CN114693023A - Equipment point inspection system and operation method thereof - Google Patents
Equipment point inspection system and operation method thereof Download PDFInfo
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- CN114693023A CN114693023A CN202011586676.5A CN202011586676A CN114693023A CN 114693023 A CN114693023 A CN 114693023A CN 202011586676 A CN202011586676 A CN 202011586676A CN 114693023 A CN114693023 A CN 114693023A
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Abstract
The application provides a device spot inspection system and an operation method thereof, which are used for the device spot inspection in factories and workshops of factories and comprise a spot inspection management system, an electronic tag and a personal terminal, wherein the electronic tag and the personal terminal are connected into the management system through a wireless network, and the management system comprises a database and a data processing module; the method has the advantages that the specification and the safety method for the equipment point inspection are provided, the point inspection position is verified through pushing of the point inspection plan and signing in of the point inspection area, the detailed point inspection plan is provided, and the specification and the accuracy of the equipment point inspection are improved.
Description
Technical Field
The application relates to the field of factory equipment detection and maintenance, in particular to an equipment point inspection system and an operation method thereof.
Background
In a modern management system, equipment management is regarded as a central importance, most enterprises currently implement an equipment maintenance mode taking point inspection as a core, and through equipment point inspection, maintenance and fixed repair are matched, so that equipment hidden dangers are reduced, equipment performance is improved, accidents are effectively prevented, and the management level of the equipment is improved.
When most enterprises carry out equipment point inspection, an appointed point inspection operator goes to a workshop to inspect each inspection point according to the point inspection reference of the equipment, the inspection result is recorded into an equipment point inspection record table by the point inspection operator, and finally the record statistical table is submitted to an equipment management department to confirm a signature.
The manual reporting of the point inspection result has low efficiency and is easy to miss items or make mistakes, managers are difficult to know the equipment condition timely, accurately and comprehensively, the optimal maintenance and repair scheme is difficult to make, and the normative and the accuracy of the point inspection are difficult to ensure.
Disclosure of Invention
In order to solve the above problems, the present application provides an apparatus point inspection system and an operation method thereof, which can provide an accurate point inspection scheme and improve the normative and accuracy of point inspection.
The equipment point inspection system is used for point inspection of equipment in factories and workshops of factories and comprises a point inspection management system, an electronic tag and a personal terminal, wherein the electronic tag and the personal terminal are connected into the management system through a wireless network, and the management system comprises a database and a data processing module;
the database is used for storing equipment information and point inspection operator information in a factory area and a workshop;
the data processing module generates a point inspection plan through the related information in the database and sends the point inspection plan to the personal terminal;
the electronic tags are respectively attached to different areas of a factory and a workshop;
and the personal terminal receives the point inspection plan sent by the data processing module.
Optionally, the device information includes device location information, device codes, point inspection information, upper and lower warning limits, a warning mode, and a point inspection period.
The operation method based on the equipment point inspection system is used for the equipment point inspection in factories and workshops and comprises the following steps:
the data processing module divides the factory area and the workshop into different areas according to the equipment information in the database; planning point inspection plans in different areas by using information in a system database, designating point inspection operators executing the point inspection plans according to the information of the point inspection operators, and sending the point inspection plans to personal terminals corresponding to the point inspection operators;
the point inspection personnel log in the personal terminal, sign in through the personal terminal after arriving at a designated area according to the point inspection plan, and carry out point inspection operation on corresponding equipment until the whole point inspection plan is completed;
after the point inspection is finished, whether a hidden danger list is generated and sent is determined according to a point inspection result, if the hidden danger list is not required to be produced, the point inspection process is ended, and if the hidden danger list is generated, the hidden danger list is sent to a personal terminal of a point inspection responsible person through the personal terminal;
and after receiving the hidden danger list through the personal terminal, the point inspection responsible person judges whether a work list for eliminating the hidden danger needs to be generated and distributed, if the work list does not need to be distributed, the point inspection process is finished, if the work list needs to be distributed, the work list is transferred to execute the process, and meanwhile, the point inspection process is finished.
Optionally, the spot inspection plan includes a spot inspection route and device position and state information that needs to be inspected in the spot inspection route.
In order to improve the precision and efficiency of point inspection, the point inspection route judges the equipment needing point inspection according to the working state of the equipment, the point inspection period and the point inspection requirement, generates the shortest point inspection route according to the position conditions of the equipment in a factory area and a workshop, distributes the shortest point inspection route to specified point inspection personnel and generates a task list of a point inspection plan.
In order to record the checking state of the equipment in real time, checking personnel scan the electronic tags in the corresponding areas through the personal terminal to check in.
Further, the point inspection result of each device is recorded in real time in the device information of the device in the database.
Optionally, the data processing module automatically generates a point inspection result historical trend graph according to the point inspection record in the equipment information, and performs early warning on the current situation of the equipment.
In order to optimize the distribution of the point inspection operators, the region division is carried out according to the speciality, the point inspection type and the point inspection difficulty of the equipment.
The application provides a normative and safe method for equipment point inspection, which checks the point inspection position by pushing the point inspection plan and checking the check-in area, provides a detailed point inspection plan, and improves the normative and accuracy of the equipment point inspection.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic diagram of the device spot inspection system of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The application aims to provide an equipment point inspection system and an operation method thereof, which can provide an accurate point inspection scheme and improve the point inspection normalization and accuracy, and are used for the point inspection of equipment in factories and workshops.
As shown in fig. 1, the device spot inspection system of the present application mainly comprises a spot inspection management system, an electronic tag and a personal terminal. The electronic tag and the personal terminal are connected into a management system through a wireless network, and the management system comprises a database and a data processing module.
The database is used for storing equipment information and point inspection operator information in a factory and a workshop, and the equipment information mainly comprises equipment position information, equipment codes, point inspection information, early warning upper and lower limits, an early warning mode and a point inspection period;
the data processing module generates a point inspection plan through the related information in the database and sends the point inspection plan to the personal terminal;
the electronic tags are respectively attached to different areas of a factory and a workshop;
the personal terminal is used for receiving the point inspection plan sent by the data processing module.
The device spot inspection system is used for the device spot inspection in factories and workshops and specifically comprises the following steps:
step S1: the data processing module divides the factory area and the workshop into different areas according to the equipment information in the database; and planning point inspection plans in different areas by using information in the system database, wherein the point inspection plans comprise point inspection routes and equipment position and state information needing point inspection in the point inspection routes.
Step S2: after the point inspection plan is generated, the system automatically calls the information of point inspection operators in the system, selects the point inspection operators executing the point inspection plan according to the difference of point inspection areas, and sends the point inspection plan to the personal terminals corresponding to the point inspection operators;
step S3: the point inspection operator logs in the personal terminal, scans the electronic tags of the corresponding areas through the personal terminal to sign in after the point inspection plan reaches the designated area, and performs point inspection operation on corresponding equipment until the whole point inspection plan is completed;
step S4: after the point inspection is finished, whether a hidden danger list is generated and sent is determined according to a point inspection result, if the hidden danger list does not need to be produced, the point inspection process is ended, and if the hidden danger list is generated, the hidden danger list is sent to a personal terminal of a point inspection responsible person through the personal terminal;
step S5: and after receiving the hidden danger list through the personal terminal, the point inspection responsible person judges whether a work list for eliminating the hidden danger needs to be generated and distributed, if the work list does not need to be distributed, the point inspection process is finished, if the work list needs to be distributed, the work list is transferred to execute the process, and meanwhile, the point inspection process is finished.
In the whole point inspection process, the point inspection result of each equipment is recorded in the equipment information of the equipment in the database in real time, so that the point inspection condition of the equipment can be monitored and fed back in real time.
And the data processing module automatically generates a point inspection result historical trend graph according to the point inspection record in the equipment information, and performs early warning on the current situation of the equipment.
In step S1, the area is divided according to the speciality, the type of spot inspection, and the difficulty of spot inspection of the device.
In step S2, the point inspection route determines the device to be inspected according to the operating state of the device, the point inspection cycle and the point inspection requirement, and generates the shortest point inspection route according to the device location conditions in the factory and the workshop, and distributes the shortest point inspection route to the designated point inspection personnel to generate the task list of the point inspection plan.
Example 1:
the method is used for point inspection of equipment in factories and workshops of factories. And the equipment in the factory and the workshop is divided into areas according to the speciality, the point inspection type and the equipment point inspection difficulty.
Regional information, equipment information and point inspection operator information of a factory area are input into a database in the point inspection management system. The equipment information mainly comprises the type, the position information, the equipment code, the point inspection information, the early warning upper and lower limits, the early warning mode and the point inspection period of the equipment.
And the data processing module checks the point inspection period of the equipment according to the equipment information stored in the database, screens the equipment which needs point inspection and is in a state capable of performing point inspection, and classifies the equipment according to the area information of the equipment.
And the data processing module of the equipment in the same area generates the shortest point inspection route according to the position condition and generates a point inspection plan containing the equipment information needing point inspection and the point inspection route.
The data processing module selects a proper point inspection operator according to the type of equipment needing point inspection, and sends a point inspection plan to the personal terminal;
the point inspection operator downloads a point inspection plan through the personal terminal, arrives at a designated area according to the point inspection plan, uses the terminal to scan the electronic tags in the area for check-in, and performs point inspection operation on equipment in the area according to a point inspection route in the point inspection plan after the check-in is completed;
if the point inspection operator finds that hidden dangers exist in the point inspection process, a hidden danger list is generated through the personal terminal and is sent to the personal terminal of the point inspection responsible person;
after receiving the hidden danger list through the personal terminal, the point inspection responsible person judges whether a work order for eliminating the hidden danger needs to be generated and distributed, if the work order does not need to be distributed, the point inspection process is finished, if the work order needs to be distributed, the work order is transferred to execute the process, and meanwhile, the point inspection process is finished;
in the point inspection process, the data processing module receives the point inspection result of the equipment in real time and records the point inspection result in the equipment information of each equipment;
and the data processing module automatically generates a point inspection result historical trend graph according to the updated point inspection result record after each point inspection in the equipment information, and performs early warning on the current situation of the equipment.
The present application has been described in detail with reference to particular embodiments and illustrative examples, but the description is not intended to be construed as limiting the application. Those skilled in the art will appreciate that various equivalent substitutions, modifications or improvements may be made to the presently disclosed embodiments and implementations thereof without departing from the spirit and scope of the present disclosure, and these fall within the scope of the present disclosure. The protection scope of this application is subject to the appended claims.
Claims (9)
1. An equipment point inspection system is used for point inspection of equipment in factories and workshops of factories and is characterized by comprising a point inspection management system, an electronic tag and a personal terminal, wherein the electronic tag and the personal terminal are connected into the management system through a wireless network, and the management system comprises a database and a data processing module;
the database is used for storing equipment information and point inspection operator information in a factory and a workshop;
the data processing module generates a point inspection plan through the related information in the database and sends the point inspection plan to the personal terminal;
the electronic tags are respectively attached to different areas of a factory and a workshop;
and the personal terminal receives the point inspection plan sent by the data processing module.
2. The device spot inspection system according to claim 1, wherein the device information includes device location information, device codes, spot inspection information, upper and lower warning limits, a warning manner, and a spot inspection period.
3. An operation method based on an equipment point inspection system is used for equipment point inspection in factories and workshops and is characterized by comprising the following steps:
the data processing module divides the factory area and the workshop into different areas according to the equipment information in the database; planning point inspection plans in different areas by using information in a system database, designating point inspection operators executing the point inspection plans according to the information of the point inspection operators, and sending the point inspection plans to personal terminals corresponding to the point inspection operators;
the point inspection personnel log in the personal terminal, sign in through the personal terminal after reaching the designated area according to the point inspection plan, and carry out point inspection operation on corresponding equipment until the whole point inspection plan is completed;
after the point inspection is finished, whether a hidden danger list is generated and sent is determined according to a point inspection result, if the hidden danger list is not required to be produced, the point inspection process is ended, and if the hidden danger list is generated, the hidden danger list is sent to a personal terminal of a point inspection responsible person through the personal terminal;
and after receiving the hidden danger list through the personal terminal, the point inspection responsible person judges whether the work list for eliminating the hidden danger needs to be generated and distributed, if the work list does not need to be distributed, the point inspection process is finished, if the work list needs to be distributed, the work list is changed to execute the process, and meanwhile, the point inspection process is finished.
4. The operating method of the device-based spot inspection system according to claim 3, wherein the spot inspection plan includes a spot inspection route and device location and status information required for spot inspection in the spot inspection route.
5. The operation method based on the equipment point inspection system according to claim 4, wherein the point inspection route judges the equipment to be point inspected according to the working state of the equipment, the point inspection cycle and the point inspection requirement, generates the shortest point inspection route according to the position condition of the equipment in the factory and the workshop, distributes the shortest point inspection route to the designated point inspection personnel and generates the task list of the point inspection plan.
6. The operating method of the equipment-based checkup system according to claim 3, wherein the checkup personnel checks in by scanning the electronic tags in the corresponding areas through the personal terminal.
7. The method according to claim 3, wherein the polling result of each device is recorded in real time in the device information in the database.
8. The operation method based on the equipment point inspection system according to claim 7, wherein the data processing module automatically generates a point inspection result historical trend graph according to the point inspection record in the equipment information to warn the current status of the equipment.
9. The operation method based on the equipment point inspection system according to claim 3, wherein the region division is divided according to profession, point inspection type and equipment point inspection difficulty.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011586676.5A CN114693023A (en) | 2020-12-29 | 2020-12-29 | Equipment point inspection system and operation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011586676.5A CN114693023A (en) | 2020-12-29 | 2020-12-29 | Equipment point inspection system and operation method thereof |
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| CN114693023A true CN114693023A (en) | 2022-07-01 |
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Cited By (1)
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|---|---|---|---|---|
| CN115866027A (en) * | 2023-02-09 | 2023-03-28 | 中瑞科技术有限公司 | Real-time positioning monitoring system of interphone |
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