CN114703728A - Special milling machine for reconstruction and extension of highway - Google Patents
Special milling machine for reconstruction and extension of highway Download PDFInfo
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- CN114703728A CN114703728A CN202210099018.6A CN202210099018A CN114703728A CN 114703728 A CN114703728 A CN 114703728A CN 202210099018 A CN202210099018 A CN 202210099018A CN 114703728 A CN114703728 A CN 114703728A
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- milling
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- guide rail
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
- E01C23/0885—Rotary tools, e.g. milling drums with vertical or steeply inclined rotary axis
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/12—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor
- E01C23/122—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus
- E01C23/127—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus rotary, e.g. rotary hammers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Road Repair (AREA)
Abstract
The invention belongs to the technical field of milling machines, and particularly relates to a special milling machine for highway reconstruction and extension; the milling machine comprises a frame, wherein a plane milling system and a step milling system are arranged on the frame, the plane milling system comprises a plane milling guide rail and a plane milling drum, a plane milling chute is arranged on the plane milling guide rail, a plane milling vertical shaft is arranged in the plane milling chute, and a plane milling rack is arranged at the lower part of the plane milling guide rail and meshed with a plane milling vertical shaft gear on the plane milling vertical shaft; the step milling system comprises a plurality of step milling units, each step milling unit comprises a step milling guide rail and a step milling drum, a step milling chute is arranged on each step milling guide rail, a step milling vertical shaft is arranged in each step milling chute, and a step milling rack is arranged at the lower part of each step milling guide rail and meshed with a step milling vertical shaft gear arranged on each step milling vertical shaft; the milling machine has large milling depth, can simultaneously complete milling operation of steps with various widths at one time, and improves the construction efficiency.
Description
Technical Field
The invention belongs to the technical field of milling machines, and particularly relates to a special milling machine for reconstruction and extension of a highway.
Background
With the rapid development of economy and the rapid development of highways, the total mileage of the highways for traffic is continuously increased, and with the increase of the high speed of vehicles, the two-way four-lane highways built in the early stage and the middle and early stages cannot meet the daily travel requirements of people, and the two-way four-lane highways are being reconstructed and expanded into two-way eight-lane highways in many places; the widening of the highway is different from the new construction, the widening construction of the highway requires a large amount of milling and planing on the old road, and the milling and planing on the part of the old road and the stepped milling and planing on the joint of the new road and the old road are carried out; the milling machine in the current market is mainly designed for common maintenance engineering, mainly aims at milling the upper surface layer of asphalt, and has the defects of low construction speed and low efficiency when a common milling machine is used for widening construction of the highway, because the common milling machine has limited operation depth, the maximum milling depth is about 20CM, but when the highway is widened, the milling depth of an old road is the asphalt surface layer plus a base layer and a subbase layer, the milling depth reaches more than 70CM, and the construction of full depth can be completed by 3-4 times of operation; in addition, when the step milling is carried out, the step milling can be finished only by carrying out multiple operations, and the construction speed is very low; therefore, there is a need to develop a special milling machine for highway reconstruction and extension, which has a large milling depth and can complete milling of steps at one time.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the special milling machine for reconstructing and expanding the expressway, which has large milling depth, can complete milling and planing steps at one time and effectively improve the construction efficiency.
The purpose of the invention is realized as follows: the milling machine special for highway reconstruction and expansion comprises a frame, wherein tires and an engine are arranged on the frame, the engine is connected with a gearbox, the gearbox is connected with a transfer case, the transfer case is connected with a hydraulic motor, and the hydraulic motor is connected with a hydraulic pump;
a plane milling system is arranged at the right end part of the frame and comprises a plane milling guide rail and a plane milling drum, one end of a plane milling screw is connected with the frame, and the other end of the plane milling screw penetrates through the plane milling guide rail and is in threaded connection with the plane milling guide rail; the plane milling guide rail is provided with a plane milling chute which is through up and down, a plane milling vertical shaft is arranged in the plane milling chute in a sliding manner, and the lower end of the plane milling vertical shaft is connected with the plane milling drum; a plane milling rack is arranged at the lower part of the plane milling guide rail, a plane milling vertical shaft gear is arranged on the plane milling vertical shaft, and the plane milling vertical shaft gear is meshed with the plane milling rack;
the middle part of the frame is provided with a step milling system, the step milling system comprises a plurality of step milling units, each step milling unit comprises a step milling guide rail and a step milling drum, one end of a step milling screw rod is connected with the frame, and the other end of the step milling screw rod penetrates through the step milling guide rail and is in threaded connection with the step milling guide rail; the step milling guide rail is provided with a step milling chute which is through up and down, a step milling vertical shaft is arranged in the step milling chute in a sliding manner, and the lower end of the step milling vertical shaft is connected with the step milling drum; the lower part of the step milling guide rail is provided with a step milling rack, the step milling vertical shaft is provided with a step milling vertical shaft gear, and the step milling vertical shaft gear is meshed with the step milling rack.
The plane milling guide rail comprises a middle section guide rail and edge section guide rails arranged on two sides of the middle section guide rail, a hinge shaft gear is arranged on the edge section guide rails, a steering gear is arranged on the frame, and the steering gear is meshed with the hinge shaft gear.
The plane is milled and is milled a section of thick bamboo with the step is milled and all be provided with the tool bit on the section of thick bamboo, the tool bit is detachable tool bit.
Still be provided with cooling system on the frame, cooling system includes air compressor and air cock, the air cock set up in the plane mill the section of thick bamboo with the working range of the section of thick bamboo is milled to the step, air compressor pass through the trachea with the air cock is connected, the air cock is in the plane mill the section of thick bamboo and/or the step is milled the section of thick bamboo and is milled to it when milling and spray highly-compressed air.
Still be provided with dust collecting system on the frame, dust collecting system includes dust catcher, suction nozzle and dust collection box, the dust catcher set up in on the frame, the suction nozzle set up in the plane mill a plane section of thick bamboo with the step mills in the working range of a plane section of thick bamboo, the rear portion of frame is provided with the work platform, the dust collection box set up in on the work platform, the dust catcher pass through the dust absorption pipe with the suction nozzle is connected, the dust catcher is in the plane mill a plane section of thick bamboo and/or the step mills a plane section of thick bamboo and pass through when milling a plane the suction nozzle absorb dust and tiny particle and carry dust and tiny particle extremely through defeated dirt pipe in the dust collection box.
Still be provided with aggregate collecting system on the frame, aggregate collecting system includes collecting alms bowl and aggregate bin, collecting alms bowl set up in the plane mill the system with the step mills the rear portion of milling the system, the aggregate bin set up in on the operation platform, collecting alms bowl is collected the plane mill the system the step mill the system mill the clean aggregate that the during operation produced and carry the aggregate to through screw feeder in the aggregate bin.
Still be provided with semi-rigid anticollision barrier processingequipment on the operation platform, semi-rigid anticollision barrier processingequipment includes polyurethane bin, ratio appearance and guardrail template, the aggregate bin passes through the screw feeder and carries the aggregate extremely in the guardrail template, the polyurethane bin with the ratio appearance is connected and through first injection rifle through the slip casting pipe to inject polyurethane in the aggregate space in the guardrail template.
Still be provided with the quick processingequipment of curb on the operation platform, the quick processingequipment of curb includes amalgamator and curb mould, the dust collection box passes through spiral feeder and carries dust and tiny particle extremely through the conveying pipeline in the amalgamator, the ratio appearance through second injection rifle through the slip casting pipe to inject polyurethane in the amalgamator, the amalgamator will be stirred the mixture carry extremely in the curb mould.
The frame is provided with a cab, a control system is arranged in the cab, and the control system is composed of a remote controller, a transmitter, a control element, control software and an operation switch.
The invention has the beneficial effects that: the special milling machine for reconstructing and expanding the expressway is provided with the plane milling system and the step milling system on the frame, the plane milling guide rail of the plane milling system is connected with the frame through the plane milling screw, and the height of the plane milling guide rail can be adjusted by driving the plane milling screw through the hydraulic pump, so that the milling depth is adjusted; the plane milling vertical shaft can move along a plane milling chute in the plane milling guide rail, the hydraulic pump drives a plane milling vertical shaft gear on the plane milling vertical shaft to rotate so as to drive a plane milling drum at the lower end of the plane milling vertical shaft to rotate to perform milling operation on a road surface, and meanwhile, the plane milling vertical shaft gear is meshed with a plane milling rack to drive the plane milling vertical shaft and the plane milling drum to move along the length direction of the plane milling guide rail;
the step milling system comprises a plurality of step milling units, the structure and the working principle of each step milling unit are similar to those of the plane milling system, the hydraulic pump drives the step milling screw and the step milling vertical shaft gear to drive the step milling drum to rotate and move so as to realize the step milling operation of each step milling unit, each step milling unit can operate independently or simultaneously, so that one-time operation can be realized to complete the step milling according to the construction requirement, and the construction efficiency is improved;
before the step milling operation starts, the step milling vertical shaft gear is meshed with the step milling rack, and the position of the step milling cylinder in the step milling chute is adjusted, so that the initial milling position of the step milling cylinder is adjusted according to the width of the step to be milled, and the milling operation of the steps with different widths is realized; if one step milling drum is not enough to mill a complete step, the step milling drums of the two step milling units can be adjusted to the same height through respective step milling screw rods, and milling operation of a step with a large width by the two step milling units is realized by adjusting the positions of the two step milling drums in respective step milling chutes, so that the adaptability is strong, and the efficiency of the step milling operation is greatly improved; the special milling machine for reconstructing and expanding the expressway, disclosed by the invention, has the advantages of reasonable structure and large milling depth, and can finish milling operation of steps with various widths at one time, so that the construction efficiency is effectively improved.
Drawings
Fig. 1 is a schematic structural view of the milling machine for highway reconstruction and expansion according to the present invention.
Fig. 2 is a schematic structural diagram of the plane milling system of the milling machine specially used for highway reconstruction and extension according to the present invention.
Fig. 3 is a schematic structural view of the step milling unit of the milling machine for highway reconstruction and expansion according to the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-3, the milling machine special for highway reconstruction and expansion comprises a frame 5, wherein tires 4 and an engine 7 are arranged on the frame 5, the engine 7 is connected with a gearbox 6, the gearbox 6 is connected with a transfer case 8, the transfer case 8 is connected with a hydraulic motor 9, and the hydraulic motor 9 is connected with a hydraulic pump 10;
a plane milling system 22 is arranged at the right end part of the frame 5, the plane milling system 22 comprises a plane milling guide rail 44 and a plane milling drum 15, one end of a plane milling screw 39 is connected with the frame 5, and the other end of the plane milling screw passes through the plane milling guide rail 44 and is in threaded connection with the plane milling guide rail 44; the plane milling guide rail 44 is provided with a plane milling chute 19 which is through up and down, a plane milling vertical shaft 16 is arranged in the plane milling chute 19 in a sliding manner, and the lower end of the plane milling vertical shaft 16 is connected with the plane milling drum 15; a face milling rack 38 is arranged at the lower part of the face milling guide rail 44, a face milling vertical shaft gear 40 is arranged on the face milling vertical shaft 16, and the face milling vertical shaft gear 40 is meshed with the face milling rack 38;
a step milling system 29 is arranged in the middle of the frame 5, the step milling system 29 comprises a plurality of step milling units 30, each step milling unit 30 comprises a step milling guide rail 27 and a step milling drum 28, one end of a step milling screw 41 is connected with the frame 5, and the other end of the step milling screw penetrates through the step milling guide rail 27 and is in threaded connection with the step milling guide rail 27; the step milling guide rail 27 is provided with a through step milling chute, the step milling chute is internally provided with a step milling vertical shaft 31 in a sliding manner, and the lower end of the step milling vertical shaft 31 is connected with the step milling drum 28; the lower part of the step milling guide rail 27 is provided with a step milling rack 42, the step milling vertical shaft 31 is provided with a step milling vertical shaft gear 43, and the step milling vertical shaft gear 43 is meshed with the step milling rack 42.
The special milling machine for highway reconstruction and expansion is provided with the plane milling system 22 and the step milling system 29 on the frame 5, the plane milling guide rail 44 of the plane milling system 22 is connected with the frame 5 through the plane milling screw 39, and the height of the plane milling guide rail 44 can be adjusted by driving the plane milling screw 39 through the hydraulic pump 10, so that the milling depth can be adjusted; the face-milling spindle 16 is movable along the face-milling chute 19 in the face-milling guide 44, the hydraulic pump 10 drives the face-milling spindle gear 40 on the face-milling spindle 16 to rotate, so as to drive the face-milling drum 15 at the lower end of the face-milling spindle 16 to rotate, so as to perform milling work on the road surface, and meanwhile, the face-milling spindle gear 40 is engaged with the face-milling rack 38 to drive the face-milling spindle 16 and the face-milling drum 15 to move along the length direction of the face-milling guide 44, and by changing the steering direction of the face-milling spindle gear 40, the milling work from left to right or from right to left can be realized;
the step milling system 29 comprises a plurality of step milling units 30, the structure and the working principle of each step milling unit 30 are similar to those of the plane milling system 22, the hydraulic pump 10 drives the step milling screw 41 and the step milling vertical shaft gear 43 to drive the step milling drum 28 to rotate and move so as to realize the step milling operation of each step milling unit 30, each step milling unit 30 can operate independently or simultaneously, so that one-time operation can be realized to finish the step milling according to the construction requirement, and the construction efficiency is improved;
before the step milling operation starts, the position of the step milling drum 28 in the step milling chute is adjusted through the meshing connection of the step milling vertical shaft gear 43 and the step milling rack 42, so that the initial milling position of the step milling drum 28 is adjusted according to the width of the step to be milled, and the milling operation on the steps with different widths is realized; if one step milling drum 28 is not enough to mill a complete step, the step milling drums 28 of the two step milling units 30 can be adjusted to the same height through the respective step milling screw 41, and milling operation of a step with a large width by the two step milling units 30 is realized by adjusting the positions of the two step milling drums 28 in the respective step milling chutes, so that the adaptability is strong, and the efficiency of the step milling operation is greatly improved; the special milling machine for reconstructing and expanding the expressway, disclosed by the invention, has the advantages of reasonable structure and large milling depth, and can finish milling operation of steps with various widths at one time, so that the construction efficiency is effectively improved.
Example 2
As shown in fig. 1-3, the milling machine special for highway reconstruction and expansion comprises a frame 5, wherein tires 4 and an engine 7 are arranged on the frame 5, the engine 7 is connected with a gearbox 6, the gearbox 6 is connected with a transfer case 8, the transfer case 8 is connected with a hydraulic motor 9, and the hydraulic motor 9 is connected with a hydraulic pump 10;
a plane milling system 22 is arranged at the right end part of the frame 5, the plane milling system 22 comprises a plane milling guide rail 44 and a plane milling drum 15, one end of a plane milling screw 39 is connected with the frame 5, and the other end of the plane milling screw passes through the plane milling guide rail 44 and is in threaded connection with the plane milling guide rail 44; the plane milling guide rail 44 is provided with a plane milling chute 19 which is through up and down, a plane milling vertical shaft 16 is arranged in the plane milling chute 19 in a sliding manner, and the lower end of the plane milling vertical shaft 16 is connected with the plane milling drum 15; a face milling rack 38 is arranged at the lower part of the face milling guide rail 44, a face milling vertical shaft gear 40 is arranged on the face milling vertical shaft 16, and the face milling vertical shaft gear 40 is meshed with the face milling rack 38;
a step milling system 29 is arranged in the middle of the frame 5, the step milling system 29 comprises a plurality of step milling units 30, each step milling unit 30 comprises a step milling guide rail 27 and a step milling drum 28, one end of a step milling screw 41 is connected with the frame 5, and the other end of the step milling screw penetrates through the step milling guide rail 27 and is in threaded connection with the step milling guide rail 27; the step milling guide rail 27 is provided with a through step milling chute, the step milling chute is internally provided with a step milling vertical shaft 31 in a sliding manner, and the lower end of the step milling vertical shaft 31 is connected with the step milling drum 28; the lower part of the step milling guide rail 27 is provided with a step milling rack 42, the step milling vertical shaft 31 is provided with a step milling vertical shaft gear 43, and the step milling vertical shaft gear 43 is meshed with the step milling rack 42.
The engine 7, the gearbox 6, the transfer case 8, the hydraulic motor 9 and the hydraulic pump 10 form a power system of the special milling machine for highway reconstruction and extension, and provide mechanical power and hydraulic power for other systems and devices; the differential mechanism, the drive axle, the tires 4, the frame 5 and the like form a traveling system of the special milling machine for the reconstruction and extension of the expressway, the power of the engine 7 enters the transfer case 8 after passing through the gearbox 6, and the power of the transfer case 8 drives the differential mechanism and the drive axle to travel.
The special milling machine for highway reconstruction and expansion is provided with the plane milling system 22 and the step milling system 29 on the frame 5, the plane milling guide rail 44 of the plane milling system 22 is connected with the frame 5 through the plane milling screw 39, and the height of the plane milling guide rail 44 can be adjusted by driving the plane milling screw 39 through the hydraulic pump 10, so that the milling depth can be adjusted; the face-milling spindle 16 is movable along the face-milling chute 19 in the face-milling guide 44, the hydraulic pump 10 drives the face-milling spindle gear 40 on the face-milling spindle 16 to rotate, so as to drive the face-milling drum 15 at the lower end of the face-milling spindle 16 to rotate, so as to perform milling work on the road surface, and meanwhile, the face-milling spindle gear 40 is engaged with the face-milling rack 38 to drive the face-milling spindle 16 and the face-milling drum 15 to move along the length direction of the face-milling guide 44, and by changing the steering direction of the face-milling spindle gear 40, the milling work from left to right or from right to left can be realized;
the step milling system 29 comprises a plurality of step milling units 30, the structure and the working principle of each step milling unit 30 are similar to those of the plane milling system 22, the hydraulic pump 10 drives the step milling screw 41 and the step milling vertical shaft gear 43 to drive the step milling drum 28 to rotate and move so as to realize the step milling operation of each step milling unit 30, each step milling unit 30 can operate independently or simultaneously, so that one-time operation can be realized to finish the step milling according to the construction requirement, and the construction efficiency is improved;
before the step milling operation is started, the position of the step milling drum 28 in the step milling chute is adjusted through the meshing connection of the step milling vertical shaft gear 43 and the step milling rack 42, so that the initial milling position of the step milling drum 28 is adjusted according to the width of the step to be milled, and the milling operation on the steps with different widths is realized; if one step milling drum 28 is not enough to mill a complete step, the step milling drums 28 of the two step milling units 30 can be adjusted to the same height through the respective step milling screw 41, and milling operation of a step with a large width by the two step milling units 30 is realized by adjusting the positions of the two step milling drums 28 in the respective step milling chutes, so that the adaptability is strong, and the efficiency of the step milling operation is greatly improved; the special milling machine for reconstructing and expanding the expressway, disclosed by the invention, has the advantages of reasonable structure and large milling depth, and can finish milling operation of steps with various widths at one time, so that the construction efficiency is effectively improved.
The step milling system 29 can be composed of six sets of step milling units 30, the six sets of step milling units 30 are staggered from front to back on the right side of the whole machine, and at the moment, six steps can be milled at most once; when the hydraulic pump 10 drives the step milling vertical shaft gear 43 to drive the step milling drum 28 to rotate for milling operation, the forward movement of the complete machine drives the step milling system 29 to move forward for operation, the step milling system 29 and the plane milling system 22 can work independently or simultaneously, the step milling system can mill an asphalt surface course, a cement stabilized macadam pavement, an underlayer and a cement concrete pavement, and at the moment, 1-6 steps can be milled simultaneously according to the construction requirement; six steps can be milled at one time when the six step milling units 30 work completely; when five steps are milled, the step milling unit 30 at the leftmost side is suspended, and the step milling units 30 at the right side work; when 4 steps are milled, the 2 step milling units 30 on the left side are suspended, and the 4 step milling units 30 on the right side work; when 3 steps are milled, the 3 step milling units 30 on the left side are suspended, and the 3 step milling units 30 on the right side work; when 2 steps are milled, the left 4 step milling units 30 are suspended, and the right 2 step milling units 30 work; when milling 1 step, the 5 step milling units 30 on the left side are suspended, and the 1 step milling unit 30 on the right side is operated.
For better effect, the plane milling guide rail 44 comprises a middle joint guide rail 21 and side joint guide rails 12 arranged on two sides of the middle joint guide rail, a hinge shaft gear 13 is arranged on each side joint guide rail 12, a steering gear 14 is arranged on the frame 5, and the steering gear 14 is meshed with the hinge shaft gear 13; the hydraulic pump 10 can drive the steering gear 14 to rotate, so as to drive the hinge shaft gear 13 to rotate, so that the side knuckle guide rails 12 on two sides of the middle knuckle guide rail 21 can rotate to realize folding or unfolding of the middle knuckle guide rail, thereby effectively increasing the working length of the whole plane milling guide rail 44 and improving the efficiency of plane milling operation.
For better effect, all be provided with tool bit 17 on the section of thick bamboo 15 is milled to the plane and the section of thick bamboo 28 is milled to the step, tool bit 17 is detachable tool bit to convenient change suitable tool bit 17 according to operating condition, improve its adaptability and operating efficiency.
For better effect, the frame 5 is further provided with a cooling system, the cooling system includes an air compressor 11 and an air nozzle 23, the air nozzle 23 is disposed in the working range of the plane milling drum 15 and the step milling drum 28, the air compressor 11 is connected to the air nozzle 23 through an air pipe, and the air nozzle 23 injects high-pressure air to the plane milling drum 15 and/or the step milling drum 28 when milling; the milling drum and the tool bit thereof which are in operation can be cooled by jetting high-pressure air, and meanwhile, the tool bit and aggregate can be cleaned, and dust and sundries between the tool bit and the milling drum can be removed; high-pressure air is sprayed to the milled mixture (aggregate and dust), so that the aggregate and the dust are separated, and the dust adhered to the aggregate is blown off.
For better effect, still be provided with dust collecting system on the frame 5, dust collecting system includes dust catcher 25, suction nozzle 24 and dust collection box 32, dust catcher 25 set up in on the frame 5, suction nozzle 24 set up in the plane is milled a section of thick bamboo 15 with the working range of step is milled a section of thick bamboo 28, the rear portion of frame 5 is provided with work platform 37, dust collection box 32 set up in on the work platform 37, dust catcher 25 through the dust absorption pipe with suction nozzle 24 is connected, dust catcher 25 is in the plane is milled a section of thick bamboo 15 and/or step is milled a section of thick bamboo 28 and is milled when milling through suction nozzle 24 absorbs dust and tiny particle and carry dust and tiny particle to through the dust conveying pipe in the dust collection box 32.
For better effect, still be provided with aggregate collecting system on the frame 5, aggregate collecting system includes collecting alms bowl 20 and aggregate bin 3, collecting alms bowl 20 set up in the plane mill the system 22 with the rear portion of system 29 is milled to the step, aggregate bin 3 set up in operation platform 37 is last, collecting alms bowl 20 is collected the plane mill the system 22 the step mill the system 29 mill the clean aggregate that produces when working and carry the aggregate to through screw feeder in the aggregate bin 3.
For better effect, still be provided with semi-rigid anticollision barrier processingequipment on the operation platform 37, semi-rigid anticollision barrier processingequipment includes polyurethane bin 2, ratio appearance 35 and guardrail template 1, aggregate bin 3 carries the aggregate through screw feeder extremely in the guardrail template 1, polyurethane bin 2 with ratio appearance 35 is connected and through first injection rifle 36 through the slip casting pipe to inject polyurethane in the aggregate space in the guardrail template 1.
The semi-rigid anti-collision guardrail takes milled aggregates as a main framework, and gaps are filled with a two-component polyurethane high polymer material to form a high polymer concrete guardrail; the strength of the polymer concrete guardrail is close to that of a cement concrete guardrail (rigid guardrail) and far higher than that of a flexible guardrail, the rigidity of the polymer concrete guardrail is smaller than that of the cement concrete guardrail (rigid guardrail), the guardrail has certain deformation when impacted and can absorb most of impact energy, the vehicle damage is small compared with the cement concrete guardrail (rigid guardrail), but the protection capability is better than that of the flexible guardrail, and the polymer concrete guardrail is an ideal guardrail structure; because the bicomponent polyurethane high molecular material is solidified and molded within two minutes, the strength is formed within 10 minutes, the processing speed of the semi-rigid crash barrier is very high, the circular construction can be realized only by two sets of dies, and the required operation space is small.
The working principle and the construction process of the semi-rigid anti-collision guardrail processing device are as follows:
firstly, binding steel bars;
secondly, fixing a guardrail template 1, installing a grouting pipe and punching air holes on the template;
and thirdly, pouring aggregate into the guardrail template 1 from the aggregate storage box 3 through the spiral material conveyor.
And fourthly, opening the proportioning instrument 35, and injecting polyurethane into the aggregate gap in the guardrail template 1 through the first injection gun 36 via the grouting pipe.
The fifth step: and removing the mold 5-10 minutes after the injection is finished.
For better effect, still be provided with the quick processingequipment of curb on the operation platform 37, the quick processingequipment of curb includes amalgamator 33 and curb mould 34, dust bin 32 is carried dust and tiny particle through the screw feeder through the conveying pipeline extremely in the amalgamator 33, ratio appearance 35 through second injection gun 45 through the slip casting pipe to inject polyurethane in the amalgamator 33, the amalgamator 33 will be mixed the mixture and carry extremely in the curb mould 34.
The working principle of the rapid curb processing device is as follows: conveying the dust and small particles in the dust collection box 32 into a mixer 33 through a spiral conveyor and a conveying pipe, and then injecting a two-component polyurethane high polymer material into the mixer 33 through a proportioning instrument 35 by a second injection gun 45 according to a set dosage; mixing the dust, the small particles and the polyurethane to form high polymer mortar, then pouring the high polymer mortar into the curb mold 34, and removing the mold after 5-10 minutes.
Because the molecular mortar material is solidified and formed within two minutes, the strength is formed within 10 minutes, the processing speed of the kerbstone is very high, the kerbstone can be constructed circularly only by 2-3 sets of moulds, and the required operation space is small.
In order to achieve better effects, a cab 26 is arranged on the frame 5, a control system 18 is arranged in the cab 26, the control system 18 is composed of a remote controller, an emitter, a control element, control software and an operation switch, the milling speed, the milling width, the milling depth, the step height, the step width, the dust absorption force, the cooling air pressure and the like can be controlled through the control system 18, the whole machine can be operated in a manual operation mode in the vehicle by a driver, and remote control operation can be performed through the remote controller so as to conveniently control and operate the special milling machine for highway reconstruction and extension.
Claims (9)
1. Special milling machine of highway reconstruction and extension, it includes frame (5), its characterized in that: the frame (5) is provided with tires (4) and an engine (7), the engine (7) is connected with a gearbox (6), the gearbox (6) is connected with a transfer case (8), the transfer case (8) is connected with a hydraulic motor (9), and the hydraulic motor (9) is connected with a hydraulic pump (10);
a plane milling system (22) is arranged at the right end part of the frame (5), the plane milling system (22) comprises a plane milling guide rail (44) and a plane milling drum (15), one end of a plane milling screw (39) is connected with the frame (5), and the other end of the plane milling screw penetrates through the plane milling guide rail (44) and is in threaded connection with the plane milling guide rail; the plane milling guide rail (44) is provided with a plane milling chute (19) which is through up and down, a plane milling vertical shaft (16) is arranged in the plane milling chute (19) in a sliding manner, and the lower end of the plane milling vertical shaft (16) is connected with the plane milling drum (15); a plane milling rack (38) is arranged at the lower part of the plane milling guide rail (44), a plane milling vertical shaft gear (40) is arranged on the plane milling vertical shaft (16), and the plane milling vertical shaft gear (40) is meshed with the plane milling rack (38);
a step milling system (29) is arranged in the middle of the frame (5), the step milling system (29) comprises a plurality of step milling units (30), each step milling unit (30) comprises a step milling guide rail (27) and a step milling drum (28), one end of a step milling screw (41) is connected with the frame (5), and the other end of the step milling screw penetrates through the step milling guide rail (27) and is in threaded connection with the step milling guide rail; the step milling guide rail (27) is provided with a through step milling chute, a step milling vertical shaft (31) is arranged in the step milling chute in a sliding manner, and the lower end of the step milling vertical shaft (31) is connected with the step milling drum (28); the lower part of the step milling guide rail (27) is provided with a step milling rack (42), a step milling vertical shaft gear (43) is arranged on the step milling vertical shaft (31), and the step milling vertical shaft gear (43) is meshed with the step milling rack (42).
2. The milling machine special for highway reconstruction and expansion as claimed in claim 1, wherein: the plane milling guide rail (44) comprises a middle section guide rail (21) and edge section guide rails (12) arranged on two sides of the middle section guide rail, a hinge shaft gear (13) is arranged on the edge section guide rails (12), a steering gear (14) is arranged on the frame (5), and the steering gear (14) is meshed with the hinge shaft gear (13).
3. The milling machine special for highway reconstruction and expansion as claimed in claim 1, wherein: the plane is milled and is milled a section of thick bamboo (15) with all be provided with tool bit (17) on step is milled and is milled a section of thick bamboo (28), tool bit (17) are detachable tool bit.
4. The milling machine special for highway reconstruction and expansion as claimed in claim 1, wherein: still be provided with cooling system on frame (5), cooling system includes air compressor (11) and air cock (23), air cock (23) set up in the plane mill and dig a section of thick bamboo (15) with the working range of a section of thick bamboo (28) is milled to the step, air compressor (11) through the trachea with air cock (23) are connected, air cock (23) are in the plane mill and dig a section of thick bamboo (15) and/or step mill and dig a section of thick bamboo (28) and spray highly-compressed air to it when milling.
5. The milling machine special for highway reconstruction and expansion as claimed in claim 1, wherein: still be provided with dust collecting system on frame (5), dust collecting system includes dust catcher (25), suction nozzle (24) and dust collection box (32), dust catcher (25) set up in on frame (5), suction nozzle (24) set up in the working range of a plane milling drum (15) with a step milling drum (28), the rear portion of frame (5) is provided with operation platform (37), dust collection box (32) set up in on operation platform (37), dust catcher (25) through the dust absorption pipe with suction nozzle (24) are connected, dust catcher (25) are in when a plane milling drum (15) and/or a step milling drum (28) are milled the time through suction nozzle (24) absorb with the tiny particle and carry dust and tiny particle through the dust transmission pipe to in dust collection box (32).
6. The milling machine special for highway reconstruction and expansion as claimed in claim 5, wherein: still be provided with aggregate collecting system on frame (5), aggregate collecting system is including collection alms bowl (20) and aggregate bin (3), collection alms bowl (20) set up in the plane mill and dig system (22) with the rear portion of step mill and dig system (29), aggregate bin (3) set up in on operation platform (37), collection alms bowl (20) are collected the plane mill and dig system (22) step mill and dig the clean aggregate that system (29) milled the during operation and produce and carry the aggregate to through screw feeder in aggregate bin (3).
7. The milling machine special for highway reconstruction and expansion as claimed in claim 6, wherein: still be provided with semi-rigid anticollision barrier processingequipment on operation platform (37), semi-rigid anticollision barrier processingequipment includes polyurethane bin (2), ratio appearance (35) and guardrail template (1), aggregate bin (3) are carried the aggregate through screw feeder extremely in guardrail template (1), polyurethane bin (2) with ratio appearance (35) are connected and through first injection rifle (36) through the slip casting pipe to inject polyurethane in the aggregate space in guardrail template (1).
8. The milling machine special for highway reconstruction and expansion as claimed in claim 7, wherein: still be provided with the quick processingequipment of curb on operation platform (37), the quick processingequipment of curb includes amalgamator (33) and curb mould (34), dust collection box (32) are carried dust and tiny particle extremely through the conveying pipeline in amalgamator (33) through spiral feeder, ratio appearance (35) through second injection gun (45) through the slip casting pipe to inject polyurethane in amalgamator (33), amalgamator (33) will be stirred the mixture carry extremely in curb mould (34).
9. The milling machine special for highway reconstruction and expansion as claimed in claim 1, wherein: the frame (5) is provided with a cab (26), the cab (26) is internally provided with a control system (18), and the control system (18) consists of a remote controller, a transmitter, a control element, control software and an operating switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210099018.6A CN114703728B (en) | 2022-01-27 | 2022-01-27 | Milling machine special for highway reconstruction and expansion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210099018.6A CN114703728B (en) | 2022-01-27 | 2022-01-27 | Milling machine special for highway reconstruction and expansion |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114703728A true CN114703728A (en) | 2022-07-05 |
| CN114703728B CN114703728B (en) | 2023-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210099018.6A Active CN114703728B (en) | 2022-01-27 | 2022-01-27 | Milling machine special for highway reconstruction and expansion |
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| CN (1) | CN114703728B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008015431A1 (en) * | 2007-04-05 | 2008-10-09 | Dynapac Gmbh | road milling machine |
| CN201901838U (en) * | 2010-12-13 | 2011-07-20 | 芜湖山猫工程机械有限责任公司 | Planer for road surface maintenance |
| CN102409589A (en) * | 2011-08-23 | 2012-04-11 | 河南省交通规划勘察设计院有限责任公司 | Construction method for joining new and old pavements in road widening project |
| CN104099858A (en) * | 2013-04-09 | 2014-10-15 | 宝马格有限公司 | Ground milling machine with optimized-field-of-view tail, especially road cold milling machine |
| CN105113446A (en) * | 2015-09-22 | 2015-12-02 | 安徽省公路桥梁工程有限公司 | Milling-planing step sweeper |
-
2022
- 2022-01-27 CN CN202210099018.6A patent/CN114703728B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008015431A1 (en) * | 2007-04-05 | 2008-10-09 | Dynapac Gmbh | road milling machine |
| CN201901838U (en) * | 2010-12-13 | 2011-07-20 | 芜湖山猫工程机械有限责任公司 | Planer for road surface maintenance |
| CN102409589A (en) * | 2011-08-23 | 2012-04-11 | 河南省交通规划勘察设计院有限责任公司 | Construction method for joining new and old pavements in road widening project |
| CN104099858A (en) * | 2013-04-09 | 2014-10-15 | 宝马格有限公司 | Ground milling machine with optimized-field-of-view tail, especially road cold milling machine |
| CN105113446A (en) * | 2015-09-22 | 2015-12-02 | 安徽省公路桥梁工程有限公司 | Milling-planing step sweeper |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114703728B (en) | 2023-08-18 |
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