CN114700275A - Automatic management equipment for ecological beige color sorting - Google Patents
Automatic management equipment for ecological beige color sorting Download PDFInfo
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- CN114700275A CN114700275A CN202210339797.2A CN202210339797A CN114700275A CN 114700275 A CN114700275 A CN 114700275A CN 202210339797 A CN202210339797 A CN 202210339797A CN 114700275 A CN114700275 A CN 114700275A
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- Prior art keywords
- rice
- sorting
- ecological
- case
- vibrator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- Sorting Of Articles (AREA)
Abstract
The invention belongs to the technical field of grain processing, in particular to an automatic management device for ecological rice color sorting, and provides the following scheme aiming at the existing problems, wherein the automatic management device comprises a case, a vibrator is arranged at the top end of the case, and a feeding assembly is arranged at the top end of the vibrator; the identification assembly comprises a CCD and a back plate, the CCD is arranged on the inner side of the back plate, the identification assembly is arranged on the outer wall of the case at the bottom side of the vibrator, and the sorting assembly is arranged on the back side of the case. According to the invention, the swing rod component replaces air separation, the swing rod has higher separation accuracy rate than the air separation, the vibrator and the guide plate are used for realizing pre-distribution of feeding materials, the swing rod separation is convenient, the separation adopts double-side swing, the first swing rod is used for guiding unqualified rice and qualified rice on one side to enter the other side, the second swing rod is used for realizing secondary separation of part of unscreened rice during single-side guide, the separation effect is improved, and the interval collection is realized during discharging.
Description
Technical Field
The invention relates to the technical field of grain processing, in particular to automatic management equipment for ecological rice color sorting.
Background
China, which is mainly developed by agriculture, is a famous large country for grain production, and the rice yield accounts for the first world. The annual consumption of rice in China is about 1.9 hundred million tons, the rice is the third major food crop second to corn and wheat, and over 70 percent of people mainly use the rice. Rice is favored because of its highest nutritional value in rice crops. Humans ingest 60% to 70% of calories and 20% of protein from rice and rice products.
The rice is not protected by shells, and nutrient substances are directly exposed outside, so the rice is sensitive to the influence of outside temperature and moisture oxygen, has strong hygroscopicity, is easy to be directly damaged by pests and mould, and is easy to cause the accelerated metabolism of the nutrient substances; the rice contains more rice bran and broken rice, so that pores of a rice pile are blocked, and heat accumulated inside the rice pile is not easy to dissipate; the bran powder contains more fat, is easy to oxidize and decompose, increases the acidity of rice, so the rice is easy to be affected with damp, generate heat, generate mildew and insects, and is not durable to store.
Current rice look selects to handle the rice through jet-propelled, detects out the rice of the heterochrosis that mildenes and rot through CCD, then utilizes jet-propelled separation unqualified and qualified rice, and jet-propelled is selected separately and probably causes a lot of rice to be together with the blowout, causes the waste of partial rice, and a lot of unhulled corn also are selected separately extravagantly simultaneously, are unfavorable for resource make full use of.
Disclosure of Invention
The invention provides automatic management equipment for ecological rice color sorting, which aims at the problems mentioned in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic management device for ecological beige separation comprises a case, wherein a vibrator is arranged at the top end of the case, and a feeding assembly is arranged at the top end of the vibrator; the identification assembly comprises a CCD and a back plate, the CCD is arranged on the inner side of the back plate, the identification assembly is arranged on the outer wall of the case at the bottom side of the vibrator, and the back side of the case is provided with a sorting assembly; the sorting assembly comprises a slideway plate, a first swing rod piece, a second swing rod piece, a swing motor and a signaler, wherein the slideway plate is arranged right above the CCD, the outer wall of the slideway plate is provided with a chute, the end part of the chute is butted with the bottom side output end of a vibrator, the first swing rod piece and the second swing rod piece are distributed between the adjacent chutes, the first swing rod piece and the second swing rod piece are arranged in parallel, the output shaft of the swing motor is connected to the end parts of the first swing rod piece and the second swing rod piece, and the signaler is electrically connected with the CCD and the swing motor.
As a further scheme of the invention, the identification component and the sorting component are arranged oppositely, and the CCD corresponds to two adjacent chutes.
As a further scheme of the invention, four corners of the bottom end of the case are provided with supporting seats.
As a further scheme of the invention, the feeding assembly comprises a feeding hopper and a guide plate, two sides of the guide plate are connected to the inner wall of the feeding hopper in a sliding mode, and the outer wall of the guide plate is provided with a paving groove.
As a further scheme of the invention, a control panel is arranged on one side of the case close to the identification component.
As a further scheme of the invention, a control box is arranged on one side of the case close to the sorting component.
As a further scheme of the invention, the discharge hopper is arranged on the outer wall of the bottom end of the case, the top end of the discharge hopper is connected to the bottom side of the chute, and the outer wall of the discharge hopper is provided with a dust exhaust fan.
As a further scheme of the invention, an air pipe is arranged on the outer wall of the end part of the dust exhaust fan and is used for guiding the separation output of the rice bran and the grain shell.
Compared with the prior art, the invention has the beneficial effects that:
1. the color sorting equipment replaces air sorting by the swing rod assembly, the swing rod has higher sorting accuracy than the air sorting, the vibrator and the guide plate are used for realizing feeding pre-distribution, the swing rod sorting is convenient, the sorting adopts bilateral swing, the first swing rod is used for guiding unqualified rice and qualified rice on one side to enter the other side, the second swing rod is used for realizing secondary sorting of part of unscreened rice when the rice is guided by one side, the sorting effect is improved, and the interval collection is realized when the rice is discharged;
2. the air suction fan is arranged at the discharge end of the color separation equipment, so that rice bran and grain shells mixed in the air suction fan are sucked out, the cleanliness of the separated rice is improved, and the storage tolerance of the separated rice is improved.
Drawings
Fig. 1 is a schematic perspective view of an automated management device for ecological rice color sorting according to an embodiment 1 of the present invention;
FIG. 2 is a schematic axial side structure diagram of an automated management device for ecological rice color sorting in embodiment 1 of the present invention;
fig. 3 is a schematic structural diagram of a sorting assembly in embodiment 1 of an automated management device for ecological rice color sorting according to the present invention;
FIG. 4 is a schematic view of the bottom side structure of FIG. 3;
fig. 5 is a schematic structural diagram of a sorting assembly in embodiment 2 of the automated management device for ecological rice color sorting according to the present invention.
In the figure: 1. a chassis; 2. a supporting seat; 3. identifying a component; 4. a vibrator; 5. a feed hopper; 6. a baffle; 7. a control panel; 8. a discharge hopper; 9. a dust extraction fan; 10. a sorting assembly; 101. a CCD; 102. a back plate; 103. a slide plate; 1031. a first slide way plate; 1032. a second chute plate; 104. a chute; 105. a first pendulum bar member; 106. a second pendulum bar member; 107. a swing motor; 108. a annunciator; 109. (ii) a 11. And a control box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, are used in the orientations and positional relationships indicated in the drawings, which are based on the orientations and positional relationships indicated in the drawings, and are used for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Example 1
Referring to FIGS. 1-4: an automatic management device for ecological rice color sorting comprises a case 1, wherein supporting seats 2 are arranged at four corners of the bottom end of the case 1, a vibrator 4 is arranged at the top end of the case 1, a feeding assembly is arranged at the top end of the vibrator 4, materials are input through one end of the feeding assembly, the feeding assembly comprises a feeding hopper 5 and a guide plate 6, two sides of the guide plate 6 are connected to the inner wall of the feeding hopper 5 in a sliding mode, paving grooves are distributed in the outer wall of the guide plate 6, rice is guided in the paving grooves after the materials enter, and the rice is paved and enters the vibrator 4 for processing;
after rice enters the case 1, whether the rice is qualified or not is identified through the identification component 3, the CCD101 and the back plate 102 form the identification component 3, a signal end of the CCD101 is also connected with a high-resolution special lens, a high-speed screening working mode is adopted, high-speed color selection is further realized, the special lens is formed by matching an existing 2048-pixel high-speed CCD sensor with a high-brightness LED light source, the image resolution capability is high, the identification rate is high, fine chromatic aberration and needle point flaws can be identified, the special lens is applicable to rice color selection operation, the CCD101 is uniformly distributed in the inner side of the back plate 102, the identification component 3 is arranged on the outer wall of the case 1 at the bottom side of the vibrator 4, the sorting component 10 is arranged on the back side of the case 1, the identification component 3 and the sorting component 10 are arranged oppositely, and the sorting component 10 is used for matching the identification component 3;
further, the sorting assembly 10 includes a chute plate 103, a first pendulum rod member 105, a second pendulum rod member 106, a swing motor 107 and a signaler 108, the chute plate 103 is disposed right above the CCD101, and the outer wall of the chute plate 103 is provided with a chute 104, the end of the chute 104 is butted with the output end of the bottom side of the vibrator 4, the first pendulum rod member 105 and the second pendulum rod member 106 are distributed between the adjacent chutes 104, referring to fig. 3, wherein the CCD101 corresponds to the adjacent two chutes 104, the swing rods swing and swing to sort rice, and the first pendulum rod member 105 and the second pendulum rod member 106 are arranged in parallel, the first pendulum rod member 105 and the second pendulum rod member 106 are initially in opposite directions, and when in use, the rice is guided into the corresponding chutes by swinging to one side, the output shaft of the swing motor 107 is connected to the end portions of the first pendulum rod member 105 and the second pendulum rod member 106, and the signaler 108 is electrically connected to the CCD101 and the swing motor 107, and the signaler 108 is a signal connecting piece electrically connected between the CCD101 and the swing motor 107, after color selection is performed through a color selection lens of the CCD101, the color selection can be converted into electric signals, and then two groups of swing motors 107 are controlled to swing in a matched mode to perform color selection, so that high-precision control is achieved;
during sorting, for example, two rice grains enter the adjacent chutes 104, wherein one rice grain is qualified rice, the other rice grain is unqualified, one side of the specified chute is a qualified channel, the other side of the specified chute is an unqualified channel, when the two rice grains enter the chute, if the qualified rice grains are positioned in the qualified channel, and the unqualified rice grains are positioned in the unqualified channel, the two swing rod pieces do not act, if the qualified rice grains and the unqualified rice grains are positioned in the unqualified channel and the qualified channel, the first swing rod piece 105 swings to guide the first swing rod piece to the chute 104 on the other side, and similarly, the other side of the chute is guided to the side chute 104 through the second swing rod piece 106, and because a swing rod is arranged between the guidance of the chutes 104 on the two sides to guide the rice input time difference, the sorting of the rice cannot be confused due to swinging;
further, after the rice is sorted, the discharging hopper 8 is arranged on the bottom outer wall of the case 1 through the bottom side, the discharging hopper 8 is arranged on the bottom outer wall of the case 1, the top end of the discharging hopper 8 is connected to the bottom side of the chute 104, the outer wall of the discharging hopper 8 is provided with the dust exhaust fan 9, the end outer wall of the dust exhaust fan 9 is provided with an air pipe, the air pipe is used for guiding the separation output of the rice bran and the grain shell, after the rice is sorted, qualified rice and unqualified rice are distributed at intervals, and the qualified rice and the unqualified rice can be collected, stored and processed respectively subsequently.
In this embodiment, a control panel 7 is disposed on one side of the case 1 close to the identification component 3, and a display screen, a keyboard, and a command key set are disposed on an outer wall of the control panel 7.
In this embodiment, one side of the case 1 close to the sorting component 10 is provided with the control box 11, the control box 11 is provided with the single chip microcomputer, and the single chip microcomputer is electrically connected to the identification component 3 and the sorting component 10.
In this embodiment, the CCD101, the vibrator 4, and the annunciator 108 are all existing mature devices, and thus the specific structures thereof are not disclosed.
Example 2
Referring to fig. 1, 2 and 5: an automatic management device for ecological rice color sorting, which is characterized in that, in the embodiment, relative to embodiment 1, the important components of the slide plate 103 are changed from an integral plate into a first slide plate 1031 and a second slide plate 1032, but the integral plate is not limited to be divided into two plates, which can be 2-n plates, but the first and last opposite sides of the plates are sequentially overlapped to form a step-shaped sliding structure, corresponding chutes 104 on the plates correspond to each other, wherein the spacing chutes 104 of the second slide plate 1032 are single-groove bodies, so that if rice is qualified, a swing rod is not used, the rice directly passes through the chute 104 of the first plate to enter a qualified end, if the rice is unqualified, the rice is introduced through the swing rod and then enters the chute 104 of the second plate to be continuously sorted, and unshelled grains in unqualified products can be separated from unqualified products through the CCD101 at each step, the unshelled grains are classified, and the resource recovery is improved.
In this embodiment, the identification assembly 3 is distributed in a corresponding step-like structure according to the sorting assembly 10, and in order to match the position of the sorting chute 104, the number of CCDs 101 on the second plate body is correspondingly reduced, thereby reducing the cost.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. An automated management device for ecological beige sorting, comprising:
the device comprises a case (1), wherein a vibrator (4) is arranged at the top end of the case (1), and a feeding assembly is arranged at the top end of the vibrator (4);
the identification assembly (3) comprises a CCD (101) and a back plate (102), the CCD (101) is arranged on the inner side of the back plate (102), the identification assembly (3) is arranged on the outer wall of the case (1) at the bottom side of the vibrator (4), and the sorting assembly (10) is arranged on the back side of the case (1);
sorting subassembly (10) includes chute board (103), first pendulum rod piece (105), second pendulum rod piece (106), swing motor (107) and annunciator (108), the chute board (103) are located CCD (101) directly over, and the outer wall of chute board (103) is equipped with chute (104), the tip butt joint of chute (104) is in the bottom side output of vibrator (4), first pendulum rod piece (105) and second pendulum rod piece (106) distribute between adjacent chute (104), and first pendulum rod piece (105) and second pendulum rod piece (106) parallel arrangement, the output shaft of swing motor (107) is connected to the tip of first pendulum rod piece (105) and second pendulum rod piece (106), and annunciator (108) electric connection CCD (101) and swing motor (107).
2. The automatic management equipment for ecological beige sorting according to claim 1, characterized in that the identification component (3) and the sorting component (10) are arranged in opposite directions, and the CCD (101) corresponds to two adjacent chutes (104).
3. The automatic management equipment for ecological beige separation of claim 1, characterized in that, the bottom four corners of the machine box (1) are all provided with a support seat (2).
4. The automatic management equipment for ecological rice color sorting is characterized in that the feeding assembly comprises a feeding hopper (5) and a guide plate (6), two sides of the guide plate (6) are slidably connected to the inner wall of the feeding hopper (5), and the outer wall of the guide plate (6) is provided with paving grooves.
5. The automatic management equipment for ecological beige dressing of claim 1, characterized in that, the side of the machine box (1) near the identification component (3) is provided with a control panel (7).
6. The automatic management equipment for ecological beige separation according to claim 1, characterized in that a control box (11) is arranged on one side of the machine box (1) close to the separation component (10).
7. The automatic management equipment for ecological rice color sorting is characterized in that the discharge hopper (8) is arranged on the outer wall of the bottom end of the case (1), the top end of the discharge hopper (8) is connected to the bottom side of the chute (104), and the outer wall of the discharge hopper (8) is provided with a dust exhaust fan (9).
8. The automatic management device for ecological rice color sorting is characterized in that an air pipe is arranged on the outer wall of the end part of the dust extraction fan (9), and the air pipe is used for guiding the separated output of rice bran and grain shells.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210339797.2A CN114700275A (en) | 2022-04-01 | 2022-04-01 | Automatic management equipment for ecological beige color sorting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210339797.2A CN114700275A (en) | 2022-04-01 | 2022-04-01 | Automatic management equipment for ecological beige color sorting |
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| Publication Number | Publication Date |
|---|---|
| CN114700275A true CN114700275A (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210339797.2A Pending CN114700275A (en) | 2022-04-01 | 2022-04-01 | Automatic management equipment for ecological beige color sorting |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001017926A (en) * | 1999-07-08 | 2001-01-23 | Yamamoto Co Ltd | Distributing trough structure of rice huller |
| CN106378316A (en) * | 2016-12-09 | 2017-02-08 | 昭平县科学技术指导站 | Grading and color sorting device and method for tea |
| CN207547061U (en) * | 2017-11-04 | 2018-06-29 | 安徽省速选智选智能科技有限公司 | A kind of material distributing trough of multi-selection color sorter |
| CN109821598A (en) * | 2019-01-29 | 2019-05-31 | 江苏财经职业技术学院 | Rice cooling mentions chaff device |
| CN211190996U (en) * | 2019-12-05 | 2020-08-07 | 青岛昌德顺米业股份有限公司 | High-efficient hierarchical screening plant of rich selenium rice processing usefulness |
| CN211463951U (en) * | 2020-01-10 | 2020-09-11 | 楚雄州志祥粮油有限公司 | Rice color sorting device |
| CN113181991A (en) * | 2021-04-29 | 2021-07-30 | 重庆渝粒乡米业有限公司 | Rice processing technology |
-
2022
- 2022-04-01 CN CN202210339797.2A patent/CN114700275A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001017926A (en) * | 1999-07-08 | 2001-01-23 | Yamamoto Co Ltd | Distributing trough structure of rice huller |
| CN106378316A (en) * | 2016-12-09 | 2017-02-08 | 昭平县科学技术指导站 | Grading and color sorting device and method for tea |
| CN207547061U (en) * | 2017-11-04 | 2018-06-29 | 安徽省速选智选智能科技有限公司 | A kind of material distributing trough of multi-selection color sorter |
| CN109821598A (en) * | 2019-01-29 | 2019-05-31 | 江苏财经职业技术学院 | Rice cooling mentions chaff device |
| CN211190996U (en) * | 2019-12-05 | 2020-08-07 | 青岛昌德顺米业股份有限公司 | High-efficient hierarchical screening plant of rich selenium rice processing usefulness |
| CN211463951U (en) * | 2020-01-10 | 2020-09-11 | 楚雄州志祥粮油有限公司 | Rice color sorting device |
| CN113181991A (en) * | 2021-04-29 | 2021-07-30 | 重庆渝粒乡米业有限公司 | Rice processing technology |
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