section grabbing member includes a rubber sealing sheet, the rubber sealing sheet is annular, and a rubber water bladder is connected inside the rubber sealing sheet, the rubber water bladder is annular, and the rubber water bladder is annular. The sealing sheet is adapted to the rubber water bag; the upper part of the rubber water bag is connected with two sets of second hydraulic hoses, the two sets of second hydraulic hoses are symmetrically arranged about the center of the rubber water bag, and the two sets of second hydraulic hoses are arranged symmetrically with respect to the center of the rubber water bag. The second hydraulic hoses are all communicated with the hydraulic pump; the annular rubber sealing sheet is used to protect the transition section of the cylindrical base model; the annular rubber water bladder is located on the upper part of the rubber sealing sheet, and is connected to the It performs water injection and pumping to realize the fitting or separation with the surface of the transition section of the cylindrical base model, that is, to grasp the transition section components of the cylindrical base model; the annular steel top cover is buckled above the rubber water bladder, The top of the top cover is connected with the connecting rod through threads; the two sides of the circular steel top cover are provided with through holes for the arrangement of the air pressure hoses.
所述橡胶密封片上部搭接有顶盖,所述顶盖为钢质;所述顶盖上部周向上等间距固定设置有若干组连接杆,若干组所述连接杆内部均为中空结构,每组所述连接杆顶部与所述液压伸缩杆连通;所述顶盖上部关于所述顶盖中心对称开设有通孔,所述第二液压软管贯穿所述通孔。The upper part of the rubber sealing sheet is overlapped with a top cover, and the top cover is made of steel; several groups of connecting rods are fixedly arranged on the upper part of the top cover at equal intervals in the circumferential direction, and the interiors of the several groups of the connecting rods are all hollow structures. The top of the connecting rod is communicated with the hydraulic telescopic rod; the upper part of the top cover is symmetrically provided with a through hole with respect to the center of the top cover, and the second hydraulic hose passes through the through hole.
优选的,所述筒面抓取构件包括橡胶吸盘,所述橡胶吸盘外部与所述气压软管连通,所述橡胶吸盘外部套设有保护壳;所述保护壳与所述连接杆相连通。气压泵通过抽取橡胶吸盘与筒型基础顶面间的空气,实现对筒型基础模型的抓取;钢质外壳通过连接杆与液压伸缩杆相连。Preferably, the cylinder surface grabbing member includes a rubber suction cup, the outside of the rubber suction cup is communicated with the air pressure hose, and a protective shell is sleeved outside the rubber suction cup; the protective shell is communicated with the connecting rod. The pneumatic pump realizes the grasping of the cylindrical foundation model by extracting the air between the rubber suction cup and the top surface of the cylindrical foundation; the steel casing is connected with the hydraulic telescopic rod through the connecting rod.
优选的,所述顶盖呈圆环形,所述连接杆设置有六组,六组所述连接杆关于顶盖中心呈六边形对称布置。Preferably, the top cover is in the shape of a circular ring, and six groups of the connecting rods are provided, and the six groups of the connecting rods are arranged symmetrically in a hexagonal shape with respect to the center of the top cover.
优选的,所述气压泵、液压泵和所述监测数据采集系统均与所述计算机电性连接。Preferably, the pneumatic pump, the hydraulic pump and the monitoring data acquisition system are all electrically connected to the computer.
一种海上风电筒型基础模型试验下沉辅助装置的使用方法,包括以下步骤:A method for using a sinking auxiliary device for an offshore wind turbine type foundation model test, comprising the following steps:
a)安装并连接所有部件后,首先使筒面抓取构件与筒型基础模型的桶面接触,打开气压泵,抽取橡胶吸盘内的空气,直至将筒型基础模型抓取成功;a) After installing and connecting all parts, first make the cylinder surface grab member contact with the cylinder surface of the cylinder base model, turn on the air pump, and extract the air in the rubber suction cup until the cylinder base model is successfully grasped;
b)将过渡段抓取构件依次套入筒型基础模型的过渡段内,然后开启监测组件,获取各激光位移传感器与筒型基础表面的初始垂直距离;b) Sleeve the transition section grabbing members into the transition section of the cylindrical base model in turn, and then turn on the monitoring components to obtain the initial vertical distance between each laser displacement sensor and the cylindrical base surface;
c)开启液压泵,依次调节各液压伸缩杆的伸缩量,直至各激光位移传感器与筒型基础表面的垂直距离间的误差小于1%;c) Turn on the hydraulic pump, and adjust the telescopic amount of each hydraulic telescopic rod in turn, until the error between the vertical distance between each laser displacement sensor and the cylindrical base surface is less than 1%;
d)通过液压泵,对过渡段抓取构件内的圆环状橡胶水囊进行注水,直至橡胶水囊与过渡段曲面完后贴合后,实现对筒型基础模型过渡段抓取后,重复步骤(c);d) Through the hydraulic pump, inject water into the annular rubber water bladder in the grasping member of the transition section until the rubber water bladder and the curved surface of the transition section are fitted together, and after grasping the transition section of the cylindrical foundation model, repeat the process. step (c);
e)通过液压泵,对所有液压伸缩杆进行液体等速注入,使得所有液压伸缩杆同步伸长;e) Through the hydraulic pump, the liquid is injected into all the hydraulic telescopic rods at a constant velocity, so that all the hydraulic telescopic rods are extended synchronously;
f)通过监测组件,监测筒型基础模型的下沉姿态,直至筒型基础模型下沉至设计位置后,对过渡段抓取构件内的圆环状橡胶水囊进行抽水,移除过渡段抓取构件,并再次重复步骤(c),进行模型调平;f) Monitor the sinking posture of the cylindrical foundation model through the monitoring component, until the cylindrical foundation model sinks to the design position, pump water to the annular rubber water bladder in the grasping member of the transition section, and remove the grasping member of the transition section. Take the component and repeat step (c) again to level the model;
g)对所有橡胶吸盘进行注气,同时通过液压泵对所有液压伸缩杆进行液体等速抽取,使得所有液压伸缩杆同步收缩,移除筒面抓取构件。g) Inject air into all rubber suction cups, and at the same time, carry out isokinetic liquid extraction to all hydraulic telescopic rods through a hydraulic pump, so that all hydraulic telescopic rods shrink synchronously, and remove the cylinder surface grabbing member.
本发明公开了以下技术效果:本发明提供的设备是专为海上风电筒型基础模型试验开发的下沉辅助装置,相较于传统方法,本装置及其使用方法可显著提升筒型基础结构模型的下沉稳定性及可控性,可显著降低筒型基础结构模型下沉过程中偏心的风险。本装置结构简单、实用便捷、易于调节,适用于各种尺寸大小的筒型基础模型。The invention discloses the following technical effects: the equipment provided by the invention is a sinking auxiliary device specially developed for the test of the offshore wind turbine type foundation model. Compared with the traditional method, the device and the using method thereof can significantly improve the tubular foundation structure model The stability and controllability of the sinking can significantly reduce the risk of eccentricity during the sinking of the tubular foundation structure model. The device is simple in structure, practical and convenient, and easy to adjust, and is suitable for cylindrical basic models of various sizes.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明下沉辅助装置整体结构示意图;1 is a schematic diagram of the overall structure of the sinking auxiliary device of the present invention;
图2为本发明监测组件三维图;Figure 2 is a three-dimensional view of the monitoring assembly of the present invention;
图3为模型箱与监测组件位置关系示意图;Figure 3 is a schematic diagram of the positional relationship between the model box and the monitoring components;
图4为本发明第二钢板结构示意图;Fig. 4 is the second steel plate structure schematic diagram of the present invention;
图5为本发明液压伸缩杆位置关系示意图;5 is a schematic diagram of the positional relationship of the hydraulic telescopic rod according to the present invention;
图6为本发明液压杆结构示意图;6 is a schematic structural diagram of a hydraulic rod of the present invention;
图7为本发明抓取组件结构示意图;FIG. 7 is a schematic structural diagram of the grasping assembly of the present invention;
图8为本发明连接杆结构示意图;Figure 8 is a schematic diagram of the structure of the connecting rod of the present invention;
图9为本发明橡胶水囊结构示意图;Fig. 9 is a schematic diagram of the structure of the rubber water bladder of the present invention;
图10为本发明橡胶密封片结构示意图;10 is a schematic structural diagram of the rubber sealing sheet of the present invention;
图11为本发明橡胶吸盘结构示意图;11 is a schematic structural diagram of the rubber suction cup of the present invention;
图12为本发明保护壳与连接杆位置关系示意图。FIG. 12 is a schematic diagram of the positional relationship between the protective casing and the connecting rod according to the present invention.
其中:1、监测组件;11、撑腿;12、第一钢板;13、第一孔洞;131、通孔;132、模型箱;14、激光位移传感器;15、第二孔洞;16、第三孔洞;2、驱动组件;21、第二钢板;22、液压伸缩杆;23、钢质外壳;24、连接轴;25、液压腔;26、推杆;27、螺纹;3、抓取组件;31、过渡段抓取构件;32、筒面抓取构件;33、橡胶密封片;34、橡胶水囊;35、顶盖;36、保护壳;37、橡胶吸盘;4、筒型基础结构模型;5、数据线;6、监测数据采集系统;7、气压软管;8、气压泵;9、第一液压软管;901、第二液压软管;10、液压泵;111、计算机;222、连接杆。Among them: 1. Monitoring component; 11. Support leg; 12. First steel plate; 13. First hole; 131, Through hole; 132, Model box; 14, Laser displacement sensor; 15, Second hole; Hole; 2. Drive assembly; 21. Second steel plate; 22. Hydraulic telescopic rod; 23. Steel casing; 24. Connecting shaft; 25. Hydraulic chamber; 26. Push rod; 27. Thread; 3. Grabbing assembly; 31. Transition section grabbing member; 32. Cylinder surface grabbing member; 33. Rubber sealing sheet; 34. Rubber water bladder; 35. Top cover; 36. Protective shell; 37. Rubber suction cup; ;5. Data cable;6.Monitoring data acquisition system;7.Pneumatic hose;8.Pneumatic pump;9.First hydraulic hose;901.Second hydraulic hose;10.Hydraulic pump;111.Computer;222 ,Connecting rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
参照图1-12,本发明提供一种海上风电筒型基础模型试验下沉辅助装置,包括筒型基础结构模型4和计算机111,筒型基础结构模型4上部可拆卸连接有下沉辅助机构,下沉辅助机构包括从上至下依次设置的监测组件1、驱动组件2和抓取组件3;本发明提供的设备是专为海上风电筒型基础模型试验开发的下沉辅助装置,相较于传统方法,本装置及其使用方法可显著提升筒型基础结构模型4的下沉稳定性及可控性,可显著降低筒型基础结构模型4下沉过程中偏心的风险。本装置结构简单、实用便捷、易于调节,适用于各种尺寸大小的筒型基础模型。1-12, the present invention provides an offshore wind turbine type foundation model test sinking auxiliary device, including a tubular foundation structure model 4 and a
监测组件1包括若干组激光位移传感器14,每组激光位移传感器14电性连接有监测数据采集系统6;监测组件1还包括第一钢板12,第一钢板12上开设有若干组用于安装激光位移传感器14的第一孔洞13,第一孔洞13的数量与激光位移传感器14的数量相同;第一钢板12下方设置有四组撑腿11,四组撑腿11分别与第一钢板12的四个边角相对应。监测组件1一端通过数据线5与监测数据采集系统6、计算机111相连接;另一端通过撑腿11固定于模型箱范围之外;实施时,监测组件1具体包括撑腿11、第一钢板12及个激光位移传感器14组成;激光位移传感器14通过第一钢板12上的孔洞对筒型基础的空间位置进行监测。The
驱动组件2包括若干组液压伸缩杆22,若干组液压伸缩杆22连接有液压泵10;驱动组件2还包括气压泵8,气压泵8与抓取组件3连通;抓取组件3包括过渡段抓取构件31以及筒面抓取构件32。The driving
驱动组件2还包括第二钢板21,第二钢板21上开设有若干组第二孔洞15,每组第二孔洞15与每组液压伸缩杆22螺纹27连接,每组液压伸缩杆22与液压泵10之间连通有第一液压软管9;液压伸缩杆22包括钢质外壳23,钢质外壳23为顶部封闭、底部开口的中空套筒,钢质外壳23外侧周向上刻设有与第二孔洞15相适配的螺纹27;钢质外壳23内部螺纹27连接有连接轴24,连接轴24为顶部封闭、底部开口的中空套筒,连接轴24内部可拆卸连接有推杆26,推杆26靠近连接轴24的端部与连接轴24内部端面之间设置有一组液压腔25,液压腔25通过第一液压软管9与液压泵10连通;第二钢板21上开设有第三孔洞16,第三孔洞16内部可拆卸连接有气压软管7,气压软管7一端与气压泵8连通,气压软管7的另一端连通有筒面抓取构件32;驱动组件2一端通过气压软管7、液压软管分别与气压泵8、液压泵10相连;另一端通过连接杆222与抓取组件3相连;抓取组件3直接与筒型基础结构模型4相连接;实施时,驱动组件2包括第二钢板21及根液压伸缩杆22;液压伸缩杆22具体包括钢外壳、连接轴24、推杆26;其中钢质外壳23为顶部封闭、底部开口的中空套筒,外部设有螺纹27用于与第二钢板21连接,内部亦设有螺纹27用于与连接轴24连接;连接轴24外部设有螺纹27,内部中空用于内嵌推杆26;推杆26与连接轴24之间布有一液压腔25,通过软管与液压泵10相连;通过液压泵10向液压腔25内注入抽取绝缘液体,实现液压伸缩杆22的伸长或收缩。The
过渡段抓取构件31包括橡胶密封片33,橡胶密封片33呈圆环状,橡胶密封片33内部连接有橡胶水囊34,橡胶水囊34呈圆环状,橡胶密封片33与橡胶水囊34相适配;橡胶水囊34上部连通有两组第二液压软管901,两组第二液压软管901关于橡胶水囊34中心对称布置,两组第二液压软管901均与液压泵10连通;实施时,抓取组件3包括过渡段抓取构件31及筒面抓取构件32;过渡段抓取构件31由1个圆环状橡胶密封片33、1个圆环状橡胶水囊34、1个圆环状钢质顶盖35及6根连接杆222组成;圆环状橡胶密封垫片用于对筒型基础模型过渡段的保护;圆环状橡胶水囊34位于橡胶密封片33的上部,通过两根液压软管对其进行注水抽水来实现与筒型基础模型过渡段曲面的贴合分离,即实现对筒型基础模型的抓取脱离;圆环状钢质顶盖35扣在橡胶水囊34的上方,顶盖35顶部通过螺纹27(图中未标注)与连接杆222相连;圆环状钢质顶盖35两侧开有孔洞,为液压软管的通道。The transition
单个筒面抓取构件32由橡胶吸盘37、钢制保护壳36、软管及连接杆222组成;橡胶吸盘37位于钢制保护壳36内部,其通过橡胶软管与气压泵8相连;装置工作时,可通过气压泵8抽取橡胶吸盘37与筒型基础顶面间的空气,实现对筒型基础模型桶面的抓取;工作完毕时,可通过对橡胶吸盘37进行注气,实现与筒型基础模型桶面的脱离;钢制外壳通过连接杆222与液压伸缩杆22相连,液压伸缩杆22的伸缩即可带动筒型基础模型的升降。The single cylinder
橡胶密封片33上部搭接有顶盖35,顶盖35为钢质;顶盖35上部周向上等间距固定设置有若干组连接杆222,若干组连接杆222内部均为中空结构,每组连接杆222顶部与液压伸缩杆22连通;顶盖35上部关于顶盖35中心对称开设有通孔,第二液压软管901贯穿通孔。The upper part of the
筒面抓取构件32包括橡胶吸盘37,橡胶吸盘37外部与气压软管7连通,橡胶吸盘37外部套设有保护壳36;保护壳36与连接杆222相连通。The cylinder
顶盖35呈圆环形,连接杆222设置有六组,六组连接杆222关于顶盖35中心呈六边形对称布置;可以增强整个装置的稳定性。The
气压泵8、液压泵10和监测数据采集系统6均与计算机111电性连接。The
工作过程:work process:
a)安装并连接所有部件后,首先使筒面抓取构件32与筒型基础模型的桶面接触,打开气压泵8,抽取橡胶吸盘37内的空气,直至将筒型基础模型抓取成功;a) After installing and connecting all parts, first make the barrel
b)将过渡段抓取构件31依次套入筒型基础模型的过渡段内,然后开启监测组件1,获取各激光位移传感器14与筒型基础表面的初始垂直距离;b) Insert the transition
c)开启液压泵10,依次调节各液压伸缩杆22的伸缩量,直至各激光位移传感器14与筒型基础表面的垂直距离间的误差小于1%;c) Turn on the
d)通过液压泵10,对过渡段抓取构件31内的圆环状橡胶水囊34进行注水,直至橡胶水囊34与过渡段曲面完后贴合后,实现对筒型基础模型过渡段抓取后,重复步骤(c);d) Through the
e)通过液压泵10,对所有液压伸缩杆22进行液体等速注入,使得所有液压伸缩杆22同步伸长;e) through the
f)通过监测组件1,监测筒型基础模型的下沉姿态,直至筒型基础模型下沉至设计位置后,对过渡段抓取构件31内的圆环状橡胶水囊34进行抽水,移除过渡段抓取构件31,并再次重复步骤(c),进行模型调平;f) Monitor the sinking posture of the cylindrical base model through
g)对所有橡胶吸盘37进行注气,同时通过液压泵10对所有液压伸缩杆22进行液体等速抽取,使得所有液压伸缩杆22同步收缩,移除筒面抓取构件32。g) Injecting air into all the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred modes of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.
Claims (9)
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